06/2010 Technical Manual MESA 16E. Stripping Platform System

Transcription

1 06/2010 Technical Manual MESA 16E Stripping Platform System

2 Contents Introduction System Description 1 Working Limits 2 Scope of Applications 3 System Overview 4 Std.Dimensions and Positioning 12 Timbers 15 Part List Stripping Platform Sets 19 Assemblies 22 Unique Parts 25 Weights of Sets 27

3 General Remarks Remarks Symbols Used All products of MESA should be used according to the relevant safety regulations of the state or country in which they are operated. Schematic illustrations on this manual give only basic rules to be applied during assembly, therefore it does not complete from the safety point of view. MESA products could only be used according to the Instruction or User Manuals, any Technical Details given in Documents provided by MESA. Any MESA products could not be combined with the products of other manufacturers. Information Important Note Sight-Check Warning Mesa Imalat reserves the right to make technical changes in the interests of progress. Copyright by MESA Imalat San.ve Tic A.S.- Ankara-Turkey

4 Warranty Warranty Period Limited Warranty for two (2) years is promissed by Mesa İmalat San.ve Tic. A.Ş. for Steel Face Formworks and Slab Formworks unless the Operational Conditions described below are violated. This warranty covers defects of steel material, welding and painting. For Hydraulic Cylinders and Hydraulic Power Units, the limited warranty period is one (1) year. Service Life Steel Face Formworks and Slab Formworks, produced by Mesa İMALAT San.ve Tic.A.Ş., is good for 500 concrete castings unless The Operational Conditions described below are violated. Operational Conditions Instruction or User s Manuals must be used while Formwork assemblies, accessory attachements and concrete casting. It is not allowed to use hummer, sedgehummer, cranka and vs that cause physical demage on Formworks, and also applications of extra welding, cutting and drilling without permission of authorities. It is not allowed to exceed the Max Concrete Pressure described in Technical or User s Manuals. Formwork should be used between + 40 C and 30 C. Formworks should be cleaned after each application to remove the concrete residues and active faces should be lubricated with suitable concrete/metal seperation oil. After 250 applications, maintenance should be done at site. This maintenance covers the flatning of active surface, repainting, welding and rust control. After 500 applications, maintenance should be done at work shop where the necessary equipments exist. During the storage period, all active surfaces should be lubricated with suitable oil to prevent rusting. Stock area should be closed area; if it is not possible, formworks and accessories should be stocked in open areas by covering them with water resistant materials. Maitenance procedure should be repeated for each 250 usages after first 500 usages are exceeded. For HCP-hydraulic system, the allowable working pressure must not be exceeded ( 250 bar ). All connections between hydraulic cylinders, hydraulic power units and hydraulic pipes and must be checked against leakage before each usage. Electrical power supply and connections must be suitable as written in the ınstruction or User s Manuals given by MESA.

5 SYSTEM DESCRIPTION System Description Basic Introduction MESA-16E Stripping Platform System is designed and manufactured for protections on the open facades through which the forms are stripped or on which the forms are supported. Basically, steel construction of the system consists two or three triangular frames according to the opening and their connections. Although Stripping platforms are located next to each other along the facade of the building, they could be used individually according to the building facade. Platform where the formworks are stripped and the working is realised, is composed by wooden or steel girders and wooden coverages on it. It provides high degree of protections with foldable safety nets in front and post guardrails on each sides if needed. Each individual platforms are transferred by crane. Standart Spans MESA-16E Stripping Platforms are easily adjusted to different spans which are arranged according to standart interior openings of Half Tunnel applications. These openings change between 2,100 5,100 mm with 300 mm incrementations. Between 5,400 and 6,000 mm, MESA-16E Stripping Platforms includes three triangular frames. Standart Lengths Length of MESA-16E Stripping Platforms differs with three Standart Triangular Frames called as 6M, 7M and 8M having 6000, 7000 and 8000 mm total lengths respectively. These three lengths of frames give working areas with useable dimensions from 3,000 mm to 5,000 mm. Scope of Applications Although MESA-16E Stripping Platforms are generally suitable.for Half-Tunnel applications for removing the tunnel forms during stripping process, they also serve in all type of conventional construction sites where safety, limited stacking or large working areas are required. Since the components of MESA-16E Stripping Platforms are both demountable and man-handled, the system is easily transported and transferred. TECHNICAL MANUAL

6 WORKING LIMITS Working Limits Dimensional Limits Maximum span with two triangular frames is 4,500 mm exluding cantilever parts of the platform. Maximum span with three triangular frames is 5,400 mm exluding cantilever parts of the platform. Maximum cantilever span on each sides are 1,200 mm except otherwise stated. Maximum length of the triangular frame is 8000 mm. Whereas the Length of Standart Triangular Frame is 6000 mm. Length of the available platform area with Standart Triangular Frame is 3,000 mm. Maximum length of the available platform area is 5,000 mm. with 8000 mm Triangular Frame. Loading Limits When 6M-Triangular Frame is in use, Maximum half tunnel weight is between 8,860-6,000 kg, Maximum distributed load is between 2, kg/m2, and Maximum point load is between 2, kg; According to the span length differing from 1,800 mm to 4500 mm. When 7M-Triangular Frame is in use, Maximum half tunnel weight is between 5,010-3,000 kg, Maximum distributed load is between kg/m2, and Maximum point load is between 1, kg; According to the span length differing from 1,800 mm to 4500 mm. When 8M-Triangular Frame is in use, Maximum half tunnel weight is between 7,200-3,600 kg, Maximum distributed load is between kg/m2, and Maximum point load is between 24,00-1,000 kg; According to the span length differing from 1,800 mm to 4500 mm. TECHNICAL MANUAL

