Emerge Brushless Motor Controller

Transcription

1 Motor control solution for PMSM and BLDC drives *Available in different colours Applications Traction: e-bikes, e-scooters RC: plane, boat, helicopter General purpose drives Interfaces 1 CAN: Automotive AUTOSAR / XCP on Request USB: Enable-Tool Interface E-scooter: throttle & brake E-bike: crank torque & cadence RC-Model: PWM-Interface Features 2 Regenerative braking (recuperation / regeneration) Flux weakening Bluetooth-LE (4.0) connection to smartphone USB-based configuration and maintenance toolset for development, production and after-sales-support Main Parameters Power-Electronic Nominal power Emerge Nominal power Emerge Repetitive peak power Emerge Repetitive peak power Emerge 6000 W W W W DC voltage min V 12 DC voltage max V 65 Max. current (AC) Emerge 3000 Max. current (AC) Emerge 6000 Max. current (DC) Emerge 3000 Max. current (DC) Emerge 6000 A A A A Features depending on specific order 2 Interfaces depending on specific order 3 Depending on MOSFET temperature Emerge 3000 Emerge 6000 Page 1 /9

2 Remote Control Interfaces CAN (low speed & high speed) kbit/s USB (Virtual Com Port) kbit/s x Analogue V 5 1 x Digital PWM Hz (max) 200 Motor Types (PMSM / BLDC) Rotor speed max. 1/min 1/sec Position feedback Sensor-type 3x Hallsensor Onboard resolver Temperature sensor Type B57550 (EPCOS) KTY84 (Philips) PT1000 PT100 Mech. Parameters Diameter mm 155 Height mm 52 Weight Gramm 930 Thermal interface Convection-cooling or direct cooling on bottom side DIN Protection Class 4 EN /9 IP 66 / 6k6k (Standard) IP 67 (on request) 4 IP 6k9k and deep dive spec on request Emerge 3000 Emerge 6000 Page 2 /9

3 Smartphone App Interface (Bluetooth Low Energy) Intended Use-case Supported OS Parameters to be displayed Additional displayed information if connected to Emerge BMS (Battery Management System) Parameters to be setup (depending on configuration End-user interface to visualize drive data Cost-effective data-logging device Android (any) ios (any) Windows Phone (none) Vehicle Speed Average Speed Trip Distance (ODO with Reset) Total Distance (ODO) Battery voltage Battery current (charge/discharge) Actual electrical power Diagnostic trouble codes (DTC, error codes) State of Charge Remaining Distance Ride-Mode (four different modes of torque and speed stetting) Emerge 3000 Emerge 6000 Page 3 /9

4 Installation Signal Connector Cable (grey) 5 with standard hall-sensor setup Connector (Controller Side) Pin / Color Function Additional Info Throttle Connector MPC4 1 NC Not used Würth / Pink 5V Throttle supply 4 pole male 3 / Purple Throttle Throttle signal 4 / Brown GND Throttle ground Motor Connector MPC4 Würth pole male 1 / Green Hall L3 Hall sensor Phase L3 2 NC Not used 3 / Red 5V Hall sensor supply 4 / Blue Hall L2 Hall sensor Phase L2 5 / Yellow Hall L1 Hall sensor Phase L1 6 / Black GND Hall sensor GND Aux Connector MPC4 Würth pole male 1 / Yellow-Brown SP2 Additional signal 2 2 / White-Green SP1 Additional signal 1 3 / Red-Blue 5V Additional sensor supply 4 / Grey CAN Low 125,250,500,1000kb/s 5 NC 6 / White-Yellow AUX IN Aux analog signal (e.g. brake) 7 / Brown-Green GND Additional sensor ground 8 / White CAN-High 125,250,500,1000kb/s Order numbers of matching connectors for your vehicle wiring harness: - crimp connectors (female): Würth DEC - housing 4 pole (female): Würth housing 6 pole (female): Würth housing 8 pole (female): Würth (Warning: If not declared separatly, all I/O will not survive short against any voltage greater than +5V or reverse voltage). Emerge 3000 Emerge 6000 Page 4 /9

