WEIGHT. Circlip. Keyways 2mm Js9
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1 Gearboxes CROSSED HELICAL, REDUCTION GEARBOX HPCE20 Gearboxes Range Ratio 0.Nm to.8nm 1:1-0:1 Crossed Helical, Reduction (Hardened Gears) HPCE20 M x 8 deep HPCE20-1 1:1 Helical YES HPCE20-2 2:1 Helical YES HPCE20- :1 Helical YES HPCE20- :1 Helical YES HPCE20-5 5:1 Helical YES HPCE20-SP 1:1-0:1 Special Ratios: Replace SP with required ratio HPCE20-SPA 1:1-0:1 Low Backlash 0. Replace SP with required ratio HPCE20-SPLH 1:1-0:1 Left Hand Helicals: Replace SP with required ratio.0 Shafts: HPCE20-X (Single), HPCE20-DX (Double): See page 1.5 your own calculations. figures are to be used for guidance only. 1.2 ø H Kg CASE MAT L Aluminium HE0TF GEAR MAT L 55M1 Case Hardened GREASED FOR LIFE Shell Alvania ø H8 Keyways 2mm Js9 2 Input 1:1 2:1 :1 :1 5: NUMBER Ratio Type 1000 % Effi. I/P Max Max % % Unit 1, Foxwood Industrial Park, Foxwood Rd. Chesterfield, Derbyshire S1 9RN Telephone+(0) Fax +(0)
2 Gearboxes Range Ratio 0.Nm to.8nm 1:1-0:1 HPCE20 Wormwheel, Reduction (Hardened Worm) Kg CASE MAT L Aluminium HE0TF WORM MAT L 55M1 Case Hardened WHEEL MAT L Aluminium Bronze CA10 GREASED FOR LIFE Shell Gadus ø H8 0 2 Input (12) tapped M x 8 deep Shafts: HPCE20-X (Single), HPCE20-DX (Double): See page 1.5 your own calculations. figures are to be used for guidance only. Unit 1, Foxwood Industrial Park, Foxwood Rd. Chesterfield, Derbyshire S1 9RN Telephone+(0) Fax +(0) ø H8 8:1 10:1 20:1 0: NUMBER Ratio Type Keyways 2mm Js9 0 2 % 1000 Rpm I/P Max Max % % HPCE20-8 8:1 worm wheel YES HPCE :1 worm wheel YES HPCE :1 worm wheel NO HPCE20-0 0:1 worm wheel NO HPCE20-SP 1:1-0:1 Special Ratios: Replace SP with required ratio HPCE20-SPA 1:1-0:1 Low Backlash 0. Replace SP with required ratio HPCE20-SPLH 1:1-0:1 Left Hand Helicals: Replace SP with required ratio Gearboxes CROSSED HELICAL, REDUCTION GEARBOX HPCE20
3 Gearboxes CROSSED HELICAL, REDUCTION GEARBOX HPCE0 Gearboxes Range Ratio 1.5Nm to 9Nm 1:1-0:1 Crossed Helical, Reduction (Hardened Gears) HPCE0 HPCE0-1 1:1 Helical YES HPCE0-2 2:1 Helical YES HPCE0- :1 Helical YES HPCE0- :1 Helical YES HPCE0-5 5:1 Helical YES HPCE0-SP 1:1-0:1 Special Ratios: Replace SP with required ratio 2.9 HPCE0-SPA 1:1-0:1 Low Backlash 0. Replace SP with required ratio 2.9 HPCE0-SPLH 1:1-0:1 Left Hand Helicals: Replace SP with required ratio 2.9 Shafts: HPCE0-X (Single), HPCE0-DX (Double): See page 1.5 your own calculations. figures are to be used for guidance only. 1.2 M x 10 deep ø10 H Kg CASE MAT L Aluminium HE0TF GEAR MAT L 55M1 Case Hardened GREASED FOR LIFE Shell Alvania ø10 H8 Keyways mm Js9 Input 1:1 2:1 :1 :1 5: NUMBER Ratio Type 1000 % Effi. I/P Max Max % % Unit 1, Foxwood Industrial Park, Foxwood Rd. Chesterfield, Derbyshire S1 9RN Telephone+(0) Fax +(0)