7 SCOPE of APPLICATIONS Scope of Applications 16E-Platform for stripping of Tunnel Formworks 16E-Platform for stripping of Table Forms 16E-Platform for transferring of Loads 16E-Platform on Convensional Applications Safety Net at work on the 16E-Stripping Platform 16E-Platform with functional access on corners 3

8 SYSTEM OVERVIEW System Overview Double-Frame Platform 1 D A 2 C E 8 9 B Assemblies Parts A - Triangular Frame 1 - Top Wedge B - Safety Set 2 - Fixing Tube C - Lifting Device 3 - Back Diagonal D - Safety Connector 4 - Front Diagonal E - Raising Unit (*Optional) 5 - Swivel Coupler 6 - Frame Connector 7 - Bottom Wedge 8 - Timber Girder 9 - Timber Cover 4

9 System Overview Triple-Frame Platform 1 D A 2 C E 4 B Assemblies Parts A - Triangular Frame 1 - Top Wedge B - Safety Set 2 - Fixing Tube C - Lifting Device 3 - Back Diagonal D - Safety Connector 4 - Front Diagonal E - Raising Unit (*Optional) 5 - Swivel Coupler 6 - Frame Connector 7 - Bottom Wedge 8 - Timber Girder 9 - Timber Cover 5

10 System Overview A Triangular Frames 6M-Triangular Frame Parts 10 - Pin (25x200) 11 - Back Profile 12 - Frame Girder (6000 mm) 13 - U Bolt-M14 Nut 14 - Vertical Profile 15 - Cotter 16 - Front Profile 6

11 System Overview 7M-Triangular Frame Assemblies Parts E - Raising Unit Set (*Optional) 10 - Pin (25x200) 11 - Back Profile 12 - Frame Girder (7000 mm) 13 - U Bolt-M14 Nut 14 - Vertical Profile 15 - Cotter 16 - Front Profile 7

12 System Overview 8M-Triangular Frame Parts 10 - Pin (25x200) 11 - Back Profile 12 - Frame Girder (8000 mm) 13 - U Bolt-M14 Nut 14 - Vertical Profile 15 - Cotter 16 - Front Profile 17 - Inner Diagonal 18 - Inner Vertical 8

13 System Overview B - Safety Sets on Double-Frame Platform Parts 15 - Cotter 19 - Side Guardrail Tube 20 - M12 Bolt-Nut-Washer 21 - Safety Net on Triple-Frame Platform 22 - Guardrail Tube 23 - Pin (16x115) 24 - M14 Bolt-Nut-Washer 25 - Safety Rope 26 - Guardrail Tube (w/pin) 9

14 System Overview C Lifting Device D Safety Connector Parts Parts 27 - Lifting Ring 31 - Safety Chain 28 - Lifting U 32 - Flange Nut 29 - M18 Nut and Washer 33 - Wing Nut 30 - Lifting Bracket 34 - Tie-Rod 35 - M8 Bolt and Nut E Raising Unit Set (*Optional) F Side Guardrail Parts (*Optional) 10 - Pin (25x200) 15 - Cotter 38 Guardrail Post 36 - Raising Unit 37 - Guardrail Connector (Plinth Bracket included) 10

15 System Overview Tubes 2 - Fixing Tube 3 - Back Diagonal 4 - Front Diagonal 6 - Frame Connector 11

16 STD.DIMENSIONS and POSITIONING Std.Dimensions&Positioning Standart Spans Double-Frame Platform Triple-Frame Platform Span Wall Openings L (mm) S (min.) S (max.) Span Wall Openings L (mm) S (min.) S (max.) S : Wall Opening L : Span of Frame A : Girder overlaps on wall ends B : Length of Timber Girder X : Gap between Frame and Wall 200mm X 350mm Refer to MESA advisory for other span lengths listed above. 12

17 Std.Dimensions&Positioning Standart Areas 6M-Triangular Frame Area = 3m x B 7M-Triangular Frame Area = 4m x B 8M-Triangular Frame Area = 5m x B 13

18 Std.Dimensions&Positioning Standart Heights without Raising Unit H 2650mm H 2700mm with Raising Unit H 2650mm H 3500mm Refer to MESA advisory for higher applications. 14

19 TIMBERS Timbers Top Wedge w l d (mm) t (mm) w (mm) l (mm) 150 mm mm mm t d : Slab Thickness Bottom Wedge upper wedge t1 (mm) w1 (mm) l (mm) lower wedge t2 (mm) w2 (mm) l (mm) t1 t2 l w1 w2 15

20 Timbers Timber Girders t B t (mm) 200 d 180 mm mm < d p : Wall Thickness d : Slab Thickness S : Wall Opening L : Span of Frame A : Girder overlaps on wall ends B : Length of Timber Girder X : Gap between Frame and Wall w w (mm) 65 Do not use damaged or knotty woods. without Cantilever Platform A (mm) mm p 250 mm mm < p 400 mm B = S + 2A Length Triangular Frame Number of Girders 6M 6 7M 8 8M 10 Quantity 16

21 Timbers with Cantilever Platform Quantity Triangular Frame Number of Girders 6M 6 7M 8 8M 10 Cantilever in single side B = S + K + A Length Cantilever in both side B = S + K1 + K2 + A K 1200 mm Cantilever length should not be greater than 1200 mm. 17

