TEST REPORT. Energy and Climate. Revision 3. Product: PE pipes for gas supply Excavated pipes from three manufacturers

Transcription

1 TEST REPORT Revision 3 Product: PE s for gas supply Excavated s from three manufacturers Requested by: Nordisk Wavin A/S Wavinvej 1 DK-8450 Hammel Manufacturing sites: Nordisk Wavin A/S Uponor A/S Tarco Dato: 22 June 2016 (rev. 3) 21 June 2016 (rev. 2) 18 May 2016 (rev. 1) 19 April 2016 Contact person: Flemming Petri Steenfeldt Order No.: , rev. 3 Testing in accordance with: EN 1555 and INSTA SBC 1555 Energy and Climate Y:\Organization\C011\VA Prøvning og Inspektion\3 VA-kunder\Nordisk Wavin\TT\2016\694585_FPST\Wavin_PE-gas_prøvning_opgravede rør_tt_ _694585, rev3.docx Master-version 1 TT-UK-1555 of

2 Page: 1 of 3 Teknologiparken Kongsvang Allé 29 DK-8000 Aarhus C Tel.: Fax: info@teknologisk.dk Test report, revision 3 Requested by: Nordisk Wavin A/S Wavinvej 1 DK-8450 Hammel Date: 22 June 2016 (rev. 3) 21 June 2016 (rev. 2) 18 May 2016 (rev. 1) 19 April 2016 Initials: FPST/MRI Number of appendices: 2 Manufacturing sites: Nordisk Wavin A/S Uponor A/S Tarco Danish has carried out testing of the following product(s): PE s for gas supply in compliance with the specifications stated in: EN 1555 and INSTA SBC 1555 Result: The requirements in the above specifications were. Conditions: Accredited testing was carried out in compliance with current guidelines laid down by DANAK (Danish Laboratory Accreditation Scheme), please see and in compliance with Danish s General Terms and Conditions regarding Commissioned Work Accepted by the Danish, March The test results apply to the tested products only. This test report may be reproduced in extract only if the Laboratory has approved the extract in writing. Division/Section: Energy and Climate VA Testing and Inspection Signature: Flemming Petri Steenfeldt Consultant

3 General information Page: 2 of 3 Type test (TT) Requested by: Contact person: Nordisk Wavin A/S Karsten Højlund Tel.: - Mobile: - Fax: - Product: s taken by: - karsten.hojlund@wavin.com lars.baungaard@wavin.com ole.refsvig@wavin.com britta.m.jacobsen@wavin.com PE s for gas supply Place of sampling/inspection: Date of sampling/inspection: Nordisk Wavin A/S, Hammel Nordisk Wavin A/S, Hammel Date of receipt: October 2015 Date of reply: Testing site: 22 June 2016 (rev. 3) 21 June 2016 (rev. 2) 18 May 2016 (rev. 1) 19 April 2016 Danish and Nordisk Wavin A/S

4 Test programme Page: 3 of 3 Test programme in accordance with: EN 1555 & INSTA SBC 1555 Table No. Accredited Yes No Yes No Sub-contractor Accreditation No Appearance 1 X X Colour 2 X X 2-6 Dimensions 3-13 X X Table Table Table Table 4 Hydrostatic strength 20 C, 100 h Hydrostatic strength 80 C, 1000 h Resistance to slow crack growth, cone test Resistance to slow crack growth, notch test 14 X X 15 X X 33 X X X X Table 4 Elongation at break X X Table 6 Oxidation induction time X X Table 6 Longitudinal reversion 32 X X Identification of the tested products and test overview Appendix 2

5 Page: 1 of 32 Table Appearance Assessment As stated under requirements. When viewed without magnification the internal and external surfaces of s shall be smooth, clean and free from scoring, cavities and other surface defects to an extent that would prevent conformity of the to this standard. The ends shall be cut cleanly and square to the axis of the. Table Colour Assessment The colour is yellow or with a yellow PP peelable layer. The colour shall be black, yellow or black with yellow identification stripes.

