CV3000 Series Smart-Port Single Seated Control Valves with Steam Jacket Model HLS

Transcription

1 No. SS CV3000 Series Smrt-Port Single Seted Control Vlves with Stem Jcket Model HLS OVERVIEW Model HLS Smll-Port Single Seted Control Vlves with Stem Jcket re designed for hevy duty service requiring high dithermic cpbility. The compct vlve body, hving n S-shpe flow pssge tht fetures low pressure loss, llows lrge flow cpcity, rngebility, nd high ccurcy flow chrcteristics. The vlve plugs re vilble in wide rnge of Cv vlues. The flow shutoff performnce complies with the ANSI Stndrds. The ctutor integrted with simplest mechnisms utilizes compct yet powerful diphrgm ctutor leded with multiple springs. The model HLS control vlves re widely pplicble for relible control of smll flows in high or low temperture, high pressure process lines. SPECIFICATIONS Body Type Stright-through, cst globe vlve Nominl size 1/2, 3/4, 1 inch (Flnge connection size for full-jcket type: 2 inches) Pressure rting JIS 10K, 16K, 20K ANSI Clss 150, 300 JPI Clss 150,300 End connection Flnged end: Connection type Pressure rting Applicble stndrd RF JIS10K, 16K, 20K JIS B ANSI Clss 150, 300 ANSI B JPI Clss 150, 300 JPI-7S Mteril For body/trim mteril combintions nd operting temperture rnges, refer to Tble 1. Bonnet Plin bonnet (0 to 230 C) Extension bonnet Type 1 (230 to 566 C) Note) Tke cre not to exceed the operting temperture rnges of specified for respective mterils. Jcket type Body, Full-jcket, semi-jcket* Bonnet; Without jcket, with jcket* Note) The following structurl combintions (*) re Used for the jcket. Jcket Loction Type Semi-jcket Full-jcket Jcket size 1/2 inch Pressure rting JIS 10K, 16K, 20K ANSI Clss 150, 300 JPI Clss 150, 300 Body 1 Body, bonnet 2 Body 3 Body, bonnet th edition

2 No. SS Jcket connection Flnged end; RF Threded end; Rc, NPT Operting pressure 981 kp {10 kgf/ or less Operting temperture 350 C or less Mteril SS400, SUS304 Note) Drin plug is provided s stndrd t the jcket. Glnd Type Bolted glnd Pcking / Grese Grese not provided; When V shped PTFE pcking or PTFE yrn pcking is used. Grese provided; When grphite pcking is used. Gsket Type; Flt type, serrted type Mteril; SUS316, SUS316L, SUS329J1, copper, luminum Note) PTFE: Polytetrfluoroethylene Note: Sizing When the flow rtes re smll, lminr flow is formed t the ven contrctr of the vlve if the fluid viscosity is reltively smll or the differentil pressure is high.vlve cpcity is defined on the ssumption tht the flow t the ven contrct is turbulent. For this reson, vlve cpcity t the ven contrctr is clculted lrge unless the Cv vlue clcultion formul is corrected to the logicl dimensions, which my produce vlve cpcity insufficient for the ppliction.refer to the Instrumenttion Bulletin No.ID correcting Cv clcultions bsed on fluid viscosity, nd refer to No. PD for vlves with such micro Cv vlues s 0.01, 0.04 or 0.1. Trim Vlve plug Single seted, Contoured type plug Metl set (For flow chrcteristics, refer to Figure 1 nd 2.) - Equl percentge (%CF) - Liner (LCF) Single seted, Quick opening type plug Metl (Stellite) set (QS) Note) For rted Cv 0.01 to 0.1, cge guided plug design. Mteril For body/trim mteril combintions nd operting temperture rnges, refer to Tble 1. Note) For fluid conditions requiring Stellite, refer to Figure 3. Azbil Corportion Type Single cting diphrgm ctutor (Type PSA, HA) Action Direct or reverse ction Diphrgm Cloth embedded ethylene propylene rubber Spring rnge 20 to 98 kp {0.2 to 1.0 kgf/ or kp {0.8 to 2.4 kgf/ Supply pressure 120 to 390 kp {1.2 to 4.0 kgf/ Note) Allowble differentil pressure vries depending on spring rnge nd ir supply pressure. Air connection Rc1/4 or 1/4NPT internl thred Ambient temperture -30 to 70 C Vlve ction Air-to-close (Direct ction ctutor is combined.) Air-to-open (Reverse ction ctutor is combined.) Optionl ccessories *, pressure regultor with filter, hnd wheel*, limit switch, solenoid vlve, motion trnsmitter, booster rely, lock-up vlve, nd others. Note) 1) For the optionl items, refer to the specifiction sheets nd instlltion drwing of respective ccessories. 2) Accessories with the sterisk mrk (*) re selected from mong the following types depending on the ctutors to be combined. Hnd wheel P/P I/P Top Side PSA1 VPE/HTP AVP/HEP THM SHM HA2 HTP AVP/HEP THM SHM Additionl specifictions (by specil order) Specil inspection chrcteristics inspection, mteril inspection (Mteril certificte), non-destructive inspection, stem inspection Double glnd Oil/wter free tretment Copper free tretment York mteril SCPH2 (Yoke mteril of PSA1 is SCPH2 s stndrd) Stinless steel (SUS304) tmosphere-exposed nuts nd bolts Specil ir piping nd joint Snd-/dust-preventive mesure Sline dmge countermesure Cold-re use specifiction Tropicl re use specifiction Vcuum service - 2 -