22 Timbers Timber Covers t C Triangular Frame Length C (mm) 6M 3,000 7M 4,000 8M 5,000 w (mm) main 200 filler 100 w t (mm) 50 Quantity = B(mm) / w(mm) Begin with using w = 200 mm p : Wall Thickness d : Slab Thickness S : Wall Opening L : Span of Frame A : Girder overlaps on wall ends B : Length of Timber Girder X : Gap between Frame and Wall 18

23 Part List STRIPPING PLATFORM SETS Stripping Platform Sets 6M-Stripping Platform Sets 6M - DOUBLE FRAME PLATFORM ( 1500 L 3000 ) Tube Lengths (mm) LEGEND ID Quantity SPAN LENGTH L (mm) per Set A 6M-Triangular Frame E.M.L16E.0K E-TRIANGULAR FRAME (6M) 2 B Safety Set 1 C Lifting Device M.J.T16E.0EK 16E-PLATFORM LIFTER-E 2 D Safety Connector E.M.JS12.0E 12F-SAFETY CONNECTOR SET 2 E Raising Unit Set(*Optional) E.M.JT16.0K E-RAISING UNIT (1250) 2 5 Swivel Coupler Z.B.BBK1.0E SWIVEL COUPLER (48x48)-E 10 2 Fixing Tube M.J.B16E.1GG. 16E-FIXING TUBE (See Table)-G Back Diagonal M.J.B16E.0G. 16E-PLATFORM TUBE (See Table)-G Front Diagonal M.J.B16E.0G. 16E-PLATFORM TUBE (See Table)-G Frame Connector M.J.B16E.0G. 16E-PLATFORM TUBE (See Table)-G M - DOUBLE FRAME PLATFORM ( 3300 L 4500 ) Tube Lengths (mm) LEGEND ID Quantity SPAN LENGTH L (mm) per Set A 6M-Triangular Frame E.M.L16E.0K E-TRIANGULAR FRAME (6M) 2 B Safety Set 1 C Lifting Device M.J.T16E.0EK 16E-PLATFORM LIFTER-E 2 D Safety Connector E.M.JS12.0E 12F-SAFETY CONNECTOR SET 2 E Raising Unit Set(*Optional) E.M.JT16.0K E-RAISING UNIT (1250) 2 5 Swivel Coupler Z.B.BBK1.0E SWIVEL COUPLER (48x48)-E 10 2 Fixing Tube M.J.B16E.1GG. 16E-FIXING TUBE (See Table)-G Back Diagonal M.J.B16E.0G. 16E-PLATFORM TUBE (See Table)-G Front Diagonal M.J.B16E.0G. 16E-PLATFORM TUBE (See Table)-G Frame Connector M.J.B16E.0G. 16E-PLATFORM TUBE (See Table)-G M - TRIPLE FRAME PLATFORM ( 4800 L 5400 ) Tube Lengths (mm) LEGEND ID Quantity SPAN LENGTH L (mm) per Set A 6M-Triangular Frame E.M.L16E.0K E-TRIANGULAR FRAME (6M) 3 B Safety Set 1 C Lifting Device M.J.T16E.0EK 16E-PLATFORM LIFTER-E 2 D Safety Connector E.M.JS12.0E 12F-SAFETY CONNECTOR SET 2 E Raising Unit Set(*Optional) E.M.JT16.0K E-RAISING UNIT (1250) 3 5 Swivel Coupler Z.B.BBK1.0E SWIVEL COUPLER (48x48)-E 20 2 Fixing Tube M.J.B16E.1GG. 16E-FIXING TUBE (See Table)-G Back Diagonal M.J.B16E.0G. 16E-PLATFORM TUBE (See Table)-G Front Diagonal M.J.B16E.0G. 16E-PLATFORM TUBE (See Table)-G Frame Connector M.J.B16E.0G. 16E-PLATFORM TUBE (See Table)-G Select Tubes from Tables in Section Uniques Parts according to the variable lengths listed above. 19

