the pearl maxidisc system
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1 Distributed by: BEST MATERIALS Ph: , Fax: the pearl maxidisc system CHOOSE THE MAXIDISC THAT IS RIGHT FOR YOU! 1. APPLICATIONS 2. ABRASIVE MATERIALS 3. DISC CONFIGURATIONS 4. HUB TYPES When choosing a Maxidisc there are a number of things that you need to consider. The grain type for the job application, the abrasive material and shape used in the manufacturing of the Maxidisc. Pearl Abrasive uses only top quality grains and backing materials. APPLICATIONS Pearl Abrasive offers an assortment of Maxidiscs for specific applications on a variety of materials. Stainless Steel Carbon Steel Sheet Metal Iron High Tensile Alloys Food and Dairy Equipment ABRASIVE MATERIALS Pearl Abrasive uses only the best abrasive grains and backing material for our Maxidiscs. We only use polyester or a combination of polyester/ cotton, NEVER PAPER. Pearl s unique way of embedding the grains to a durable polyester or polyester/cotton backing results in a construction that provides superior performance and life. DISC CONFIGURATIONS Pearl Abrasive offers a variety of flap configurations for specific applications. Variables to consider in overall flap configuration are: Flap Angle - For flexibility. Disc Shape - For aggressiveness. CHOOSE YOUR APPLICATIONS GENERAL USES CHOOSE THE GRAIN Choose the grain type specific to the job, meaning the material that is being worked on, in order to have the best outcome. Each abrasive grain has a specific fracturing characteristic making it useful for grinding operations on specific materials. As the disc comes in contact with the work piece the surface grains wear away exposing new sharper grains. This constant fracturing away produces the finished product. MATCH THE GRIT TO YOUR APPLICATION CHOOSE YOUR CHOOSE YOUR HUB TYPES CHOOSE YOUR HUB 14
2 POLISHING GRINDING STOCK REMOVAL WELD BLENDING CLEANING FINISHING EDGE CHAMFERING BURR REMOVAL SANDING DEFLASHING PAINT REMOVAL Building construction Air ducts Food equipment fabrication Stainless steel fabrication Liquid storage tank fabricators Mold and die polishing Elevator manufacturers Fiberglass boat building/repair Sheet metal fabricators Bridge builders Paint removal Railroad car builders Enclosure manufacturers Construction equipment sales/repair Propeller manufacturers Fire sprinkler manufacturers Dairy equipment manufacturers Truck and car body fabrication Ornamental iron shops Aircraft manufacturers ALUMINUM OXIDE SILICON CARBIDE FOR STAINLESS STEEL Premium Blue-fired, Friable Aluminum Oxide with active grinding agent. Zirconia with active grinding agent. Manufactured crystalline compound with active grinding agent. Proprietary zirconia with special active grinding agent. The wedge shape of this tough grain is made for long life and stock removal. The cutting edges work great for grinding and cutting: Ferrous metals. Iron. Steel. This extremely tough and sharp gain is made for high stock removal. Long life and cool running are characteristics of the high performance grain. Its constant selfsharpening edges work well on: Ferrous metals. Stainless steel. Other high tensile alloys. A very hard and sharp abrasive grain that allows for very fast stock removal and at the same time runs cool. Silicon carbide grains work well with very light pressure. This grain is made to work well on: Stone, concrete, marble and granite. Non-ferrous metals such as aluminum, bronze