W-Series SEALED ROCKER SWITCHES

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Shavonne Lawson
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W-Series SEALED ROCKER SWITCHES Carling Technologies set the standard for performance and aesthetics

Building further upon that platform, Carling has once again raised the bar with the fully sealed

The W-Series traditional appearance features complete IP68 protection, including below the panel, where

When used in conjunction with the integrated connector, the totally submersible W-Series provides a

The W-Series also offers a wide variety of accoutrements, including endless illumination options

choice of paddle, rocker, locking or laser etched actuators, hundreds of standard legend choices and

Product Highlights: Fully sealed and submersible IP68 protection, including below the panel Tri-seal

1 W-Series SEALED ROCKER SWITCHES Carling Technologies set the standard for performance and aesthetics with the widely successful, often imitated, but never duplicated, V-Series rocker switches. Building further upon that platform, Carling has once again raised the bar with the fully sealed W-Series. The W-Series traditional appearance features complete IP68 protection, including below the panel, where the critical connection is made from the wiring harness. When used in conjunction with the integrated connector, the totally submersible W-Series provides a seal for up to ten individual wires, assuring compatibility with even the most complex circuitry. The W-Series also offers a wide variety of accoutrements, including endless illumination options featuring dual level and multicolor LEDs, progressive and hazard warning circuits, ratings up to 0A 4V, choice of paddle, rocker, locking or laser etched actuators, hundreds of standard legend choices and the electrical performance and reliability that is the hallmark of Carling Technologies products. Product Highlights: Fully sealed and submersible IP68 protection, including below the panel Tri-seal design Connector with twin locking tabs Typical Applications: Marine equipment ON/OFF Highway equipment Carling Technologies, Inc. 60 Johnson Avenue, Plainville, CT sales@carlingtech.com Application Support: team@carlingtech.com Phone: Fax:

W Series - Fully Sealed Rocker Switches - Design Features W-Series Switch DESIGN FEATURES ILLUMINATION Choice of highly reliable SMT LED or incandescent lighting with dependent or independent circuit

2 W Series - Fully Sealed Rocker Switches - Design Features W-Series Switch DESIGN FEATURES ILLUMINATION Choice of highly reliable SMT LED or incandescent lighting with dependent or independent circuit options. TRI-SEAL DESIGN Sealing at actuator, an insert molded neoprene base seal, along with wire lead seals, assures water tight, fully submersible protection. BODY One piece polyester 94V0 seamless body acts as an umbrella to protect critical internal components. ROLLER PIN Proven reliable mechanism is lubricant free and allows for 00k electrical and 0k mechanical cycles, and withstands extreme temperatures from -40 C to +8 C. INTEGRATED CONNECTOR Accommodates Tyco/Amp.0 junior power timer contacts with twin locking tabs to provide a safe, secure, sealed connection.

