COMPACT GI FANS WITH RUGGED RADIAL-BLADE WHEELS BELT DRIVE. SERIES 20 GI FANS Capacities to 77,000 CFM Static pressures to 22 WG

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1 COMPCT I NS WITH RUED RDILLDE WHEELS MV109 JULY, 2013 ELT DRIVE SERIES 20 I NS Capacities to 77,000 CM Static pressures to 22 W DIRECT DRIVE SERIES 30 I NS Capacities to 95,000 CM Static pressures to 32 W Capacities to 2,200 CM Static pressures to 14 W Temperatures to CTORY STREET L PORTE, INDIN 4350 PHONE: [219] X: [219] Visit us on the Web: sales@mechanovent.com SERIES 45 I NS Capacities to 100,000 CM Static pressures to 4 W

2 Copyright 2009 by The New York lower Company. rrangement 9X Compact I an with flanged outlet, heat fan construction, belt guard, motor, and vbelt drive. rrangement 4V Compact I an with motor. MC SEL Mechanovent certifies that the Compact I ans shown herein are licensed to bear the MC Seal. The ratings shown are based on tests and procedures performed in accordance with MC Publication 211 and comply with the requirements of the MC Certified Ratings Program. PE 2 COMPCT I NS... for industrial airhandling processes Compact I ans, sometimes referred to as pressure blowers, are ruggedly constructed for a wide variety of industrial airhandling processes. TYPICL PPLICTIONS Dust collection rindingbooth exhaust Scrubber exhaust ood and drying ovens Sawdust and woodchip conveying Papertrim systems This bulletin covers only Compact I ans, the lower capacity element of four Mechanovent radialblade fan lines which cover a wide range of performance and application requirements. The design parameters and standard features of the Compact I an are listed below. through 14 wheel diameters provide capacities to 2200 CM and 14 SP. Temperatures to 00. Heavygauge welded steel housing and pedestal provide structural strength and durability. Lubricatable selfaligning ball bearings with castiron housings provide extended service life over full catalog range. CST RDIL LDE WHEEL LUMINUM 200. maximum temperature Sparkresistant Corrosionresistant Cleanair applications Low cost NICKELLUMINUM RONZE [N] 00. maximum temperature Sparkresistant Corrosionresistant brasionresistant Materialhandling an housing and pedestal are finished with a green polyester powder coating. Most sizes are rotatable to any of seven standard discharges in the field. Compact I ans offer stable pulsationfree performance from wideopen to closedoff.

3 RRNEMENTS RRNEMENT 1 ELT DRIVE RRNEMENT 9X ELT DRIVE Used when motor is too large for rrangement 9 or when a higher temperature package is desired. Maximum temperatures: 200. aluminum wheel; 300.N wheel; 00 heat fan. See page 11 for maximum motor sizes. Vbelt drive configuration allows selection of any of six fan sizes at a variety of fan speeds. Provides flexibility in performance simply by adjusting or changing drive sheaves. Maximum temperatures: 200.aluminum wheel; 300.N wheel; 00.heat fan. MOTORPOSITION DESINTION Drawing at right shows MC motorposition designations. This designation must be given when ordering rrangement 1 fans with Vbelt drives and/or belt guard. Motor positions are independent of rotation and discharge and are determined by viewing fan shaft from drive end. RRNEMENT 9 ELT DRIVE Z Y W X RRNEMENT 4 DIRECT DRIVE Directdrive configuration available in nine sizes at 3500 RPM and 1750 RPM, provides simplest, most economical package. an wheel is mounted on motor shaft. Not recommended for heavy materialhandling applications as material impact may damage motor. Maximum temperature10. RRNEMENT 4V DIRECT DRIVE Compact Vbelt drive configuration integrates motor and drive with fan in one assembly. Package allows factory assembly and testing, and minimizes costly field labor. vailable in six sizes. Maximum temperatures: 200.aluminum wheel; 300.N wheel. See page 11 for maximum motor sizes. Similar to rrangement 4, but designed for vertical mounting on fan inlet. Motor is mounted to the driveside plate, and the inlet plate is reinforced for mounting direct to the process. Maximum temperature120. PE 3

