TEST REPORT NO.LOW /13/R08OWN

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1 Z3A PZ ZLB No. 19 Rev. VI/1 15 May 2012 Building Research Institute GROUP OF TESTING LABORATORIES accredited by the Polish Centre for Accreditation Accreditation Certificate AB 023 Page 1 of 6 BUILDING HARDWARE AND IRONMONGERY DEPARTMENT BUILDING HARDWARE AND IRONMONGERY LABORATORY TEST REPORT NO.LOW /13/R08OWN Client: MEDOS Marian Buławka, Ewa Buławka Sp. J. Address: ul. Magazynowa Chełmno Information on tested product Tested product: name, description, condition and identification JOCKER PCV Junior flag hinges A and B Tested product acceptance date: Tested product acceptance report no.: LOW /13/R09OWN Tested product acceptance procedure: PZ ZLB 18 Information on tests Test start date: Test end date: BUILDING HARDWARE AND IRONMONGERY LABORATORY Poznań ul. Taczaka 12 tel fax Warszawa ul. Filtrowa 1 tel fax Dyrektor tel fax Warszawa ul. Ksawerów 211 tel fax KRS: Regon: NIP: PKO S.A. O/Warszawa ul. Nowogrodzka Warszawa account

2 LOW LABORATORY TEST REPORT NO. LOW01-942/13/R08OWN Page 2 of 6 1. Product and test data 1.1. Tested product JOCKER PVC Junior A and JOCKER PVC Junior B, single-axis, pin type, flag hinges provided by MEDOS Sp. J. were tested. Test door weight is 80 kg. The samples were marked as follows: - JOCKER PCV Junior A hinge LOW R08-1-x - JOCKER PCV Junior B hinge LOW R08-2-x

3 LOW LABORATORY TEST REPORT NO. LOW01-942/13/R08OWN Page 3 of Test documents Relevant documents: PN-EN 1935:2003+AC:2005 Building hardware. Single-axis hinges. Requirements and test methods Test methods and procedures: - PB LOW-001/4/ Measurement of geometric quantities". - PB LOW-008/5/ Torque. Measurement and load". - PN-EN 1935:2003, clause 7.3. Static load resistance test - PN-EN 1935:2003, clause 7.5. Durability test". - PN-EN 1935:2003, clause 7.4. Shear test 2. Test results 2.1. Verification of initial friction torque Requirements as per PN-EN 1935:2003, clause Test method as per PB LOW-001/4/ , and PB LOW-008/5/ Equipment, instruments and measuring devices used - LOW-131 testing machine, LOW-049 force gauge, LOW-160 calliper, and weights.

4 LOW LABORATORY TEST REPORT NO. LOW01-942/13/R08OWN Page 4 of Test results: 80 kg load was applied to a test door leaf with LOW R hinges fitted. The test door leaf was rotated 20 times by 92.5 ± 2.5. The initial distance between a test piece and a reference surface was measured. The torques of door leaf movement at different opening angles were measured. The results are shown in the following table. Opening angle Torque [Nm] 0 ± ± ± ± kg load was applied to a test door leaf with LOW R hinges fitted. The test door leaf was rotated 20 times by 92.5 ± 2.5. The initial distance between a test piece and a reference surface was measured. The torques of door leaf movement at different opening angles were measured. The results are shown in the following table Verification of load strain Opening angle Torque [Nm] 0 ± ± ± Requirements as per PN-EN 1935:2003+AC:2005, clause Test method as per PN-EN 1935:2003+AC:2005, clause Equipment, instruments and measuring devices used - LOW-131 testing machine, LOW-160 calliper, LOW-053 stopwatch, and weights Test results: 160 kg load was gradually applied to a test door leaf with LOW R hinges. The test door leaf was rotated 20 times by 92.5 ± 2.5. A vertical and horizontal displacement were measured. The horizontal displacement was 2.0 mm, and the vertical displacement was 1.7 mm. The additional load was gradually removed. After 2 minutes, the door leaf was rotated 5 times, and the displacement was measured. The horizontal displacement was 0.30 mm, and the vertical displacement was 0.15 mm. A plastic strain did not exceed the allowable limits (see fig. G.1). No visible cracks, strain or fractures were observed. 160 kg load was gradually applied to a test door leaf with LOW R hinges. The test door leaf was rotated 20 times by 92.5 ± 2.5. A vertical and horizontal displacement were measured. The horizontal displacement was 1.9 mm, and the vertical displacement was 1.5 mm. The additional load was gradually removed. After 2 minutes, the door leaf was rotated 5 times, and the displacement was measured. The horizontal displacement was 0.25 mm, and the vertical displacement was 0.15 mm. A plastic strain did not exceed the allowable limits (see fig. G.1). No visible cracks, strain or fractures were observed.