4 Gearboxes Range Ratio 1.5Nm to 9Nm 1:1-0:1 HPCE0 Wormwheel, Reduction (Hardened Worm) 0.0 Kg CASE MAT L Aluminium HE0TF WORM MAT L 55M1 Case Hardened WHEEL MAT L Aluminium Bronze CA10 GREASED FOR LIFE Shell Gadus ø10 H ø10 H8 Keyways mm Js9 Input 8:1 10:1 20:1 0: NUMBER Ratio Type M x 10 deep % % Shafts: HPCE0-X (Single), HPCE0-DX (Double): See page 1.5 your own calculations. figures are to be used for guidance only. Unit 1, Foxwood Industrial Park, Foxwood Rd. Chesterfield, Derbyshire S1 9RN Telephone+(0) Fax +(0) % 1000 Rpm I/P Max Max HPCE0-8 8:1 worm wheel YES HPCE :1 worm wheel YES HPCE :1 worm wheel NO HPCE0-0 0:1 worm wheel NO HPCE0-SP 1:1-0:1 Special Ratios: Replace SP with required ratio 2.9 HPCE0-SPA 1:1-0:1 Low Backlash 0. Replace SP with required ratio 2.9 HPCE0-SPLH 1:1-0:1 Left Hand Helicals: Replace SP with required ratio 2.9 Gearboxes CROSSED HELICAL, REDUCTION GEARBOX HPCE0 1.27
5 Gearboxes CROSSED HELICAL, REDUCTION GEARBOX HPCE0 Gearboxes Range Ratio 2.Nm to 20Nm 1:1-0:1 Crossed Helical, Reduction (Hardened Gears) HPCE0 M x 1 deep ø15 H8 Grease nipple fitted on 1 face Kg MAX INPUT SPEED 000 rpm CASE MAT L Aluminium HE0TF GEAR MAT L 55M1 Case Hardened GREASED FOR LIFE Shell Alvania ø15 H % % HPCE0-1 1:1 Helical YES 2.25 HPCE0-2 2:1 Helical YES 2.25 HPCE0- :1 Helical YES 2.25 HPCE0- :1 Helical YES 2.25 HPCE0-5 5:1 Helical YES 2.25 HPCE0-SP 1:1-0:1 Special Ratios: Replace SP with required ratio.25 HPCE0-SPA 1:1-0:1 Low Backlash 0. Replace SP with required ratio.25 HPCE0-SPLH 1:1-0:1 Left Hand Helicals: Replace SP with required ratio.25 Shafts: HPCE0-X (Single), HPCE0-DX (Double): See page 1.5 your own calculations. figures are to be used for guidance only Keyways 5mm Js Input 1:1 2:1 :1 :1 5: NUMBER Ratio Type 1000 % Effi. I/P Max Max Unit 1, Foxwood Industrial Park, Foxwood Rd. Chesterfield, Derbyshire S1 9RN Telephone+(0) Fax +(0)122000
6 Gearboxes Range Ratio 2.Nm to 20Nm 1:1-0:1 HPCE0 Wormwheel, Reduction (Hardened Worm) 1.7 Kg CASE MAT L Aluminium HE0TF WORM MAT L 55M1 Case Hardened WHEEL MAT L Aluminium Bronze CA10 GREASED FOR LIFE Shell Gadus ø15 H Keyways 5mm Js9 M x 1 deep ø15 H8 Input 8:1 10:1 20:1 0: NUMBER Ratio Type % 1000 Rpm Grease nipple fitted on 1 face Max I/P Speed Max O/P Speed % % Shafts: HPCE0-X (Single), HPCE0-DX (Double): See page 1.5 your own calculations. figures are to be used for guidance only. Unit 1, Foxwood Industrial Park, Foxwood Rd. Chesterfield, Derbyshire S1 9RN Telephone+(0) Fax +(0) HPCE0-8 8:1 worm wheel YES 2.25 HPCE :1 worm wheel YES 2.25 HPCE :1 worm wheel NO 2.25 HPCE0-0 0:1 worm wheel NO 2.25 HPCE0-SP 1:1-0:1 Special Ratios: Replace SP with required ratio.25 HPCE0-SPA 1:1-0:1 Low Backlash 0. Replace SP with required ratio.25 HPCE0-SPLH 1:1-0:1 Left Hand Helicals: Replace SP with required ratio.25 Gearboxes CROSSED HELICAL, REDUCTION GEARBOX HPCE0 1.29