4 rrangement 9X Compact I an with flanged inlet, flanged outlet, belt guard, shaft & bearing guard, motor, and vbelt drive components. rrangement 9 Compact I an with flanged inlet, flanged outlet, and weather cover. rrangement 4 Compact I an with motor and sliptype outlet damper. LNED INLET lange ring with holes is welded flush to the outer edge of the inlet collar. See page 9 for inlet flange dimensions. INLET ILTER ilters are available with a choice of three element types: Wire mesh, hiflow polyester, and ultrasynthetic. Highefficiency filter is flange mounted, and is furnished with a protective hood. Outboard end of filter should be supported independently of fan. LNED OUTLET lange is welded flush with fan outlet and provided with holes. See page 9 for outlet flange dimensions. OUTLET DMPER Singlevane damper slips over fan outlet for all discharges except Down last. lso available with flanges for mounting to fan flange and ductwork. WETHER COVER vailable for rrangement 9 and rrangement 4 fans. TELON SHT HOLE CLOSURE ttached inside housing at the shaft hole opening. Not available for rrangement 4V fans, or with heat fan or sparkresistant construction. CERMICELT SHT SEL Ceramicfelt seal e lements compressed between housing driveside plate and retaining disc elements can be split for field replacement. Not available with heatfan construction or rrangement 4 or 4V fans. DRIN 3 close pipe nipple located at the lowest point in the housing scroll. VIRTION ISOLTION Rubberinshear isolators minimize the transmission of vibration and noise to surrounding structures from rrangement 4, 9, and 9X fans. SCREENED OUTLET RINHOOD or rrangement 4V fans, slips over fan outlet to protect fan airstream from the weather. SETY URDS rrangement 9 and 9X fans can be equipped with belt guards, and shaft and bearing guards. elt guards for rrangement 1 fans are available on application. CCESSORIES OTHER CCESSORIES lso available from Mechanovent are inlet screens, outlet guards, motors, and vbelt drive components. SETY EQUIPMENT Safety accessories are available from Mechanovent, but selection of the appropriate devices is the responsibility of the systemdesigner who is familiar with the particular installation, or application, and can provide for guards for all exposed moving parts as well as protection from access to highvelocity airstreams. Neither Mechanovent nor its sales representatives is in a position to make such determination. Users and/or installers should read Recommended Safety Practices for ir Moving Devices as published by the ir Movement and Control ssociation International, rlington Heights, Illinois. PE 4

5 MODIICTIONS SPRKRESISTNT CONSTRUCTION Three types of sparkresistant construction are available. See separate Mechanovent Engineering Letter and consult Mechanovent sales representative. HNDLIN CORROSIVES Protective coating and special alloys are available to combat corrosion problems. Thin film coatings [5 to 10 mil thickness] special paints and spray coatings are available under a variety of trade names. Mechanovent works with experienced coating applicators who can apply coatings to meet a wide range of requirements. lternate material construction Compact I ans can be constructed of aluminum or various stainless steels. HOW TO USE PERORMNCE TLES DIRECT DRIVE The curves and capacity tables on pages and 7 provide CM, static pressure, HP, and outlet velocity information for directdrive Compact I ans [see page 10 for maximum motor frame sizes]. ELT DRIVE The capacity tables on pages and 9 provide CM, static pressure, HP, and outlet velocity information for beltdrive Compact I ans. The dimension tables on page 11 provide Vbelt drive centerdistance information and maximum motor frames allowable. ll performance data is based on standard air at.075 lb./cu. ft. density [70. at sea level]. If selections are to be based on other temperatures or altitudes, static pressure and brake horsepower must be corrected using the factors shown in Charts ll and lll. If temperature is a factor, speed must be checked against the safe operating speed in Chart l. Note: rrangement 4 fans are not suitable for temperatures over 10., and rrangement 4V fans are not suitable for temperatures over 120. EXMPLE Select a Compact I an with N wheel for 09 CM at 3000 PM OV at 2 SP at 325. at sea level. 1. Chart ll shows a 1.4 correction factor for SP x 1.4 = 2.9 SP at 70. [round to 3 SP]. 3. Size 10 Compact I an belt drive at 29 RPM will deliver 09 CM and 3000 PM outlet velocity at 3 SP, using.75 HP. 4. To determine static pressure and brake horsepower at conditions, divide the values in Step 3 by the correction factor identified in Step 1: 3 SP at = 2 SP at HP at =.51 HP at ctual performance of the Size 10 Compact I an: 09 CM at 3000 OV at 2 SP at 29 RPM at.51 HP at Check the safe operating speed of a Size 10 Compact I an with N wheel at 325. Chart l shows a 400 RPM safe speed at 325. which is greater than the 29 RPM operating speed. The method of correcting for altitude is the same as for temperature using the correction factors from Chart lll. HETN CONSTRUCTION rrangement 1 and 9X Compact I ans with N wheels can be equipped with shaft coolers which make them suitable for airstream temperatures to 00., provided that ambient air temperature at the bearings does not exceed 120. The maximum allowable fan speed decreases as the airstream temperature increases. See Chart I [below]. CHRT I MXIMUM OPERTIN SPEED OR ELTDRIVE NS WITH N WHEELS T VRIOUS TEMPERTURES Temp. an size * * * *Maximum temperature for aluminum wheels is 200. Note: No derate required for SST wheel construction. CHRT II SP ND HP CORRECTION CTORS OR TEMP. (.) Temp. actor CHRT III SP ND HP CORRECTION CTORS OR LTITUDE [if above sea level] ltitude actor NOTE: If correction factor for both temperature and altitude is required, multiply factors from Charts ll and lll together: 00. and x 1.12 = 2.24 [combined factor] CHRT IV CI WHEEL SPECIICTIONS Size Ni.l.r. luminum 304/31 SST Weight WR 2 Weight WR 2 Weight WR PE 5

