VX700-S ( F3D7 /6DUD/6DU1 )

Transcription

1 WaveRunner VX700S VX700-S ( /6DUD/6DU1 ) 1SF3D-100E1 ( )

2 VX700-S PARTS CATALOGUE 2016 by Yamaha Motor Co., Ltd. 1st edition, May 2016 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.

3 FOREWORD This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly. 6. The asterisk (*) before a reference number indicates modified items after the first edition. 1. Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News. It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News. 2. Abbreviations The following abbreviations are used in this Parts Catalogue. UR Use specified parts number. UN Use as many as needed. AP Alternate Parts LM Locally Made (Parts need to be ordered locally) F# Frame No. (Applicable machine No.) O/S Over Size 3. The number of components for assembly Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below. The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit. PART Q TY 2F FRONT FLASHER LIGHT ASSY BULB (6V 18W) 1 4. Applicable colours of graphics are represented in the as shown below. PART Q TY 2N X5 FUEL TANK COMP. 2 MXR 3J GRAPHIC, FUEL TANK 1 FOR MXR 5. Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual.

4 FOREWORD 7. Applicable Serial No. Engine Serial No. Primary Identification No. 10. Applicable Starting Serial No. Engine Serial No. Serial No. Name Of Q ty Column Model Code Primary Identification No. 8. Applicable Colour Code (The (*) mark shows Model colour.) Serial No. Name Of Q ty Column Model Code F3D Abbreviation Colour Name Colour Code NMC(*) GRAY METALLIC C 008S SS4 BLACK SOLID 4 008P WC7(*) WHITE COAT 7 GA7J 9. Quantity Column Information Column No. Name Of Q ty Column Destination 1 OTHER

5 CONTENTS CYLINDER & CRANKCASE...1 CRANKSHAFT & PISTON...3 INTAKE...5 CARBURETOR...7 OIL PUMP...9 EXHAUST FUEL...13 JET UNIT JET UNIT GENERATOR STARTING MOTOR ELECTRICAL ELECTRICAL ENGINE HATCH ENGINE HATCH HULL & DECK GUNWALE & MAT...28 VENTILATION SEAT & UNDER LOCKER OIL TANK FUEL TANK EXHAUST CONTROL CABLE STEERING STEERING GRAPHICS IMPORTANT LABELS REPAIR KIT REPAIR KIT INDEX NUMERICAL INDEX...43

6 FIG. 1 CYLINDER & CRANKCASE PART 1 62T S CYLINDER E ANODE SCREW, FLAT HEAD PIN, DOWEL 4 5 6M A2 GASKET, CYLINDER M56 BOLT, WITH WASHER M07 BOLT, WITH WASHER T S HEAD, CYLINDER K NIPPLE PLUG, STRAIGHT SCREW GASKET T GASKET, CYLINDER HEAD M96 BOLT, WITH WASHER T W S CRANK CYLINDER ASSY T S CRANKCASE ASSY T NIPPLE M29.BUSH, SOLID M55 BOLT, WITH WASHER CP STOPPER, UPPER MOUNT M56 BOLT R BRACKET, FRONT UPPER R BRACKET, REAR UPPER M02 BOLT, WITH WASHER M00 BOLT, WITH WASHER M03 BOLT, WITH WASHER M01 BOLT, WITH WASHER E A1 8P MOUNT RUBBER 4 1

7 FIG. 1 CYLINDER & CRANKCASE PART BOLT, WITH WASHER BOLT, WITH WASHER 8 30 EU PLATE 4 31 EU A0 SHIM (T=0.1) 4 UN EU B0 SHIM (T=0.3) 4 UN EU C0 SHIM (T=0.5) 4 UN EU D0 SHIM (T=1.0) 4 UN EU E0 SHIM (T=2.0) 4 UN 2

