UP References EMS Projects "Automobil and Logistic"

Transcription

1 1 ASSET JAC Automotive Hefei Sidepanel Left/Right kg 6 40m/min column lifter with automatic unloading of sidepanels by Robot from descended hanger in low level 2 3 COMAU GM Sidepanel Left/Right kg 5 40m/min CP3 Frontend DPCA Wuhan Sidepanel Left/Right kg 6 40m/min DUERR Fuzhou Sidepanel Left kg 1 40m/min Fuzhou Sidepanel Right kg 1 40m/min Fuzhou White Body kg 1 40m/min Shenyang Bodyside inner kg 7 40m/min Shenyang Bodyside outer kg 7 40m/min CP3 Rear/Frontdoor kg 75 40m/min DPCA Wuhan Sidepanel kg 8 40m/min column SPINDLELIFTER/ing & Unloading sidepanel to/from hanger by Robot Modification & extension of existing EMS Line for adapting new car 2 column SPINDLELIFTER/ing & Unloading sidepanel to hanger by Robot EMS Overhead singletrack with integrated 4 Beltlifter.Trolley with reversible drive function ing-unloading sidepanels to hanger by Robot EMS Overhead singletrack with integrated 4 Beltlifter.Trolley with reversible drive function ing-unloading sidepanels to hanger by Robot Fully automated EMS Overhead doubletrack with 4 Beltlifter for shifting carbody sidewards from line1 into line2 With reversible drive function and automated hanger gripper function 2 column SPINDLELIFTER/ing & Unloading Bodyside inner to hanger by Robot Trolley with hanger for bodyside inner 2 column SPINDLELIFTER/ing & Unloading Bodyside outer to hanger by Robot Trolley with hanger for bodyside outer EMS with changeable doorhanger Automated bufferline for doorhanger Transportation line & assembly line with 4 Lifting stations/rapid shutting door Fully automated diagnosis system for s. 2 column SPINDLELIFTER/ing & Unloading sidepanel to hanger by Robot 12 DPCA Wuhan Sidepanel Left kg 1 40m/min EMS double track line EMS Overhead doubletrack with integrated 4 Beltlifter & reversible drive function for unload sidepanels from EMS in high level and take down sidepanel to ground level. 13 DPCA Wuhan Sidepanel Right kg 1 40m/min EMS double track line EMS Overhead doubletrack with integrated 4 Beltlifter & reversible drive function for unload sidepanels from EMS in high level and take down sidepanel to ground level.the cycle time of system 14 Auto Sidepanel Left B23 2x30m kg 2 40m/min EMS Overhead doubletrack with integrated 4 Beltlifter & reversible drive function for unload sidepanels from EMS in high level and take down sidepanel to ground level. The cycle time of system 15 Auto Sidepanel Right B23 2x30m kg 2 40m/min EMS Overhead doubletrack with integrated 4 Beltlifter & reversible drive function for unload sidepanels from EMS in high level and take down sidepanel to ground level. 16 Auto Sidepanel Left B kg 1 40m/min EMS Overhead doubletrack with integrated 4 Beltlifter & reversible drive function for unload sidepanels from EMS in high level and take down sidepanel to ground level. Page 1 of 5 Status:

2 17 Auto Sidepanel Right B kg 1 40m/min EMS Overhead doubletrack with integrated 4 Beltlifter & reversible drive function for unload sidepanels from EMS in high level and take down sidepanel to ground level. 18 Auto Underbody kg 1 40m/min Fully automated EMS Overhead doubletrack with 4 Beltlifter for shifting underbody lenghtwards from buffer1 into buffer2 with reversible drive function and automated hanger gripper function 19 SAIC MG Nanjing Frontend kg 10 40m/min SAIC MG Nanjing Front underbody kg 10 40m/min SAIC MG Nanjing Rear underbody kg 11 40m/min SAIC MG Nanjing Sidepanel kg 12 40m/min CP1 Rear/Frontdoor kg 18 40m/min Shenyang Bodyside inner/outer kg 4 40m/min Tobacco Transport Hangzhou Tobacco Container CT Tobacco Transport Hangzhou Tobacco Container CT Tobacco Transport Hangzhou Tobacco Container LT UP intern ÚP Workshop Tobacco Container CT1-CT2-LT kg 34 90m/min kg 19 90m/min kg 7 90m/min kg 1 90m/min DPCA Wuhan Sidepanel kg 2 40m/min Suzhou E-motor Application Show/Development Center 32 Pentanova 33 Suzhou Audi The complete range of E-motors manufactured in Suzhou NEW E-Motors kg 20 60m/min kg 2 60m/min Doors for Carbody kg 0 30m/min Engine cabin kg 4 40m/min Trolley with hanger for Frontend Trolley wit hanger for Front underbody Trolley with hanger for Rear underbody ing hanger by Robot/Unloading hanger manual 1piece 2 column SPINDLELIFTER/Unloading sidepanel 1 piece 4 Beltlifter/ing sidepanel Revising & integration new carbody in CP1.Modify the Doorline in DoorON/OFF area and modify 124 existing doorhanger,that means exchanging of the 4 take on arms of each.delivery of 18 new EMS complete with Hanger. Delivery additional Trolley/Hanger 2xTrolley with hanger for bodyside outer 2xTrolley with hanger for bodyside inner LOGISTIC- ing/unloading hanger automatic by Chainconveyor LOGISTIC- ing/unloading hanger automatic by Chainconveyor LOGISTIC- ing/unloading hanger automatic by Chainconveyor LOGISTIC EMS TESTLOOP for complete with electrical function Delivery additional Trolley/Hanger for Project in Year xTrolley with hanger for bodyside RIGHT 2xTrolley with hanger for bodyside LEFT Development of a new Railsystem specialized for product Development of a special Scissor lifting Hanger with Stroke 4m Development of a new Railsystem specialized for product Development of a special Scissor lifting Hanger with Stroke 4m Planning & Calculation Increasment of the Door Buffer Line in (former Fredenhagen) Installation of the steel structure and safetynet platform for the increased buffer Delivery & Installation of the complete Railsystem including the busbar Trolley with hanger for engine cabin Page 2 of 5 Status:

3 34 Front Underbody kg 4 40m/min Trolley with hanger forfront underbody 35 Rear Underbody kg 4 40m/min Trolley with hanger for rear underbody 36 Side Panel kg 8 40m/min column COILBELTLIFTER in ingstation/ing & Unloading sidepanel to hanger by Robot 37 Side Panel kg 8 40m/min ingstation/ing & Unloading sidepanel to hanger by Robots Signal communication by R-coax cable 38 Chengdu Side Panel kg 48 40m/min and EMS Overhead doubletrack with integrated 4 Beltlifter & reversible drive function for unload sidepanels from EMS in high level and take down sidepanel to ground level.the cycle time of system 39 VW Assembly Shop VW Braunschweig Engine & axle Line kg 12 40m/min Adaption & Modification of existing engine &axle EMS line 40 Exhibition Highbay Warehouse Distributioncenter Highbay Warehouse Deliverycenter GLS GLS Some sample parts selected by kg 1 40m/min Side Panel kg m/min Commissioned supermarked pallets Commissioned supermarked pallets kg 84 90m/min kg m/min m forward/10m backward Executed with the new developed Railsystem specialized for product ingstation/ing & Unloading sidepanel to hanger by Robots Commissioning from HBW to Caddy pick s- with weight function Commissioning in 4 level of the HBW/levelchange with 12 pc.2-column lifter stroke 8,4m Transport from HBW to Deliverycenter 44 VW-FAW EDL Engine Plant Changchuin China Distribution & handling of finished engine (carmotor) kg 17 40m/min SAIC MG Nanjing Sidepanel kg 15 40m/min Side Panel kg m/min Each EMS is equipped with a double scissor lifter(pantograph ) stroke 4,5m Lifting speed 36m/min Extension of Project from year 2008 Trolley with hanger for sidepanel the 2nd step of project extension of buffer from 10 s to 23 s for sidepanel outer and increase of repair stations for each line Side Panel kg 16 40m/min The 3rd Step of EMS Side Panel inner and outer line 48 Tobacco Transport Hangzhou Tobacco Container kg 0 90m/min the 2nd step of project Side Panel kg 80 40m/min the 4th step of side panel 50 VW VW-Bratislava NA NA 3 NA 0 NA Bahnkomponenten Bratislava 3 trackswitch,curves & s & suspensions Page 3 of 5 Status:

4 51 Engine Plant 52 Engine kg 24 40m/min Tobacco Transport Ningbo Tobacco Container Contactless power supply system EMS Engine Line for EA211 Each EMS is equipped with a double scissor lifter(pantograph )and double lifing motor, stroke 4,5m Lifting speed 36m/min 800kg m/min Double EMS Floor Line for Tobacco Ningbo 53 Side Panel kg m/min EMS Sidepanel Line for B8L FVW CP2 54 Side Panel kg 54 40m/min Audi T88 EMS Side Panel inner and outer line 55 Changan-Ford Ford-Haerbin Side Panel kg 49 40m/min EMS Side-panel line 56 Side Panel kg 20 40m/min EMS line for Side-panel with 3 wheel s 57 Cabin kg 15 40m/min EMS line for Cabin with 2 wheel s 58 Rear-Underbody kg 15 40m/min EMS line for Rear-Underbody with 2 wheel s 59 Under-body kg 15 40m/min EMS line for Under-body with 4 wheel s SUMMARY Page 4 of 5 Status:

5 UP EMS Projects SYSTEM 240 including Design/ Engineering/ Projectmanagement/ Installation 1 SCIVIC FOTON 2 BMW 3 4 Beijing Carbody kg Pilot Line 5 Pentanova 6 BMW 7 8 Pentanova Fori Automation CKD Manufacturing VW-DRB Hicom 9 FAW Paintshop Shenyang Dadong plant SVW CP1 SVW Nanjing plant Audi CP1 Shenyang Dadong plant FAW CP2 VW-DRB Pekan plant Malaysia FAW-Landi Carbody kg 1 30m/min Carbody kg 18 40m/min Carbody kg 2 40m/min Completed Carbody kg 0 30m/min Carbody kg 3 30m/min Completed Carbody kg 0 30m/min Carbody kg 19 20m/min Carbody kg 3 30m/min Delivery of 23 Scissor hanger for carbody to a chinese GU supplier Stroke 4,5m- 2500kg-lifting 12m/min. Scissor hanger used in Friction line Delivery of 1 EMS 4 wheel with Scissor hanger for carbody in an existing EMS line Stroke 4,0m- 2000kg-Lifting speed 12m/min. Revising & integration new Polo in CP1.Modify and extend the Assemblyline. Delivery of 18 new EMS 2 wheel complete with C- Hanger. Delivery of 3 new In/Decline chainconveyor Pilotline for W411 Body.Delivery of 2 EMS 4 wheel with scissor hanger Stroke 4,0m 2500kg Lifting speed 12m/min. 4 Belt Lifting table Flexlift Planning & Calculation Increasment of the FZM Line in (former Fredenhagen) Installation of the steel structure and big worker platform for the increased line Delivery & Installation of the complete Railsystem including Delivery of 3 EMS 4 wheel with Scissor hanger for carbody in an existing EMS line Stroke 4,0m- 2000kg-Lifting speed 12m/min. Planning & Calculation Increasment of the FZM Line in (former Fredenhagen) Installation of the steel structure and big worker platform for the increased line Delivery & Installation of the complete Railsystem including EMS line (Scissor lifter hanger) for car assembly. Including the Layout,steel and other conveyor systems. Equipment for a complete CKD manufacturing. EMS line (Scissor lifter hanger with shacking function) for car DIP painting Lifting speed 8m/min Including the Layout,steel and other conveyor systems SUMMARY