OPzV Batteries. Technical Data
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1 OPzV Batteries Technical Data
2 Product Range Cells Type Positive Number Nom. capacity (Ah at 20 C) Pole Weight Nom. Short Internal Length Width Height Plates of C10 (Ah) C5 (Ah) C3 (Ah) C1 (Ah) 1 Height 2 * Dist. (approx Voltage Circuit Resistance (mm) (mm) (mm) (mm) Number Poles 1.80 Vpc 1.75 Vpc 1.75 Vpc 1.75 Vpc (mm) kg) Current (A) (mohm) 2V 4 OPzV V 5 OPzV V 6 OPzV V 5 OPzV V 6 OPzV V 7 OPzV V 6 OPzV V 8 OPzV V 10 OPzV V 12 OPzV V 12 OPzV V 16 OPzV V 20 OPzV V 24 OPzV Blocks 6V 4 OPzV V 5 OPzV V 6 OPzV V 1 OPzV V 2 OPzV V 3 OPzV According to DIN According to DIN *includes installed connectors and shrouds. Drawings All dimensions and weights shown are subject to manufacturing tolerances 2
3 Technical Features Design Positive plates Negative plates Separators Electrolyte Container, lid material Poles Connectors Pressure relief valve Tubular plates with corrosion resistant Lead Calcium Tin Alloy. Pasted negative plates of grid design with optimized Lead Calcium Tin Alloy. Low resistance, microporous PVC Diluted sulphuric acid fixed as GEL Plastic case made of polymer plastic ABS (acrylonitrile-butadiene-styrene copolymer). Optionally available in flame retardant plastic ABS. Premium design with insert and rubber seal in the lid for hardness and acid resistance. M10 brass inlay. Accurate voltage and impedance measurements are possible due to bolt-on type design. Steel bolts with plastic encapsulated heads. A wide variety of insulated flexible and solid copper connectors is available. Relief valve with integral flame arrestor. Charging Floating voltage set point 2.25 V/cell at 20 o C. Recommended Boost Charge Voltage 2.33 V/cell V/cell at 20 o C No limit for float voltage applications. The maximum permissible ripple current value is 0.05 I 10. Under no circumstance this Max. charge current value should exceed 0.1 I 10. Max. 60 sec safety current 2500A per pair of poles 1.60 V/cell for 15 min - 1 hr discharge 1.70 V/cell for 1 hr - 5 hr discharge 1.75 V/cell for 5 hr - 8 hr discharge Recommended End of Discharge voltage 1.80 V/cell for 8 hr - 10 hr discharge In the performance tables, the end of dicharge voltages extend up to 1.60 V, however it is highly recommended to take into consideration the values above, in order to avoid deep battery discharges. Operational Data Expected service life 18 years for 2V cells and 15 years for 6V &12V blocks (stand-by float, 20 o C). Maintenance-free No topping up water during life. Recommended 10 o C to 30 o C. Min: -20 o C / Max: 45 o C. Operating temperature At very low temperatures (i.e. below 0 o C) the acid in the electrolyte may reach a density where it freezes (between 6 o C and 13 o C for a fully discharged battery). Storage Time Maximum shelf life up to 6 months at 20 o C, 4 months at 30 o C or 2 months at 40 o C. Self discharge rate Approx. 2% per month at 20 o C. Expected number The number of such cycles which can be obtained is typically over 1600 at 60% DoD, as of cycles dictated by the IEC896-2 (>1000 cycles). Certified Quality Long Life according to Eurobat classification Tested according to IEC and fully compliant to IEC Optimized for deep discharge recovery according to DIN 43539T5 Part 5 Full conformity to DIN specifications for OPzV cells and DIN for OPzV blocks Compliant to the safety requirements of EN for stationary batteries Manufactured in SUNLIGHT s European production facilities, certified with ISO 9001, ISO 14001, BS OHSAS