3 W Series - Fully Sealed Rocker Switches - General Specifications Electrical Contact 4VDC 0 amps, -4VDC Dielectric Strength 00 Volts RMS Insulation Resistance 0 Megaohms Initial Contact Resistance 0 milliohms 4 VDC Life 00,000 cycles Contacts Silver tin-oxide, 88/ Terminals Copper with silver or gold plating Quick Connect terminations. Voltage -4 VDC Overcurrent A for 0 cycles Mechanical Endurance Physical Lighted Seals Base Actuator 0,000 cycles minimum LED - rated 00,000 hours / life (LED is internally ballasted for voltages to 4 VDC) Neoprene Polyester blend rated to C with a UL flammability rating of 94V0. Basic actuator structure molded of thermoplastic polycarbonate with a hard Nylon 66 thermoplastic surface overlay. Lens Polycarbonate rated at 00 C Function & Position Rocker Style Operation Maintained & Momentary Base PA 6/6 0GF (glass filled) Actuator PA 6/6 GF Bracket PBT 0GF Connector PBT 0GF, polarized Actuator Travel (Angular Displacement) 4 full throw Environmental Environmental IP68, Fully sealed Corrosion/ Flowing Mixed Gas (FMG) Chemical Splash Class III year accelerated exposure per ASTM B-87, B-84 Operating Temperature -40 C to +8 C, cycles, 00 hours Vibration Per Mil-Std 0F, Method 04D Test Condition A 0.06 DA or 0G s 0-00 Hz. Vibration Resonance search 4-0 Hz 0.40 DA ±0 G s peak Results Horizontal Axis - G s max. Random 4 Hz 0.06 PSD-Gsq/Hz 60 Hz Hz Hz Hz 0.0 Handling/Drop One meter onto concrete floor Salt Spray Per Mil-Std 0F, Method 0D, Test Condition A, 48 Hrs. Dust IP6X Thermal Shock Per Mil-Std 0F, Method 07F, Test Condition A, - C to 8 C Test criteria - pre and post test contact resistance Moisture Resistance/ Humidity Per Mil-Std 0F, Method 06F, Test Criteria - pre and post test contact resistance Mounting Specifications Panel Thickness Range.0 to. For optimum panel fit, the following panel thicknesses are suggested:.0,.06,.09,..80[.08].40[6.8] TEST CUT HOLE IN ACTUAL MATERIAL SWITCH MOUNTING HOLE *Manufacturer reserves the right to change product specification without prior notice.

4 4 W-Series - Fully Sealed Rocker Switches - Ordering Scheme W D B C 0 A 7 Z Series Circuit Rating 4 Termination Illumination 6 Lamp 7 Lamp 8 Bracket 9 Actuator 0 Lens Lens Legend Legend Orientation 4 Actuator Lens Legend SERIES W CIRCUIT ( ) - momentary For terminal arrangement, see dimensional specifications Position: SP DP &, & 6 Connected Terminals &, 4 & ON NONE OFF (ON) NONE OFF ON NONE (OFF) 4 4 ON NONE ON ON NONE (ON) 6 6 ON OFF ON 7 7 ON OFF (ON) 8 8 (ON) OFF (ON) - 4 &, & 6 NONE & 8-4 & &, 4 & 4 & - 44 &, & 6 & OFF - 4 ( & ), ( & 6) & OFF - 46 ( & ), ( & 6) & & - 47 & & 4, & 6 &, 4 & &, 4 & - 48 &, & 6 & & - 49 &, & 6 &, 4 & &, 4 & - & 0 & OFF - & 0 & & - ( & 0) & OFF 4 - & 0 & (OFF) - ( & 0) & & 6 - ( & 0) & (OFF) 7 - ( & 0) & ( & ) 8 - OFF & & - 6 & 0, 6 & 9 &, & 6 OFF, OFF - 6 & 0, 6 & 9 &, 4 & &, & 4-6 ( & 0, 6 & 9) &, 4 & OFF, OFF - 64 & 0, 6 & 9 &, 4 & (OFF, OFF) - 6 ( & 0, 6 & 9) &, 4 & &, & 4-66 ( & 0, 6 & 9) &, 4 & (OFF, OFF) - 67 ( & 0, 6 & 9) &, 4 & ( &, & 4) - 68 OFF, OFF &, 4 & &, & 4 RATING B 0A 4V D 0A V G 0A 6V H 0A V 4 TERMINATION / BASE STYLE.0 TAB (QC) ILLUMINATION Lamp #:above terminals &4 end of switch.; Lamp # above terminals &6 end of switch. Positive (+) and negative (-) symbols apply to LED lamps only Actuator Lens Position Lamps Illumination Type Lamp Wired to Terminals O NONE A # Independent B # Down + 7- C # Up + 7- D # Down + 7- & # Down + 7- E # Up + 7- & # Up + 7- F # Independent & # Up + 6- G # Independent & # Up + 7- H # Independent Selections for Single Pole Switches Only: J # Down + 8- & # Independent K # Independent & # Independent Selections for Double Pole Switches Only: L # Down + 6- M # Up + 6- N # Down + 6- & # Down + 4- P # Up + 4- & # Up + 6- R # Down + 7- & # Up S # Down & # Independent U # Independent & # Independent V # Independent W # Independent & # Independent Y # & # Independent in Series Z # & # Independent in Parallel ,7 LAMP (SAME CODING FOR BOTH SELECTIONS) Selection 6: above terminals & 4; Selection 7: above terminals & 6 No lamp 0 LED* Red Amber Green White VDC A L F 4 6VDC B M G VDC C N H 6 4VDC D P J 8 * Consult factory for daylight bright, blue/green and white LED options. Typical current draw for LED is 0ma. 8 BRACKET COLOR Black 9 ACTUATOR Black with Laser Etched A Black 0 LENS COLOR / STYLE - ABOVE LAMP # TERMINALS AND 4 LENS COLOR / STYLE - ABOVE LAMP # TERMINALS AND 6 Z - No Lens Clear White Amber Green Red Blue - B G M T Large Transparent - 7 C H N U Large Translucent - D J P V Bar Transparent - 9 E K R W Bar Translucent A Laser-Etched Lens color for LEDs must be clear, white, or match color of LED. ACTUATOR LENS OR BODY LEGEND 00 - No Legend this location/no actuator ON OFF I 4 O OFF ON O I O O 6 O O 7 O I 8 I O F N N F F F 4 OFF ON O I O 6 O 7 O 8 I F N F For additional legend options & codes, visit us at carlingtech.com LEGEND ORIENTATION 0 No legend (used with codes -8 in selection ) Orientation Orientation P Orientation P 4 Orientation 4 P 4 4 ACTUATOR LENS LEGEND 00 No legend this location/no actuator (used with codes -8 in selection ) Selection 4 required when switch requires two legends. If the two legends consist of one lens & one body legend, lens legend must be specified in selection ; body legend specified in selection 4. For legend options & codes, visit us at carlingtech.com Notes: Custom colors are available. Consult factory. White imprinting is standard on black actuators; Black imprinting is standard on white, red & gray actuators; Custom colors are available, consult 4VDC rating is available, consult factory for circuit compatibility. P

