VGS. series (OPzV) GLOBAL OPzV Valve Regulated Sealed Industrial Battery

Transcription

1 VGS series (OPzV) GLOBAL OPzV Valve Regulated Sealed Industrial Battery

2 Head Office Chang-Won Factory Industrial battery & Motive Power, EV(Electric Vehicle) - Capacity : 1.5 Million/year - Gross Area : 8,000 m Gwang-Ju Factory Automotive battery - Capacity : 14 Million/year - Gross Area :,000 m R&D Center History Sep. 195 Founded as R&D center of the Korea Navy Jan KS certified as the first in Korean battery industry Jan Secured technical tie-up with YUASA Battery in Japan Apr Capital invested from YUASA Battery in Japan Nov KS certified for entire line of products Jul Secured technical tie-up with HAGEN in Germany Nov Opened KwangJu plant for automotive battery Oct. 199 Secured technical tie-up with SAFT in France Jan ISO 900 certified as the first in Asian battery industry Apr ChangWon plant and KwangJu plant ISO 9001 certified by DNV QA Nov Opened the nd KwangJu plant Oct KwangJu plant QS 9000 certified by DNV QA Nov. 000 KwangJu plant ISO certified by DNV QA Dec. 003 KwangJu Plant ISO/TS certified by KFQ Sep. 005 Changed the New Company name from GLOBAL & YUASA Co., Ltd. to SEBANG GLOBAL Battery Co., Ltd. Aug. 007 Awarded the new technology certification of nickel hydride battery (NET) Mar. 008 Achieved the environment mark certification of nickel hydride battery. Aug. 008 Granted the KS certification of nickel hydride battery Prizes Received the Leading Export Company Award Given the Export Award for recording $50 million in Export Sales Selected as one of Korea's best 100 quality management companies Received the Iron Tower Award for Quality Management Received the Korea Customs Service Commissioner s Award on Tax Day Recognized as one of the top companies by the Ministry of Labor for excellent management-labor relations Recognized by the Ministry of Commerce, Industry and Energy for superior quality Received the Engineering Award from the Ministry of Science and Technology Received the President s Award at the Korean Quality Management Conference Technological Innovation Award for GMH Recognized for having the number one brand power in the battery industry ISO 9001 TS KS certificate JIS certificate ISO KEPIC UL certificate TSE certificate Carbon put print labeling certificate

3 VGS series (OPZV) GLOBAL OPzV valve regulated sealed industrial battery GLOBAL OPzV valve regulated lead acid batteries are especially suitable for applications high-level of reliability and performance. They are designed and manufactured according to DIN 4074 and characterized by their long float and cycle life in standby applications. GLOBAL OPzV cells are designed for service life (at an ambient temperature of 0 with 80% residual capacity) and affords high cyclic stability. The battery is designed with a three-layer closed structure to eliminate electrolyte leakage. It also has an internal flameproof enclosure to prevent explosions due to GLOBAL OPzV batteries have excellent deep discharge recovery. The batteries can be recharged to 95% capacity in 1 hours, even following 30 days connected to a The rate of self-discharge by the OPzV batteries is extremely low by comparison to Renewable Energy(Solar & Wind power) Product Characteristics Positive Tubular Plates Cast from special antimony-free lead alloy and enclosed in extremely strong porous tubular gauntlets. These gauntlets are filled with the active positive material, resulting in an extremely robust and long life assembly. Negative Plates Consist of an antimony free lead alloy grid, pasted with active material. Container & Cover Cell contaniers and lids are from a high grade acid-resisgant ABS resin. Standard Container : Acid-resistant ABS resin Cover : UL94-V0 = ABS Option Container & Cover : UL94-V0 = ABS Terminals Nut inserted structure(99.9% pure copper) Adopted Earthquake - resistant design Vent Plugs pressure relief valve. Microporous Separator Made from acid and corrosion resistant PVC material with excellent porosity Low electrical resistance enabling easy movement of electrolytes and oxygen ions. Electrolyte Dilute sulphuric aicd fixed in form of gel in connection with additives. Certificate ISO 9001 ISO TSE(TURKEY STANDARD) 4 VGS series

4 GLOBAL OPzV Valve Regulated Sealed Industrial Battery Product Construction Pressure Relief Valve Polarity Plate Red : Positive Blue : Negative Microporous Separator Negative Plate Positive Plate ABS Lid Copper inserted ABS Container Specification Type Designation GLOBAL Model Nominal Voltage (V) Capacity (AH) 10HR 1HR (1.80V/Cell) (1.60V/Cell) 1HR (1.67V/Cell) length (L) ( ) Dimensions(mm) width (W) ( ) height (H) ( 3) total height (TH)( 5) Weight (kg) 4 OPzV 00 5 OPzV 50 6 OPzV OPzV OPzV 40 7 OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV 00 0 OPzV OPzV 3000 VGS 00 VGS 50 VGS 300 VGS 350 VGS 40 VGS 490 VGS 600 VGS 800 VGS 1000 VGS 100 VGS 1500 VGS 1600 VGS 1800 VGS 000 VGS 00 VGS 500 VGS (Note : H pole height, TH connection line height) 5