24 Part List Stripping Platform Sets 7M-Stripping Platform Sets 7M - DOUBLE FRAME PLATFORM ( 1500 L 3000 ) Tube Lengths (mm) LEGEND ID Quantity SPAN LENGTH L (mm) per Set A 7M-Triangular Frame E.M.L16E.0K E-TRIANGULAR FRAME (7M) 2 B Safety Set 1 C Lifting Device M.J.T16E.0EK 16E-PLATFORM LIFTER-E 2 D Safety Connector E.M.JS12.0E 12F-SAFETY CONNECTOR SET 2 E Raising Unit Set(*Optional) E.M.JT16.0K E-RAISING UNIT (1250) 2 5 Swivel Coupler Z.B.BBK1.0E SWIVEL COUPLER (48x48)-E 10 2 Fixing Tube M.J.B16E.1GG. 16E-FIXING TUBE (See Table)-G Back Diagonal M.J.B16E.0G. 16E-PLATFORM TUBE (See Table)-G Front Diagonal M.J.B16E.0G. 16E-PLATFORM TUBE (See Table)-G Frame Connector M.J.B16E.0G. 16E-PLATFORM TUBE (See Table)-G M - DOUBLE FRAME PLATFORM ( 3300 L 4500 ) Tube Lengths (mm) LEGEND ID Quantity SPAN LENGTH L (mm) per Set A 7M-Triangular Frame E.M.L16E.0K E-TRIANGULAR FRAME (7M) 2 B Safety Set 1 C Lifting Device M.J.T16E.0EK 16E-PLATFORM LIFTER-E 2 D Safety Connector E.M.JS12.0E 12F-SAFETY CONNECTOR SET 2 E Raising Unit Set(*Optional) E.M.JT16.0K E-RAISING UNIT (1250) 2 5 Swivel Coupler Z.B.BBK1.0E SWIVEL COUPLER (48x48)-E 10 2 Fixing Tube M.J.B16E.1GG. 16E-FIXING TUBE (See Table)-G Back Diagonal M.J.B16E.0G. 16E-PLATFORM TUBE (See Table)-G Front Diagonal M.J.B16E.0G. 16E-PLATFORM TUBE (See Table)-G Frame Connector M.J.B16E.0G. 16E-PLATFORM TUBE (See Table)-G M - TRIPLE FRAME PLATFORM ( 4800 L 5400 ) Tube Lengths (mm) LEGEND ID Quantity SPAN LENGTH L (mm) per Set A 7M-Triangular Frame E.M.L16E.0K E-TRIANGULAR FRAME (7M) 3 B Safety Set 1 C Lifting Device M.J.T16E.0EK 16E-PLATFORM LIFTER-E 2 D Safety Connector E.M.JS12.0E 12F-SAFETY CONNECTOR SET 2 E Raising Unit Set(*Optional) E.M.JT16.0K E-RAISING UNIT (1250) 3 5 Swivel Coupler Z.B.BBK1.0E SWIVEL COUPLER (48x48)-E 20 2 Fixing Tube M.J.B16E.1GG. 16E-FIXING TUBE (See Table)-G Back Diagonal M.J.B16E.0G. 16E-PLATFORM TUBE (See Table)-G Front Diagonal M.J.B16E.0G. 16E-PLATFORM TUBE (See Table)-G Frame Connector M.J.B16E.0G. 16E-PLATFORM TUBE (See Table)-G Select Tubes from Tables in Section Uniques Parts according to the variable lengths listed above. 20

25 Part List Stripping Platform Sets 8M-Stripping Platform Sets 8M - DOUBLE FRAME PLATFORM ( 1500 L 3000 ) Tube Lengths (mm) LEGEND ID Quantity SPAN LENGTH L (mm) per Set A 8M-Triangular Frame E.M.L16E.0K E-TRIANGULAR FRAME (8M) 2 B Safety Set 1 C Lifting Device M.J.T16E.0EK 16E-PLATFORM LIFTER-E 2 D Safety Connector E.M.JS12.0E 12F-SAFETY CONNECTOR SET 2 E Raising Unit Set(*Optional) E.M.JT16.0K E-RAISING UNIT (1250) 2 5 Swivel Coupler Z.B.BBK1.0E SWIVEL COUPLER (48x48)-E 5 5 Swivel Coupler Z.B.BBK2.0E SWIVEL COUPLER (48x60)-E 4 5 Swivel Coupler Z.B.BBK7.0E SWIVEL COUPLER (60x60)-E 1 2 Fixing Tube M.J.B16E.1GG. 16E-FIXING TUBE (See Table)-G Back Diagonal M.J.B16E.0G. 16E-PLATFORM TUBE (See Table)-G Front Diagonal M.J.B16E.0G. 16E-PLATFORM TUBE (See Table)-G Frame Connector M.J.B16E.0G. 16E-PLATFORM TUBE (See Table)-G M - DOUBLE FRAME PLATFORM ( 3300 L 4500 ) Tube Lengths (mm) LEGEND ID Quantity SPAN LENGTH L (mm) per Set A 8M-Triangular Frame E.M.L16E.0K E-TRIANGULAR FRAME (8M) 2 B Safety Set 1 C Lifting Device M.J.T16E.0EK 16E-PLATFORM LIFTER-E 2 D Safety Connector E.M.JS12.0E 12F-SAFETY CONNECTOR SET 2 E Raising Unit Set(*Optional) E.M.JT16.0K E-RAISING UNIT (1250) 2 5 Swivel Coupler Z.B.BBK1.0E SWIVEL COUPLER (48x48)-E 5 5 Swivel Coupler Z.B.BBK2.0E SWIVEL COUPLER (48x60)-E 4 5 Swivel Coupler Z.B.BBK7.0E SWIVEL COUPLER (60x60)-E 1 2 Fixing Tube M.J.B16E.1GG. 16E-FIXING TUBE (See Table)-G Back Diagonal M.J.B16E.0G. 16E-PLATFORM TUBE (See Table)-G Front Diagonal M.J.B16E.0G. 16E-PLATFORM TUBE (See Table)-G Frame Connector M.J.B16E.0G. 16E-PLATFORM TUBE (See Table)-G M - TRIPLE FRAME PLATFORM ( 4800 L 5400 ) Tube Lengths (mm) LEGEND ID Quantity SPAN LENGTH L (mm) per Set A 8M-Triangular Frame E.M.L16E.0K E-TRIANGULAR FRAME (8M) 3 B Safety Set 1 C Lifting Device M.J.T16E.0EK 16E-PLATFORM LIFTER-E 3 D Safety Connector E.M.JS12.0E 12F-SAFETY CONNECTOR SET 2 E Raising Unit Set(*Optional) E.M.JT16.0K E-RAISING UNIT (1250) 3 5 Swivel Coupler Z.B.BBK1.0E SWIVEL COUPLER (48x48)-E 10 5 Swivel Coupler Z.B.BBK2.0E SWIVEL COUPLER (48x60)-E 8 5 Swivel Coupler Z.B.BBK7.0E SWIVEL COUPLER (60x60)-E 2 2 Fixing Tube M.J.B16E.1GG. 16E-FIXING TUBE (See Table)-G Back Diagonal M.J.B16E.0G. 16E-PLATFORM TUBE (See Table)-G Front Diagonal M.J.B16E.0G. 16E-PLATFORM TUBE (See Table)-G Frame Connector M.J.B16E.0G. 16E-PLATFORM TUBE (See Table)-G Select Tubes from Tables in Section Uniques Parts according to the variable lengths listed above. 21