3 Azbil Corportion Performnce Rted Cv vlue Refer to Tble 2 on pge 4. chrcteristics Refer to Figure 1 nd 2 on pge 4. Inherent rngebility Refer to Tble 2. (Rngebility 75 : 1 is vilble s option for rted Cv lrger thn 1.0) Allowble differentil pressure Refer to Tble 3, 4, 5 nd 6. Lekge specifiction Contoured type plug IEC :2006 or JIS B :2008 <Metl set> Stndrd... Clss IV: Lekge less thn 0.01% of mximum vlve cpcity. Option... Lekge less thn 0.001% of mximum vlve cpcity. Quick opening plug <Metl stellited set> Lekge less thn % of mximum vlve cpcity. Hysteresis error Without positioner: Within 3% F.S. (within 5% F.S.) With positioner: Within 1% F.S. No. SS Tble 1 Body/trim mteril combintions nd operting temperture rnges ( C) Body mteril JIS SCPH2 SCS13A SCS14A Trim mteril ASTM A216WCB A351CF8 A351CF8M JIS SUS304 0 to to 300 JIS SUS316 0 to to to 300 JIS SUS304L 0 to 300 JIS SUS316L 0 to to 300 JIS SUS329J1 0 to 300 JIS SUS304 Stellite 0 to to 550 JIS SUS304 Stellite fce 0 to to 550 JIS SUS 316 Stellite fce 0 to to to 550 JIS SUS316 Stellite 0 to to to 550 JIS SUS304L Stellite 0 to 550 JIS SUS316 Stellite 0 to to 450 JIS SUS329J1 Stellite 0 to 550 Note) shows stndrd combintion of vlve body nd trim mterils. Linerity Without positioner: Within ± 5% F.S. With positioner: Within ± 1% F.S. (VPE : Within ±3% F.S., AVP/HEP : Within ± 2% F.S.) Note) 1)When positioner is not provided, operting performnce my vry depending on types of pckings used. 2)Prenthesized figures re pplicble to Type PSA1 Dimensions Refer to Figure 4, Tble 11 nd Tble 12. Weight Refer to Tble 13 nd 14. orienttion Refer to Figure 5. Finish Blue (Munsell 10B5/10) or silver, or other specified colors

4 No. SS Azbil Corportion Tble 2 Cv vlue, trvel nd inherent rngebility Plug type, chrcteristics / Rted trvel (mm) / Rted Cv vlue Contoured type Metl Equl percentge (%CF) set Liner (LCF) 14.3 Quick-opening type Metl (Stellite) set (QS) 6.0 Inherent rngebility 20:1 25:1 20:1 30:1 50:1 1/2 Connection size (inches) 3/4 1 Note) denotes production rnges Cv vlue (%) Cv vlue (%) Trvel (%) Trvel (%) Figure 1-1 Equl percentge chrcteristics (%CF metl set) Figure 1-2 Liner chrcteristics (LCF metl set) Figure 1 chrcteristics: Contoured type Note) The bove grphs indicte typicl flow chrcteristics. Mximum pressure(mp) Welded bellows Formed bellows type II Formed bellows type I Fluid temperture ( C) Figure 2 Bellows Type by Temperture nd Pressure Rnges Note) Bellows type re clssified into Formed bellows type I, II nd welded bellows by temperture nd pressure rnges. Plese refer to No. SS2-BSL bout detil of bellows specifiction. kp {kgf/cm 2 } 1470 {15} Constnt differentil pressure 981 {10} 490 {5} Stellite Fluid temperture ( C) Figure 3 Temperture / norml differentil pressure rnge requiring Stellite Note) 1) When cvittion service, oil prohibitive service, or retention of vlve-close performnce is required, use of Stellite is recommended regrdless of temperture or differentil pressure. 2) When rted Cv vlue is 0.16 or lower, Stellite fced vlve plugs re stndrd

