VOLVO XC90 PREMIER TP

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1 L XC90 PEMIE TP

2 Vehicles with SS (Airbag)/SIPS bag/ IC (Inflatable curtain) arning! Extra caution must be exercised when working on vehicles equipped with SS/SIPS bag/ic in order to avoid:. Personal injuries when performing repair work.. Damage or malfunction of the SS/SIPS bag/ic system. ork involving the SS/SIPS bag/ic systems or other components in the vehicle that may affect the SS/SIPS bag/ic systems must always be performed by an authorized Volvo workshop. In case of doubt, consult the SS and SIPS bag/ic service manual. Is the vehicle equipped with SS/SIPS bag/ic? Vehicles with SS are most easily recognized by the letters SS in the center of the steering wheel. If the vehicle also has a passenger side airbag, the letters SS are stamped on the dashboard above the glove compartment. SS vehicles from 99 and onward also have explosive seat belt tensioners. SIPS bags are only installed on SS vehicles from 99 and onward. SIPS bag decals are located on the windshield and seat compartment. Vehicles with IC can be recognized by the letters IC on the C/D panel ( door) or the B panel ( door). General recommendations Be especially careful when working on or around SS, SIPS, and IC components. Make sure that no wires are pinched, frayed, or pierced. Never fit accessories by the sensors. here applicable, work on the steering wheel, steering shaft, or steering gear must be done in accordance with the methods in the SS section of VADIS. Certain components of the aforementioned systems must be grounded while working. ead the appropriate sections in VADIS. Do not install any accessories in the areas between the A and B-pillars, the B and C-pillars, and the C and D-pillars. Test terminal Fuse in cargo compartment auxiliary fuse box Changes introduced up to and including June 00 Any changes made to the vehicle after this date are not included in the manual. If necessary, refer to service bulletins. Volvo models are sold in versions adapted for different markets. These adaptations depend on factors such as legal requirements, taxation, and market demands. This manual may therefore include illustrations and text that do not apply to the vehicles in your country. Volvo Car Corporation

3 Table of Contents Vehicles with SS (Airbag)/SIPS bag/ic (Inflatable curtain)... Abbreviations... How to use the wiring diagrams :... Electrical distribution :... 7 Fuses Cargo compartment E & F... 9 Ground connections /0 - / Group 9 Other ear Seat Entertainment (SE) :... Cooler... Connectors / - /0... /7 - /7... /76 - / Junction points /0 - /... 7 / - / Cable harness routing in vehicle Harnesses, XC90 Premier...9 Component illustrations / - /... 0 /9 - E... F - 6/8... 6/0 - /98... /7 - /0... Index List of components TP9800 XC90 Premier 00

4 Explanations Abbreviations Groups Group 9 = Other Ignition switch symbols X = Accessories (audio position) S = Powered upon insertion of key = The switch remains connected during start l = Contact is broken while starting 0 = Constant power from the battery 0 = Start Countries/Markets A = Austria AUS = Australia B = Belgium CDN = Canada CH = Switzerland D = Germany DK = Denmark E = Spain EU/OS = Markets outside USA and Canada FIN = Finland GB = Great Britain IS = Israel J = Japan KO = Korea N = Norway NL = Netherlands S = Sweden USA = United States of America EU = estern Europe Other AUD AUX CEM DVD MMM AS EM SE TFT Colors GN L LGN O P = Audio Module (AUD) = Socket for external equipment = Central Electronic Module (CEM) = DVD player = Multimedia Module (MMM) = ear Audio Separation module (AS) = ear Electronic Module (EM) = ear Seat Entertainment module (SE) = TV display in head restraint = Blue = Brown = Green = Gray = Light Blue = Light Green = Orange = Pink = ed = Black = Violet = hite = ellow TP9800 XC90 Premier 00

