About Piletec. About Piletec. Groundforce Divisions. Piletec Piling Equipment

Transcription

1 Product Brochure

2 02 About Piletec About Piletec Piletec, a division of Groundforce, is the UK s specialist supplier of piling & foundation equipment to the construction, civil engineering & utilities sectors. Piletec offer the UK s most comprehensive range of piling equipment for almost any project and temporary works application. Piletec offers its customers high levels of service and technical expertise including knowledgeable Hire Desk staff and fully trained Service Engineers with equipped service vehicles, fitted with the latest GPS Satellite tracking systems allowing a quick response to service calls. Piletec is able to draw on the technical support provided by a team of qualified engineers, part of our ISO 9001 accredited Groundforce Technical Services Department. As part of a major plc, Piletec benefit from regular plant investment and all of our products are from reputable UK and European manufacturers ensuring high levels of equipment reliability and safety. We look forward to discussing your specific requirements. Groundforce Divisions Groundforce offer Total Solutions to the construction industry dealing in shoring equipment, piling equipment, pipe stoppers, air pressure testing, trenchless technology, temporary bridges, and excavation training. Piletec Piling Equipment

3 03 Contents Contents Hydraulic Piling Vibrators 4 Standard Frequency Vibrators 5 High Frequency Vibrators 6 Resonance-free Vibrators 7-8 Powerpacks and Clamps Excavator Mounted Vibrators VibroSafe 12 Pre Auger 13 Double-acting Hydraulic Impact Haers Culvert Pullers 16 Ancillaries Vibration Monitor/ Ratchet Release Shackle 17 Steel Sheet Piles Square Concrete Pile Breakers 20 Round Concrete Pile Breakers 21 Piletec Modular Concrete Pile Breaker 22 Piletec Muncher/Piletec Multibreaker

4 04 Hydraulic piling vibrators Hydraulic piling vibrators The main element of the Vibrator is the Gear Case. This contains an even number of eccentric weights which rotate at high speed. These are arranged in pairs to rotate at the same speed but in opposite directions. As a result the horizontal forces are cancelled out leaving the vertical forces effective on the pile. The vibrations are isolated from the crane by a suppressor housing which is connected to the vibrator gear case by rubber elastomers which provide additional static weight onto the pile. The vibrator is operated by a diesel hydraulic power pack and is connected to the pile by powerful hydraulic clamps. Pile Driving and Extracting with Vibrators The principle of driving with a vibrator is the reduction of friction between the pile and the ground. The vibrator causes the pile to vibrate which reduces the friction between the pile and the ground and between the individual soil particles adjacent to the pile. This reduces resistance and the pile penetrates under its own weight and the weight of the vibrator. Vibrators are ideal for extracting plies using a suitable crane pull due to the considerable reduction in surface friction. Standard Frequency Vibrators High Frequency Vibrators Resonance-Free Vibrators Excavator Mounted Vibrators Piletec Piling Equipment

5 05 Standard frequency vibrators Standard frequency vibrators The traditional standard frequency vibrators are well established and combine maximum amplitude with high centrifugal force. These robust, heavier machines are particularly effective when driving long, heavy section piles or large diameter tubes.* MODEL Eccentric Moment kgm Max. centrifugal force kn Max. frequency Max. amplitude (incl univ clamp) Max. amplitude (excl clamp) 815C kn Clamp (universal) kg Total Weight (incl univ clamp) kg Width B Width C Max. static line pull The Standard Frequency Vibrator has a robust design combined with reliable performance and ease of use. These Vibrators are especially effective in cohesive soil conditions where alternative machines may fail. High amplitude is particularly valuable when extracting piles or driving large diameter tubes. Weights: Dimensions (see drawing): Length A Height D Height E Height F RF D F E C RECOMMENDED POWER PACK B MODEL HYDRAULIC HOSES: Length m Weight kg A Only for use with crawler cranes. A = Length B = Width C = Throat width D = Haer height