5 W-Series - Fully Sealed Rocker Switches - Locking - Ordering Scheme W D 0 W 0 J P 7 B 00 0 Series Circuit Rating 4 Termination Illumination 6 Lock 7 Lamp 8 Bracket 9 Actuator 0 Lens Lock Function Legend Legend Orientation SERIES W CIRCUIT ( ) - momentary For terminal arrangement, see dimensional specifications Position: SP DP &, & 6 Connected Terminals &, 4 & ON NONE OFF 4 4 ON NONE ON RATING B 0A 4V D 0A V G 0A 6V H 0A V 8 BRACKET COLOR J Black 9 ACTUATOR P Black R Red 0 LENS Z - No Lens Clear White Amber Green Red Blue - B G M T Large Transparent - 7 C H N U Large Translucent - D J P V Bar Transparent - 9 E K R W Bar Translucent Lens color for LEDs must be clear, white, or match color of LED. 4 TERMINATION / BASE STYLE.0 TAB (QC) ILLUMINATION Lamp #:above terminals &4 end of switch.; Lamp # above terminals &6 end of switch. Positive (+) and negative (-) symbols apply to LED lamps only Actuator Lens Position Lamps Illumination Type Lamp Wired to Terminals O NONE C # Up + 7- H # Independent LOCK W Lock Option 7 LAMP # No lamp 0 LED* Red Amber Green White VDC A L F 4 6VDC B M G VDC C N H 6 4VDC D P J 8 * Consult factory for daylight bright, blue/green and white LED options. Typical current draw for LED is 0ma. LOCK FUNCTION Up Down Lock Color B J Black C K White D L Red E M Safety Orange LASER ETCHED, LENS OR BODY LEGEND 00 No legend this location / no actuator For legend options & codes, visit us at carlingtech.com LEGEND ORIENTATION 0 No legend Orientation Orientation Orientation 4 Orientation 4 4 Notes: White imprinting is standard on black actuators; Black imprinting is standard on white, red & gray actuators; Custom colors are available, consult factory.