6 3.0 DIRECTDRIVE PERORMNCE CURVES 1750 RPM The numbers within each graph represent brake horsepower values at various points of operation along the curves. CURVE SELECTION EXMPLE: Select a fan for 00 CM at 2" SP. Locate the desired point of operation on the grid in the graphs below, and follow the vertical line up to the nearest performance curve, which is for the Size 14 Compact I an. This fan will deliver 00 CM at 2.25" SP at approximately 0.72 HP. Sizes 5, 95, 105, 125 STTIC PRESSURE [INCHES W] SIZE 125 SIZE 105 SIZE 95 SIZE STTIC PRESSURE [INCHES W] ,000 1,200 CM Size HP Inlet dia. OD CM SIZE 14 SIZE 13 SIZE 12 SIZE 11 SIZE 10 DIRECTDRIVE CPCITY TLE T 1750 RPM Outlet area sq. ft "SP 3 4"SP 1"SP 1 1 2"SP 2"SP 2 1 2"SP 3"SP CM OV HP CM OV HP CM OV HP CM OV HP CM OV HP CM OV HP CM OV HP Sizes 10, 11, 12, 13, PE Performance certified is for installation type D: Ducted inlet, Ducted outlet. Performance ratings do not include the effects of appurtenances (accessories)

7 12.0 DIRECTDRIVE PERORMNCE CURVES 3500 RPM The numbers within each graph represent brake horsepower values at various points of operation along the curves. CURVE SELECTION EXMPLE: Select a fan for 1250 CM at " SP. Locate the desired point of operation on the grid in the graphs below, and follow the vertical line up to the nearest performance curve, which is for the Size 12 Compact I an. This fan will deliver 1250 CM at 7.0" SP at approximately 2.9 HP. Sizes 5, 95, 105, 125 STTIC PRESSURE [INCHES W] SIZE 125 SIZE 105 SIZE 95 SIZE STTIC PRESSURE [INCHES W] Size HP Inlet dia. OD ,000 1,200 1,400 1,00 CM ,000 1,250 1,500 1,750 2,000 2,250 2,500 CM SIZE 14 SIZE 13 SIZE 12 SIZE 11 SIZE 10 DIRECTDRIVE CPCITY TLE T 3500 RPM Outlet area sq. ft "SP 3"SP 4"SP 5"SP "SP 7"SP "SP 10"SP CM OV HP CM OV HP CM OV HP CM OV HP CM OV HP CM OV HP CM OV HP CM OV HP Sizes 10, 11, 12, 13, PE Performance certified is for installation type D: Ducted inlet, Ducted outlet. Performance ratings do not include the effects of appurtenances (accessories)

