GTW 3-WAY CONTROL VALVE SIZES 1/2" 12" ANSI CLASS 125/250, 150/300
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1 GTW ONTROL VLVE PPLITION DT Process control systems for food, pulp and paper, chemical, petrochemical & other industries HV systems Feed water and fuel system controls in boiler rooms Packaged systems (OEM) such as heat exchangers, water purification systems & vaporizer, metal cleaning and plating Especially designed for mix or diverting of clean, dirty, viscous and corrosive liquids, gasses and steam GTW 3-WY ONTROL VLVE SIZES /" " NSI LSS 5/50, 50/300 Rigid Port Guiding dampens vibration and ensures proper seating High apacity ody Designs means valve body flow areas are 40% of normal valve, reducing velocities and pressure loss alanced Plug Design of DV provides gradual, stable transition 36 SS Valve Plugs & Seat Rings for corrosion resistance or in ast Iron, arbon Steel or Stainless Steel to suit your application Spring Loaded V-ring Packing is self adjusting OPTIONS 40 and 85 sq. in. Reverse and Direct ctuators Soft Seat Positioners and Other ccessories lternate Packing for Severe Service Graphite or High Temperature Packing PPLILE ODES See Reference Section on page 95 ST IRON 6 lass RON STEEL 6 Gr. W - Standard lass 36 STINLESS STEEL F8M lass - Standard Maximum Inlet Pressure (MPa) Maximum Inlet Pressure (MPa) Maximum Inlet Pressure (MPa) Temperature ºF lass 5 lass Temperature º Temperature ºF lass 50 lass Temperature º Temperature ºF lass 50 lass Temperature º Maximum Inlet Pressure (psi x 00) Maximum Inlet Pressure (psi x 00) Maximum Inlet Pressure (psi x 00) MXIMUM RTED FLOW OEFFIIENTS v ND STROKE inches (mm) VLVE SIZE / 3 /4 / / (5) (0) (5) (40) (50) (65) (80) (00) (50) (00) (50) (300) MX DV Stroke () () (7.5) (3.8) (6.6) (9.8) (34.5) (44.) (59.5) (6.7) (80) (87.7)
2 GTW PRINIPLE OF OPERTION The Three Way Globe Valve design has been successfully applied for over 50 years in chemical, refining, power, paper, and H.V... industries worldwide. They are designed for mixing or diverting of clean, dirty, viscous and corrosive liquids, high and low pressure steam, and clean, dirty and corrosive gases. FLOW ONFIGURTIONS ILLUSTRTION MIXING SERVIE (Type MX) The inner valves in type MX seat inside the two seat rings (see illustration ). When these valves are used for mixing service, the forces developed by the two inlet flows oppose each other, creating little, if any, unbalance. Thus, the actuator can control the flow efficiently, with very little power lost in overcoming dynamic unbalance. The Type MX valve is also used for diverting service, generally restricted to the smaller sizes (see illustration ). Used for Service ILLUSTRTION Used for Service "- " sizes only DIVERTING SERVIE (Type DV) In contrast to the MX control valve, the inner valve in the type DV seats outside the two seat rings (see illustration ). The flow enters between the two seats and the pressure tends to move the inner valve away from the seats, adding to the stability of operation. Therefore, the Type DV is preferred for diverting service in larger valve sizes and at higher pressure. ILLUSTRTION Used for Service "-" sizes only Note: When selecting a direct acting actuator, plug is up on air loss. When selecting a reverse acting actuator, plug is down on air loss