5 Installation Signal Connector Cable (grey) 6 with extended resolver/encoder interface Connector (Controller Side) Pin / Color Function Additional Info Throttle Connector MPC4 1 NC Not used Würth / Pink 5V Throttle supply 4 pole male 3 / Purple Throttle Throttle signal 4 / Brown GND Throttle ground Motor Connector MPC4 Würth pole male 1 / Green Hall L3 Hall sensor Phase L3 2 NC Not used 3 / Red 5V Hall sensor supply 4 / Blue Hall L2 Hall sensor Phase L2 5 / Yellow Hall L1 Hall sensor Phase L1 6 / Black GND Hall sensor GND Aux Connector MPC4 Würth pole male 1 / Yellow-Brown CSn Resolver CS 2 / White-Green MISO Resolver MISO 3 / Red-Blue 5V Resolver 5V Supply 4 / Grey CLK Resolver CLK 5 NC 6 / White-Yellow AUX IN Aux analog signal (e.g. brake) 7 / Brown-Green GND Resolver GND 8 / White MOSI Resolver MOSI Order numbers of matching connectors for your vehicle wiring harness: - crimp connectors (female): Würth DEC - housing 4 pole (female): Würth housing 6 pole (female): Würth housing 8 pole (female): Würth (Warning: If not declared separatly, all I/O will not survive short against any voltage greater than +5V or reverse voltage). Emerge 3000 Emerge 6000 Page 5 /9

6 High-Current Screw Terminals 7 L1 Motor L1 L2 Motor L2 (-) Battery - Battery GND L3 Motor L3 (+) Battery + 72V Nominal, (75V abs. max) 7 Terminal names are embosed on housing Emerge 3000 Emerge 6000 Page 6 /9

7 Resolver Interface (Optional) Connector (Resolver Side) Pin / Color Function Additional Info Aux Connector MPC4 Würth pole female 1 / Yellow CSn Resolver CS 2 / Blue MISO Resolver MISO 3 / Red 5V Resolver 5V Supply 4 / Orange CLK Resolver CLK 5 NC 6 NC 7 / Black GND Resolver GND 8 / Green MOSI Resolver MOSI Instructions for using a resolver: The motor control is supplied without a resolver chipset if not ordered specifically. The motor controller can be operated either with an onboard resolver or with an external resolver. Onboard Resolver: The Emerge 3000/6000 power electronics must be installed axially behind the motor shaft at a distance of max. 3 mm. A diametrically magnetized magnet must be mounted on the motor shaft with a non-magnetic material so that it rotates over the center of the resolver chip. External resolver: The Emerge resolver (based on Austria Microsystems AS5048A) must be installed axially behind the motor shaft at a distance of max. 3 mm. A diametrically magnetized magnet must be installed with a non-magnetic material on the motor shaft so that it rotates over the center of the resolver chip. The maximum rotor speed in resolver-operation is 1500 u/s (90000 rpm) Emerge 3000 Emerge 6000 Page 7 /9

8 USB-Interface 8 Overview Intended Use-case The enable-tool USB-interface is made to support the different stages of a product development a) Development: Allowing the motor-controller to be analyzed, measured and calibrated in real-time. b) Production: with reduced complexity, just allowing to write the production dataset and calibrate the system c) Aftersales: The look and feel of Enable-Tool can be customized and reduced to a minimum level of complexity to allow a quick and easy support. d) Dealer and Retailers: Setup your dealers and retailers to service your vehicles. Enable-Tool provides functions that you would expect from professional automotive measurement and calibration tools, like encryption of datasets to share with the production and dealships, or encrypted and signed flashdatasets and encrypted-hex-files. Supported OS Windows 7 / Windows 8 8 Parameter lists are customer specific and depend on your purchased package (you might see more or less parameters and/or are not allow to access some of them) Emerge 3000 Emerge 6000 Page 8 /9

9 Revision / History Version Date Change V Upgraded performance data of Emerge 6000 after qualification V Updated perfomance data of Emerge 6000 V Added list of parameters V Added Emerge 6000 Spec, Removed WiFi, Added BLE V New Images V Connector Description Resolver V Performance data added V Adding Comments V Update Applicatons and Delivery Notes V Update Connectors, Size, Weight V Dimensions V New Images V WiFi & USB V Initial Document Emerge 3000 Emerge 6000 Page 9 /9