5 VGS series Drawings with Terminal Position Valve Regulated Recyclable Tubular plates Single cell Maintenance free Nominal Capacity 160 ~ 3000 Ah Life time Safe under deep discharge 6 VGS series

6 GLOBAL OPzV Valve Regulated Sealed Industrial Battery PERFORMANCE DATA Discharge Characteristics Diagram The curves shown in Figure1 illustrate the typical discharge feature of VGS batteries at an ambient temperature of 0 The symbol C expresses the nominal capacity of the battery measured at a 10-hour discharge rate. (77 F). VGS Discharge Characteristics Curves Voltage (V) Time (Hr) Discharge characteristics diagram VGS160~3000AH at 0 (77 ) Charge Characteristics 1. New batteries can be used without charging. However, batteries put into service long after the manufacturing date may need to be charged.. During charging, the ambient temperature should be in the 0~40 range. If the surface temperature exceeds 50 while charging, the charging should be stopped and resumed when the temperature drops below 40. Observe polarity when connecting. Temperature and Floating Charge Characteristics Floating charge voltage set-up depending on temperature Floating charge voltage:.4v(0 ) If the ambient temperature is too high, this may cause deterioration in battery performance, damage or deformation. The charge voltage should be lowered in order to prevent over charging. Floating charge voltage (V) Temperature Voltage.33V.30V.7V.4V.V.1V.19V.18V When the ambient temperature is higher than 0 compensation formula listed above. (77 F), the float charge voltage would be adjusted according to the temperature 7

7 VGS series Temperature Characteristics The diffusion rate of electrolytes, reaction rate of active materials in the plates and the discharge capacity are affected in direct proportion to ambient temperature (If the VGS is stored in an environment above 0 degrees Celsius, the depletion rate of electrolytes increases, which can shorten the service life of the battery) - Figure. <Ambient Temperature> Disharge (Hours) Final Voi (Volt) Capability per Temperature ~1hours ~ 3hours % of capacity 3~5hours ~10hours Temperature Self-discharge Characteristics Diagram The self-discharge rate of VGS batteries is approximately.0% per month when batteries are stored at an ambient temperature of 0 (77 F). The self-discharge rate varies with ambient temperature. Figure 4. indicates the available capacity and storage times at various temperatures. %ofcapacity Designed Life storage time(months) Design Life Cycle Lifetime by DOD Years Floating volt :.V / Cell / 0 % of capacity Temperature Accelerated Test :Applied Arrhenius Equation Number of Cycles vs. Depth of Discharge (DOD) 8 VGS series

8 GLOBAL OPzV Valve Regulated Sealed Industrial Battery Amperes to F.V at 5 (in Amperes) Type Time VGS OPzV 00 5 OPzV 50 6 OPzV OPzV OPzV 40 7 OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV 00 0 OPzV OPzV h h h h h h h Amperes to F.V at 5 (in Amperes) Type Time VGS OPzV 00 5 OPzV 50 6 OPzV OPzV OPzV 40 7 OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV 00 0 OPzV OPzV h h h h h h h Amperes to F.V at 5 (in Amperes) Type Time VGS OPzV 00 5 OPzV 50 6 OPzV OPzV OPzV 40 7 OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV 00 0 OPzV OPzV h h h h h h h

9 VGS series Amperes to F.V at 5 (in Amperes) Type Time VGS OPzV 00 5 OPzV 50 6 OPzV OPzV OPzV 40 7 OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV 00 0 OPzV OPzV h h h h h h h Amperes to F.V at 5 (in Amperes) Type Time VGS OPzV 00 5 OPzV 50 6 OPzV OPzV OPzV 40 7 OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV 00 0 OPzV OPzV h h h h h h h Amperes to F.V at 5 (in Amperes) Type Time VGS OPzV 00 5 OPzV 50 6 OPzV OPzV OPzV 40 7 OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV OPzV 00 0 OPzV OPzV h h h h h h h VGS series

10 GLOBAL OPzV Valve Regulated Sealed Industrial Battery VGS 00 (V, 00AH/10hr) GLOBAL OPzV cells are designed for service life (at an ambient Nominal Capacity (AH) 00 Dimensions (L*W*H*TH) (mm) 103*06*355*39 Weight (kg) 0.5 Internal Resistance (m V / Cell V / Cell V / Cell