5 How to use the wiring diagrams : The descriptions below apply in general to all wiring diagram manuals, although not all sections are necessarily contained in this manual. A. Component designation Every component has a component designation that consists of two parts. The first part is a type number that describes the type of component in question, for example /xx. The second part of the designation is a serial number, for example x/. Combined these give a component designation, for example /. At the end of the manual is a list of components, where, with the help of the component designation, you can read off the name of the component, for example, / = light switch. List of type numbers The list shows which type of component that respective type numbers refer to, for example, /x = switch, 6/x = electric motor, etc. Battery elay Switch Control module Driver Information Module 6 Electric motor 7 Sensor 8 Actuator 9 Heating element 0 Light Fuse Electrical distribution rail/box 6 Audio 7 Service/diagnostics 8 Contact reel 9 Meter 0 Ignition component/shunt 6 Converter 7 Optics Ground connection Junction point Connector B. Junction points The wiring diagrams contain numbered junction points, for example /. This manual contains a section with a list of junction points. This list shows all the components which are connected to each junction point. The location of the junction points is shown in the "Cable harness routing in vehicle" section. C. Connectors Connectors provide a bridge between two cable harnesses and are described in the "Connectors" section. D. Electrical distribution Operation of the fuses and relays is shown in the "Electrical distribution" section. E. Data communication Today s cars are equipped with CAN & MOST networks that transmit information. Connections to these networks are shown in their entirety on the respective wiring diagram. Complete information on CAN & MOST communication can be found in the section entitled "Control modules". F. Abbreviations A number of different abbreviations are used in the manual. These are explained in the section "Abbreviations". G. Component location There is a section at the end of the manual in which the appearance and location of components is described in numerical order. TP9800 XC90 Premier 00

6 How to use the wiring diagrams : A F B D E C 0+ D/ D/ List of symbols = System voltage = Ground connection via wiring /8 TCM B: B: = Ground connection on component/chassis CAN B: B: = Screened wire /6 CEM D: = Junction point /0: /: /LF A: CAN D: B:7 B:8 = Twisted cable MAN /0 /8 MI EM /80 = Electrical connection = Variant CAN A: = CAN communication A:6 MAN /6 / = CAN high data signal (CAN H) /6 = CAN low data signal (CAN L) 0/8 B: 0/ B: /60 /60 0/8 B: B: 0/7 = MOST communication = LIN communication /96 /7 /7 = DIN cable, coaxial cable, etc. = Data communication CAN = CAN communication G = Connection with distribution box = Further connection to... 0/- = Connector between cable harnesses = Connector connected to component TP9800 XC90 Premier 00 6

7 TP9800 XC90 Premier 00 7 Electrical distribution : Overview E A A A 7/7 C6: C: A: C: C: C:6 A: C6: C:8 C: C6:9 C6:8 C: C: FST /9 FST /90 C: A:0 A: C:9 C:0 C: C: C: A: / / FMA FMA A 7 A 6 A 8 B/ B/ B/6 B/7 B/8 B/9 B/0 B/ B/ B/ B/ A:6 C: C:6 A:8 C: C: A: C: C6: A: A: A:7 FMI / FMA / C: /0 C6:7 A A B/ B/ B/ B/ B/ B/6 B/7 B/8 B/9 B/0 B/ B/ B/ B - F / FST /8 C: C6: C: C: C6: C6: C: C: C: C6:0 C6:6 C: A: A D C -

8 Electrical distribution : Overview AB CDE F / - - 6/6A: 6/: C/ C/ C/ C/ C/ C/6 C/7 C/8 C/9 C/0 C/ C/ C/ C/ /0 / / V A:9 /8 EM /08 /9B:7/ / 0 7 S 0 X I / 6/6: /7: /9B:8/6 /6 CEM D:6 CAN C: D:8 LIN D: D:60 D: D:0 B: B: B: B:6 E:A E:B /0D E /98 F/ 7 6 F/ - /0C C: C: K: CAN LIN /0 TP9800 XC90 Premier 00 8

9 Fuses Cargo compartment E & F E/7 E/ F/ F/ E/ E/ E/ PS0_E PS0_F E Fuses by the battery No. Fuse function via A 6/ ear Seat Entertainment module (SE) - 0 F Fuses in cargo compartment auxiliary fuse box No. Fuse function via A 6/ ear Seat Entertainment module (SE), 0 feed - 0 6/ ear Seat Entertainment module (SE), X feed - TP9800 XC90 Premier 00 9

10 Ground connections /0 - /8 /0 A-post, right-hand side 9/ Coolbox rear seat 9/ ear V socket 9X/ Connector, original car interface /8 A-post, right-hand side 6/0 Audio Module (AUD) /8 Between the front seats below the armrest /7 Disconnect relay, rear speaker 6/ ear Audio Separation module (AS) 6/B ear Seat Entertainment module (SE) TP9800 XC90 Premier 00 0