8 FIG. 2 CRANKSHAFT & PISTON PART 1 62T CRANKSHAFT ASSY 1 2 6M CRANK M CRANK M CRANK M CRANK BEARING X ROD, CONNECTING M WASHER, CRANK PIN U2.BEARING U SEAL, LABYRINTH U3.BEARING U3.BEARING T COLLAR, DRIVE SHAFT CIRCLIP M33 OIL SEAL M46 OIL SEAL M01 OIL SEAL T PISTON (STD) 2 62T PISTON (0.25MM O/S) 1 AP 62T PISTON (0.50MM O/S) 1 AP 19 61X PISTON RING SET (STD) 4 61X PISTON RING SET (0.25MM O/S) 1 AP 61X PISTON RING SET (0.50MM O/S) 1 AP 20 62T PIN, PISTON U2 BEARING M04 WASHER, PLATE CIRCLIP 4 3

9 FIG. 2 CRANKSHAFT & PISTON PART 24 6M P FLANGE, COUPLING T SEAL PIN, DOWEL PIN, DOWEL 1 4

10 FIG. 3 INTAKE PART 1 62T PIPE M10 CLAMP M60 BOLT, STUD M15 NUT T GASKET, MANIFOLD T MANIFOLD, INTAKE T PLATE,REED VALVE T GASKET BOLT, WITH WASHER BOLT, WITH WASHER T REED VALVE ASSY T W REED SET BOLT,HEX. SOCKET BUTTON T PLATE BOLT, WITH WASHER T PIPE M10 CLAMP T S COVER, CARBURETOR E NIPPLE, HOSE H PIPE, JOINT BOLT, WITH WASHER T GASKET, AIR COOLER COVER T PLATE BOLT, WITH WASHER M66 BOLT M31 WASHER, PLATE T ELEMENT, AIR CLEANER 2 5

11 FIG. 3 INTAKE PART 28 62T COVER, CARBURETOR T PIPE M02 BOLT, WITH WASHER T GROMMET M63 O-RING 1 6

12 FIG. 4 CARBURETOR PART 1 62T CARBURETOR ASSY T CARBURETOR ASSY X SPRING, THROTTLE STOP 1 CARBURETOR WASHER, NEEDLE 4 5 6M SCREW, ADJUST 1 CARBURETOR O-RING 2 7 6K METERING NEEDLE 2 8 6K CAP, CARBURETOR 2 9 3KW SPRING, THROTTLE M SCREW G JET, MAIN (#130) 1 CARBURETOR G JET, MAIN (#120) 1 CARBURETOR K O-RING K DIAPHRAGM 1 CARBURETOR M BODY 2 1 CARBURETOR U VALVE, CHECK 2 CARBURETOR U BUSH, FUEL PUMP 2 CARBURETOR K VALVE, CHECK 1 CARBURETOR K GASKET, FUEL PUMP 1 1 CARBURETOR K COVER 1 UR CARBURETOR 1 62T COVER 1 1 UR CARBURETOR SCREW, WITH WASHER 4 CARBURETOR K O-RING 1 CARBURETOR K SCREW K SCREW A 64.JET, MAIN (# 67.5) SCREW, PAN HEAD 4 CARBURETOR 2 7

13 FIG. 4 CARBURETOR PART 27 6K PLATE PIN, FLOAT R BODY K SCREW, STOP R STRAINER X JET NEEDLE COMP K ARM, FLOAT R SPRING R DIAPHRAGM, PUMP R BODY, PUMP K GASKET SCREW, PAN HEAD U SCREW, PILOT K SPRING WASHER, NEEDLE O-RING K SCREW, ADJUST 1 CARBURETOR 1 8

14 FIG. 5 OIL PUMP PART 1 61X OIL INJECTION PUMP ASSY M34 HOSE (L480) M10 CLAMP MF0 HOSE (L400) 1 5 6R A0 GASKET, PUMP CASE BOLT, WITH WASHER HOSE (L85) X VALVE, CHECK M18 HOSE (L210) M10 CLAMP CLIP HOSE (L70) X VALVE, CHECK M48 HOSE (L450) M10 CLAMP CLIP M69 CLAMP M38 CLAMP 2 9