3 MIXING Solution-Engineered Features for Demanding pplications DIVERTING Stem Packing Teflon V-Ring Packing-Standard (T) Live-loaded and pressure-assisted v-rings provide a tight self-adjusting stem seal for process applications from F (0-3 ). raided Teflon /Graphite () Graphite impregnated PTFE split rings provide 500 F service temperatures, less stem hysteresis, more dirt-tolerance, better memory and stem sealing than pure PTFE rings. Laminated Graphite (L) Precision-cut, laminated graphite rings suitable for process temperatures to 800 F (47 ).. orrosion-resistant Trim Valve plugs and seat rings are manufactured from 36 stainless steel providing corrosion resistance and ease of long term maintenance. 3. Size & End onnections (Type MX) The GTW, Type MX is available in " - " (5-300mm) size, in cast iron and carbon steel bodies (other materials on application). NPT screwed end connections are available in " - " size. Ring type joint flanges available on request. (Type DV) The GTW, Type DV is available in the same materials as the Type MX in sizes " - " (5-300mm) sizes. 4. alanced Plug Design- V-notch flow ports and balanced plug design provide stable port switching by preventing valve slamming and pipeline water hammer. Flow entering the valve between the flow ports acts to push both plugs away from the seats providing a stable transition when switching ports. 5. Rigid Port Guiding Port Guiding provides rigid support and guiding of the plug directly at the point of maximum fluid velocity and pressure drop. This type of plug guiding provides maximum resistance against plug vibration and eliminates plug mis-alignment for proper seating. 6. High apacity ody Designs ody configurations incorporate flow areas 40% of normal valve size. These enlarged flow areas minimize fluid velocities and turbulence, maximizing body/trim life and valve efficiency. 7. Stable and True Linear Proportioning Engineered V-notch flow ports provide true linear proportioning in mixing applications and gradual flow reduction in diverting applications
4 GTW 3 WY VLVE TUTOR SIZING INFORMTION ased on your valve size and service please complete the appropriate questionnaire section below. We require this information to size the smallest actuator possible for your application. We have requested the data this way because the ports may be at different pressures when one or the other port is closed. It is very important that /" through " Service Upon air failure close Port (direct) or Port (reverse) Valve Size Type of packing Shutoff lass P - Inlet valve pressure Port closed P - Outlet valve pressure on Port P - Outlet valve pressure on Port Port closed P - Outlet valve pressure on Port P - Outlet valve pressure on Port you advise the correct outlet pressures so the actuator is not grossly oversized. If the customer does not have any down stream pressure when the valve is closed the actuator will be extremely large as the valve becomes an unbalanced design. " through " Service Upon air failure close Port (reverse) or Port (direct) Valve Size Type of packing Shutoff lass P - Inlet valve pressure Port closed P - Outlet valve pressure on Port P - Outlet valve pressure on Port Port closed P - Outlet valve pressure on Port P - Outlet valve pressure on Port /" through " Service Upon air failure close Port (direct) or Port (reverse) Valve Size Type of packing Shutoff lass P - Outlet valve pressure Port closed P - Inlet valve pressure on Port P - Inlet valve pressure on Port Port closed P - Inlet valve pressure on Port P - Inlet valve pressure on Port
