HYDRAULIC HAMMERS. To drive concrete piles, casings and sheet piles
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1 HYDRAULIC HAMMERS To drive concrete piles, casings and sheet piles
2 Hydraulic hammers are complementary to Vibrodrivers for certain applications. PTC hydraulic power packs with open loop circuit are designed and optimized to power both equipments. This is why PTC extends its piling range with Hydraulic Hammers. PTC, distributor of BSP hammers BSP International foundations is one of the world s premier manufacturers of hydraulic hammers. At its factory in Ipswich (England), BSP has been designing and producing hydraulic, hammers for the last 100 years. They, combine high performance and competitiveness, and are exported in more than 50 countries. BSP is an ISO 9001:2008 certified company which manufactures a range of hydraulic hammers which care for the environment. p.1 p.2
3 HYDRAULIC HAMMERS The highest PTC service standard on a full range of equipment. Accumulators PTC SERVICE THE RANGE ADVANTAGES Cylinder Assembly PTC offers you a service of quality: A sales engineer proposing technical solutions adapted to your job site. (assistance in the equipment choice). BSP equipment commisioned by a PTC technician, as well as job site personnel training. BSP equipment maintenance as well as spare parts disposal. PTC HYDRAULIC POWER PACKS The open loop circuit of the PTC power pack allows the use of only one power pack for both vibrodriver and hydraulic hammer ; this permits a significant reduction in the cost of investment. Moreover, the hydraulic power pack is not necessarry if the carrier can power the hammer ; a hydraulic block (optional) facilitates the adaptation. The «SL» range of hydraulic hammers : Maximum energy with acceleration: 20 to 30 knm (kj) Drop weight: 1.5t to 2.5t The «DX» range of hydraulic hammers : Specially adapted for excavators. Maximum energy with acceleration: 20 to 30 knm (kj) Drop weight: 1.5t to 2.5t The «CX» range of hydraulic hammers : Maximum energy: 51 to 106 knm (kj) Drop weight: 4t to 9t The «CG» range of hydraulic hammers : Maximum energy in free fall: 176 to 294 knm (kj) Drop weight: 12t to 20t The «CGL» range of hydraulic hammers : Maximum energy in free fall: 370 to 590 knm (kj) Drop weight: 25t to 40t. Multipurpose Free hanging, on a leader or on a hydraulic excavator. Hydraulic power : from the carrier or from the power pack. Various accessories to work with any type of profile. Very compact Best weight / power ratio. The cylinder rod is mounted in the middle of the drop weight which allows more space for longer profiles. On the leader version: more compact helmet for longer profiles. Optimised design of the cylinder Excellent energy transmission from the drop weight to the profile. Reduced fuel consumption. Reduced emissions of polluting gases (Environmentally friendly). Less hydraulic power than other hammers. Buffer Pot Assembly Dropweight Backguide Assembly The large range of BSP hydraulic hammers is adapted to public works on land, on river, on harbours and on the sea. Open cage structure Easy access for maintenance. Reduced weight. Vibration Dramper Dolley With simple adaptations, these hammers can drive various profile types: steel sheet piles, open/closed tubes, concrete square piles, wooden piles and HEA, HEB, HEM profiles. Helmet Leader p.3 p.4
4 SL RANGE For driving single sheet piles (free-hanging) MAIN FEATURES OF THE SL RANGE Double acting accelerated hammers producing high impact energy. Very high blow rate : 84 blows/min. Max. energy from 20 to 30 knm (kj). Ram weight from 1.5 to 2.5 t. Bearing capacity up to 2000 kn. SL Hammer free hanging Total length with legs Enclume HYDRAULIC HAMMERS SL20 SL30 RAM MASS kg The SL range of hammers are perfectly adapted to drive free hanging single sheet piles. Inserts MAX. IMPACT ENERGY knm BLOW RATE bpm OPERATING PRESSURE bar These hammers can also be used to drive middle size steel tubes as well as concrete or wooden piles mm Legs HYD. FLOW REQUIRED l/min DIMENSIONS LENGTH mm WIDTH mm WEIGHT kg POWER PACK PTC 240DO 240DO 824 mm Types of profiles : Arcelor AZ12 to AZ50, Arcelor U14 to AU26, Range LX, PU and W, USA Range PZ(PZ27), Hoesch H1200 to H3600 : HP260 to HP400 profiles, USA HP10 to HP16 ; Tubes up to 530 mm diameter and other profiles. p.5 p.6