26 Part List ASSEMBLIES Assemblies A 6M - TRIANGULAR FRAME E.M.L16E.0K2560 LEGEND ID Unit Weight (kg) Quantity per Set 10 Pin (25x200) Z.C.P16E.0E02 16E-PIN (Ø25x200)-E Back Profile M.L.16EA.0K E-BACK SUPPORT (3122mm) Frame Girder L: 6000 mm M.L.16EA.2K E-MAIN GIRDER IPE-A mm Vertical Profile M.L.16EA.1K E-VERTICAL SUPPORT (2250mm) Cotter T.P.FM05.S COTTER-G (5mm) Front Profile M.L.16EA.0K E-FRONT SUPPORT (3517mm) TOTAL WEIGHT (kg) A 7M - TRIANGULAR FRAME E.M.L16E.0K2570 LEGEND ID Unit Weight (kg) Quantity per Set 10 Pin (25x200) Z.C.P16E.0E02 16E-PIN (Ø25x200)-E Back Profile M.L.16EA.0K E-BACK SUPPORT (3122mm) Frame Girder L: 7000 mm M.L.16EB.2K E-MAIN GIRDER IPE-A mm Vertical Profile M.L.16EA.1K E-VERTICAL SUPPORT (2250mm) Cotter T.P.FM05.S COTTER-G (5mm) Front Profile M.L.16EA.0K E-FRONT SUPPORT (3517mm) TOTAL WEIGHT (kg) A 8M - TRIANGULAR FRAME E.M.L16E.0K2580 LEGEND ID Unit Weight (kg) Quantity per Set 10 Pin (25x200) Z.C.P16E.0E02 16E-PIN (Ø25x200)-E Back Profile M.L.16EA.0K E-BACK SUPPORT (3122mm) Frame Girder L: 8000 mm M.L.16ED.3K E-MAIN GIRDER IPE-A mm Vertical Profile M.L.16EA.1K E-VERTICAL SUPPORT (2250mm) Cotter T.P.FM05.S COTTER-G (5mm) Front Profile M.L.16EA.1K E-FRONT SUPPORT (4795mm) Inner Diagonal M.L.16EA.1K E-MID SUPPORT (1990mm) Inner Vertical M.L.16EA.2K E-MID SUPPORT (1196mm) TOTAL WEIGHT (kg)

27 Part List Assemblies B SAFETY SET (on double-frame platform) ( 1500 L 3000 ) Variable Lengths (mm) LEGEND ID Unit Weight Quantity SPAN LENGTH L (mm) (kg) per Set Safety Net Z.M.A SAFETY NET 1500 x See Table Guardrail Tube M.J.B16E.0G 16E-PLATFORM TUBE (See Table)-G Side Guardrail Tube M.J.S12F.0EY 12F-SIDE GUARDRAIL TUBE-E Guardrail Tube (w/pin) M.J.S12F.1GP 12F-GUARDRAIL TUBE (w/pin)-g Pin (16x115) Z.C.P16E.0E01 16E-PIN(Ø16x115)-E Safety Rope Z.M.A SAFETY ROPE (6mmx3000) M14 Bolt T.C.GM14.1S0080 HEXAGON BOLT-G (8.8) M14x M14 Nut T.D.GM14.1S HEXAGON NUT-G (8.8) M M14 Washer T.P.PM14.S WASHER-G (M14) M12 Bolt T.C.GM12.1S0100 HEXAGON BOLT-G (8.8) M12x M12 Nut T.D.GM12.1S HEXAGON NUT-G (8.8) M M12 Washer T.P.PM12.S WASHER-G (M12) Cotter T.P.FM05.S COTTER-G (5mm) B SAFETY SET (on double-frame platform) ( 3300 L 4500 ) Variable Lengths (mm) LEGEND ID Unit Weight Quantity SPAN LENGTH L (mm) (kg) per Set Safety Net Z.M.A SAFETY NET 1500 x See Table Guardrail Tube M.J.B16E.0G 16E-PLATFORM TUBE (See Table)-G Side Guardrail Tube M.J.S12F.0EY 12F-SIDE GUARDRAIL TUBE-E Guardrail Tube (w/pin) M.J.S12F.1GP 12F-GUARDRAIL TUBE (w/pin)-g Pin (16x115) Z.C.P16E.0E01 16E-PIN(Ø16x115)-E Safety Rope Z.M.A SAFETY ROPE (6mmx3000) M14 Bolt T.C.GM14.1S0080 HEXAGON BOLT-G (8.8) M14x M14 Nut T.D.GM14.1S HEXAGON NUT-G (8.8) M M14 Washer T.P.PM14.S WASHER-G (M14) M12 Bolt T.C.GM12.1S0100 HEXAGON BOLT-G (8.8) M12x M12 Nut T.D.GM12.1S HEXAGON NUT-G (8.8) M M12 Washer T.P.PM12.S WASHER-G (M12) Cotter T.P.FM05.S COTTER-G (5mm) B SAFETY SET (on triple-frame platform) ( 4800 L 5400 ) Variable Lengths (mm) LEGEND ID Unit Weight Quantity SPAN LENGTH L (mm) (kg) per Set Safety Net Z.M.A SAFETY NET 1500 x See Table Guardrail Tube M.J.B16E.0G 16E-PLATFORM TUBE (See Table)-G Side Guardrail Tube M.J.S12F.0EY 12F-SIDE GUARDRAIL TUBE-E Guardrail Tube (w/pin) M.J.S12F.1GP 12F-GUARDRAIL TUBE (w/pin)-g Pin (16x115) Z.C.P16E.0E01 16E-PIN(Ø16x115)-E Safety Rope Z.M.A SAFETY ROPE (6mmx3000) M14 Bolt T.C.GM14.1S0080 HEXAGON BOLT-G (8.8) M14x M14 Nut T.D.GM14.1S HEXAGON NUT-G (8.8) M M14 Washer T.P.PM14.S WASHER-G (M14) M12 Bolt T.C.GM12.1S0100 HEXAGON BOLT-G (8.8) M12x M12 Nut T.D.GM12.1S HEXAGON NUT-G (8.8) M M12 Washer T.P.PM12.S WASHER-G (M12) Cotter T.P.FM05.S COTTER-G (5mm) Select Safety Nets and Guardrail Tubes from Tables in Section Uniques Parts according to the variable lengths listed above. 23