15 FIG. 6 EXHAUST 1 PART 1 62T MUFFLER K NIPPLE T GASKET, EXHAUST PIPE M60 BOLT, FLANGE T RING, JOINT 1 6 6K NIPPLE T GASKET, MUFFLER DAMPER M21 PIN, DOWEL BOLT WASHER, PLATE M11 BOLT, WITH WASHER M24 HOSE (L260) M10 CLAMP N PIPE, JOINT HOSE (L70) M07 HOSE (L1070) TUBE (L970) M25 HOSE (L380) M10 CLAMP M31 HOSE (L340) M10 CLAMP M59 CLAMP T S MUFFLER T PIPE, JOINT M60 BOLT, FLANGE T S OUTER COVER, EXHAUST T GASKET, EXHAUST OUTER COVER 1 10

16 FIG. 6 EXHAUST 1 PART BOLT, WITH WASHER T JOINT, EXHAUST M06 HOSE CLAMP ASSY T JOINT, EXHAUST R PIPE, JOINT M10 CLAMP M01 HOSE CLAMP ASSY M02 HOSE CLAMP ASSY T S INNER COVER,EXHAUST T GASKET, EXHAUST INNER COVER T S OUTER COVER, EXHAUST T GASKET, EXHAUST OUTER COVER N SEAL, RUBBER BOLT WASHER, PLATE T STAY, MUFFLER M17 BOLT, WITH WASHER M88 BOLT, FLANGE AE PIPE, OUTLET M16 CLAMP, HOSE HOSE (L1030) M14 HOSE (L330) M13 HOSE (L260) X JOINT, HOSE M05 HOSE CLAMP ASSY M09 HOSE CLAMP ASSY AE PIPE, WATER 1 11

17 FIG. 6 EXHAUST 1 PART 55 64T JOINT ASSY CAP, EU NUT X CONDUCTION ASSY B2002 HOSE (VINYL) (L200) 1 12

18 FIG. 7 FUEL PART 1 6DU PIPE MA6 HOSE (L700) M56 CLAMP 1 4 6DU PIPE TUBE M10 CLAMP 2 7 6K FILTER ASSY 1 8 6K FUEL COCK ASSY K LEVER, COCK DU PIPE M10 CLAMP TUBE (L530) MG1 HOSE (L600) M10 CLAMP MF0 HOSE (L400) MG3 HOSE (L600) MF0 HOSE (L400) M10 CLAMP M10 CLAMP COVER, LEAD WIRE M10 CLAMP M10 CLAMP NUT SCREW, BIND 1 25 EU BRACKET, FUEL FILTER RIVET, BLIND 2 27 EU HOLDER 1 13

19 FIG. 8 JET UNIT 1 PART 1 6DU PLATE, TRANSOM PIN, DOWEL BOLT, WITH WASHER V HOUSING, IMPELLER BOLT WASHER PIN, DOWEL V DUCT, IMPELLER V FILTER V O-RING V COVER, WATER INLET BOLT WASHER BEARING V SPACER U0 BEARING D SHAFT, DRIVE OIL SEAL OIL SEAL T CAP O-RING BOLT WASHER DU CAP, IMPELLER AE R IMPELLER BU R NOZZLE HOSE (L260) 1 14

20 FIG. 8 JET UNIT 1 PART HOSE CLAMP ASSY HOSE (L355) MF5 HOSE (L320) M10 CLAMP BOLT, WITH WASHER BU R NOZZLE, DEFLECTOR BOLT, WITH WASHER M06 COLLAR D3 R SCREEN, INTAKE 1 37 F1S U725E 01 WASHER WASHER, PLATE NUT 4 40 F2N U273B 00 PLATE F2M 6143G A0 SPACER BOLT, WITH WASHER 4 43 F1G U BRACKET F1K U BRACKET, BOLT, WITH WASHER BOLT, WITH WASHER 2 15

21 FIG. 9 JET UNIT 2 PART 1 61X 4581J 00 RUBBER SHAFT COUPLING G HOUSING, BEARING M03 NIPPLE, GREASE CAP, GREASE NIPPLE PIN, DOWEL 2 6 6BU SHAFT, DRIVE M55 OIL SEAL M04 CIRCLIP A3 BEARING OIL SEAL M46 GROMMET M P FLANGE, COUPLING M02 WASHER, PLATE BOLT WASHER COLLAR BOLT, WITH WASHER WASHER, PLAIN NUT, SELF-LOCKING DU COVER 1 21 F3D BRACKET BOLT, WITH WASHER 2 23 F3D 6883E 00 JOINT, PIPE SCREW, TAPPING BAND, HOSE F3D 6883B 00 PIPE