6 High frequency vibrators High frequency vibrators 06 High frequency vibrators, sometimes called City vibrators, are designed to minimise and localise potentially hazardous vibrations. These machines operate between 2000 and 2500 rpm, which is higher than the naturally occurring frequencies of most major soil types and thus reduces the risk of harmful resonances. MODEL Eccentric Moment Max. centrifugal force C kgm kn Max. frequency Max. amplitude (incl univ clamp) Max. amplitude (excl clamp) kn Clamp (universal) kg Total Weight (incl univ clamp) kg Max. static line pull Higher centrifugal force for faster & easier pile extraction Localised vibration suitable for built-up areas Requires less handling capability Improves ease of extraction in some soil conditions Weights: Dimensions (see drawing): Length A Width B Width C Height D Height E Height F D F E RECOMMENDED POWER PACK MODEL C HYDRAULIC HOSES: Length m Weight kg Piletec Piling Equipment B A A = Length B = Width

7 Resonance-free vibrators have all the advantages of high frequency technology but in addition the eccentric moment can be switched on or off. When the vibrator is started the eccentric moment is switched off and no vibrations are generated. Once the vibrator has reached its operating frequency (2300 rpm) the eccentric moment is switched on and vibration iediately coences at this frequency. Similarly, when stopping, the eccentric moment is switched off before the vibrator slows down. This avoids transmitting resonances to the crane jib. In addition the amplitude can be infinitely adjusted to avoid exceeding the maximum permitted peak particle velocity High frequency and resonance-free (on starting & stopping), producing less ground vibration No harmful low frequency vibrations during starting and stopping Can be used closer to buildings than conventional vibrators Specifically for use with telescopic/mobile cranes 07 Resonance-free vibrators Resonance-free vibrators

8 eccen and n 08 Resonance-free vibrators Resonance-free vibrators Description of permissibility rough estimation examples sensibility for human beings of effect on in buildings structure A unbearable prohibited risk of emergency collapse situations B unpleasant prohibited local sudden damage car stop C highly hardly cracking lifts, sensible permitted in brickwork tram D fairly sensible permitted for start of initial rough manual slight cracking sea-sickness labour E sensible permitted for no effect short periods on normal in homes buildings F barely sensible permitted for no effect long periods in homes G not sensible no effect Once opera the e on an co Simila eccen before This a to the ampli to avo perm Hig gro TECHNICAL MODEL SPECIFICATIONSMS5 MODEL HFBV 7RF 7RF 14RF MS10 18RF-ts HFV 14RF 23RF 28RF 18RF-ts 32RFMS1646RF HFV Eccentric Moment kgm VIBRATOR: Max. centrifugal force kn Eccentric moment kgm Max. frequency D F Max. centrifugal rpm force 2700kN Max. amplitude (incl univ clamp) Max. frequency 14 rpm Max. amplitude (incl. univ. clamp) E Max. amplitude (excl clamp) Max. amplitude (exc. clamp) C Max. static line pull Max. static line knpull 120kN B Weights: Hydraulic system: A Clamp (universal) Max. hydraulic kg power kw/hp / / / / / / /920 Max. oil flow l/min Total Weight (incl univ clamp) kg Max. working pressure bar Dimensions (see drawing): Max. clamping force kn A = Length B = Width Length A Width C = Throat B width Weights: Dynamic weight (incl. univ. clamp) kg D = Haer height Width C Dynamic weight (excl. clamp) 440kg E = Clamp height Clamp (universal) kg Height D F = Total height Total weight (incl. univ. clamp) kg Height E Height F Dimensions (see drawing): Length A RECOMMENDED Width B The data, values POWER PACK Width CMODEL: MSA-165V RF 355MSA-165V 335RF RF 410MSA-360V 440 and measurements Height D are HYDRAULIC based on HOSES: the Height E specifications Length at the Height F m time our brochure D Weight kg F was compiled. Due to new RECOMMENDED POWERPACK Model: 180RF 335RF 525RF 525RF 700RF 525RF 900RF developments and improvements we E reserve the right to HYDRAULIC HOSES: C make changes Length m without prior notice. Weight kg A Bridgwater Darlington Derby Glasgow HarlowC Leeds London Manchester Milton Keynes Wigan FREEPHONE Piletec Piling Equipment A = Length B = Width B No vib sto Can tha Sui tel TECHNICAL SPECIFICATIONS M VIBRATOR: Eccentric moment Max. centrifugal force Max. frequency Max. amplitude (incl. univ. clam Max. amplitude (exc. clamp) D Max. static line F pull Hydraulic Esystem: Max. hydraulic power Max. oil flow Max. working pressure Max. clamping force