11 TP9800 XC90 Premier 00 AUD 6/0 A: 6/ C/ 0+ B:6 B: B: B:0 B: B:9 B: B:6 B:8 B: B: B: B: x/0 / AS 6/ 6/6 6/ 6/ /6 - - / /0 /9 / / / /77 MIC A: A: / / - 6/ /6 - - / / /0 /0 6x/0 / /6 - - / / GN - GN GN GN 6/ I /8 /8 MMM MMM /O MMM A: -L +L - + -LF +LF -CS +CS -F +F EXT. D 0 CAN LIN /6 CEM D:7 EXT. D A: F D:8 D: Group 9 Other ear Seat Entertainment (SE) :

12 Group 9 Other ear Seat Entertainment (SE) : 0+ E/ - /6 /98 F/ F/ / /0 8 /7 6/ AUX -panel 6/8 DVD 6 ELLO HITE ED GN A: GN A: A: P A:6 A:7 A:8 B: B: B:6 B:7 B:8 6 GN /7 6/ /78 AS GN 6/8A 6/ TFT C: C: C: C: C: CN /76 GN 6 P C:8 /7 GN P C:7 C:0 C:9 C: C:6 B: B:6 B: B: CN CONTOLBOX A: A: A:6 -SPLIT A: A: CN DVD / P 6 GN A: A:0 A:9 GN A: A:8 / P /8B TFT /8 TP9800 XC90 Premier 00

13 Group 9 Other Cooler 9/ /6 CEM CAN D: / F A:7 / 9x/ A: A: A: 9/ /6 /06 9/ -B / A: A: A: 9/ 9/ B B / - 0/7 /0 TP9800 XC90 Premier 00

14 Connectors / - /0 / -pin gray No. ear Seat Entertainment harness V outlet F/: Fuses in cargo compartment auxiliary fuse box /6: Connector - - /6: Connector / - - /6: Connector - - /6 -pin gray No. ear Seat Entertainment harness V outlet /: Connector 9X/: Connector, original car interface /: Connector /B /6D: Central Electronic Module / (CEM) 9X/: Connector, original car interface /: Connector 9X/: Connector, original car interface /98 -pin gray No. ear Seat Entertainment harness - /0: Connector - - /0 -pin gray No. ear Seat Entertainment harness Fuses in cargo compartment auxiliary fuse box /7: Disconnect relay, rear speaker /98: Connector 6/(CN)B: ear Seat Entertainment module (SE) F/: Fuses in cargo compartment auxiliary fuse box /78 Junction point F/: Fuses in cargo compartment auxiliary fuse box TP9800 XC90 Premier 00

15 Connectors /7 - /7 /7 0-pin gray No. TV display harness ear Seat Entertainment (SE) harness /76 Connector 6/: ear Seat Entertainment module (SE) /76 Connector 6/: ear Seat Entertainment module (SE) /76 Connector GN 6/: ear Seat Entertainment module (SE) /76 Connector 6/: ear Seat Entertainment module (SE) /76 Connector 6/: ear Seat Entertainment module (SE) 6 /76 Connector P 6/:6 ear Seat Entertainment module (SE) 7 /76 Connector 6/:7 ear Seat Entertainment module (SE) 8 /76 Connector 6/:8 ear Seat Entertainment module (SE) 9 /76 Connector 6/:9 ear Seat Entertainment module (SE) 0 /76 Connector 6/:0 ear Seat Entertainment module (SE) GN P /7 0-pin gray No. TV display harness ear Seat Entertainment (SE) harness /77: Connector 6/: ear Seat Entertainment module (SE) /77: Connector 6/: ear Seat Entertainment module (SE) /77: Connector GN 6/: ear Seat Entertainment module (SE) /77: Connector 6/: ear Seat Entertainment module (SE) /77: Connector 6/: ear Seat Entertainment module (SE) 6 /77:6 Connector P 6/:6 ear Seat Entertainment module (SE) 7 /77:7 Connector 6/:7 ear Seat Entertainment module (SE) 8 /77:8 Connector 6/:8 ear Seat Entertainment module (SE) 9 /77:9 Connector 6/:9 ear Seat Entertainment module (SE) 0 /77:0 Connector 6/:0 ear Seat Entertainment module (SE) GN P TP9800 XC90 Premier 00