4 Diagrams Expected Service Life vs. Operating Temperature Years OPzV Cells Temperature ( C) Temperature ( C) Years OPzV Blocks Time to Refresh vs. Temperature Capacity vs. Temperature 8 OPzV Cells & Blocks OPzV Cells & Blocks Time to refresh in months Derating Time factor refresh on available in months capacity Mean temperature ( C) Temperature ( C) Float Voltage Setting vs. Operating Temperature Float Voltaage Setting (V/cell) -3 mv/ o K low temperature operation Operating Temperature ( C) OPzV Cells & Blocks 2,25 V/cell ±1% Expected Number of Cycles vs. DoD at 20 o C Number of Cycles 8000 OPzV Cells % 10% 20% 30% 40% 50% 60% 70% 80% DoD % Number of Cycles 8000 OPzV Blocks % 10% 20% 30% 40% 50% 60% 70% 80% DoD % 4
5 Performance Data End Voltage 1.90 V/cell End Voltage 1.87 V/cell End Voltage 1.85 V/cell Discharge Constant Current at 20 o C (Amperes) 12V 1 OPzV V 2 OPzV V 3 OPzV V 4 OPzV V 5 OPzV V 6 OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV V 1 OPzV V 2 OPzV V 3 OPzV V 4 OPzV V 5 OPzV V 6 OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV V 1 OPzV V 2 OPzV V 3 OPzV V 4 OPzV V 5 OPzV V 6 OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV
6 Performance Data End Voltage 1.83 V/cell End Voltage 1.80 V/cell End Voltage 1.75 V/cell Discharge Constant Current at 20 o C (Amperes) 12V 1 OPzV V 2 OPzV V 3 OPzV V 4 OPzV V 5 OPzV V 6 OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV V 1 OPzV V 2 OPzV V 3 OPzV V 4 OPzV V 5 OPzV V 6 OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV V 1 OPzV V 2 OPzV V 3 OPzV V 4 OPzV V 5 OPzV V 6 OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV
7 Performance Data End Voltage 1.70 V/cell End Voltage 1.65 V/cell End Voltage 1.60 V/cell Discharge Constant Current at 20 o C (Amperes) 12V 1 OPzV V 2 OPzV V 3 OPzV V 4 OPzV V 5 OPzV V 6 OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV V 1 OPzV V 2 OPzV V 3 OPzV V 4 OPzV V 5 OPzV V 6 OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV V 1 OPzV V 2 OPzV V 3 OPzV V 4 OPzV V 5 OPzV V 6 OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV
8 Performance Data End Voltage 1.90 V/cell End Voltage 1.87 V/cell End Voltage 1.85 V/cell Discharge Constant Power at 20 o C (Watts/cell) 12V 1 OPzV V 2 OPzV V 3 OPzV V 4 OPzV V 5 OPzV V 6 OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV V 1 OPzV V 2 OPzV V 3 OPzV V 4 OPzV V 5 OPzV V 6 OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV V 1 OPzV V 2 OPzV V 3 OPzV V 4 OPzV V 5 OPzV V 6 OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV
9 Performance Data End Voltage 1.83 V/cell End Voltage 1.80 V/cell End Voltage 1.75 V/cell Discharge Constant Power at 20 o C (Watts/cell) 12V 1 OPzV V 2 OPzV V 3 OPzV V 4 OPzV V 5 OPzV V 6 OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV V 1 OPzV V 2 OPzV V 3 OPzV V 4 OPzV V 5 OPzV V 6 OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV V 1 OPzV V 2 OPzV V 3 OPzV V 4 OPzV V 5 OPzV V 6 OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV
10 Performance Data End Voltage 1.70 V/cell End Voltage 1.65 V/cell End Voltage 1.60 V/cell Discharge Constant Power at 20 o C (Watts/cell) 12V 1 OPzV V 2 OPzV V 3 OPzV V 4 OPzV V 5 OPzV V 6 OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV V 1 OPzV V 2 OPzV V 3 OPzV V 4 OPzV V 5 OPzV V 6 OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV V 1 OPzV V 2 OPzV V 3 OPzV V 4 OPzV V 5 OPzV V 6 OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV
11 Notes 11
12 SYSTEMS SUNLIGHT S.A. Headquarters 2 Ermou & Nikis Str., Syntagma Sq Athens, Attica, Greece T F European Manufacturing Plant Neo Olvio Xanthi, Greece T F ET-PP_ EN Global Service Department 366 Tatoiou Str Acharnes, Attica, Greece T F Member of SUNLIGHT Global Partners Network Data in this document are subject to change without notice and become contractual only after written confirmation.
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