8 CM SIZE 5 OV ELTDRIVE CPCITY TLES Wheel diameter: " Inlet: 5" OD Outlet area:.103 sq. ft. 1 "SP 1 4"SP 1 2"SP 3 4"SP 1"SP 1 1 2"SP 2"SP 2 1 2"SP 3"SP 4"SP 5"SP "SP 7"SP RPM HP RPM HP RPM HP RPM HP RPM HP RPM HP RPM HP RPM HP RPM HP RPM HP RPM HP RPM HP RPM HP CM SIZE 105 OV Wheel diameter: 10" Inlet: " OD Outlet area:.12 sq. ft. 1 4"SP 1 2"SP 3 4"SP 1"SP 2"SP 3"SP 4"SP 5"SP "SP 7"SP "SP 9"SP 10"SP RPM HP RPM HP RPM HP RPM HP RPM HP RPM HP RPM HP RPM HP RPM HP RPM HP RPM HP RPM HP RPM HP SIZE 10 Wheel diameter: 10" Inlet: " OD Outlet area:.203 sq. ft. CM OV 1 4"SP 1 2"SP 3 4"SP 1"SP 2"SP 3"SP 4"SP 5"SP "SP 7"SP "SP 9"SP 10"SP RPM HP RPM HP RPM HP RPM HP RPM HP RPM HP RPM HP RPM HP RPM HP RPM HP RPM HP RPM HP RPM HP SIZE 125 Wheel diameter: 12" Inlet: 7" OD Outlet area:.15 sq. ft. 1 4"SP 1 2"SP 3 4"SP 1"SP 2"SP 3"SP 4"SP 5"SP "SP 7"SP "SP 9"SP 10"SP CM OV RPM HP RPM HP RPM HP RPM HP RPM HP RPM HP RPM HP RPM HP RPM HP RPM HP RPM HP RPM HP RPM HP Performance certified is for installation type D: Ducted inlet, Ducted outlet. Power rating (HP) does not include transmission losses. Performance ratings do not include the effects of appurtenances (accessories). PE

9 CM SIZE 12 OV ELTDRIVE CPCITY TLES Wheel diameter: 12" Inlet: " OD Outlet area:.255 sq. ft. 1 4"SP 1 2"SP 3 4"SP 1"SP 2"SP 3"SP 4"SP 5"SP "SP 7"SP "SP 9"SP 10"SP RPM HP RPM HP RPM HP RPM HP RPM HP RPM HP RPM HP RPM HP RPM HP RPM HP RPM HP RPM HP RPM HP CM SIZE 14 OV Wheel diameter: 14" Inlet: " OD Outlet area:.293 sq. ft. 1 2"SP 1"SP 2"SP 3"SP 4"SP 5"SP "SP 7"SP "SP 9"SP 10"SP 12"SP 14"SP RPM HP RPM HP RPM HP RPM HP RPM HP RPM HP RPM HP RPM HP RPM HP RPM HP RPM HP RPM HP RPM HP Performance certified is for installation type D: Ducted inlet, Ducted outlet. Power rating (HP) does not include transmission losses. Performance ratings do not include the effects of appurtenances (accessories). MTERIL SPECIICTIONS Housings Pedestals and driveside plates Inlet plates earings [rr. 1, 9, 9X] Sizes 510: 12 gauge 12 gauge 14 gauge Sizes 1114: 10 gauge Linkelt P3U200 Series ball bearings or equal. LNED INLET OPTION our 5 1 diameter holes furnished on centerlines. NOTE Inlet flange: 10 gauge. DIMENSIONS [INCHES] Size ID C OD LNED OUTLET OPTION 1 x1 x 1 angles are mounted flush with outside edge of housing discharge. ll sizes have 5 1 diameter corner holes. Sizes 13 and 14 have four additional holes on centerline. Not available on Size 5 rr. 4 ottom Horizontal and all Down last discharge fans. 5/" M 5/" D 5/" DIMENSIONS [INCHES] Size D M OUTLET DMPER OPTION Outlet damper has the effect of extending the fan dimension per the chart below. Damper outlet dimensions are the same as fan outlet, D, and M. or slipconnection damper only. Size Damper extention PE 9

10 RRNEMENT 4 DIRECTDRIVE DIMENSIONS Size Motor frame 5, , 125, , 5 4, 5, 143T, 145T 5, 143T, 145T 5, 143T, 145T 12T, 14T 5, 143T, 145T 12T, 14T 143T, 145T 12T, 14T /" L M HH N W R S T T U U D C RRNEMENT 4V Size Motor frame H* 5, , 12, C, 5C 4C, 5C 143TC, 145TC 5C 143TC, 145TC 5C 143TC, 145TC 12TC, 14TC 5C, 143TC, 145TC 12TC, 14TC 143TC, 145TC 12TC, 14TC *Range based on motor frame selected using standard duty TEC motors. H O.D. M ()1/2"(13mm) DI. MT. HOLES ON C'S L 1 3/4" C L.C. D DIMENSIONS [INCHES] Size C D HH L M N R S T U W a b c d O.D..C. rr. 4 rr. 4V wt. [lbs.]* wt. [lbs.]* L is OD of collar. M and D are outside dimensions. W pertains to optional weather cover. *are fan weight, less motors. Tolerance: ± 1 rr. 4 base holes and rr. 4V mounting holes = 1 2 N DISCHRES VIEWED ROM DRIVE SIDE C C u H u C C H C C CW TH TOP HORIZONTL CW H OTTOM HORIZONTL CW U UP LST CW D DOWN LST CW TD TOP NULR DOWN CW U OTTOM NULR UP CW TU TOP NULR UP CCW TH TOP HORIZONTL CCW H OTTOM HORIZONTL CCW U UP LST CCW D DOWN LST CCW TD TOP NULR DOWN CCW U OTTOM NULR UP Clockwise angular discharges at 45º Counterclockwise angular discharges at 45º u On Size 14 in ottom Horizontal discharge with optional flanged outlet, the flange extends below the rrangement 1 or 9 baseline. H Down last discharge is not available in rrangement 9X. PE 10 CCW TU TOP NULR UP