16 Connectors /76 - /77 /76 0-pin gray No. TV display TV display harness 6/8A: TV display, LH head restraint /7: Connector 6/8A: TV display, LH head restraint /7: Connector 6/8A: TV display, LH head restraint GN /7: Connector GN 6/8A: TV display, LH head restraint /7: Connector 6/8A: TV display, LH head restraint /7: Connector 6 6/8A:6 TV display, LH head restraint P /7:6 Connector P 7 6/8A:7 TV display, LH head restraint /7:7 Connector 8 6/8A:8 TV display, LH head restraint /7:8 Connector 9 6/8A:9 TV display, LH head restraint /7:9 Connector 0 6/8A:0 TV display, LH head restraint /7:0 Connector /77 0-pin gray No. TV display TV display harness 6/8B: TV display, H head restraint /7: Connector 6/8B: TV display, H head restraint /7: Connector 6/8B: TV display, H head restraint GN /7: Connector GN 6/8B: TV display, H head restraint /7: Connector 6/8B: TV display, H head restraint /7: Connector 6 6/8B:6 TV display, H head restraint P /7:6 Connector P 7 6/8B:7 TV display, H head restraint /7:7 Connector 8 6/8B:8 TV display, H head restraint /7:8 Connector 9 6/8B:9 TV display, H head restraint /7:9 Connector 0 6/8B:0 TV display, H head restraint /7:0 Connector TP9800 XC90 Premier 00 6

17 Junction points /0 - / /0 /8 /0 /0C 6/0 AUD MMM /8 MMM C/ C/9 C/0 C/ C/ C/ C/ /O MMM /8 PS0_-0 PS0_-8 /06 / 9x/: /06 /6A: EXT.D / 6 6x/0 /0 PS0_-06 PS0_- /08 /9 /6 /7: /9B:7/ /08 /:6 D:8 CEM CAN /0 9 - / /: 6/: LIN PS0_-08 PS0_-9 / /0 C/ C/ C/ C/ C/6 / /0C /0 0 /0 6/: 6/: PS0_- PS0_-0 / / /6 6/6: /7: /9B:8/6 /: / - D:6 CEM CAN / 9 - / - - 6/: 6/6: LIN PS0_- PS0_- TP9800 XC90 Premier 00 7

18 Junction points / - /7 / /6 / 0 / 6/: 6/6: /6 / 0 6x/0 / PS0_- PS0_-6 / /78 / - - /0 6x/0 /0 6/B:6 /78 6/ AS /0 0 - PS0_- PS0_-78 / /7 / /0 6x/0 /7:0 6/B: /7 6/ AS /0 9 /8 / PS0_- PS0_-7 / - - / 9 6x/0 / - PS0_- TP9800 XC90 Premier 00 8

19 Cable harness routing in vehicle Harnesses, XC90 Premier. ear harness. ear Seat Entertainment (SE) harness. TV display harness /7 6/0B /7 6/ 6/ 6X/0 /7 6/C 6/B 6/ / /0 /6 E/ /98 F TP9800 XC90 Premier 00 9

20 X X X X X X Component illustrations / - / / Battery /90 elay, windshield wiper, low/high speed FMA FMA FMA FMA X FMA FST FST FST FMI FMI FMI FMI PS0_- PS0_-90 / elay, glow plug unit /9 elay, intermittent wiping FMA FMA FMA FMA FMA FMA X FMA FMA FMA FST FST FMA FST FST FST FST FMI FMI FMI FMI FMI FMI FMI FMI PS0_- PS0_-9 / elay, climate control system /8 elay, headlight washer motor FMA FMA FMA FMA X FMA FMA X FMA FMA X FMA FMA FST FST FST FST FST FST FMI FMI FMI FMI FMI FMI FMI FMI PS0_- P0_-8 / Main relay, engine management system /7 Disconnect relay, rear speaker FMA FMA X FMA FMA X FMA FST FST FST FMI FMI FMI FMI PS0_- PS0_-7 / Starter motor relay / Ignition switch FMA FMA FMA FMA X FMA FST FST FST S 0 FMI FMI FMI FMI X 0 I PS0_- PS0_- TP9800 XC90 Premier 00 0