11 VGS series VGS 50 (V, 50AH/10hr) GLOBAL OPzV cells are designed for service life (at an ambient Nominal Capacity (AH) 50 Dimensions (L*W*H*TH) (mm) 14*06*355*39 Weight (kg) 4.5 Internal Resistance (m V / Cell V / Cell V / Cell VGS series

12 GLOBAL OPzV Valve Regulated Sealed Industrial Battery VGS 300 (V, 300AH/10hr) GLOBAL OPzV cells are designed for service life (at an ambient Nominal Capacity (AH) 300 Dimensions (L*W*H*TH) (mm) 145*06*355*39 Weight (kg) 9.0 Internal Resistance (m V / Cell V / Cell V / Cell

13 VGS series VGS 350 (V, 350AH/10hr) GLOBAL OPzV cells are designed for service life (at an ambient Nominal Capacity (AH) 350 Dimensions (L*W*H*TH) (mm) 14*06*471*511 Weight (kg) 31.0 Internal Resistance (m V / Cell V / Cell V / Cell VGS series

14 GLOBAL OPzV Valve Regulated Sealed Industrial Battery VGS 40 (V, 40AH/10hr) GLOBAL OPzV cells are designed for service life (at an ambient Nominal Capacity (AH) 40 Dimensions (L*W*H*TH) (mm) 145*06*471*511 Weight (kg) 37.0 Internal Resistance (m V / Cell V / Cell V / Cell

15 VGS series VGS 490 (V, 490AH/10hr) GLOBAL OPzV cells are designed for service life (at an ambient Nominal Capacity (AH) 490 Dimensions (L*W*H*TH) (mm) 166*06*471*511 Weight (kg) 4.0 Internal Resistance (m V / Cell V / Cell V / Cell VGS series

16 GLOBAL OPzV Valve Regulated Sealed Industrial Battery VGS 600 (V, 600AH/10hr) GLOBAL OPzV cells are designed for service life (at an ambient Nominal Capacity (AH) 600 Dimensions (L*W*H*TH) (mm) 145*06*647*687 Weight (kg) 50.0 Internal Resistance (m V / Cell V / Cell V / Cell

17 VGS series VGS 800 (V, 800AH/10hr) GLOBAL OPzV cells are designed for service life (at an ambient Nominal Capacity (AH) 800 Dimensions (L*W*H*TH) (mm) 10*191*647*687 Weight (kg) 68.0 Internal Resistance (m V / Cell V / Cell V / Cell VGS series

18 GLOBAL OPzV Valve Regulated Sealed Industrial Battery VGS 1000 (V, 1000AH/10hr) GLOBAL OPzV cells are designed for service life (at an ambient Nominal Capacity (AH) 1000 Dimensions (L*W*H*TH) (mm) 10*33*647*687 Weight (kg) 8.0 Internal Resistance (m V / Cell V / Cell V / Cell

19 VGS series VGS 100 (V, 100AH/10hr) GLOBAL OPzV cells are designed for service life (at an ambient Nominal Capacity (AH) 100 Dimensions (L*W*H*TH) (mm) 10*75*647*687 Weight (kg) 97.0 Internal Resistance (m V / Cell V / Cell V / Cell VGS series

20 GLOBAL OPzV Valve Regulated Sealed Industrial Battery VGS 1500 (V, 1500AH/10hr) GLOBAL OPzV cells are designed for service life (at an ambient Nominal Capacity (AH) 1500 Dimensions (L*W*H*TH) (mm) 10*75*779*837 Weight (kg) 15.0 Internal Resistance (m V / Cell V / Cell V / Cell

21 VGS series VGS 1600 (V, 1600AH/10hr) GLOBAL OPzV cells are designed for service life (at an ambient Nominal Capacity (AH) 1600 Dimensions (L*W*H*TH) (mm) 15*397*77*81 Weight (kg) Internal Resistance (m V / Cell V / Cell V / Cell VGS series

22 GLOBAL OPzV Valve Regulated Sealed Industrial Battery VGS 1800 (V, 1800AH/10hr) GLOBAL OPzV cells are designed for service life (at an ambient Nominal Capacity (AH) 1800 Dimensions (L*W*H*TH) (mm) 15*397*77*81 Weight (kg) Internal Resistance (m V / Cell V / Cell V / Cell

23 VGS series VGS 000 (V, 000AH/10hr) GLOBAL OPzV cells are designed for service life (at an ambient Nominal Capacity (AH) 000 Dimensions (L*W*H*TH) (mm) 15*397*77*81 Weight (kg) Internal Resistance (m V / Cell V / Cell V / Cell VGS series