9 Powerpacks and clamps 09 Powerpacks and clamps POWERPACKS AND CLAMPS MODEL RF 330RF 400RF 525RF 550RF 600RF Engine make J.DEERE CAT J.DEERE CAT CAT CAT CAT CAT CAT CAT MSA- 165V MSA- 360V type 4045T 3306DITA 6068T 3306DITA 3406DITA C15 C15ACERT C B C15ATTAC Power kw/hp 77/ / / / / / / / / /454 Max. Flow l/min Max. Pressure bar Length Width Height Weight kg CLAMPS for SHEET PILES & H PILES Clamp Model 35TU 50TU 75TU 80TU 100TU 126TU 130TU 160TU Clamping Force kn Max. operating pressure bar Weight kg CAISSON CLAMPS and TIMBER PILES CAISSON TIMBER PILES Clamp Model 81TC 122TC 120TP Clamping Force kn Max. operating pressure bar Weight kg 2X480 2X Pile Sizes /

10 Excavator mounted vibrators Excavator mounted vibrators 10 Excavator Mounted Vibrators are specifically designed as pile driving and extracting attachments for excavators. They have a high power/weight ratio due to their high operating frequency and an added advantage is the ability to apply an additional vertical force from the excavator if needed to assist driving. The Excavator Mounted Vibrator (EMV) can be attached to the excavator in two ways either via a bracket directly to the dipper arm and plumbed into the excavator s hydraulic system, or via a Piletec VibroSafe adaptor. This exclusive design is a quick hitch adaptor which can be used with a fully automatic quick hitch coupler with no human intervention required. The VibroSafe adaptor is fully strain tested and CE marked. (see page 12) The EMV is of a slim design to enable it to drive between adjacent upstanding piles. If required however, the clamp can be removed and refitted at 90 degrees enabling piling to be carried out close to an existing structure. For special applications the EMV can be operated from a power pack if the operator prefers or it is not possible to use the excavator s own hydraulics. NEW Gooseneck Extension The Gooseneck Extension is used to extend the vibrator s height and reach and is simply mounted on the jib of the excavator. This facility is particularly useful for driving longer piles in soft ground conditions where there is a need to reach over and down embankments or to clear obstructions etc. As well being compatible with the haer models listed in the table above, the Gooseneck can also be used with the more powerful E5FM and E7FM Excavator Mounted Vibrators. Piletec Piling Equipment

11 11 MODEL 230M (B) 328M (B) 428M (B) E5FM 625M (B) E7FM 823b VIBRATOR Eccentric moment kgm ,6 6 6,6 8 Max. centrifugal force kn Max. frequency rpm (2500) Max. amplitude (incl univ clamp) 7 (6) 9.5 (8.5) 10 (9) (13) Max. static line pull kn Weights Dynamic weight (incl univ clamp) kg 640 (720) 660 (740) 795 (900) (930) Total Weight (incl univ clamp) kg 875 (1080) 885 (1090) 1065 (1280) (1300) Dimensions (see drawing): Height A (excluding bracket) 1095 (1320) 1095 (1320) 1145 (1388) (1388) Excavator mounted vibrators Width B 575 (530) 575 (530) 710 (612) (612) Length C 1230 (1115) 1230 (1115) 1300 (1115) (1115) Depth D POWER PACK ICE 100 ICE 100 ICE 180RF N/A ICE 180RF N/A ICE 330RF MODEL VIBRATOR MS1 HFB MS3 HFB MS4 HFB Weight kg Max. centrifugal force kn Eccentric moment kgm Max. oil flow l/min Max. working pressure bar A D C B EUSR ACCREDITED EMV & PRE AUGER TRAINING Theoretical and practical dangers of Excavated Mounted Vibrators (EMVs) and Augers Visit for more details