22 FIG. 10 GENERATOR PART 1 62T ROTOR ASSY T BASE ASSY T COIL, CHARGE T COIL, LIGHTING 1 5 6M COIL, PULSER T LEAD WIRE ASSY SCREW, WITH WASHER SCREW, WITH WASHER SCREW, PAN HEAD SCREW, WITH WASHER KEY, WOODRUFF M47 BOLT R S COVER, FLYWHEEL M29.BUSH, SOLID M A0 GASKET, HOLE COVER PIN, DOWEL BOLT WASHER 7 17

23 FIG. 11 STARTING MOTOR PART 1 6M STARTING MOTOR ASSY 1 2 3AJ WASHER KIT 1 3 6M BRUSH HOLDER ASSY H GASKET 2 5 6M BOLT 2 6 6M ARMATURE ASSY 1 7 6M REAR BRACKET ASSY 1 8 6M FRONT BRACKET ASSY H O-RING BOLT, WITH WASHER BOLT, WITH WASHER WASHER, SPRING NUT M6 8183E 01 IDLE GEAR COMP M WEIGHT SPRING M WEIGHT HOLDER M08.CIRCLIP M06.CIRCLIP M73 SPRING, COMPRESSION WASHER, PLATE 2 18

24 FIG. 12 ELECTRICAL 1 PART BOLT, WITH WASHER L 8552A 00 8P HOUSING 1 3 6M6 8552E 01 COVER, CASE 1 4 6M GASKET, TERMINAL SCREW, TAPPING M GASKET 1 7 6M6 8132W 00 CAP 1 8 6K FUSE HOLDER ASSY 1 9 6G FUSE (10A) K FUSE SPEAR (10A) T C.D.I. UNIT ASSY M29 CLAMP SCREW, WITH WASHER N STARTER RELAY ASSY BOLT, WITH WASHER M A0 RECTIFIER & REGULATOR ASSY M86 CLAMP SCREW, WITH WASHER E IGNITION COIL ASSY E CAP, PLUG E TUBE, CORD E CAP, PLUG E TUBE, CORD M43.GROMMET M10.CLAMP SCREW, PAN HEAD WASHER, PLATE 2 19

25 FIG. 12 ELECTRICAL 1 PART SCREW, WITH WASHER T CLAMP, CORD PLUG, SPARK (NGK BR8HS) AE EXTENSION, WIRE LEAD T THERMO SWITCH ASSY BOLT, WITH WASHER AE WIRE, LEAD B MARK

26 FIG. 13 ELECTRICAL 2 PART 1 F1W U828M 00 BASE, CLAMP RIVET, SEALD BAND 1 4 EU BATTERY ASSY (YB16CL-B) 1 YUASA 5 EW CASE, BATTERY BOLT, WITH WASHER 4 7 EU PAD, BATTERY EU PAD, BATTERY EU BAND, BATTERY HOSE M10 CLIP 1 12 GJ3 6215F 00 NIPPLE M10 CLAMP 1 14 F1V 6820A 01 METER ASSY BOLT,HEX. SOCKET BUTTON 4 16 GU2 6822E 01 GROMMET BAND 2 18 F3D 6824B 00 SENDER, FUEL BAND, HOSE F3D 6824C 00 SENDER, OIL 1 21 F1W U828M 00 BASE, CLAMP RIVET, SEALD BAND BAND BAND 1 26 F1V U273C 01 COVER,PLATE SCREW, ROUND HEAD 4 21