5 DX RANGE To drive sheet piles using a hydraulic excavator or a piling mast MAIN FEATURES OF THE DX RANGE Double acting accelerated hammers. Very compact and light. Ideal for finishing the driving of sheet piles which have already been vibrodriven. Max. energy from 20 to 30 knm (kj). Ram weight from 1.5 to 2.5 t. Bearing capacity up to 2000 kn. DX Hammer on excavator DX Hammer on mast Linear cylinder Rotating cylinder Stroke 1000 mm Total length 1710 mm 340 mm Total length HYDRAULIC HAMMERS DX20 DX25 DX30 RAM MASS kg MAX. IMPACT ENERGY knm BLOW RATE bpm OPERATING PRESSURE bar HYD. FLOW REQUIRED l/min mm DIMENSIONS LENGTH mm WIDTH mm WEIGHT (ON EXCAVATOR) kg WEIGHT (ON MAST) kg Advantages of the DX hammers mounted on excavators : Allows operation in confined areas. The hammer is powered by the hydraulic circuit of the excavator. High productivity. The guiding of the piles under the anvil is not necessary for the piles already driven. 445 mm 777 mm Types of profiles : Sheet piles Arcelor AZ, AU14, Range LX/PU/W, Hoesch H1200 to H3600; Profiles HP260 to HP400, USA HP10 to HP16 ; Tubes up to 406 mm diameter and other profiles. p.7 p.8
6 CX RANGE A multi-purpose hammer for free hanging piling or for piling mast adaptation MAIN FEATURES OF THE CX RANGE Accelerated hammers. Ideal for driving double sheet piles, tubes, H piles, concrete or wooden piles, raked piles. Max. energy from 51 to 140 knm (kj). Ram weight from 4 to 11 t. Bearing capacity up to kn. A To work from a mast (Hammer with sliding guides) B To work free hanging (Hammer with legs and inserts) C To work free hanging (Hammer with pile sleeve for tubes) HYDRAULIC HAMMERS CX50 CX60 CX85 CX110 CX140 RAM MASS kg MAX. IMPACT ENERGY knm BLOW RATE bpm mm 500 mm Minimum distance to the mast 675 mm Total length 1700 mm 1070 mm Total length 1600 mm Total length OPERATING PRESSURE bar HYD. FLOW REQUIRED l/min DIMENSIONS Ø 1200 mm (A) TO WORK FROM A MAST (B) TO WORK FREE HANGING (with legs) SLEEVES AND HELMETS (C) TO WORK FREE HANGING (with sleeve) Contact PTC Contact PTC POWER PACK PTC 240DO 240DO 240DO 240DO 240DO PU sheet piles Z sheet piles H Beams Small tubes Wooden piles Concrete piles Large tubes p.9 p.10
7 CG RANGE For driving large size tubes (free-hanging) MAIN FEATURES OF THE CG RANGE Free fall hammers. Ideal for the driving of tubes for cast in-situ piles, raked piles, concrete piles, caisson piles, combined walls, H piles and others. Max. energy from 176 to 294 knm (kj). Ram weight from 12 to 20 t. Bearing capacity up to kn. CG180 CG240 CG mm 6930 mm 7590 mm 1250 mm HYDRAULIC HAMMERS CG180 CG210 CG240 CG300 RAM MASS kg MAX. IMPACT ENERGY knm BLOW RATE bpm OPERATING PRESSURE bar HYD. FLOW REQUIRED l/min mm SLEEVES AND HELMETS 1250 mm DIMENSIONS BASIC HAMMER HAMMER IN VERSION (A) HAMMER IN VERSION (B) (with sleeve A.1) (with sleeve A.1) (with sleeve A.2) (with sleeve A.3) mm 1230 mm 980 mm HAMMER IN VERSION (C) POWER PACK PTC 400CO 400DO 400CO 400DO 400CO 400DO 400CO 400DO A - Sleeve to work free hanging : A.1 : For tubes up to Ø 1,5 m. A.2 : For tubes up to Ø 2,0 m. A.3 : For tubes up to Ø 2,4 m. B - Helmet for use on mast : For concrete piles up to Ø 1,2 m. C - Helmet for use on mast : For concrete piles up to Ø 0,9 m. p.11 p.12
