V5032. Kombi-2-plus Manual double regulating balancing valve. Product specification sheet
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1 V503 Kombi--plus Manual double regulating balancing valve Product specification sheet Application The V503 Kombi--plus is a static, variable orifice doubleregulating balancing valve for the return with additional shutoff function. It is suitable for use in variable and constant flow systems to manually balance the flow and to set resistances to an equal level all over the system. V503 Kombi--plus is typically used for static balancing of fan coil units, air handling units, chilled ceilings and two-pipe heating systems. A usage in the return is to be preferred but it can be used also in the supply. Content Content... Application... Special Features... Valve Efficiency... Technical Data... Construction... Materials... Method of Operation... Valve Identification... Please note:... Overview...3 Dimensions...3 Ordering Information...4 Accessories...5 Measuring Equipment...5 Spare Parts...5 Data V503...BLF (DN5)...6 Data V503...B (DN5)...6 Data V503...B (DN0)...7 Data V503...B (DN5)...7 Data V503...B (DN3)...8 Data V503...B (DN40)...8 Data V503...B (DN50)...9 Data V503...B (DN65)...9 Data V503...B (DN80)...0 kv-values for measuring with NON-Honeywell devices... Influence of Coolants on Values... Special Features Manual balancing of flowrates - Precise pre-setting with numeric scale - Concealed pre-setting prevents unwanted operation Wide range of application - Sizes DN5 up to DN80 - Versions for standard and low flow rates available Easy Commissioning - Fast and safe measurement with SafeCon TM measuring connections 6 times faster than standard Binder connections - DN size and settings readable on handwheel even with insulated valve - All functions located on one side for easier access and use - Optimal measuring in combination with Honeywell BasicMess (VM4) - all flow values are already included in the measuring device Maintenance friendly - Insert fully interchangeable - Integrated shutoff function - is not changed during shutoff Valve Efficiency low high Energy efficiency Commissioning Effort Calculation effort
2 Technical Data OS-No.: V503...BLF V503...B Nominal size DN5 DN5 DN50 DN65 DN80 Housing Dezincification resistant brass Dezincification resistant brass Red bronze Medium Water or water-glycol mixture, quality to VDI 035 (up to 50% Glycol) ph-value Operating temperature C ( F) kvs (cvs)-value see table on page 4 Operating pressure (PN) max. 6 bar (3 psi) Construction The V503...BLF Kombi--plus (DN5) consits of: Valve housing with internal threads to DIN EN 06- for threaded pipe and two G/4 connections equipped with SafeCon TM pressure test valves Handwheel for the shut-off function and display Two SafeCon TM measuring connections Installation and setup instructions The V503...B Kombi--plus (DN5 - DN50) consits of: Valve housing with internal threads to DIN EN 06- for threaded pipe and two G/4 connections equipped with SafeCon TM pressure test valves Valve insert with shutoff function Handwheel with pre-setting dial and display Two SafeCon TM measuring connections Installation and setup instructions Materials V503...BLF Kombi--plus (DN5) Valve housing made of dezincification resistant brass Valve insert made of brass with EPDM O-rings and soft seals O-rings and soft sealings made of EPDM Handwheel made of plastic V503...B Kombi--plus (DN5 - DN50) Valve housing made of dezincification resistant brass Valve insert made of brass with seat sealing made of PTFE O-rings and soft sealings made of EPDM Handwheel, pre-setting dial and display made of plastic V503...B Kombi--plus (DN65 - DN80) Valve housing made of red bronze Valve insert made of brass with seat sealing made of PTFE O-rings and soft sealings made of EPDM Handwheel made of steel The V503...B Kombi--plus (DN65 - DN80) consits of: Valve housing with internal threads to DIN EN 06- for threaded pipe and two G/4 connections equipped with SafeCon TM pressure test valves Valve insert with shutoff function Handwheel with pre-setting dial and display Two SafeCon TM measuring connections Installation and