Granulator. mm kw Kg/hr TR TR TR TR TR TR TR TR TR TR TR
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1 Test Room Features Soundproof customer engineered products. (A User and Environment Friendly product) Data Injection Moulding MINI 1 x 1 0. MAXI 270 x JM 320 x JM 420 x JMC 650 x SMGL 100 TR 252 x SMGL TR 350 x Extrusion Film Recycling mm kw Kg/h XT 420 x 35- XT 350 x XT 500 x XT 620 x XT 910 x XT 1 x XT 1500 x XT 740 x XT 1100 x XT 1600 x GR 1040 x GR 1560 x GR 1540 x GR 2040 x Blow Moulding BM 420 x 35- BM 350 x BM 500 x BM 620 x BM 910 x BM 740 x BM 1100 x BLM 1040 x Thermoforming TR TR TR -42 TR TR TR TR TR 1 TR 150- TR - TR 880 x x x x x x x x x x x
2 Injection Moulding Extrusion Blow Moulding Film Thermoforming Recycling
3 Recycling Solution MSHT+Conveyor+Tria BM-SL Summary Recycling (such as a drum or fuel tank and the molding burr etc.) resin blow molding large, can be operated at power of 9 to 31% while maintaining the traditional high capacity, implementation of energy saving, low noise, compact We propose a smart recycling system was crushed. A power savings of 2,500,000jpy-6,600,000jpy can be realized annually. (24h/d x 251working days) Some Points of Current Recycling Issues: Conventionally, granulating of large-scale plastic bottle-blow molding needs large high-speed granulator with 100- horsepower, involving strong noise and vibration, large working area and electricity consumption. The following issues are unavoidable. Set up large insulation room equipped with large and expansive equipment as an investment to reduce explosive noise and strong vibration is necessary. Large motor demands a high quantities of electricity. (This is wasteful and inefficient) Due to high rotating speeds and mass, damage can easily occur if foreign materials are fed into the grinder. Matsui's Recycling System for Energy Saving Conveyor To Be Discussed Later On To Be Discussed Later 87% Energy Saving Maximum A kW(100-horsepower) large granulator was needed in the past. Now with Matsui s System a kW can perform the same task. No sacrifice in performance is required. Power Consumption Comparisons Large with 100 Horsepower Large with Horsepower. Matsui's Recycling System for Energy Saving. An Annual Electricity Expense of 6,600,000jpy Can Be Saved. Large To Be Discussed Later 87% Energy Saving Maximum Sound-Proof Enclosures Are Unnecessary. Compact! Also noise levels are greatly lowered eliminating the need for a sound proof enclosure. Space requirements are also lowered, dropping from W4000 D00 H4000mm;; to just W5436 D1980 H2192mm for Matsui s compact system. Noise Comparison (A Test for Auto Fuel Tank Granulating) Compared to a large, high-speed granulator, the noise reduction is impressive. Set Instant Peak Value Average Value Remarks with 100 Horsepower Matsui's Recycling System for Energy Saving. Insulation Room Necessary Electricity expanses saved in one year equal to 252 working days Consumptive Power Annual Electricity Expanses Consumptive Power Annual Electricity Expanses Operating Under 16 Hours per Day Operating Under 24 Hours per Day System Combination Ten-Thousand JPY Ten-Thousand JPY Ten-Thousand JPY Ten-Thousand JPY The Latest Recycling System needed. 2,500,000jpy-6,600,000jpy can be saved. (motor working at 9-31% of its original power comes true) even with a sound enclosure. With Matsui the sound levels are reduced to 82-87dB, without an enclosure. (a sharp investment cut in insulation room) 260-6kg/h Factory with contractual power supply of more than 500kW Electricity price=10jpy/kwh + basic cost plus allocating unit price 4 jpy / kwh = 14 jpy / kwh Actual working time: 16H/D, 21D/M, annual electricity cost = 14 JPY / kwh x consumptive power x (16H) 24H x 21D x 12M An Annual Electricity Expanses of 6,600,000jpy Can Be Saved. Shredding Capacity Tria Energy Saving Combination BM-SL Shredder for Auto Fuel Tank and Drum Power Combined Amounted to Model Motor Power Screen Hole Size Item Motor Power
4 MSHT- Shredder for Fuel Tank and Drum Safety Coveris Optional. iplas is the name for group of intelligent products with Self-Decision Making capability which Matsui developed. Our merchandise with iplas makes self-assessment based on the usage of customer and applies most energy efficient mode to it. As this product controls itself by circumstances i.e. Full capacity production, Minimum mode production or temporarily holding of production, customer could save a huge amount of energy and resources comparing to the current products. Summary Recycling for large-size plastic blow molding products, such as drum, auto fuel tank and molding for burr etc, operating to its original power of 9-31% while maintaining a high performance ratio. It is a energy-saving, low-noises, and compact smart shredder. Features Equipped with Energy-Saving System Drive! With i plas In the conventional energy-saving operation is now possible with a small motor that could not be. Senses the load during operation, self-judgment function was added to help one another while the motor of the machine 2, the driving force and crushing capacity can be optimized operation. Energy-Saving Effect If one were crushed to 1 minute gas tank, to achieve up to 92% reduction rate of conventional electricity (4.4kW) motor 2 machine 2.2kW. Function of Energy-Saving Operation When Idling with No Load Energy-saving operation function is activated when idling and no load sensing, to achieve up to 96% electric rate reduction. Load Sampling Function Sampling crushing load, equipped with the ability to self-determine whether or not material can be crushed. Space Saving W1510 D Weight: 2050kg The Most Suitable Cutter Design Advanced knife design emphasizes cutting performance while reducing cutter loads. Quiet Operation Average Noise Levels: 82~87dB Wedge Cutter Design means low noise levels. High Reliability. State of the art machine design results in high mechanical rigidity. Even cooled and hardened products can be ground without trouble. Duram Fuel Tank Burr MSHT-i-800 Controller Touch Panel Moveable Cutter Model Unit Power Supply Motor Shredding Capacity Shredding Material Driving Method Shredding Shaft Speed Frequency Revolutions Torque of Shredding Shaft Roatating Cutter Dimension Dimension of Shredding Chamber Product Weight MSHT-i-800 Controller Standard Specifications Outer Dimension Options Metal DetectorSafety Cover unit:mm Time Needed for Oil Tank Shredding: 35sec./pcs Shredding Capacity Differs According to The Thickness, Shape, and Density of The Material. Auto Oil Tank Dimension Smaller Than Auto Oil Tank Weight Auto Oil Tank Parison & Bari Oil Tank Parison & Bari Weight Hollow Container Smaller Than Hollow Container Weight Chain Driving The Base Frequency50HzThe Highest Frequency120Hz Material: Alloy Steel Body Hopper
5 BM-SL for Shredding System Abstract & Features Produced with CE certification and sound-proof construction. reduce noise levels and increase worker safety. The MSHT successfully addresses these goals and provides users with a huge savings in energy costs as well. Standard Specifications Model Power Supply Primary Motor Power Shredding Port Size Revolution per Minute Granulating Capacity Roatating Cutter Fixed Blade Dimension Weight Insulation Spec. Tria Energy Saving Combination BM-SL
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