28 Part List Assemblies C LIFTING DEVICE M.J.T16E.0EK LEGEND ID Unit Weight (kg) Quantity per Set 27 Lifting Ring Z.L.HST1.0E LIFTING RING-Forged (18x75-135)-E Lifting U Z.C.CU07.0E U BOLT-108x460 (M18x330)-E Lifting Bracket Z.L.K16E.0E 16E-LIFTING NPU-E M18 Nut T.D.GM18.1S HEXAGON NUT-G (8.8) M M18 Washer T.P.PM18.S WASHER-G (M18) TOTAL WEIGHT (kg) 5.81 D SAFETY CONNECTOR E.M.JS12.0E LEGEND ID Unit Weight (kg) Quantity per Set 31 Safety Chain M.J.S12F.0GZ 12F-SAFETY CHAIN-G Flange Nut Z.S.STV1.0E20F FLANGE NUT (20Fx55)-E Wing Nut Z.S.SKY1.0E23Y10 WING NUT (20F)-E Tie-Rod Z.S.TD23.0E040 TIE ROD Ø23x400 (M23/Y10)-E M8 Bolt T.C.GM08.1S0050 HEXAGON BOLT-G (8.8) M8x M8 Nut T.D.GM08.1S HEXAGON NUT-G (8.8) M M10 Washer T.P.PM10.S WASHER-G (M10) TOTAL WEIGHT (kg) 7.07 E RAISING UNIT SET E.M.JT16.0K1250 LEGEND ID Unit Weight (kg) Quantity per Set 36 Raising Unit M.J.T16E.1KY125 16E-RAISING UNIT (1250) Pin (25x200) Z.C.P16E.0E02 16E-PIN (Ø25x200)-E Cotter T.P.FM05.S COTTER-G (5mm) TOTAL WEIGHT (kg) F SIDE GUARDRAIL PARTS LEGEND ID Unit Weight (kg) Quantity per Set 37 Guardrail Connector Z.B.H16E.0K1 16E-GUARDRAIL CONNECTOR (1) Guardrail Post M.D.H401.0K GUARDRAIL POST (1500)