setup instructions Method of Operation The V503 valves are usually installed in the return pipeline. Based on the required flow rate the valve is pre-set to a certain value by turning the pre-setting clockwise (increasing the presetting) or anticlockwise (decreasing the pre-setting). Required pre-setting value can be determined by using tables further below, by using a sizing tool, by measuring or directly from design documentation. The required flow at full load is normally calculated in advance by a consultant or similar specialist and must be known for system balancing. Please note: To avoid stone deposit and corrosion the composition of the medium should conform with VDI-Guideline 035 Additives have to be suitable for EPDM sealings System has to be flushed thoroughly before initial operation with all valves fully open Any complaints or costs resulting from non-compliance with above rules will not be accepted by Honeywell Please contact us if you should have any special requirements or needs Valve Identification Each valve is marked as follows: OS-Number DN size PN rating arrows Serial number/date code
3 Overview V503...BLF Kombi--plus Low (DN5) 3. Handwheel for the shutoff function. Concealed pre-setting with numeric display 3. SafeCon TM pressure test valve with color marked protection cap V503...B Kombi--plus (DN5 - DN80) 4 3. Handwheel for the shutoff function. Concealed pre-setting 3. Numeric display of pre-setting 4. SafeCon TM pressure test valve with color marked protection cap Dimensions V503...BLF Kombi--plus (DN5) DN D H L L SW 5 Rp /" SW L D L H 3
4 V503...B Kombi--plus (DN5 - DN50) H DN D H L L SW 5 Rp/ Rp3/ Rp Rp /4" Rp /" Rp" SW L D L V503...B Kombi--plus (DN65 - DN80) DN D H L L SW 65 Rp / " Rp3" SW L D H L NOTE: NOTE: All dimensions in mm unless stated otherwise. Dimension H refers to fully open valve. Ordering Information Available versions and OS-Nos (OS=Ordering Specification) DN size kvs(cvs)-value Weight OS-No. [g] DN5 BLF 0.43 (0.5) 350 V503Y005BLF DN5.6 (3.0) 45 V503Y005B DN0 6.5 (7.5) 560 V503Y000B DN5 6.6 (7.6) 70 V503Y005B DN3.9 (5.3) 30 V503Y003B DN40. (4.5) 30 V503Y0040B DN (48.0) 380 V503Y0050B DN (5.6) 300 V503Y0065B DN (84.9) 300 V503Y0080B 4
5 Accessories No. Description Dimension Part No. Pcs/ pack Compression fitting for COPPER and STEEL pipe. Consisting of compression nut and compression ring. For valves with internal thread. /" (DN5) 0 mm FIG/CS0 /" (DN5) mm FIG/CS /" (DN5) 4 mm FIG/CS4 /" (DN5) 5 mm FIG/CS5 /" (DN5) 5 mm FIG/CS5-0 0 /" (DN5) 6 mm FIG/CS6 3/4" (DN0) 8 mm FIG3/4CS8 3/4" (DN0) mm FIG3/4CS NOTE: Support inserts have to be used for copper or soft steel pipe with mm wall thickness.max. operating temperature 0 C, max. operating pressure 0 bar. Compression fitting for COPPER and SOFT STEEL pipe. Consisting of compression nut, compression ring and support insert. For valves with internal thread. /" (DN5) mm FIG/CSS /" (DN5) 4 mm FIG/CSS4 /" (DN5) 5 mm FIG/CSS5 /" (DN5) 6 mm FIG/CSS6 /" (DN5) 8 mm FIG/CSS8 3/4" (DN0) 8 mm FIG3/4CSS8 NOTE: Support inserts have to be used for copper or soft steel pipe with mm wall thickness.max. operating temperature 0 C, max. operating pressure 0 bar. No. Description Part No. 3 Kombi-3-plus RED (V5000) measuring and shutoff valve for the supply /" (for DN 5) V5000Y005 3/4" (for DN 0) V5000Y000 " (for DN 5) V5000Y005 /4" (for DN 3) V5000Y003 /" (for DN 40) V5000Y0040 " (for DN 50) V5000Y0050 /" (for DN 65) V5000Y0065 3" (for DN 80) V5000Y0080 NOTE: For product information and diagrams see product data sheet V5000 Kombi-3-plus 4 Ball valve (VB550) Shutoff valve for the supply /" (for DN 5) VB550Y005 3/4" (for DN 0) VB550Y000 " (for DN 5) VB550Y005 /4" (for DN 3) VB550Y003 /" (for DN 40) VB550Y0040 " (for DN 50) VB550Y0050 No. Description 5 Tamper-proof cap for valves DN5...DN5 for valves DN3...DN50 6 Insulation shells for valves DN5 for valves DN0 for valves DN5 for valves DN3 for valves DN40 for valves DN50 7 Draining valve for all types and sizes 8 key for Kombi-II-plus V503...BLF valves DN5 Measuring Equipment Spare Parts 3 Part No. VA50A00 VA50A03 VA50D05 VA50D00 VA50D05 VA50D03 VA50D040 VA50D050 VA340A008 VS00FV0 9 