5 Azbil Corportion No. SS Allowble differentil pressure Contoured-type metl set (%CF, LCF) : PTFE pcking Tble 3 Air-to-close Model No. PSA1D HA2D Supply pressure kp{kgf/ 140 {1.4} 160 {1.6} 390 {4.0} 140 {1.4} 160 {1.6} 390 {4.0} Spring rnge kp{kgf/ 20 to 98 {0.2 to 1.0} 20 to 98 {0.2 to 1.0} 20 to 98 {0.2 to 1.0} 20 to 98 {0.2 to 1.0} Below 0.25 Differentil pressure {by Cv vlue} kp {kgf/ {31.0} {31.0} {16.0} {16.0} {10.0} {10.0} {5.6} {4.2} {2.6} 2740 {28.0} {21.0} 2060 {13.0} {39.0} {32.6} {32.6} {20.0} {20.0} {10.9} {8.2} {5.0} 3920 {25.2} 2470 Tble 4 Air-to-open Model No. PSA1R HA2R Supply pressure kp{kgf/ 140 {1.4} 270 {2.8} 140 {1.4} 270 {2.8} Spring rnge kp{kgf/ 20 to 98 {0.2 to 1.0} 20 to 98 {0.2 to 1.0} Below 0.25 Differentil pressure {by Cv vlue} kp {kgf/ {31.0} {31.0} 3040 {16.0} 1570 {16.0} 1570 {10.0} {10.0} {5.6} {4.2} {2.6} 3820 {39.0} {29.0} 2840 {18.0} {32.6} {32.6} {20.0} {20.0} {10.9} {8.2} {5.0} {35.0} Note) 1) shows model with stndrd ctutor. Note) 2) : is necessry, : Cn be operted either with or without positioner. 3) Tke cre not to cuse the mximum llowble differentil pressure to exceed the mximum operting pressure designted by ANSI B or JIS B ) The upper figures denote the operting llowble differentil pressure; the lower denote llowble differentil pressure t full closure. 5) The operting llowble differentil pressure with n sterisk(*) should be red s 2940 kp {30 kgf/, for liquid ppliction. For the liquid ppliction involving differentil pressure of more thn 2940kP {30kgf/, use the HLC-type cge trim (%CC, LCC). (Refer to the Specifiction sheet No.SS2-HLC ) - 5 -

6 No. SS Azbil Corportion Quick-opening type metl (Stellite) set (QS) Tble 5 Air-to-close Action Model No. Supply pressure kp {kgf/ Spring rnge kp {kgf/ Differentil pressure kp {kgf/ Cv=10 Cv=14 PSA1D HA2D 140 {1.4} 20 to {0.2 to } 720 {7.3} 490 {5.0} 290 {3.0} 20 to 52 {0.2 to 0.53} 2000 {20.0} 1800 {18.0} 140 {1.4} 20 to 52 {0.2 to 0.53} 1430 {14.6} 1300 {13.0} 290 {3.0} 20 to 52 {0.2 to 0.53} {37.0} Tble 6 Air-to-open Action Model No. Supply pressure kp {kgf/ Initil spring compression kp {kgf/ Differentil pressure kp {kgf/ Cv=10 Cv=14 PSA1R HA2R 140 {1.4} 40 {0.4} 330 {3.4} 290 {3.0} 270 {2.8} 80 {0.8} 670 {6.8} 590 {6.0} 140 {1.4} 40 {0.4} 660 {6.7} 590 {6.0} 270 {2.8} 80 {0.8} 1320 {13.5} 1190 {12.1} Note) 1) " shows model with stndrd ctutor. 2) Tke cre not to cuse the mximum llowble differentil pressure to exceed the mximum operting pressure designted by ANSI B , or JIS B