27 FIG. 13 ELECTRICAL 2 PART 28 6AE WIRE, LEAD N WIRE, LEAD 1 22

28 FIG. 14 ENGINE HATCH 1 PART 1 F2N U SEAL RIVET 1 3 F3D RIVET 4 4 F3D COVER, INSPECTION F3D RIVET 3 6 F3D COVER, INSPECTION F2N 6516N A0 P2 COVER, ENGINE HATCH 1 8 F2N U516P 00 BOX GLOVE 1 9 F1K U266C 00 PACKING NUT, SPRING BOLT, WITH WASHER BOLT, WITH WASHER SCREW WASHER, PLAIN NUT, SELF-LOCKING 6 16 F2N U517H 01 LID HATCH 1 17 F0X 6517R 01 PIN, HINGE 2 18 GU LOCK 1 19 F3D 6519D 00 PACKING CASE 1 23

29 FIG. 15 ENGINE HATCH 2 PART 1 F2N 6517B A0 P2 LID, ENGINE ROOM 1 2 F2N U213B 01 COVER,VENTILATOR SCREW 8 4 F3D PACKING F3D 6266B 00 PACKING F1K 6517C 00 LOCK, LID BOLT, WITH WASHER 2 8 F1K U515A 00 HINGE ASSY. 1 9 F1K U518E 04.PLATE, HINGE LID 1 10 F1K U517D 05.HINGE, LID 1 11 F1K U135C 01.ROLLER, DETENT 1 12 F1K U517R 00.PIN, HINGE 2 13 F1K U471E 03.SPACER F1K U283B 02.SPRING, TORSION BOLT, FLANGE NUT, SELF-LOCKING WASHER, PLAIN 2 18 F2N SCREW 4 19 F2N U517F 00 HOOK,LID LOCK 1 20 F1X U517E 01 NUT BOLT, WITH WASHER 2 22 F2N U596B 00 MIRROR LH 1 23 F2N U471E 00.SPACER F2N U596C 00 MIRROR RH 1 25 F2N U471F 00.SPACER WASHER, PLAIN NUT, SELF-LOCKING 4 24

30 FIG. 15 ENGINE HATCH 2 PART 28 GA HOOK A RIVET, BLIND 4 30 F1K U BOX, FIRE EXTINGUISHER 1 31 GA BAND, BATTERY 1 25

31 FIG. 16 HULL & DECK PART 1 61X JOINT, HOSE A3 CLIP 2 3 FN8 6269B 00 SPOUT 1 4 EU NUT BAND, HOSE 25 1 SUS HOSE (L710) 2 7 GD0 6761D 00 STRAINER, BILGE 1 8 EW BASE, STRAINER BLIGE SCREW, TAPPING BAND A0 CLIP CORRUGATE TUBE (L600) 2 13 F2N U STERN EYE 2 14 F3D PLATE A 4 15 F3D PACKING NUT, SELF-LOCKING 4 17 F1K BOW EYE NUT.HEX.(COARS) WASHER, PLAIN 2 20 F0X WASHER 2 21 F0X NUT (BOLT/NUT) BOLT, HEXAGON SOCKET HEAD 2 23 F1S U883N 01 STABILIZER LH 1 BLACK 24 F1S U883P 01 STABILIZER RH 1 BLACK 25 F1X U883T 01 BRACKET,STABILIZER BOLT, FLANGE F3D SPACER 10 26

32 FIG. 16 HULL & DECK PART 28 F1S U DRAIN PLUG ASSY SCREW, TAPPING 4 27

33 FIG. 17 GUNWALE & MAT PART 1 F2N U GUNWALE, BOW 1 2 F1W U491K 00 BOLT, SPECIAL BOLT,HEX. SOCKET BUTTON WASHER, PLAIN NUT, SELF-LOCKING 4 6 F3D GUNWALE, SIDE 2 7 F3D INNER,GUNWALE RIVET, BLIND WASHER, PLAIN F1K U251D 01 GUNWALE, STERN 1 1 GRAY 11 F1K U251E 01 GUNWALE, STERN 2 1 GRAY RIVET, BLIND 9 13 F2N U MAT, UPPER 1 DARK GREY 14 F2N U351H 00 MAT, STEP 1 1 DARK GREY 15 F2N U351J 00 MAT, STEP 2 1 DARK GREY 16 F2N U351K 00 MAT, STEP 3 4 DARK GREY 17 F2N U351M 00 MAT, STEP 4 1 DARK GREY 18 F2N U351N 00 MAT, STEP 5 1 DARK GREY 28