29 Part List UNIQUE PARTS Unique Parts Tubes 6 - Frame Connector 2 - Fixing Tube SPAN LENGTH - L (mm) SPAN Unit Weight LENGTH - L (kg) PART NO PART NAME (mm) PART NO PART NAME Unit Weight (kg) 1500 M.J.B16E.0G17 16E-PLATFORM TUBE (1700)-G M.J.B16E.1GG170 16E-FIXING TUBE (1700)-G M.J.B16E.0G20 16E-PLATFORM TUBE (2000)-G M.J.B16E.1GG200 16E-FIXING TUBE (2000)-G M.J.B16E.0G23 16E-PLATFORM TUBE (2300)-G M.J.B16E.1GG230 16E-FIXING TUBE (2300)-G M.J.B16E.0G26 16E-PLATFORM TUBE (2600)-G M.J.B16E.1GG260 16E-FIXING TUBE (2600)-G M.J.B16E.0G29 16E-PLATFORM TUBE (2900)-G M.J.B16E.1GG290 16E-FIXING TUBE (2900)-G M.J.B16E.0G32 16E-PLATFORM TUBE (3200)-G M.J.B16E.1GG320 16E-FIXING TUBE (3200)-G M.J.B16E.0G35 16E-PLATFORM TUBE (3500)-G M.J.B16E.1GG350 16E-FIXING TUBE (3500)-G M.J.B16E.0G38 16E-PLATFORM TUBE (3800)-G M.J.B16E.1GG380 16E-FIXING TUBE (3800)-G M.J.B16E.0G41 16E-PLATFORM TUBE (4100)-G M.J.B16E.1GG410 16E-FIXING TUBE (4100)-G M.J.B16E.0G44 16E-PLATFORM TUBE (4400)-G M.J.B16E.1GG440 16E-FIXING TUBE (4400)-G M.J.B16E.0G47 16E-PLATFORM TUBE (4700)-G M.J.B16E.1GG470 16E-FIXING TUBE (4700)-G M.J.B16E.0G50 16E-PLATFORM TUBE (5000)-G M.J.B16E.1GG500 16E-FIXING TUBE (5000)-G M.J.B16E.0G53 16E-PLATFORM TUBE (5300)-G M.J.B16E.1GG530 16E-FIXING TUBE (5300)-G M.J.B16E.0G56 16E-PLATFORM TUBE (5600)-G M.J.B16E.1GG560 16E-FIXING TUBE (5600)-G Back Diagonal 23 - Guardrail Tube SPAN LENGTH - L (mm) SPAN Unit Weight LENGTH - L (kg) PART NO PART NAME (mm) PART NO PART NAME Unit Weight (kg) 1500 M.J.B16E.0G29 16E-PLATFORM TUBE (2900)-G M.J.B16E.0G20 16E-PLATFORM TUBE (2000)-G M.J.B16E.0G32 16E-PLATFORM TUBE (3200)-G M.J.B16E.0G23 16E-PLATFORM TUBE (2300)-G M.J.B16E.0G32 16E-PLATFORM TUBE (3200)-G M.J.B16E.0G26 16E-PLATFORM TUBE (2600)-G M.J.B16E.0G35 16E-PLATFORM TUBE (3500)-G M.J.B16E.0G29 16E-PLATFORM TUBE (2900)-G M.J.B16E.0G38 16E-PLATFORM TUBE (3800)-G M.J.B16E.0G32 16E-PLATFORM TUBE (3200)-G M.J.B16E.0G41 16E-PLATFORM TUBE (4100)-G M.J.B16E.0G35 16E-PLATFORM TUBE (3500)-G M.J.B16E.0G42 16E-PLATFORM TUBE (4200)-G M.J.B16E.0G38 16E-PLATFORM TUBE (3800)-G M.J.B16E.0G44 16E-PLATFORM TUBE (4400)-G M.J.B16E.0G41 16E-PLATFORM TUBE (4100)-G M.J.B16E.0G47 16E-PLATFORM TUBE (4700)-G M.J.B16E.0G44 16E-PLATFORM TUBE (4400)-G M.J.B16E.0G50 16E-PLATFORM TUBE (5000)-G M.J.B16E.0G47 16E-PLATFORM TUBE (4700)-G M.J.B16E.0G53 16E-PLATFORM TUBE (5300)-G M.J.B16E.0G50 16E-PLATFORM TUBE (5000)-G M.J.B16E.0G35 16E-PLATFORM TUBE (3500)-G M.J.B16E.0G53 16E-PLATFORM TUBE (5300)-G M.J.B16E.0G38 16E-PLATFORM TUBE (3800)-G M.J.B16E.0G56 16E-PLATFORM TUBE (5600)-G M.J.B16E.0G38 16E-PLATFORM TUBE (3800)-G M.J.B16E.0G59 16E-PLATFORM TUBE (5900)-G Front Diagonal (6M & 7M Triangular Frame) 4 - Front Diagonal (8M Triangular Frame) SPAN LENGTH - L (mm) SPAN Unit Weight LENGTH - L (kg) PART NO PART NAME (mm) PART NO PART NAME Unit Weight (kg) 1500 M.J.B16E.0G29 16E-PLATFORM TUBE (2900)-G M.J.B16E.0G E-PLATFORM TUBE (Ø60x3900)-G M.J.B16E.0G32 16E-PLATFORM TUBE (3200)-G M.J.B16E.0G E-PLATFORM TUBE (Ø60x4200)-G M.J.B16E.0G32 16E-PLATFORM TUBE (3200)-G M.J.B16E.0G E-PLATFORM TUBE (Ø60x4200)-G M.J.B16E.0G35 16E-PLATFORM TUBE (3500)-G M.J.B16E.0G E-PLATFORM TUBE (Ø60x4500)-G M.J.B16E.0G38 16E-PLATFORM TUBE (3800)-G M.J.B16E.0G E-PLATFORM TUBE (Ø60x4500)-G M.J.B16E.0G41 16E-PLATFORM TUBE (4100)-G M.J.B16E.0G E-PLATFORM TUBE (Ø60x4800)-G M.J.B16E.0G42 16E-PLATFORM TUBE (4200)-G M.J.B16E.0G E-PLATFORM TUBE (Ø60x5000)-G M.J.B16E.0G44 16E-PLATFORM TUBE (4400)-G M.J.B16E.0G E-PLATFORM TUBE (Ø60x5200)-G M.J.B16E.0G47 16E-PLATFORM TUBE (4700)-G M.J.B16E.0G E-PLATFORM TUBE (Ø60x5400)-G M.J.B16E.0G50 16E-PLATFORM TUBE (5000)-G M.J.B16E.0G E-PLATFORM TUBE (Ø60x5700)-G M.J.B16E.0G53 16E-PLATFORM TUBE (5300)-G M.J.B16E.0G E-PLATFORM TUBE (Ø60x5900)-G M.J.B16E.0G35 16E-PLATFORM TUBE (3500)-G M.J.B16E.0G E-PLATFORM TUBE (Ø60x4500)-G M.J.B16E.0G38 16E-PLATFORM TUBE (3800)-G M.J.B16E.0G E-PLATFORM TUBE (Ø60x4500)-G M.J.B16E.0G38 16E-PLATFORM TUBE (3800)-G M.J.B16E.0G E-PLATFORM TUBE (Ø60x4500)-G