24 GLOBAL OPzV Valve Regulated Sealed Industrial Battery VGS 00 (V, 00AH/10hr) GLOBAL OPzV cells are designed for service life (at an ambient Nominal Capacity (AH) 00 Dimensions (L*W*H*TH) (mm) 15*397*77*81 Weight (kg) Internal Resistance (m V / Cell V / Cell V / Cell

25 VGS series VGS 500 (V, 500AH/10hr) GLOBAL OPzV cells are designed for service life (at an ambient Nominal Capacity (AH) 500 Dimensions (L*W*H*TH) (mm) 1*487*77*81 Weight (kg) 00.0 Internal Resistance (m V / Cell V / Cell V / Cell VGS series

26 GLOBAL OPzV Valve Regulated Sealed Industrial Battery VGS 3000 (V, 3000AH/10hr) GLOBAL OPzV cells are designed for service life (at an ambient Nominal Capacity (AH) 3000 Dimensions (L*W*H*TH) (mm) 1*576*77*81 Weight (kg) 40.0 Internal Resistance (m V / Cell V / Cell V / Cell

27 Danger The battery s operating environment should be well-ventilated to ensure that the concentration of hydrogen in the air is under %. The storage battery may emit small amounts of hydrogen gas which could ignite due to fire or short circuit if pemitted to accumulate. Do not short-circuit the storage battery positive and negative terminals. This could result in battery leakage, fire or explosion. Do not install the battery in an enclosed space or near sources heat. This could result in explosion or fire. Do not attach wires or other metals to the positive or negative terminals of the storage battery. Avoid placing torque wrenches, or other metal tools on top of the storage battery. This can result in leakage, heat generation, explosion, or burns due to short circuiting. It is recommended that metal tools such as torque wrenches and spanners be covered with vinyl electrical tape for insulation. The storage battery contains dilute sulfuric acid which serves as an electrolyte. Sulfuric acid is dangerous and can cause serious bums and blindness. Please avoid contact with the skin. In the case of skin exposure, immediately flush the area with large amounts of water. In the case of eye exposure, flush the eyes with tap water or clean water and immediately seek medical attention. Use a wet cloth to clean the storage battery. A dry cloth can cause static electricity through friction, posing a risk of explosion. When installing the storage battery in a device, make sure that the devic is not completely closed or sealed. Use of the storage battery in a closed device could pose a risk of fire, explosion and damage to the device. Warning Do not attempt to disassemble, modify or break open the storage battery. This could result in leakage, fire, explosion or other consequences. Please replace the battery according to the service cycle listed in the instruction manual or listed on devices. Exceeding the recommended replacement date can result in leakage, fire, explosion or other consequences. When placing storage batteries in an array, please make sure that the positive and negative polarity is consistent. Connection of opposite polarities can result in fire or damage to battery charging equipment. Do not use storage batteries in an environment close to heat sources. This could result in leakage, fire, explosion or other consequences. Immediately cease use of the storage battery if corrosion, leakage, or deformation of the terminals is apparent. Operation of the battery in such conditions can result in leakage, fire, explosion or other consequences. Caution The storage battery does not generate heat. Heat is a sign of overcharging and could also cause the battery charger to malfunction. Please do not store the battery next to transformers or other hot areas such as the interior of a car, areas with direct exposure to strong sunlight, or near fire. Excessively high temperatures can result in leakage, fire, explosion or other consequences. The storage batteries should only be charged with specified chargers recommended by the manufacturer. Charging the battery with unapproved devices could result in leakage, heat generation, explosion or shortening of the battery s service life. Do not install the storage battery in areas prone to flooding. Contact with water could result in electrocution or fire. The storage battery operating temperature range is -15 to 45 degrees Celsius, but the most appropriate temperature is 0 to 5 degrees Celsius. Performance and service life may decrease when the battery is operated outside of the ideal temperature range resulting in decreased service life, damage to the product or warping. Batteries which have completed their service life should be disposed of by an authorized waste management firm. Please contact the manufacturer for list of firms handling battery disposal. The maximum discharge voltage listed on the storage battery spec sheet should not be exceeded. This charge in excess of the maximum discharge current could result in leakage, heat generation, explosion or other consequences. The storage battery should not be operated in environments with excessive dust or particulate pollution. These environments can cause short circuits. Do not clean the storage battery with water or brine. This could result in damage to the storage battery or fire in addition to corrosion of the connector plate and terminals. 8 VGS series

28 We are developing from world-moving batteries to seize a future of advanced energy. We are sustaining our charge of high credibility far into the future. Sebang battery Charged with credibility - Powered by Enterprise. 9

29 Address : 87-6, Gwanyang-Dong, Dongan-Gu, Anyang-Si, Gyeonggi-Do, Korea. Phone : / Fax :