6 Page: 2 of 32 A = 20 mm PN 4 PEM Wavin B = 20 mm PN 4 PEM Uponor Table Dimensions No. A Requirement B Requirement Mean outside diaer dem 20.2 min max min max Out of roundness Wall Length of de,max de,min mm 0.2 max. 1.2 max. 1.2 emin 3.17 min min. 3.0 emax 3.23 max max. 3.5 mm e.g. e.g. Yes X X No Measuring equipment: 1221, 1637, 1511

7 Page: 3 of 32 C = 25 mm PN 4 PEM Wavin D = 20 mm PN 4 PEM Wavin Table Dimensions No. C Requirement D Requirement Mean outside diaer dem 25.3 min max min max Out of roundness Wall- de,max de,min mm 0.25 max max. 1.2 emin 3.25 min min. 3.0 emax 3.34 max max. 3.5 Length of mm e.g. e.g. Yes X X No Measuring equipment: 1221, 1637, 1511

8 Page: 4 of 32 E = 63 mm PN 4 PEM Uponor F = 63 mm PN 4 PEM Wavin Table Dimensions No. E Requirement F Requirement Mean outside diaer dem 63.3 min max min max Out of roundness Wall Length of de,max de,min mm 0.8 max max. 1.5 emin 5.90 min min. emax 6.05 max max. 6.5 mm e.g. e.g. Yes X X No Measuring equipment: 1221, 1637, 1511

9 Page: 5 of 32 G = 63 mm PN 2.5 PEM Wavin H = 63 mm SDR 11 PE 100 Uponor Table Dimensions No. G Requirement H Requirement Mean outside diaer dem 63.1 min max min max Out of roundness Wall Length of de,max de,min mm 0.35 max max. 1.5 emin 3.89 min min. emax 4.30 max max. 6.5 mm e.g. e.g. Yes X X No Measuring equipment: 1221, 1637, 1511

10 Page: 6 of 32 I = 63 mm SDR 11 PE 100 Uponor J = 20 mm PN 4 PEM Uponor Table Dimensions No. I Requirement J Requirement Mean outside diaer dem 63.4 min max min max Out of roundness Wall Length of de,max de,min mm 1.0 max max. 1.2 emin 5.90 min min. 3.0 emax 6.38 max max. 3.5 mm e.g. e.g. Yes X X No Measuring equipment: 1221, 1637, 1511

11 Page: 7 of 32 K = 63 mm SDR 11 PE 100 Uponor L = 63 mm SDR 11 PE 100 Profuse Table Dimensions No. K Requirement L Requirement Mean outside diaer dem 63.4 min max min max Out of roundness Wall Length of de,max de,min mm 1.4 max max. 1.5 emin 5.92 min min. emax 6.19 max max. 6.5 mm Yes X X No Measuring equipment: 1221, 1637, 1511

12 Page: 8 of 32 M = 63 mm PN 4 PEM Upo gas N = 63 mm SDR 11 PE 100 Uponor gas Table Dimensions No. M Requirement N Requirement Mean outside diaer dem 63.4 min max min max Out of roundness Wall Length of de,max de,min mm 0.7 max max. 1.5 emin 5.92 min min. emax 6.14 max max. 6.5 mm e.g. e.g. Yes X X No Measuring equipment: 1221, 1637, 1511

13 Page: 9 of 32 O = 90 mm PN 4 PEM Upogas P = 125 mm PN 4 PEM Upogas Table Dimensions No. O Requirement P Requirement Mean outside diaer dem 91.2 min max min max. 12 Out of roundness Wall Length of de,max de,min mm max. 1.8 max. 2.5 emin 8.70 min min emax 8.90 max max mm e.g. e.g. Yes X X No Measuring equipment: 1221, 1637, 1511, 1638, 1507

14 Page: 10 of 32 Q = 125 mm PN 2.5 PEM Wavin gas R = 125 mm PN 4 PEM Tarco gas Table Dimensions No. Q Requirement R Requirement Mean outside diaer dem min max min max. 12 Out of roundness Wall Length of de,max de,min mm max. 2.5 max. 2.5 emin 7.68 min min emax 7.91 max max mm e.g. e.g. Yes X X No Measuring equipment: 1221, 1638, 1507

15 Page: 11 of 32 S = 125 mm SDR 11 Profuse gas T = 125 mm SDR 17 Profuse gas Table Dimensions No. S Requirement T Requirement Mean outside diaer dem min max min max. 12 Out of roundness Wall Length of de,max de,min mm max. 2.5 max. 2.5 emin min min emax max max mm e.g. e.g. Yes X X No Measuring equipment: 1221, 1638, 1507

16 Page: 12 of 32 U = 125 mm PN 4 PEM Wavin gas V = 160 mm PN 2.5 PEM Wavin gas Table Dimensions No. U Requirement V Requirement Mean outside diaer dem min max min max Out of roundness Wall Length of de,max de,min mm max. 2.5 max. 3.2 emin min min emax max max mm e.g. e.g. Yes X X No Measuring equipment: 1221, 1638, 1507