30 Part List Unique Parts Safety Nets 22 - Safety Net SPAN LENGTH - L (mm) PART NO PART NAME Unit Weight (kg) 1500 Z.M.A SAFETY NET 1500x Z.M.A SAFETY NET 1500x Z.M.A SAFETY NET 1500x Z.M.A SAFETY NET 1500x Z.M.A SAFETY NET 1500x Z.M.A SAFETY NET 1500x Z.M.A SAFETY NET 1500x Z.M.A SAFETY NET 1500x Z.M.A SAFETY NET 1500x Z.M.A SAFETY NET 1500x Z.M.A SAFETY NET 1500x Z.M.A SAFETY NET 1500x Z.M.A SAFETY NET 1500x Z.M.A SAFETY NET 1500x Swivel Couplers 6 - Swivel Coupler PART NO PART NAME Unit Weight (kg) Z.B.BBK1.0E SWIVEL COUPLER (48x48)-E 1.11 Z.B.BBK2.0E SWIVEL COUPLER (48x60)-E 1.19 Z.B.BBK7.0E SWIVEL COUPLER (60x60)-E 1.19 Tool Box PART NO PART NAME Unit Weight (kg) T.M.AG ENDED OPEN JAW SPANNER T.M.AG ENDED OPEN JAW SPANNER For ordering, use PART NO s and PART NAME s of Sets, Assemblies and any other unique parts. Suffix -E on the Part Name means that Part is Electro Galvanised. Suffix -G on the Part Name means that Part is Hot Deep Galvanised. 26

31 Part List WEIGHTS of SETS Weight of Sets 16E - Stripping Platform Sets SPAN LENGTH - L (mm) Set Weight (kg) SET NO SET NAME without timber with timber 6M - TRIANGULAR FRAME 7M - TRIANGULAR FRAME 8M - TRIANGULAR FRAME 1500 S.S.K16E.0K E-STRIPPING PLATFORM SET - 150x , S.S.K16E.0K E-STRIPPING PLATFORM SET - 180x , S.S.K16E.0K E-STRIPPING PLATFORM SET - 210x , S.S.K16E.0K E-STRIPPING PLATFORM SET - 240x , S.S.K16E.0K E-STRIPPING PLATFORM SET - 270x , S.S.K16E.0K E-STRIPPING PLATFORM SET - 300x , S.S.K16E.0K E-STRIPPING PLATFORM SET - 330x , S.S.K16E.0K E-STRIPPING PLATFORM SET - 360x , S.S.K16E.0K E-STRIPPING PLATFORM SET - 390x , S.S.K16E.0K E-STRIPPING PLATFORM SET - 420x , S.S.K16E.0K E-STRIPPING PLATFORM SET - 450x , S.S.K16E.0K E-STRIPPING PLATFORM SET - 480x , S.S.K16E.0K E-STRIPPING PLATFORM SET - 510x , S.S.K16E.0K E-STRIPPING PLATFORM SET - 540x , S.S.K16E.0K E-STRIPPING PLATFORM SET - 150x , S.S.K16E.0K E-STRIPPING PLATFORM SET - 180x , S.S.K16E.0K E-STRIPPING PLATFORM SET - 210x , S.S.K16E.0K E-STRIPPING PLATFORM SET - 240x , S.S.K16E.0K E-STRIPPING PLATFORM SET - 270x , S.S.K16E.0K E-STRIPPING PLATFORM SET - 300x , S.S.K16E.0K E-STRIPPING PLATFORM SET - 330x , S.S.K16E.0K E-STRIPPING PLATFORM SET - 370x , S.S.K16E.0K E-STRIPPING PLATFORM SET - 390x , S.S.K16E.0K E-STRIPPING PLATFORM SET - 420x , S.S.K16E.0K E-STRIPPING PLATFORM SET - 450x , S.S.K16E.0K E-STRIPPING PLATFORM SET - 480x , S.S.K16E.0K E-STRIPPING PLATFORM SET - 510x , S.S.K16E.0K E-STRIPPING PLATFORM SET - 540x , S.S.K16E.0K E-STRIPPING PLATFORM SET - 150x , S.S.K16E.0K E-STRIPPING PLATFORM SET - 180x , S.S.K16E.0K E-STRIPPING PLATFORM SET - 210x , S.S.K16E.0K E-STRIPPING PLATFORM SET - 240x , S.S.K16E.0K E-STRIPPING PLATFORM SET - 280x , S.S.K16E.0K E-STRIPPING PLATFORM SET - 300x , S.S.K16E.0K E-STRIPPING PLATFORM SET - 330x , S.S.K16E.0K E-STRIPPING PLATFORM SET - 380x , S.S.K16E.0K E-STRIPPING PLATFORM SET - 390x , S.S.K16E.0K E-STRIPPING PLATFORM SET - 420x , S.S.K16E.0K E-STRIPPING PLATFORM SET - 450x , S.S.K16E.0K E-STRIPPING PLATFORM SET - 480x800 1, , S.S.K16E.0K E-STRIPPING PLATFORM SET - 510x800 1, , S.S.K16E.0K E-STRIPPING PLATFORM SET - 540x800 1, ,

32 Notes

33