34 FIG. 18 VENTILATION PART 1 F1K U BASE, AIR INTAKE 2 2 F3D 6213G 00 HOSE, VENTILATOR F3D PLATE, AIR INTAKE 2 4 F2N U BOX, INDUCTION F2N U BOX, INDUCTION RIVET, SEALD 6 29

35 FIG. 19 SEAT & UNDER LOCKER PART 1 F2N U371A 04 DOUBLE SEAT ASSY 1 2 F2N U371B 00.COVER, SEAT F2N U PACKING 1 4 F2C U SEAT LOCK ASSY UP.BOLT, WITH WASHER 2 6 F0X 6378C 00 STAY, SEAT WASHER, PLATE NUT, SELF-LOCKING 2 9 F2N U271B 01 GRIP, HAND 1 10 GU PIN WASHER, PLATE NUT U2 BOLT, WITH WASHER WASHER, PLAIN NUT, SELF-LOCKING 4 16 F2N U STERN EYE 1 17 F3D PLATE A 2 18 F3D PACKING NUT, SELF-LOCKING 2 20 F3D STAY RIVET, BLIND 2 22 F2V A0 COVER RIVET, BLIND (4.8X18.7 BLACK) 2 24 F2V B0 COVER RIVET, BLIND (4.8X18.7 BLACK) 2 30

36 FIG. 20 OIL TANK PART 1 F3D 6775B 00 TANK, OIL 1 2 6J STRAINER, OIL 1 3 6J GASKET, STRAINER COVER 1 4 GE2 6784A 00 OIL TANK CAP ASSY. 1 5 FJ PACKING, OIL CAP HOSE (L40) M10 CLAMP 2 8 FJ ROLL OVER VALVE 1 9 F3D 6215E 00 HOSE M10 CLAMP M10 CLAMP 1 31

37 FIG. 21 FUEL TANK PART 1 F3D TANK, FUEL 1 2 F3D 6759B 00 MAT F3D 6759C 00 MAT GJ1 6759B 00 MAT GJ1 6759C 00 MAT F2N U CAP, FUEL FILLER 1 BLACK 7 GP7 U PACKING 1 8 GP7 U SOCKET 1 BLACK 9 GP7 U CHAIN BALL U1 TAPPING SCREW 1 11 GP7 U PACKING FUEL FILLER UR RIVET, BLIND 1 13 GP7 U783F 00 NUT, FUEL FILLER 1 14 F3D HOSE BAND, HOSE HOSE (L40) M10 CLAMP 2 18 EU CHECK VALVE HOSE (L200) M10 CLAMP 2 21 F2F 6214A 00 FILTER, VENT ASSY 1 22 EW PLATE, FILTER R PLUG, DRAIN R O-RING RIVET, BLIND HOSE (L1300) M10 CLAMP 2 32

38 FIG. 21 FUEL TANK PART 28 GP SOCKET, VENTILATION RIVET, SEALD 2 30 F1G PIPE, VENTILATION 1 31 F1W U828M 00 BASE, CLAMP RIVET, SEALD BAND BAND 1 35 F3D HOOK A UH BOLT, WITH WASHER 8 37 F1K BELT, TANK

39 FIG. 22 EXHAUST 2 PART 1 F3D WATER LOCK COMP. 1 2 EU BAND, BATTERY 1 3 GA HOOK A RIVET, BLIND 4 5 F3D HOSE, EXHAUST BAND, HOSE F1G 6753B 00 PILOT, WATER 1 8 F1B GASKET 1 9 F0X NUT 1 10 F1W U828M 00 BASE, CLAMP RIVET, SEALD BAND M05 HOSE CLAMP ASSY CORRUGATE TUBE (L900) BAND 2 16 GJ3 U EXHAUST, THRU-HALL COMP BOLT, WITH WASHER 3 34