12 VibroSafe... a new way of thinking 12 VibroSafe... a new way of thinking The VibroSafe Quick Hitch Adaptor is the safest possible solution when working with Excavator Mounted Vibratory Piling Haers. This exclusive design is a quick hitch adaptor which can be used with a fully automatic quick hitch coupler with no human intervention required. The VibroSafe adaptor is fully strain tested and CE marked. Fits 90% of Quick Hitches from 12 tonne to 25 tonne excavators Can be locked on Fully Automatic Quick Hitch whilst attached to the haer No need for dedicated excavator Change from Bucket to Haer in 10 minutes (Quick-Hitch removal & re-fit = 4 hours) Pre-assembled eliminating need for pins or bolts to be fitted or removed Fully locked 2 pin connection provides minimum risk factor Minimises human intervention Reduces site costs for excavators Approved by major contractors eg McGee, Balfour Beatty and J.N. Bentley Fully authenticated and approved by Miller UK Ltd CE marked and fully tested Safest possible solution If the excavator does not have dual flow circuit a power pack can be supplied* *See page 9 for details on Powerpacks WATCH THE VIDEO NOW Using VibroSafe is cost effective and has a positive effect on Site Safety John McGee, McGee Group Ltd Piletec Piling Equipment

13 The Piletec Pre Auger is the perfect solution when predriving in stiff ground conditions. Pre-augering breaks up the soil, effectively turning cohesive soil into noncohesive soil, thus enabling vibratory haers to be used where impact haers would normally have to be brought in. The Auger is fitted in exactly the same way as the Excavator Mounted Vibrator utilising the same excavator which reduces the costs significantly as the need for an expensive crane is eliminated along with the associated transport costs. Far safer solution Faster than conventional piling methods Environmentally friendly Reduced hire and transport costs Guaranteed drivability Excavator size tonne Quick Hitch Adapter available Maximum output torque at 450 Bar: 32,327 Nm Maximum rotational speed at 300LPM: 66 RPM Maximum operating pressure: 450BAR Oil flow range: LPM Flow and return port termination: 1-1/2 BSP Drain line port termination: 1/2 BSP Height 1520 Diameter 406 Drill diameter Drill Length 3000 Extension length 3000 Weight 460kg WATCH THE VIDEO NOW Pre Auger Pre Auger

14 14 Double-acting hydraulic impact haers Double-acting hydraulic impact haers The CX range of haers can be used on a wide range of pile types and sizes: Double-Acting Hydraulic Impact Haers are designed to drive a wide range of pile types and sizes including single steel sheet piles, universal steel bearing piles and tubular piles. The SL range of haers concentrate the impact on a single pile providing the most effective use of the high energy produced. The low overall weight of the haer avoids the necessity to use large cranes. The stroke is infinitely adjustable allowing full control at all stages of the driving. Safety and accuracy are assured via the inserts which are springloaded enabling the haer to remain correctly located on the pile at all times. Steel sheet piles in pairs Universal tubular bearing piles Steel H piles Steel combi piles Reinforced concrete RC piles Cast in situ CIS piles Timber piles Selection of the correct ram weight depends on pile section, length & ground conditions. The SL & CX haers can be used crane suspended. The controls allow the operator to adjust the stroke and blow rate and the haer can be operated on automatic or by manual operation on each blow. Piletec Piling Equipment

15 15 MODEL SL20da (HH1.5 DA) SL30da (HH2.5 DA) HAMMER Ram Weight kg Maximum impact energy: kgm Blow rate at maximum power: bpm Hydraulic oil pressure bar Hydraulic oil flow: l/min Haer weight crane-suspended: kg Dimension (see drawing): Height A Width B Length C Depth D Dimension E POWERPACK Engine Deutz FL 913 Perkins T Dimensions/Weight: 53 kw (71HP) 71 kw (95 HP) Length Width Height Weight kg Double-acting hydraulic impact haers MODEL CX110 HAMMER Ram Mass kg 9000 Maximum impact energy: knm 106 Blow rate: bpm 36/100 Basic Haer Weight (less helmet): kg Overall Length Basic Haer (A): 5475 Overall Width Basic Haer: 820 Overall Depth Basic Haer: 970 Typical Stand-off CL (Haer to Leader Face): 500 Hydraulic Pressure Requirements: bar 250 Hydraulic Flow Rate Requirements: l/min 215 C A D E B