6 6 W-Series - Fully Sealed Rocker Switches - Dimensional Specifications Dimensional Specifications: in. [mm].000 [.40].74 [4.78].96 [49.8].6 [4.9].48 [0.6].707 [4.6] SWITCH SHOWN WITH CONNECTOR INSTALLED.46 [.8].0 [.79].0 [.79].664 [4.7] KEYING FEATURE.78 [9.9] TERMINAL ARRANGMENT.74 [8.4].080 [7.4] WCH CONNECTOR ( ).00 [0.48] 0 9 Notes: WCH connector is intended for use with Tyco/Amp.0 Junior Power Timer, female contacts, and wire seals. For 4-6 awg wire, specify Tyco/Amp P/N For 6-0 awg wire, specify Tyco/Amp P/N Tyco/Amp cable seal P/N (0-8 awg wire) or P/N (6-4 awg wire) is required for each individual wire lead, and Tyco/Amp cable plug, P/N 889-, is required to seal each unused connector opening. Consult Tyco/Amp for the cable seal recommended for your specific wire gauge and thickness.

7 7 W-Series - Fully Sealed Rocker Switches - Circuit Diagrams Circuit Diagrams: CIRCUIT CIRCUIT CIRCUIT CIRCUIT

8 8 W-Series - Fully Sealed Rocker Switches - Lamp Circuit Diagrams Lamp Circuit Diagrams: LAMP CIRCUIT LAMP CIRCUIT LAMP CIRCUIT A J U B K V C L W D M Y E N Z F P G R H S

9 9 Sales Representatives, Distributors & Company Profile Authorized Sales Representatives and Distributors Click on a region of the map below to find your local representatives and distributors or visit CANADA EUROPE USA MEXICO AFRICA MIDDLE EAST ASIA-PACIFIC OCEANIA SOUTH AMERICA About Carling Founded in 90, Carling Technologies is a leading manufacturer of electrical and electronic switches and assemblies, circuit breakers, electronic controls, power distribution units, and multiplexed power distribution systems. With four ISO registered manufacturing facilities and technical sales offices worldwide, Carling Technologies Sales, Service and Engineering teams do much more than manufacture electrical components, they engineer powerful solutions! To learn more about Carling please visit To view all of Carling s environmental, quality, health & safety certifications please visit

10 Worldwide Headquarters Carling Technologies, Inc. 60 Johnson Avenue, Plainville, CT 0606 Phone: Fax: Northern Region Sales Office: Southeast Region Sales Office: Midwest Region Sales Office: West Region Sales Office: Latin America Sales Office: Asia-Pacific Headquarters Carling Technologies, Asia-Pacific Ltd., Suite 607, 6/F Tower, The Gateway, Harbour City, Canton Road, Tsimshatsui, Kowloon, Hong Kong Phone: Int Fax: Int sales@carlingtech.com.hk Shenzhen, China: shenzhen@carlingtech.com Shanghai, China: shanghai@carlingtech.com Pune, India: india@carlingtech.com Kaohsiung, Taiwan: taiwan@carlingtech.com Yokohama, Japan: japan@carlingtech.com Europe Middle East Africa Headquarters Carling Technologies LTD 4 Airport Business Park, Exeter Airport, Clyst Honiton, Exeter, Devon, EX UL, UK Phone: Int Fax: Int ltd.sales@carlingtech.com Germany: gmbh@carlingtech.com France: sas@carlingtech.com REV_0_09

W-Series. Switch. Fully sealed and submersible IP68 protection including below the panel Tri-seal design Connector with twin locking tabs

W-Series. Switch. Fully sealed and submersible IP68 protection including below the panel Tri-seal design Connector with twin locking tabs WSeries Switch Carling Technologies set the standard for performance and aesthetics with the widely successful, often imitated but never duplicated, VSeries rocker switches. Building further upon that