17 Page: 13 of 32 Table table 4 - Hydrostatic strength 20 C, 100 h Nominal size and PN/SDR Test temperature Hoop stress Test pressure Testing time Failure time C MPa bar h h Yes No A 20 PN >100 X B 20 PN >100 X C 25 PN >100 X D 20 PN >100 X E 63 PN >100 X F 63 PN >100 X G 63 PN >100 X H 63 SDR >100 X I 63 SDR >100 X J 20 PN >100 X K 63 SDR >100 X L 63 SDR >100 X M 63 PN >100 X N 63 SDR >100 X O 90 PN >100 X P 125 PN >100 X Q 125 PN 2, >100 X R 125 PN >100 X S 125 SDR >100 X T 125 SDR >100 X U 125 PN >100 X V 160 PN >100 X Measuring equipment:

18 Page: 14 of 32 Table table 4 - Hydrostatic strength 80 C, 1000 h Nominal size and PN/SDR Test temperature Hoop stress Test pressure Testing time Failure time C MPa bar h h Yes No A 20 PN >1000 X B 20 PN >1000 X C 25 PN >1000 X D 20 PN >1000 X E 63 PN >1000 X F 63 PN >1000 X G 63 PN 2, >1000 X H 63 SDR >1000 X I 63 SDR >1000 X J 20 PN >1000 X K 63 SDR >1000 X L 63 SDR >1000 X M 63 PN >1000 X N 63 SDR >1000 X O 90 PN >1000 X P 125 PN >1000 X Q 125 PN >1000 X R 125 PN >1000 X S 125 SDR >1000 X T 125 SDR >1000 X U 125 PN >1000 X V 160 PN >1000 X Measuring equipment:

19 Page: 15 of 32 Table table 4 Resistance to slow crack growth, notch test identification, material and nominal size Wall Notch number Notch depth Ligament Required ligament Cutter diaer /number of teeth mm mm mm mm mm/- Cutter speed Rev./ min. Traverse speed mm/min. 1 E 63 PN E 63 PN F 63 PN F 63 PN F 63 PN

20 Page: 16 of 32 Table table 4 Resistance to slow crack growth, notch test identification, material and nominal size Wall Notch number Notch depth Ligament Required ligament Cutter diaer /number of teeth mm mm mm mm mm/- Cutter speed Rev./ min. Traverse speed mm/min. 1 H 63 SDR H 63 SDR H 63 SDR I 63 SDR I 63 SDR I 63 SDR

21 Page: 17 of 32 Table table 4 Resistance to slow crack growth, notch test identification, material and nominal size Wall Notch number Notch depth Ligament Required ligament Cutter diaer /number of teeth mm mm mm mm mm/- Cutter speed Rev./ min. Traverse speed mm/min. 1 K 63 SDR K 63 SDR K 63 SDR L 63 SDR L 63 SDR L 63 SDR

22 Page: 18 of 32 Table table 4 Resistance to slow crack growth, notch test identification, material and nominal size Wall Notch number Notch depth Ligament Required ligament Cutter diaer /number of teeth mm mm mm mm mm/- Cutter speed Rev./ min. Traverse speed mm/min. 1 M 63 PN M 63 PN M 63 PN N 63 SDR N 63 SDR N 63 SDR

23 Page: 19 of 32 Table table 4 Resistance to slow crack growth, notch test identification, material and nominal size Wall Notch number Notch depth Ligament Required ligament Cutter diaer /number of teeth mm mm mm mm mm/- Cutter speed Rev./ min. Traverse speed mm/min. 1 O 90 PN min. 6.4 max O 90 PN min. 6.4 max O 90 PN min. 6.4 max P 125 PN min. 8.9 max P 125 PN min. 8.9 max P 125 PN min. 8.9 max. 9.3

24 Page: 20 of 32 Table table 4 Resistance to slow crack growth, notch test identification, material and nominal size Wall Notch number Notch depth Ligament Required ligament Cutter diaer /number of teeth mm mm mm mm mm/- Cutter speed Rev./ min. Traverse speed mm/min. 1 Q 125 PN min. max Q 125 PN min. max Q 125 PN min. max R 125 PN min. 8.9 max R 125 PN min. 8.9 max R 125 PN min. 8.9 max. 9.3

25 Page: 21 of 32 Table table 4 Resistance to slow crack growth, notch test identification, material and nominal size Wall Notch number Notch depth Ligament Required ligament Cutter diaer /number of teeth mm mm mm mm mm/- Cutter speed Rev./ min. Traverse speed mm/min. 1 S 125 SDR min. 8.9 max S 125 SDR min. 8.9 max S 125 SDR min. 8.9 max T 125 SDR min. max T 125 SDR min. max T 125 SDR min. max. 6.1