Draining adapter for SafeCon TM Connection for all dimensions VA503A00 No. Description Part No. Measuring adapter (pcs.) For measuring with old measuring computer VA3600C00 VM4 VM4A BasicMes- handheld measuring computer For all sizes. Computer is supplied with case VM4A00 and accessories NOTE: To connect the VM4 BasicMes- to SafeCon TM pressue test cocks please order measuring adapter VA3600C00 separately. No. Description Part No. Spare set of pressure test cocks G/4" for all dimensions VS600C00 Valve insert for Kombi-II-plus V503...B for valves DN5 VS503DZ05 for valves DN0 VS503DZ00 for valves DN5 VS503DZ05 for valves DN3 VS503DZ03 for valves DN40 VS503DZ040 for valves DN50 VS503DZ050 3 Valve insert for Kombi-II-plus V503...BLF valves DN5 VS00FV0 5
6 Data V503...BLF (DN5) l/h l/s Recommended range of operation when used with actuator. Recommended range of application when used with an actuator. values Setting k v-value cv-value mbar 6 0 kpa 00 Data V503...B (DN5) l/h l/s 0 mbar 6 0 kpa 00 values Setting k v-value cv-value Setting = open k v-value k vs =.6 cv-value c vs =
7 Data V503...B (DN0) 0 l/h l/s values Setting k v-value cv-value Setting = open k v-value k vs = 6.5 cv-value cvs = mbar kpa P.S.I. Data V503...B (DN5) l/h l/s mbar kpa P.S.I. values Setting kv-value cv-value Setting = open kv-value kvs = 6.6 cv-value cvs =
8 Data V503...B (DN3) l/h l/s 0 mbar 0 kpa 00 values Setting k v-value cv-value Setting = open k v-value k vs =.9 cv-value cvs = 5.5 Data V503...B (DN40) l/h l/s 0 mbar 0 kpa 00 values Setting kv-value cv-value Setting = open kv-value kvs =. cv-value cvs =
9 Data V503...B (DN50) l/h l/s mbar kpa 00 values Setting k v-value cv-value Setting = open k v-value k vs = 4.5 cv-value cvs = 48.3 Data V503...B (DN65) l/h l/s mbar kpa 00 values Setting kv-value cv-value Setting = open kv-value kvs = 45.3 cv-value cvs =
10 Data V503...B (DN80) l/h l/s values Setting k v-value cv-value Setting = open k v-value k vs = 73.0 cv-value cvs = mbar 0 kpa
11 kv-values for measuring with NON-Honeywell devices V503...BLF (DN5) Setting kv-value cv-value V503...B (DN5) Setting kv-value cv-value Setting = open kv-value kvs = 4.3 cv-value cvs = 5.0 V503...B (DN0) Setting kv-value cv-value Setting = open kv-value kvs = 8.4 cv-value cvs = 9.8 V503...B (DN5) Setting kv-value cv-value Setting = open kv-value kvs = 7.4 cv-value cvs = 8.6 V503...B (DN3) Setting kv-value cv-value Setting = open kv-value kvs = 3. cv-value cvs = 6.8 V503...B (DN40) Setting k v-value cv-value Setting = open kv-value kvs =.4 cv-value cvs = 4.9 V503...B (DN50) Setting k v-value cv-value Setting = open k v-value k vs = 46.9 cv-value c vs =
12 V503...B (DN65) Setting kv-value cv-value Setting = open kv-value kvs = 47.4 cv-value cvs = 55. V503...B (DN80) Setting kv-value cv-value Setting = open kv-value kvs = 80.9 cv-value cvs = 9 Influence of Coolants on Values The flow through a valve is defined by the k v-value. The kv-value is the flow m through a valve in [m³/h] at a differential pressure of bar (4.5 psi) and is only valid for fluids with a density of σ 0 = 0 kg/m³. This condition is met by water at a temperature of 0 C (68 F). For fluids with another density the following formula can be applied: kv Medium = m ρ Medium Δp ρ 0 Correction Factor f When the density σ is expressed in t/m³ instead of kg/m³ the correction factor f is the result. The correction factor f can be used to recalculate k v-value, pressure drop and flow: kv Medium = kv Δp Medium = Δp 0 f m Medium = m f f Table. Values for correction factor f Medium water part Correction factor f 5 C (4 F) 0 C (68 F) 35 C (95 F) 50 C ( F) 65 C (49 F) 80 C (76 F) Normal water % Ethylen glycol 70% e.g. Antifrogen N 50% Propylen glycol 70% e.g. Antifrogen L 50% Environmental and Combustion Controls Honeywell GmbH Hardhofweg 748 MOSBACH GERMANY Phone: +49 (66) 80 Fax: +49 (66) Manufactured for and on behalf of the Environmental and Combustion Controls Division of Honeywell Technologies Sàrl, Z.A. La Pièce 6, 80 Rolle, Switzerland or its Authorized Representative. EN0H-36GE3 R5 Subject to change without notice 05 Honeywell GmbH
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