7 Azbil Corportion No. SS CV3000 Series Smll-Port Single Seted Control Vlves (Model : HLS) Contoured type metl set (%CF, LCF) : Grphite pcking P6610CH+P6528 (+230 to +500 C) Tble 7 Air-to-close Model No. HA2D Supply Pressure kp{kgf/ 390 {4.0} Spring rnge kp{kgf/ Below to 0.25 Differentil pressure {by Cv vlue} kp {kgf/ {63.6} Tble 8 Air-to-open Model No. HA2R Supply Pressure kp{kgf/ 270 {2.8} Spring rnge kp{kgf/ Below to 0.25 Differentil pressure {by Cv vlue} kp {kgf/ {27.6} Note) 1) : is necessry. 2) Tke cre not to cuse the mximum llowble differentil pressure to exceed the mximum operting pressure designted by JIS B or ANSI B ) The upper figures denote the operting llowble differentil pressure; the lower denote llowble differentil pressure {60.1} 4400 {44.8} Contoured type metl set (%CF, LCF) : Grphite pcking P6610CH+M8590 (+500 to +560 C) Tble 9 Air-to-close Model No. HA2D Supply Pressure kp{kgf/ 390 {4.0} Spring rnge kp{kgf/ Below to 0.25 Differentil pressure {by Cv vlue} kp {kgf/ {96.3} 5840 {59.5} Tble 10 Air-to-open Model No. HA2R Supply Pressure kp{kgf/ 270 {2.8} Spring rnge kp{kgf/ Below to 0.25 Differentil pressure {by Cv vlue} kp {kgf/ {38.2} {23.5} 2310 Note) 1) : is necessry. 2) Tke cre not to cuse the mximum llowble differentil pressure to exceed the mximum operting pressure designted by JIS B or ANSI B ) The upper figures denote the operting llowble differentil pressure; the lower denote llowble differentil pressure 9260 {94.4} 5020 {51.1} - 7 -

8 No. SS Azbil Corportion DIMENSIONS Tble 11 Fce-to-fce dimensions [Unit: mm] B Nominl size (inch) Semi-jcket type JIS 10K RF ANSI 150RF JPI 150RF JIS 16K RF JIS 20K RF ANSI 300RF JPI 300RF A Full-jcket type JIS 10K RF ANSI 150RF JPI 150RF JIS 16K RF JIS 20K RF ANSI 300RF JPI 300RF 1/2, 3/4, * 330* Note)*: Flnge size of full-jcket type is 2 inches regrdless of its nominl size. Those dimensions suit to tht of 2 inches sized vlve. E H A Figure 4 Fce-to-fce nd externl dimensions C D 163 Bonnet jcket connect port Body jcket connect port Tble 12 Externl dimensions [Unit: mm] model no. PSA1D,R HA2D,R Note) H dimensions re pplicble when hnd wheel is not provided. When top-mounted hnd wheel ctutor is used, dd the dimensions of hnd wheel specified on Specifiction Sheets (No.SS ). Weight Plin bonnet Tble 13 Semi-jcket type H Extension bonnet Type 1 φb B Threded type C Flnged type Threded type D Flnged type E [Unit: kg] End connection (inch) 1/2, 3/4, 1 Model No. PSA1D,R HA2D,R Jcket connection JIS 10KANSI 150, JPI 150 JIS 16K, JIS 20K, ANSI 300, JPI 300 Plin bonnet Extension type bonnet Plin bonnet Extension type bonnet Screw-on type Flnged type Screw-on type Flnged type Tble 14 Full-jcket type [Unit: kg] End connection (inch) 1/2, 3/4, 1 Model No. PSA1D,R HA2D,R Jcket connection Note) Flnge size of full-jcket type is 2 inches regrdless of its nominl size. JIS 10KANSI 150, JPI 150 JIS 16K, JIS 20K, ANSI 300, JPI 300 Plin bonnet Extension type bonnet Plin bonnet Extension type bonnet Screw-on type Flnged type Screw-on type Flnged type

9 Azbil Corportion No. SS Side-mounted hnd wheel Side-mounted hnd wheel Side-mounted hnd wheel Side-mounted hnd wheel Side-mounted hnd wheel No. 1 (Stndrd type) No. 2 No. 3 No. 4 Figure 5 orienttion Note) 1) Indicte by position number when instlltion other thn the stndrd type is required. Ordering informtion When ordering, plese specify; 1) Model number: HLS 2) Nominl size Cv required 3) Type nd rting of end connections 4) Body nd trim mteril, necessity of hrdening 5) Type of bonnet 6) Jcket type, rting, connection, mteril 7) Vlve nd plug chrcteristics 8) Type of ctutor, ir to diphrgm 9) Vlve ction (direct or reverse) 10) 11) 12) 13) 14) 15) 16) Accessories (positioner, hnd wheel, pressure regultor etc.) Specil requirement of degresing, free from copper nd etc. Nme of flow medium Norml flow nd mximum required flow Pressure of flow medium, upstrem nd downstrem pressure t mximum nd minimum, required flow Temperture nd specific grvity of flow medium Viscosity of flow medium, inclusive or exclusive of slurry - 9 -

10 Note

11 Note

12 Plese, red Terms nd Conditions from following URL before the order nd use. Specifictions re subject to chnge without notice Kwn, Fujisw Kngw Jpn (11) 1st edition: Mr th edition: Aug No prt of this publiction my be reproduced or duplicted without the prior written permission of Azbil Corportion.