11 ELTDRIVE DIMENSIONS RRNEMENT 1 RRNEMENT 9 MINIMUMMXIMUM VELT DRIVE CENTERS [INCHES] Size rame Min. Max. 5, 105, , 12, /143/ L [left] motor position is shown. R [right] is opposite hand. Select motor position so as not to interfere with outlet connection. RRNEMENT 9X MINIMUMMXIMUM VELT DRIVE CENTERS [INCHES] Size rame Min. Max. 5, 105, , 12, /143/ /143/145 12/ L [left] motor position is shown. R [right] is opposite hand. NOTE: Select motor and fan discharge position so fan does not discharge into motor. Down last discharge is not available in rrangement 9X. DIMENSIONS [INCHES] Size C D E H K L M N P Q R RR S T U W Size WW X XX Y YY a b c d Max. motor lengthh rr. 9 rr. 9X rr. 9 rr. 9X Shaft dia. Keyway ase holes are fan weights [lbs.] rr. 1 rr. 9 rr. 9X T x T x T x T 14T x T 14T x T 14T x L is OD of collar. M and D are outside dimensions. H Maximum motor length is NEM C NW dimension. Less motors and Vbelt drives. PE 11

12 N COMPONENTS Mechanovent Corporation provides wheels, housings, and inlet cones to originalequipment manufacturers to meet a full range of airflow and pressure requirements. These components offer the systemdesigners a wide variety of configurations limited only by the needs of the system and good engineering practice. HOUSINS Housings are designed to maximize performance with either coustaoil or PLR wheels. Housings are continuously welded and furnished with mounting studs on both housing sides for easy installation. 13 sizes from 10 to 3. MC Class 1, 2, and 3 construction. Rotatable. Clockwise or counterclockwise. Mild steel, stainless steel and aluminum construction. INLET CONES erodynamically designed, spun inlet cones are matched for optimum efficiency with wheel and housing components. Reduceddepth inlet cones, for spacerestricted applications, are available in a limited size range. 22 sizes from 10 to 9. vailable with or without diverters. Reduceddepth cones Sizes 1 to 49. Mounting holes for ease of installation. Optional factory installed piezometer rings. coustaoil/ec PLR WHEELS Seven backwardly inclined wheel designs are available to match a broad range of application requirements. coustaoil, EC, and C wheels are available for clean, dry airstreams requiring superior efficiency and low sound levels. PLR wheels are provided for moist or mildly contaminated airstreams. 22 sizes from 10 to 9 in diameter. MC Class 1, 2, 3, and 4 construction. Capacities to 200,000 CM. Static pressures to 20 W. Temperatures to 00. Mild steel, stainless steel and aluminum construction. DOULEWIDTH COUSTOIL NS Mechanovent s DoubleWidth coustaoil ans combine the highest level of efficiency with the lowest sound characteristics for optimum performance in custom airhandling units. Unique packages are available for ease of design and installation. MC Class 1, 2, 3 performance. Capacities to 350,000 CM. Pressures to 14 W. 20 sizes from in diameter.

COMPACT GI FANS WITH RUGGED RADIAL-BLADE WHEELS BELT DRIVE. SERIES 20 GI FANS Capacities to 77,000 CFM Static pressures to 22 WG

COMPACT GI FANS WITH RUGGED RADIAL-BLADE WHEELS BELT DRIVE. SERIES 20 GI FANS Capacities to 77,000 CFM Static pressures to 22 WG COMPCT I NS WITH RUED RDILLDE WHEELS ULLETIN 231 JULY, 2013 ELT DRIVE SERIES 20 I NS Capacities to 77,000 CM Static pressures to 22 W DIRECT DRIVE SERIES 30 I NS Capacities to 95,000 CM Static pressures

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