40 FIG. 23 CONTROL CABLE PART 1 F2N CABLE, STEERING 1 2 F1B PACKING C 1 3 F1B 6151S 00.NUT 1 4 F1B STUD, JOINT BALL 1 5 F2N BALL JOINT ASSY WASHER, PLATE NUT TUBE (L150) 1 9 F3D CABLE, THROTTLE CORRUGATE TUBE (L1500) 1 11 F1V CABLE, CHOKE 1 12 EW KNOB SCREW 1 14 F0N 6724E 00.NUT, COMPRESSION 1 15 F0P 6724F 00.NUT 1 35

41 FIG. 24 STEERING 1 PART 1 F3D HANDLE 1 2 GP7 U155D 01 GRIP, HANDLE 2 3 GP7 U155F 00 GRIP, END BOLT, HEXAGON SOCKET HEAD 2 5 F0D THROTTLE LEVER ASSY 1 6 F0D LEVER, THROTTLE 1 7 EW SPRING 1 8 EW WASHER 2 9 EW E-RING 1 10 F0D SHAFT 1 11 F1X 6725F 01.BOLT, THROTTLE 2 12 FK SWITCH BOX ASSY 1 13 EW LANYARD, STOP SWITCH SCREW, PAN HEAD 2 15 FK STOP BUTTON COMP 1 16 FK START BUTTON COMP SCREW, PAN HEAD 2 18 F2X STEERING MASTER ASSY 1 19 F2X 6152D 00.SHAFT 1 20 F2X 6152M 00.HOUSING ASSY 1 21 F1K 6134M 00.BUSH BAND 2 23 F2P 6146H 00.SPACER, BRKT F1B 613C1 00.SCREW 2 25 F1K 6153R 00.ARM ASSY EU STUD, JOINT BALL NUT, SELF-LOCKING 1 36

42 FIG. 24 STEERING 1 PART 28 F1K BOLT 1 29 F1K 6142B 00.PLATE, RETAINING NUT, SELF-LOCKING 1 31 F1S BUZZER 1 32 F1K 6143C 00.SEAL, RUBBER 1 33 F3D BRACKET,STOPPER CABLE RIVET, BLIND BOLT, WITH WASHER 4 36 F3D STOPPER, CABLE UH BOLT, WITH WASHER 1 38 EU HOLDER, HANDLE UPPER BOLT, WITH WASHER 4 40 F1K U PLUG 1 37

43 FIG. 25 STEERING 2 PART 1 F1K U156E 01 PAD F1K U143D 01 PAD, STEERING F1K U143E 01 PAD, STEERING F1K U142D 00 COVER, PAD SCREW, BINDING SCREW SCREW, TAPPING 2 38

44 FIG. 26 GRAPHICS PART 1 F3D 6417B 20 GRAPHIC 1 (LH) 1 2 F3D 6417C 20 GRAPHIC 2 (RH) 1 3 F3D 6417D 20 GRAPHIC 3 (LH) 1 4 F3D 6417E 20 GRAPHIC 4 (RH) 1 5 F3D 6411C 00 EMBLEM, YAMAHA 2 6 F3D MARK, YAMAHA A 1 7 F1K U411H 00 EMBLEM, TUNING FORK 1 8 EU TOOL SET 1 9 EU TOOL BAG 1 39

45 FIG. 27 IMPORTANT LABELS PART 1 F3D 641B1 00 LABEL, WARNING UNIFORM F3D 6415B 00 LABEL, WARNING(FUEL) 1 3 F3D 641E1 00 LABEL, SET F1N 641DB 00 LABEL, WARNING BATTERY 1 5 GE2 6418F 00 LABEL,RIGHTING 1 40

46 FIG. 28 REPAIR KIT 1 PART 1 62T W GASKET KIT FOR ENGINE UNIT 1 2 6M A2.GASKET, CYLINDER GASKET T GASKET, CYLINDER HEAD M33.OIL SEAL M46.OIL SEAL M01.OIL SEAL T GASKET, EXHAUST PIPE T GASKET, MUFFLER DAMPER T GASKET, EXHAUST OUTER COVER T GASKET, EXHAUST INNER COVER T GASKET, EXHAUST OUTER COVER T GASKET, MANIFOLD T PLATE,REED VALVE T GASKET T GASKET, AIR COOLER COVER R A0.GASKET, PUMP CASE M A0.GASKET, HOLE COVER T SEAL BU W GASKET KIT FOR JET UNIT M55.OIL SEAL OIL SEAL A3.O-RING OIL SEAL OIL SEAL V O-RING 2 41