7 Range Ratio.0Nm to 1Nm 1:1-0:1 Crossed Helical, Reduction (Hardened Gears) HPCE50 Gearboxes CROSSED HELICAL, REDUCTION GEARBOX HPCE50 Gearboxes HPCE50-1 1:1 Helical YES. HPCE50-2 2:1 Helical YES. HPCE50- :1 Helical YES. HPCE50- :1 Helical YES. HPCE50-5 5:1 Helical YES. HPCE50-SP 1:1-0:1 Special Ratios: Replace SP with required ratio HPCE50-SPA 1:1-0:1 Low Backlash 0. Replace SP with required ratio HPCE50-SPLH 1:1-0:1 Left Hand Helicals: Replace SP with required ratio Shafts: HPCE50-X (Single), HPCE50-DX (Double): See page 1.5 your own calculations. figures are to be used for guidance only. 1.0 M8 x 1 deep ø20 H8 Grease nipple fitted on 1 face 10.5 Kg MAX INPUT SPEED 000 rpm CASE MAT L Aluminium HE0TF GEAR MAT L 55M1 Case Hardened GREASED FOR LIFE Shell Alvania ø20 H Keyways mm Js9 10 Input 1:1 2:1 :1 :1 5: NUMBER Ratio Type 1000 % Effi. I/P Max Max % % Unit 1, Foxwood Industrial Park, Foxwood Rd. Chesterfield, Derbyshire S1 9RN Telephone+(0) Fax +(0)122000
8 Gearboxes Range Ratio.0Nm to 1Nm 1:1-0:1 HPCE50 Wormwheel, Reduction (Hardened Worm).5 Kg CASE MAT L Aluminium HE0TF WORM MAT L 55M1 Case Hardened WHEEL MAT L Aluminium Bronze CA10 GREASED FOR LIFE Shell Gadus ø20 H8 10 M8 x 1 deep Grease nipple 10 fitted on 1 face 50 0 ø20 H8 Keyways mm Js Input 8:1 10:1 20:1 0: NUMBER Ratio Type % 1000 Rpm I/P Max Max Shafts: HPCE50-X (Single), HPCE50-DX (Double): See page 1.5 your own calculations. figures are to be used for guidance only. Unit 1, Foxwood Industrial Park, Foxwood Rd. Chesterfield, Derbyshire S1 9RN Telephone+(0) Fax +(0) % % HPCE50-8 8:1 worm wheel YES. HPCE :1 worm wheel YES. HPCE :1 worm wheel NO. HPCE50-0 0:1 worm wheel NO. HPCE50-SP 1:1-0:1 Special Ratios: Replace SP with required ratio HPCE50-SPA 1:1-0:1 Low Backlash 0. Replace SP with required ratio HPCE50-SPLH 1:1-0:1 Left Hand Helicals: Replace SP with required ratio Gearboxes CROSSED HELICAL, REDUCTION GEARBOX HPCE50 1.1
9 Gearboxes CROSSED HELICAL, REDUCTION GEARBOX HPCE0 Gearboxes Range Ratio.5Nm to 2Nm 1:1-0:1 Crossed Helical, Reduction (Hardened Gears) HPCE0 HPCE0-1 1:1 Helical YES 0.07 HPCE0-2 2:1 Helical YES 0.07 HPCE0- :1 Helical YES 0.07 HPCE0- :1 Helical YES 0.07 HPCE0-5 5:1 Helical YES 0.07 HPCE0-SP 1:1-0:1 Special Ratios: Replace SP with required ratio 50.1 HPCE0-SPA 1:1-0:1 Low Backlash 0. Replace SP with required ratio 50.1 HPCE0-SPLH 1:1-0:1 Left Hand Helicals: Replace SP with required ratio 50.1 Shafts: HPCE0-X (Single), HPCE0-DX (Double): See page 1.5 your own calculations. figures are to be used for guidance only. 1.2 ø25 H Kg MAX INPUT SPEED 000 rpm CASE MAT L Aluminium HE0TF GEAR MAT L 55M1 Case Hardened GREASED FOR LIFE Shell Alvania M10 x 20 deep 12 5 Grease nipple fitted on 1 face ø25 H8 Keyways 8mm Js Input 1:1 2:1 :1 :1 5: NUMBER Ratio Type 1000 % Effi. I/P Max Max % % Unit 1, Foxwood Industrial Park, Foxwood Rd. Chesterfield, Derbyshire S1 9RN Telephone+(0) Fax +(0)122000
10 Gearboxes Range Ratio.5Nm to 2Nm 1:1-0:1 HPCE0 Wormwheel, Reduction (Hardened Worm) 5.5 Kg CASE MAT L Aluminium HE0TF WORM MAT L 55M1 Case Hardened WHEEL MAT L Aluminium Bronze CA10 GREASED FOR LIFE Shell Gadus ø25 H8 12 M10 x 20 deep ø25 H8 12 Keyways 8mm Js9 12 Input 8:1 10:1 20:1 0: NUMBER Ratio Type Grease nipple fitted on 1 face % 1000 Rpm I/P Max Max Shafts: HPCE0-X (Single), HPCE0-DX (Double): See page 1.5 your own calculations. figures are to be used for guidance only. Unit 1, Foxwood Industrial Park, Foxwood Rd. Chesterfield, Derbyshire S1 9RN Telephone+(0) Fax +(0) % % HPCE0-8 8:1 worm wheel HPCE :1 worm wheel HPCE :1 worm wheel HPCE0-0 0:1 worm wheel HPCE0-SP 1:1-0:1 Special Ratios: Replace SP with required ratio 50.1 HPCE0-SPA 1:1-0:1 Low Backlash 0. Replace SP with required ratio 50.1 HPCE0-SPLH 1:1-0:1 Left Hand Helicals: Replace SP with required ratio 50.1 Gearboxes CROSSED HELICAL, REDUCTION GEARBOX HPCE0 1.