21 AM FM CD POE LUME ABC DEF GHI JKL PQS TUV * 0 # 6 MNO XZ ENTE S E L ECTO SOUND MENU M KE EXIT EA AC Component illustrations /9 - E /9 Control module, Supplementary estraint System (SS) 9/ Front V socket PS0_-9 PS0_9- /6 Central Electronic Module (CEM) 9/ Coolbox rear seat PS0_-6 PS0_9- /8 ear Electronic Module (EM) 9/ ear V socket r PS0_-8 PS0_9-6/ Starter motor 0/7 Front ashtray lighting PS0_6- PS0_0-7 6/6 Alternator E Main fuses at battery E/7 E/ E/ E/ E/ PS0_6-6 PS0_E TP9800 XC90 Premier 00

22 Component illustrations F - 6/8 F Fuses in cargo compartment auxiliary fuse box 6/7-8Speaker, LH & H D-pillar F/ F/ 6/- Speaker, front right door & front left door PS0_F PS0_ /6 Antenna ring/ignition switch illumination 7 PS0_6-- 6/-6 Door speaker, rear right door & rear left door 6/77 Microphone, mobile telephone PS0_6-6 6/6 Speaker instrument board center PS0_6--6 6/8A TV display, LH head restraint 6/8B TV display, H head restraint PS0_6-77 PS0_6-6 6/-6 Tweeter, front left door & front right door 6/8 DVD player, rear PS0_6-8-A-B PS0_6--6 PS0_6-8 TP9800 XC90 Premier 00

23 Component illustrations 6/0 - /98 6/0 Audio Module (AUD) /0 Ground connection PS0_6-0 PS0_-0 6/ ear Audio Separation module (AS) /8 Ground connection PS0_6- PS0_-8 6/ External equipment socket AUX / Connector 6/ ear Seat Entertainment module (SE) PS0_6- /6 Connector PS0_- PS0_6- PS0_-6 6/ I transmitter /98 Connector PS0_6- PS0_-98 TP9800 XC90 Premier 00

24 Component illustrations /7 - /0 /7 Connector /7 Connector /0 Connector PS0_-7-7 PS0_-0 TP9800 XC90 Premier 00

25 Index A Abbreviations... C Color abbreviations... Component illustrations... 0 Connectors... Cooler... Countries/Markets, abbreviations... E Electrical distribution overview...7 F Fuses in cargo compartment, E & F...9 G Ground connections... 0 Groups... H How to use the wiring diagrams... I Ignition switch symbols... J Junction points... 7 L List of symbols...6 O Other, Group 9... ear harness... 9 ear Seat Entertainment (SE)... ear Seat Entertainment (SE) harness... 9 T Table of Contents... TV display harness... 9 TP9800 XC90 Premier 00

26 List of components / Battery / elay, glow plug unit / elay, climate control system / Main relay, engine management system / Starter motor relay /90 elay, windshield wiper, low/high speed /9 elay, intermittent wiping /8 elay, headlight washer motor /7 Disconnect relay, rear speaker / Ignition switch /9 Control module, Supplementary estraint System (SS) /6 Central Electronic Module (CEM) /8 ear Electronic Module (EM) 6/ Starter motor 6/6 Alternator 9/ Front V socket 9/ Coolbox rear seat 9/ ear V socket 0/7 Front ashtray lighting E Main fuses at battery F Fuses in cargo compartment auxiliary fuse box 6/- Speaker, front right door & front left door 6/-6 Door speaker, rear right door & rear left door 6/6 Speaker instrument board center 6/-6 Tweeter, front left door & front right door 6/7-8 Speaker, LH & H D-pillar 6/6 Antenna ring/ignition switch illumination 6/77 Microphone, mobile telephone 6/8A TV display, LH head restraint 6/8B TV display, H head restraint 6/8 DVD player, rear 6/0 Audio Module (AUD) 6/ ear Audio Separation module (AS) 6/ External equipment socket AUX 6/ ear Seat Entertainment module (SE) 6/ I transmitter /0 Ground connection /8 Ground connection / Connector /6 Connector /98 Connector /7 Connector /7 Connector /0 Connector 6

27 TP 9800 (US English). Printed in Sweden, Gothenburg 06-00

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