5 GTW TUTOR HRTS Max Up Seating Max Max Down Yoke Valve Valve Spring Part Max Spring Spring Force Upper Lower Seating Force ctuator Used Size Stroke Number omp Force (0 psig ir) ench ench (60 psig ir) 0.5/ T,DL-40-D--.06 KM / T,DL-85-D-E- E.06 KM / T,DL-85-D-E-6 E.06 KM / T,DL-85-D-E-7 E.06 KM / T,DL-40-R--.06 KM / T,DL-40-R KM / T,DL-85-R-E- E.06 KM / T,DL-85-R-E-7 E.06 KM Spring 7, 7, D4 and F7 are not available in direct - 0 -
6 GTW WTER PITY TLE (Modified Equal Percent ontour Plug) (G.P.M.) Pressure Valve Size and Type (PSI) P P / 3/4.5 MX DV MX DV MX DV MX DV MX DV MX DV MX DV It is recommended to keep valve outlet velocity below 30,000 ft./min. apacities based on maximum v. - -
7 GTW WTER PITY TLE (Modified Equal Percent ontour Plug) (M3/Hr.) Pressure Valve Size and Type (M 3 /hr) P P / 3/4.5 MX DV MX DV MX DV MX DV MX DV MX DV MX DV It is recommended to keep valve outlet velocity below 30,000 ft./min. apacities based on maximum v. - -
8 GTW VLVES (T) Teflon hevron () TG (L) Laminated Graphite Sizing oefficients TYPE F L K X T - MX DV
9 VIEW GTW ODY DIMENSIONS VIEW VIEW 3 D Valve Sizes - Flanged Ends " - " " - " D VLVE SIZE ODY DIMENSIONS inches (mm), WEIGHTS pounds (kg) ND VOLUME cu.ft. (m 3 ) Threaded 50 / 300 D Valve Sizes - Flanged Ends " - " (5) (44.5) (44.5) (9.) (9.) (7.5) (7.5) (0) (.03) (0) (44.5) (44.5) (9.) (9.) (7.5) (7.5) (77.8) (77.8) (0) (.03) (5) (57.) (57.) (.7) (.7) (38.) (38.) (8.6) (8.6) (8) (.03) (40) (96.9) (96.9) (39.7) (39.7) (58.8) (58.8) (.) (.) (33) (.06) (50) (33.4) (58.8) (74.6) (7) (43) (.06) WEIGHT VOLUME Valve Sizes - Threaded Ends " - " " - " onsult Factory NOTE. 0.5" I 50 lass is 3 6" and Steel 300 lass is 4". Numbers after dimensions refer to diagram view above. D VLVE SIZE NSI Flange 5 / 50 NSI Flange D D Note Note 45 (5) (90.5) (90.5) (4.3) (4.3) (7.5) (7.5) (98.4) (98.4) (84.) (84.) (44.5) (44.5) (7.5) (7.5) (0) (.03) (0) (84.) (84.) (4.3) (4.3) (7.5) (7.5) (98.4) (98.4) (93.7) (93.7) (46.) (46.) (7.5) (7.5) (03.) (03.) (0) (.03) (5) (84.) (84.) (57.) (57.) (38.) (38.) (95.3) (95.3) (96.9) (96.9) (63.5) (63.5) (38.) (38.) (0.6) (0.6) (8) (.03) (40) (.3) (.3) (88.9) (88.9) (58.8) (58.8) (.7) (.7) (35) (35) (95.3) (95.3) (58.8) (58.8) (9.) (9.) (33) (.06) (50) (54.0) (54.0) (98.4) (98.4) (74.6 ) (74.6) (38.) (38.) (66.7) (66.7) (04.8) (04.8) (74.6) (74.6) (44.5) (44.5) (43) (.06) (65) (76.) (76.) (.3) (.3) (94.5) (94.5) (55.6) (55.6) (9.) (9.) (30.) (30.) (94.5) (94.5) (63.5) (63.5) (48) (.08) (80) (98.5) (98.5) (43.7) (08.0) (.5) (85.7) (73.0) (49.) (37.5) (37.5) (53.) (7.5) (.5) (85.7) (8.6) (58.8) (73) (.08) (00) (35.4) (35.4) (8.6) (58.8) (50.8) (7.0) (06.4) (76.) (368.3) (368.3) (90.5) (66.7) (50.8) (7.0) (4.3) (84.) (88) (.4) (50) (450.9) (450.9) (37.5) (308.0) (363.5) (300.0) (65.) (5.4) (473.) (473.) (38.6) (39.) (363.5) (300.0) (76.) (36.5) (06) (.3) (00) (54.9) (54.9) (49.4) (373.9) (436.6) (38.0) (3.) (7.5) (568.3) (568.3) (44.) (386.6) (436.6) (38.0) (335.0) (84.) (88) (.37) (50) (647.7) (660.4) (500.9) (445.3) (487.4) (43.8) (393.7) (330.) (68.6) (695.3) (57.5) (46.8) (487.4) (43.8) (4.) (347.7) (476) (.59) (300) (755.7) (503.) (466.7) (377.8) (793.8) (5.3) (466.7) (396.9) (767) (.85) WEIGHT VOLUME