11 Gearboxes HPC E Type Helical Reducers Technical Page Technicals HPC E TYPE HELICAL REDUCERS Technical Backlash: Backlash figures given are at output. Standard backlash approx. 1º, minimum backlash approx. 0 arc mins. : figures are given as a guide only. Testing in your application is necessary. Specials: Specials are available to any specification. Please consult our HPC Gears Technical Department. Modifications: Are available on all our standard gearboxes. Please consult our HPC Gears Technical Department. Keyways, Bores: All bores are toleranced to H8 ISO 28. Keyways are broached to DIN 885 (sliding fit). Lubrications: Gearboxes are greased for life with Shell Gadus S2 V220AD2 or Shell Alvania HDX 2 high performance grease. Ratios: 10:1-0:1. Specials are available on request. Please consult our HPC Gears Technical Department. Materials Case: Red anodised billet machined aluminium (082T). Input Gear: 1:1-0:1, hardened alloy steel (55M1). Gear: 1:1-5:1 hardened alloy steel (55M1). 8:1-0:1 Aluminium bronze (CA10). Bearings: High quality steel single row bearings with rubber seals. s: DIN71 steel. Lubrication, Mounting and Operating Conditions Operating temperature range 0º C to 70º C. Standard grease. Wider range of operating temperatures are achievable by fitting steel shielded bearings - 10º C to +120º C. Please consult our HPC Gears Technical Department for advice. Gearboxes are designed as speed reducers. Shafts should always be connected with a flexible coupling. Always mount drive components as close to gearbox body as possible to prevent damage to shaft and bearing. Avoid all impact to unit on installation as this may cause internal damage. We recommend all modifications are carried out by HPC Gears prior to gearbox assembly. Modifications undertaken by customers will invalidate the warranty. 1. Unit 1, Foxwood Industrial Park, Foxwood Rd. Chesterfield, Derbyshire S1 9RN Telephone+(0) Fax +(0)122000
12 Shafts Single & Double Sided Gearboxes For HPCE-X & HPCE-DX Worm Reducers HPCE-X Single Sided NUMBER HPCPE-DX Double Sided List Price -10% -15% -20% -25% -0% ød O/L M P X L K List Price -10% -15% -20% -25% -0% ød O/L M P X L K Material: 0 Stainless Steel, includes Steel Keys & s. Unit 1, Foxwood Industrial Park, Foxwood Rd. Chesterfield, Derbyshire S1 9RN Telephone+(0) Fax +(0) SINGLE SIDED HPCE20-X K2 x HPCE0-X K x HPCE0-X K5 x HPCE50-X K x 2.0 HPCE0-X K8 x 0.7 NUMBER DOUBLE SIDED HPCE20-DX K2 x HPCE0-DX K x HPCE0-DX K5 x 0.50 HPCE50-DX K x HPCE0-DX K8 x Gearboxes OUTPUT SHAFTS SINGLE & DOUBLE HPCEX-HPCEDX 1.5
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