5 LOW LABORATORY TEST REPORT NO. LOW01-942/13/R08OWN Page 5 of Verification of overload strength Requirements as per PN-EN 1935:2003+AC:2005, clause Requirements as per PN-EN 1935:2003+AC:2005, clause Equipment, instruments and measuring devices used - LOW-131 testing machine, LOW-053 timer, and weights Test results: 240 kg load was gradually applied to a test door leaf with LOW R hinges. The door leaf was rotated 5 times. The load was maintained for 2 minutes, and gradually reduced. No visible cracks, strain or fractures were observed, test pieces mounted on the hinges remained joined with the frame. 240 kg load was gradually applied to a test door leaf with LOW R hinges. The door leaf was rotated 5 times. The load was maintained for 2 minutes, and gradually reduced. No visible cracks, strain or fractures were observed, test pieces mounted on the hinges remained joined with the frame Verification of durability Requirements as per PN-EN 1935:2003+AC:2005, clause Test method as per PN-EN 1935:2003+AC:2005, clause Equipment, instruments and measuring devices used - LOW-131 instrument, LOW-049 force gauge, LOW- 160 calliper, LOW-053 timer, and weights The results are as follows: Tested hinges: LOW R kg load was applied to a test door leaf. The door leaf was rotated 20 times by 92.5 ± 2.5. An initial distance between a test piece and a reference surface was measured, and a maximum torque causing the door leaf to move was measured (1.40 Nm). 200,000 cycles of door leaf rotation by 92.5 ± 2.5 were completed. A clearance between the test piece and the reference surface, as well as a friction torque were measured. The horizontal distance was 0.20 mm, and the vertical distance was 0.45 mm. Allowable wear values were not exceeded. Maximum friction torque was 1.30 Nm. The hinges were subjected to overload test, as per clause 2.3. No visible cracks, strain or fractures were observed. The tested hinge remained joined with a frame.

6 LOW LABORATORY TEST REPORT NO. LOW01-942/13/R08OWN Page 6 of 6 Tested hinges: LOW R kg load was applied to a test door leaf. The door leaf was rotated 20 times by 92.5 ± 2.5. An initial distance between the test piece and the reference surface was measured, and maximum torque causing the door leaf to move was measured (1.30 Nm). 200,000 cycles of door leaf rotation by 92.5 ± 2.5 were completed. The clearance between a test piece and a reference surface, as well as a friction torque were measured. The horizontal distance was 0.25 mm, and the vertical distance was 0.40 mm. Allowable wear values were not exceeded. Maximum friction torque was 1.25 Nm. The hinges were subjected to overload test, as per clause 2.3. No visible cracks, strain or fractures were observed. The tested hinge remained joined with a frame Verification of corrosion resistance Requirements as per PN-EN 1935:2003, clause Test methods as per PN-EN ISO 9227: Equipment, instruments and measuring devices used - visual inspection, LOW-064 corrosion test chamber The results are as follows: The hinges were tested for corrosion resistance in an inert salt mist. No corrosion was observed on visible surfaces after 96 hours. In charge of tests Stefan Nowakowski, M.Sc., Eng. Signature Authorized by Wojciech Kujawski, M.Sc., Eng. Signature Poznań, 12 April 2013 The Research Laboratory hereby declares that the test results apply to the tested product only. The report may be reproduced as a whole, and may not be reproduced in part without a written permission of the Research Laboratory. The report is not a permission for sale or use in the building industry.

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