10 GTW TUTOR W H HH H W HH Direct Fig. MODEL See Fig. Reverse Fig. TUTOR DIMENSIONS inches (mm) ND WEIGHTS pounds (kg) DIRET REVERSE WGT. GTW SPEIFITIONS Reverse Fig. H HH H HH W DIRET REVERSE (495) (83) (655) (0) (57) (87) (5) (53) (059) (975) (458) (375) (38) (57) Description Material Specification Temp. Range Trim Modules Plug 36 Stainless Steel STM 35 Grade F8M F (9 47 ) Seat Rings 36 Stainless Steel STM 35 Grade F8M F (9 47 ) 3 Pin 30 Stainless Steel F (9 47 ) 4 Stem 36 Stainless Steel F (9 47 ) Packing Module 5 Spring (V-Ring Packing) 36 Stainless Steel F (9 47 ) 6 Packing Set () raided Teflon Graphite F (-40 3 ) 6 Packing Set (T) Teflon-hevron F (-40 3 ) 7 Packing Set (L) Laminated Graphite F (-9 47 ) 9 Packing Follower 36 Stainless Steel F (-9 47 ) 0 Packing Flange admium Plated Steel F (-9 47 ) Hex Nut 36 Stainless Steel F (-9 47 ) Studs 36 Stainless Steel F (-9 47 ) ody/onnet Materials 3 Nut STM -94 Gr.H F (9 47 ) 3 Nut STM -94 Gr F (9 47 ) 4 Stud STM -93 Gr F (9 47 ) 4 Stud STM F (-9 47 ) 5 Gasket Nitrile Rubber onded F (0º 30 ) 5 Gasket PTFE F (-35º 30 ) 5 Gasket Grafoil F ( ) 6 ody/onnet/lower dapter ast Iron STM -6 lass F (-9 3 ) 6 ody/onnet/lower dapter Steel STM -6 Gr.W F (-9 47 ) 6 ody/onnet/lower dapter 36 Stainless Steel STM -35 Gr.F8M F (-9 47 ) onsult NSI 6. (cast iron) or NSI 6.34 (other body materials) for pressure/temperature limits of body/bonnet assembly
11 GTW ORDERING ODE lass Size Ends ody Packing Gasket Valve ctuator ctuator ctuator Manual Number European Material onnet Function Size & Yoke Spring Override of pproval Type ction ccessories K W H T M 8 E N 0 E lass - Position & KW = Globe 3-way Size - Position 3 = " = 3 4" = " E = " F = " G = " H = 3" J = 4" K = 6" L = 8" M = 0" N = " Ends - Position 4 = Flg.5/50 = Flg. 50/300 = NPT ody Mat l - Position 5 = ast Iron = arbon Steel 3 = Stainless Steel Packing/Std. onnet - Position 6 T = Teflon hevron = raided Teflon Graphite L = Laminated Graphite Gasket - Position 7 = Nitrile rubber bonded = PTFE 3 = Grafoil X = Other Valve Function - Position 8 M = D = ctuator Size & ction - Position 9 4 = 40 Direct 5 = 40 Reverse 8 = 85 Direct 9 = 85 Reverse N = No ctuator X = Other ctuator Yoke - Position 0 =.3 Dia Hub (40 ct) E =.3 Dia Hub (85 ct) N = No ctuator ctuator Spring - Position & Order Spring Max. ode Rate omp. Used w/size 40 actuator = = = = = = = Used w/size 85 actuator = = = = = = = NN = No ctuator/are Stem XX = Other Manual Override - Position 3 N = None M = Manual Override (Handwheel) ccessories - Position 4 0 = No ccessories Mounted -8 = ctual Number of ccessories Mounted European pproval - Position 5 & 6 E. Reverse acting actuators only.. Does not include spring or mounting kit
12 GTW SPEIFITION FORM Project/Job Data Sheet of Unit/ustomer Spec P.O./LO File # Tag Item Dwg ontract Service MFR Serial# Fluid Steam Other rit Pres P 50 Telecom Drive Tampa, Florida (83) FX: (83) ONTROL VLVE SPE SHEET Service onditions Max. Flow Norm. Flow Min. Flow Flow #/hr gpm scfh Inlet Pressure psig psia Outlet Pressure psig psia Temperature F Max Press/Temperature: / Density/MW/SG / / Viscosity P Vapor Pressure psia Required v Noise (d) llowable Line Info Pipe Size In /Sch Pipe Size Out /Sch Valve, ody & onnet ody Size in. / 3 /4 / / NSI lass ody/onnet Material: ast Iron ast Steel 36SS Other End onn. Inlet/Outlet: NPT Int. Flanges Other Packing Material: Teflon hevron TG Laminated Graphite Trim Size 00% Flow Path (onverging) (choose one outlet port) (Diverging) (choose two outlet ports) ctuator Spring ction: ir to Open ir to lose Last Position vailable ir Supply Pressure: Max. Min. Manual Override: Yes No Type Solenoid Yes No Type Voltage Positioner Yes No Type Pneu I/P Switch Yes No Type ir Set Yes No Type: Range: Other ccessories Yes No Type Test NSI/FI Leakage lass: IV Outlet Port lose Port on ir Loss QUESTIONS? LL LESLIE (83) PLESE FX OMPLETED FORM TO: (83)
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