8 CGL RANGE For driving very large size tubes MAIN FEATURES OF THE CGL RANGE For tubes up to 2.0 m diameter. Tailor made sleeves for larger diameters. Slinging points allow for vertical or raked piling. Max. energy from 370 to 590 knm (kj). Ram weight from 25 to 40 t. Bearing capacity up to kn. CGL free hanging CGL on mast Slide guides Hammer length Hammer length HYDRAULIC HAMMERS CGL370 CGL440 CGL520 CGL590 RAM MASS kg MAX. IMPACT ENERGY knm BLOW RATE bpm OPERATING PRESSURE bar HYD. FLOW REQUIRED l/min POWER PACK PTC DIMENSIONS 650CO 650VO 900CO 900VO 900CO 900VO 1200CO Sleeve and anvil to work free hanging for tubes up to Ø 2.0m Sleeve 3150 mm Sleeve 1850 mm Revolving Helmet and retainer for tubes Ø 1,6 m HAMMER (FREE HANGING) Length (m) Length* (m) Weight* (kg) 8, , , , , , , , HAMMER (ON MAST) Length (m) Length** (m) Weight** (kg) *With sleeve and anvil. **With sleeve, anvil and slide guides. 7, , , , , , , , For tubes with diameters above 2.0m, other sleeves can be adapted. Please check with PTC p.13 p.14
9 POWER PACKS A large range complying with the most recent emission standards Europe: Stage IV, IIIB, IIIA and USA: Tier 4f, 4i, 3 To select your power pack, please check the required emission standards in your country. You can also visit our web site: To check the available power packs by geographic zone. POWER PACKS 240DO 400CO 400DO 500VO 550CO 600DO 650CO 650VO 900CO 900VO 1200CO OPEN LOOP CIRCUIT YES YES YES YES YES YES YES YES YES YES YES ENGINE MODEL (STAGE IV / TIER 4f) TAD 1375 VE ENGINE MODEL (STAGE IIIB / TIER 4i) DEUTZ TCD DEUTZ TCD 7.8 L6 - - DEUTZ TCD ENGINE MODEL (STAGE IIIA / TIER 3) DEUTZ TCD 2012 L6 CAT C9 ACERT DEUTZ TCD 2013 L6 4V VOLVO TAD 1353 VE CAT C15 ACERT DEUTZ TCD 2015 V6 CAT C15 ACERT X CAT C15 ACERT ENGINE MODEL (STAGE II / TIER 2) CAT C18 ACERT TAD 1643 VE - ENGINE POWER kw/hp 155 / / / / / / / / / / / 1095 ROTATION SPEED rpm MAX OIL FLOW l/min NOMINAL OIL FLOW l/min MAX. PRESSURE bar HYDRAULIC OIL CAPACITY l FUEL CAPACITY l LENGTH m WIDTH m HEIGHT m WEIGHT (without fuel) kg ECOMODE ECOMODE ECOMODE ECOMODE ECOMODE ECOMODE ECOMODE ECOMODE ECOMODE ECOMODE ECOMODE ECOMODE QUICK COUPLINGS STANDARD STANDARD STANDARD STANDARD STANDARD STANDARD STANDARD STANDARD STANDARD STANDARD STANDARD CONNECTING HOSES m HOSES WEIGHT kg PTC offers various Multi-purpose power packs that feature an open loop circuit, which allows the power pack to supply power to multiple equipments : Vibrodrivers, Hydraulic hammers, Vibrolances and more. The Ecomode is an electronic module included in PTC power packs, which reduces fuel consumption, polluting emissions and noise. This module automatically adjusts the speed of the diesel engine to only supply the power that is needed according to the soil conditions. p.15 p.16
10 CONTROL AND MONITORING To follow, record and control the hammer s performance HAMMER CONTROL BOX Stoke adjustment by potentiometer. Control of the blow rate by potentiometer, adjusting the flow from the pump. Digital count of the blow rate. Remote control. Choice of switching between AUTO and MANUAL. Numerous LED lights to help diagnose the problem. PTC VIBHAMMER (Optional) Display and record system of the piling parameters : Ideal for applications where the piling parameters (energy) must be recorded. Interface with the control box and displays on LCD screen main parameters such as energy, depth, blow rate, number of blows. Job site data can be recorded on a USB key for file transfer to a PC. Data can be transferred worldwide by the GSM network in real time. Software for PC is supplied for data recovery and printing. Delivered with all BSP hammers. STROKE WATCH (Optional) An economical add on device is available for cases where a simple read out of hammer energy and stroke is required. It connects easily on the control box. Example of graphic with Vibhammer: Number of blows per 25m of driving Energy / Blow in kn.m kn (m) p.17 p.18
11 WORLDWIDE NETWORK IN OVER 40 COUNTRIES October 2015 Quality Management System Certified PTC 56 rue de Neuilly Noisy-le-Sec Cedex France Tel.: +33 (0) Fax: +33 (0) PTC USA 125 Blue Granite Parkway Ridgeway, SC 29130, USA Tél. : Fax: j.myers@ptc.fayat.com PTC FAR EAST 3 Tuas Avenue Singapore Tel.: Tel.: Fax: ptcfe@ptcfareast.com
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