16 THE NEW PILETEC CULVERT PULLER I I The new design incorporates fail to safe beam support clamps*, a unique system designed to hold the beam in place. Fully adjustable pulling range from 1-20 tonnes Adjustable props for a variety of culvert sizes Fully horizontal pull to avoid culvert breakage Fail to safe beam support clamp Adjustable legs for soffit support Electrically driven 110v power pack with 32amp inlet *Option to fit two additional beam support clamps on the next culvert to speed up the operation. WANT TO SEE IT IN ACTION? TEXT CULVERT TO Piletec Piling Equipment POWER 1TO-N2NE0S I I The Piletec Culvert Puller aids the installation of precast concrete culverts. The unit is powered by an electro-hydraulic power pack (no need for batteries), providing a safe and efficient method of installation. PULLING I BUILT TO PULL I Culvert pullers Culvert pullers I I 16

17 V901 & V9000 Vibration monitors V Ancillaries Ancillaries V9000 Piletec s V901 & V9000 Vibration Monitors are designed to measure construction vibration reliably and efficiently. These battery powered, portable vibration monitors are purpose-designed for measuring blasting, piling, demolition, construction and traffic vibrations. Accurate measurement of ground vibration Specialist advice on environmental effects of ground engineering techniques Avoid potential damage claims Risk analysis Download results to PC 2-Stage Audible & Visual Alarm Ratchet release shackle The Piletec alarm is a plug-in audible and visual unit and is compatible with all Piletec Vibration Monitors. It is battery powered and will only use power when the alarm is triggered. Piling Shackles are designed specifically for pitching trench sheets and piles using appropriate lifting equipment. They must not be used for pile extraction. Their purpose is to enable sheet piles to be lifted vertically into temporary guides and then released quickly and safely from ground level once the sheet or pile is secured. Pre-prograed Alarm Function The alarm function is preprograed into all Vibration Monitors enabling retro-fitting of an alarm to any monitor. The operator can program any 2 alarm levels during set-up. Audible/Visual Alarm The strobe lights will flash for 20 seconds during alarm activation, together with the siren. The siren can be turned off if required. Weatherproof The alarm is weatherproof and is usually positioned on the fencing at the boundary of a site to enable site personnel to see the alarm and take avoiding action if vibrations are approaching the site limits. The shackles have the advantage that the release mechanism is operated from ground level. This speeds up the positioning of the piles, saving time and money and increases safety on what has traditionally been a slow and laborious task

18 Steel sheet piles Steel sheet piles 18 Steel Sheet piles and interlocking options Steel sheet piles are used in a variety of applications from temporary or permanent cofferdams and retaining walls to marine works and foundation construction. The pile sections are designed to be as light as possible without compromising strength and durability. The design of the interlocks offers a good degree of watertightness and aids pitching and driving. Piletec stock a comprehensive range of heavy section profiles and lengths which are available for delivery to all areas of the UK and Ireland. Dependent on ground conditions, consideration must be given to the length of the pile to be driven, depth of penetration & ground loadings. For practical and technical advice pleased contact Piletec directly. Advantages of using sheet piles High strength to weight ratio Good degree of watertightness Comprehensive range of heavy section profiles and lengths available High section modulus leading to reduced deflections Good driving properties and durability Lengths up to 18m available for hire Piletec Piling Equipment

19 19 Specifications The table below gives detailed specifications for each profile to assist designers in specifying the most appropriate sheet type for any given temporary works application. Steel sheet piles SHEET TYPE "w" Width (m) "t" pan thickness () "s" web thickness "d" Pan Depth () "p" Pan Width () Cross section area (cm 2 /m) Weight (single pile) Weight (kg/m2) Permissable working stress (N/ 2 ) Section Modulus (cm 3 /m) Moment of Inertia (cm 4 /m) Maximum bending moment (knm/m) PU PU PU PU PU Note: All hire piles are classed as steel grade S270. All grades available for sale. Corner sections Various corner sections are available for applications where fully closed cofferdams are required (high water table, poor ground conditions etc.). This will offer the advantage of greater water/fine material retention. The use of corner sections will result in specific excavation dimensions depending on the combination of piles/corner sections used. Note: Piletec are able to advise customers of exact cofferdam dimensions by the use of their Sheet to Sheet pile configuration software as a means of calculating cofferdam size for a combination of pile/corner/junction combinations. Please contact Piletec Technical Services for further advice. Corner Pile Weight (kg/m) t thickness () Steel Grade Permissible working stress (N/ 2 ) Omega S C S Delta S C S