47 FIG. 29 REPAIR KIT 2 PART 1 67E W CARBURETOR REPAIR KIT WASHER, NEEDLE O-RING 2 4 6K METERING NEEDLE 2 5 6K O-RING 2 6 6K DIAPHRAGM 1 7 6K VALVE, CHECK 1 8 6K GASKET, FUEL PUMP K O-RING X JET NEEDLE COMP R DIAPHRAGM, PUMP K GASKET U SCREW, PILOT WASHER, NEEDLE O-RING 2 42

48 NUMERICAL INDEX PART PART PART PART PART PART 62T S T T S 1 1 6E M A E T M M M M U X X X T T T T X M AE T X X R A X X J J T T T T T T X G G A T R T T T S T T T T T T K H T M K K M K K T K K R R K K K R K T T T T T T S T S AE T X U KW K T S N R R EU DU T DU T DU R N K R M U K K K R U K K R K T S T T S T T S T V E A1 8P CP T V G BU D T V M P M P X 4581J DU V K X V V DU T DU F1K 6134M F1K F1B 613C F2X F1K 6142B F1B F1K 6143C F2M 6143G A F2N EU F1B F3D F3D F2P 6146H F2N F1B 6151S F2X 6152D F2X 6152M F1K 6153R F3D F1K F0X EU F0X F3D F3D F3D 6213G EW F1G F2F 6214A GP F3D 6215E GJ3 6215F F3D F3D F3D F3D 6266B F3D FN8 6269B F0X GU GU F0X 6378C F3D F3D 6411C F3D 6415B F3D 6417B F3D 6417C F3D 6417D F3D 6417E GE2 6418F F3D 641B F1N 641DB F3D 641E F3D F2N 6516N A0 P F2N 6517B A0 P F1K 6517C F0X 6517R F3D 6519D F3D GA EU F3D EU F3D F3D F1V EW F0N 6724E F0P 6724F F0D F3D F0D EW F0D EW EW F1X 6725F EU EU A EU B EU C EU D EU E F2V A F2V B F1G 6753B F3D F3D F1B F3D 6759B GJ1 6759B F3D 6759C GJ1 6759C EW GD0 6761D F3D F1K F3D 6775B FJ EU EU EU F2N FJ F3D GE2 6784A F3D F1V 6820A

49 NUMERICAL INDEX PART PART PART PART PART PART EW GA EU EU EU GU2 6822E F3D 6824B F3D 6824C FK FK FK F1S EW F3D F3D 6883B F3D 6883E M6 8132W R S M A M AJ M M M M6 8183E M H M H M M M M N M A EU AE N AE K G K E E T E AE T B T T L 8552A 00 8P M6 8552E T T T T E M BU R BU R AE R D3 R F1K U135C F1K U142D F1K U143D F1K U143E GP7 U155D GP7 U155F F1K U156E F2N U F2N U F1K U F1K U F2N U213B F2N U F2N U F1S U F2N U F1K U251D F1K U251E F2N U F1K U266C F2N U271B F2N U F2N U273B F1V U273C F1K U283B F2N U351H F2N U351J F2N U351K F2N U351M F2N U351M F2N U F2N U371A F2N U371B F2C U F1K U411H F2N U471E F1K U471E F2N U471F F1W U491K F1K U515A F2N U516P F1K U517D F1X U517E F2N U517F F2N U517H F1K U517R F1K U518E F2N U596B F2N U596C F1K U F1S U725E GJ3 U F2N U GP7 U GP7 U GP7 U GP7 U GP7 U783F F1W U828M F1G U F1K U F1S U883N F1S U883P F1X U883T T W BU W T W T W S E W M M M M M M M M UH UP U M M M M M M M M M M U M M M M UR M M MG MG M M M M M M M MA MF M M MF M M M M M M M M M M M

50 NUMERICAL INDEX PART PART PART PART PART PART M M M M A A M M M B M M M M M A A U U U U U M M M M