26 Page: 22 of 32 Table table 4 Resistance to slow crack growth, notch test identification, material and nominal size Wall Notch number Notch depth Ligament Required ligament Cutter diaer /number of teeth mm mm mm mm mm/- Cutter speed Rev./ min. Traverse speed mm/min. 1 U 125 PN min. 8.9 max U 125 PN min. 8.9 max U 125 PN min. 8.9 max V 160 PN min. 7.4 max V 160 PN min. 7.4 max V 160 PN min. 7.4 max. 7.8

27 Page: 23 of 32 Table table 4 Resistance to slow crack growth, notch test identification Test temperature Test pressure Testing time Failure time C bar h h Yes No E >500 X F >500 X H >500 X I >500 X K >500 X L >500 X M >500 X N >500 X O >500 X P >500 X Q >500 X R >500 X S >500 X T >500 X U >500 X V >500 X Measuring equipment:

28 Page: 24 of 32 Table table 4 Elongation at break Nominal size and SDR number Test sample shape Speed of test Elongation at break Type mm/min. % Yes No X A 20 PN X X X B 20 PN X X X C 25 PN X X X D 20 PN X X X X E 63 PN X X X X X F 63 PN X X X Test temperature: 23 ±2 C5 Requirement: Elongation at break 350 % Measuring equipment: Tinius Olsen H50kt

29 Page: 25 of 32 Table table 4 Elongation at break Nominal size and SDR number Test sample shape Speed of test Elongation at break Type mm/min. % Yes No X G 63 PN X X X X H 63 SDR X X X X X I 63 SDR X X X X J 20 PN X X X X K 63 SDR X X X X L 63 SDR X X X Measuring equipment: Tinius Olsen H50kt

30 Page: 26 of 32 Table table 4 Elongation at break Nominal size and SDR number Test sample shape Speed of test Elongation at break Type mm/min. % Yes No X X M 63 PN X X X X N 63 SDR X X X X X O 90 PN X X X X X P 125 PN X X X X X Q 125 PN X X Measuring equipment: Tinius Olsen H50kt X

31 Page: 27 of 32 Table table 4 Elongation at break Nominal size and SDR number Test sample shape Speed of test Elongation at break Type mm/min. % Yes No X X R 125 PN X X X X X S 125 SDR X X X X X T 125 SDR X X X X X U 125 PN X X X X X V 160 PN X X Measuring equipment: Tinius Olsen H50kt X

32 Page: 28 of 32 Table table 6 Oxidation induction time Nominal size and PN/SDR number Mass of sample Test temperature OIT measured mg C minutes Yes No X A 20 PN X X X B 20 PN X X X C 25 PN X X X D 20 PN X X X E 63 PN X X X F 63 PN X X X G 63 PN X X X H 63 SDR X X s taken from: 1: Inner wall surface. 2: Middle wall surface. 3: Outer wall surface. Requirement: OIT 20 minutes Measuring equipment: Mettler ToledoDSC 820

33 Page: 29 of 32 Table table 6 Oxidation induction time Nominal size and PN/SDR number Mass of sample Test temperature OIT measured mg C minutes Yes No X I 63 SDR X X X J 20 PN X X X K 63 SDR X X X L 63 SDR X X X M 63 PN X X X N 63 SDR X X X O 90 PN X X X P 125 PN X X s taken from: 1: Inner wall surface. 2: Middle wall surface. 3: Outer wall surface. Requirement: OIT 20 minutes

34 Page: 30 of 32 Table table 6 Oxidation induction time Nominal size and PN/SDR number Mass of sample Test temperature OIT measured mg C minutes Yes No X Q 125 PN X X X R 125 PN X X X S 125 SDR X X X T 125 SDR X X X U 125 PN X X X V 160 PN X X s taken from: 1: Inner wall surface. 2: Middle wall surface. 3: Outer wall surface. Requirement: OIT 20 minutes

35 Page: 31 of 32 Table table 6 - Longitudinal reversion Test temperature Time Reversion C min. mm % A B C D E F G H I J K L M N O P Q R S T U V Method: Appearance after test Requirement Liquid bath Air oven OK Not OK Reversion 3% Measuring equipment: 1599

36 Page: 32 of 32 Table Resistance to slow crack growth, cone test J G Time (days) Crack length of sample (mm) Requirement: Crack growth rate 10 mm/24 h Requirement : Yes Measuring equipment: 270-A-1437, 1627

37 Danish Identification of the tested products Appendix: 2 of 2 Page: 1 of 2

38 Test overview Appendix: 2 of 2 Page: 2 of 2