20 Square concrete pile breakers Square concrete pile breakers 20 Efficient and time-saving system for the cropping of square concrete piles. Up to 200 piles each day Avoids risk of hand/arm vibration Powered from Hydraulics on excavator Engineer delivers and fits to excavator Easy to operate The reinforcement remains intact No cracks below cut-off level No noise, no vibration The breaking process is many times faster than conventional breaking and is fully controlled throughout the operation Specials can be supplied for non-standard piles Power pack can be supplied if required MODEL SQUARE PILES Pile range TYPE 2.5/3/3.5/4.4 TYPE 2.5/3/3.5 Number of re-bars Cut-off level A Minimum hydraulic flow Maximum pressure l/min bar Minimum Excavator size B Weight D C kg tonne 7 tonne 7 tonne 12 tonne Dimension A Dimension B Dimension C Dimension D TYPE 5 A B 170 D C Piletec Piling Equipment

21 Efficient and time-saving system for the cropping of round concrete piles. TYPE 314 Stroke B C Pile Breakers types 314 and 380 are modular and easy to adjust to different pile sizes on site Half-links are available for accurate adjustment to pile size Up to 80 piles each day Avoids risk of hand/arm vibration Powered from hydraulics on excavator Engineer delivers and fits to excavator Easy to operate The reinforcement remains intact No cracks below cut-off level No noise, no vibration The breaking process is many times faster than conventional breaking and is fully controlled throughout the operation Power pack can be supplied if required A TYPE 380 TYPE 314 B Stroke Stroke B C C specification MODEL 314 MODEL 380 Minimum hydraulic flow for each link 3 l/min 10 l/min Maximum pressure 300 bar 300 bar Excavator size A tonne tonne kg Dimension A Dimension B Dimension C (stroke) Weight per link A TYPE 380 Stroke B C ROUND PILES: MODELS 314 and 380 Pile diameter in Required number of links type 314 Required number of links type 380 A Round concrete pile breakers Round concrete pile breakers

22 22 Piletec modular concrete pile breaker Piletec modular concrete pile breaker Efficient and time-saving system for the cropping of round concrete piles. Pinned modular design for maximum flexibility Excavator mounted for convenient power source Machine handling eliminates vibration hazards associated with the manual pile breaking Suitable for piles from 200 to 2000 in diameter The breaking process is many times faster than conventional breaking and is fully controlled throughout the operation Power pack can be supplied if required specification MODEL 354 Number of links required Pile Diameter Minimum () Maximum () Piletec Piling Equipment

23 Piletec muncher Efficient and time-saving system for the cropping of square concrete piles Crops piles quickly and removes excess concrete Eliminates falling debris Vibration free Fits easily to excavators in excess of 13 tonnes Just Munch and Dump! 23 Piletec concrete pile breakers Piletec concrete pile breakers Piletec multibreaker The Piletec Multibreaker is an adaptable machine that breaks piles of multiple sizes without needing 19 time and reducing health and to change tools saving safety risks. Breaks piles from diameter Breaks CHD, CFA, contiguous and secant piles Suitable for excavators in excess of 20 tonnes Weight 2 tonnes Vibration free

24 depots nationwide Milton Keynes - Head Office & Hire Desk Unit D, Old Stratford Business Park, Falcon Drive Milton Keynes, MK19 6FG Milton Keynes Chesney Wold, Bleak Hall Ind Estate, Milton Keynes, MK6 1LH Derby Unit A, Wincanton Close, Ascot Drive, Derby, DE24 8NJ Glasgow Hornock Road, Coatbridge, Strathclyde, ML5 2DX London The Pinnacles, The Rear of Shield House, Elizabeth Way, Harlow, Essex, CM19 5AH Wigan Unit 2, Link 25 Industrial Estate Wigan Road, Bryn, Wigan WN4 0DA Northern Ireland 162 Moira Road, Lisburn, Country Antrim, BT28 1JA Republic of Ireland Clonboyne, Mountrath Road, Portlaoise, County Laois, R32 C673. ROI info@piletec.co.uk FREE Technical Library Gain access to User Guides, AutoCAD Blocks, Design Notes, Technical Files, Product Videos and much more. vpgroundforce Vp Groundforce 2017 V1