as well as glass. This special grain was developed for superior work on stainless steel. The mixture of zirconia and aluminum oxide was developed to avoid overheating, glazing and discoloration. It has exceptional stock removal properties. Stainless steel. GRIT COARSE GRINDING COARSE FINISH MEDIUM FINISH FINISH FINE FINISH Removal of heavy duty welding bead Grinding on structural steel Removal of imperfections Rust removal and surface preparation Mold and die polishing Removal of burr and flash Blending Clean Finish LESS STOCK REMOVAL/GRINDING HIGH SANDING/BLENDING Discs with less flexibility are designed for aggressive stock removal. Discs with low flexibility are excellent for grinding where a lot of material needs to be removed. Discs with high flexibility are designed for light grinding, sanding, blending, and finishing. Highly flexible discs are also ideal for increased flexibility when working on uneven or curved surfaces. TYPE 29 Use Type 29 Maxidiscs for the maximum aggressiveness and full use of each flap when grinding at an angle. TYPE 27 Use Type 27 Maxidiscs for smooth grinding, blending and increased flexibility. TRIMMABLE NON-TRIMMABLE Distributed by: BEST MATERIALS Ph: , Fax: Sales@BestMaterials.com 15
3 MAXIDISC - S ABRASIVES CHOOSE THE MAXIDISC THAT IS RIGHT FOR YOU! ALUMINUM OXIDE SILVER LINE Aluminum, Non-Ferrous Metals. ALUMINUM OXIDE PREMIUM Aluminum, Non-Ferrous Metals. MX4040T 4 x 5/8 A40 15, MX4060T 4 x 5/8 A60 15, MX4080T 4 x 5/8 A80 15, MX4120T 4 x 5/8 A120 15, MX4540T 4-1/2 x 7/8 A40 13, MX4540TH 4-1/2 x 5/8-11 A40 13, MX4560T 4-1/2 x 7/8 A60 13, MX4560TH 4-1/2 x 5/8-11 A60 13, MX4580T 4-1/2 x 7/8 A80 13, MX4580TH 4-1/2 x 5/8-11 A80 13, MX45120T 4-1/2 x 7/8 A120 13, MX4512TH 4-1/2 x 5/8-11 A120 13, MX5040T 5 x 7/8 A40 12, MX5040TH 5 x 5/8-11 A40 12, MX5060T 5 x 7/8 A60 12, MX5060TH 5 x 5/8-11 A60 12, MX5080T 5 x 7/8 A80 12, MX5080TH 5 x 5/8-11 A80 12, MX5120T 5 x 7/8 A120 12, MX5120TH 5 x 5/8-11 A120 12, MX7040T 7 x 7/8 A40 8, MX7040TH 7 x 5/8-11 A40 8, MX7060T 7 x 7/8 A60 8, MX7060TH 7 x 5/8-11 A60 8, MX7080T 7 x 7/8 A80 8, MX7080TH 7 x 5/8-11 A80 8, MX7120T 7 x 7/8 A120 8, MX7120TH 7 x 5/8-11 A120 8, MAX x 5/8 A40 15,300 10/100 MAX x 5/8 A60 15,300 10/100 MAX x 5/8 A80 15,300 10/100 MAX x 5/8 A100 15,300 10/100 MAX x 5/8 A120 15,300 10/100 MAX /2 x 7/8 A40 13,300 10/100 MAX4540H 4-1/2 x 5/8-11 A40 13, MAX /2 x 7/8 A60 13,300 10/100 MAX4560H 4-1/2 x 5/8-11 A60 13, MAX /2 x 7/8 A80 13,300 10/100 MAX4580H 4-1/2 x 5/8-11 A80 13, MAX /2 x 7/8 A100 13,300 10/100 MAX4510H 4-1/2 x 5/8-11 A100 13, MAX /2 x 7/8 A120 13,300 10/100 MAX4512H 4-1/2 x 5/8-11 A120 13, MAX x 7/8 A40 12,200 10/100 MAX5040H 5 x 5/8-11 A40 12, MAX x 7/8 A60 12,200 10/100 MAX5060H 5 x 5/8-11 A60 12, MAX x 7/8 A80 12,200 10/100 MAX5080H 5 x 5/8-11 A80 12, MAX x 7/8 A100 12,200 10/100 MAX5100H 5 x 5/8-11 A100 12, MAX x 7/8 A120 12,200 10/100 MAX5120H 5 x 5/8-11 A120 12, MAX x 7/8 A40 8,600 10/100 MAX7040H 7 x 5/8-11 A40 8, MAX x 7/8 A60 8,600 10/100 MAX7060H 7 x 5/8-11 A60 8, MAX x 7/8 A80 8,600 10/100 MAX7080H 7 x 5/8-11 A80 8, QUALITY ABRASIVES, DIAMONDS AND EQUIPMENT
4 ABRASIVES MAXIDISC - FLAP DISCS MAXIDISC - S CHOOSE THE MAXIDISC THAT IS RIGHT FOR YOU! ALUMINUM OXIDE CLASSIC Ferrous Metals, Iron, Steel. STONE/GLASS SILICON CARBIDE STONE/GLASS Marble, Granite, Stone, Glass, Cast Iron, Non-Ferrous Metals. MAX4040K 4 x 5/8 A40 13, MAX4060K 4 x 5/8 A60 13, MAX4080K 4 x 5/8 A80 13, MAX4100K 4 x 5/8 A100 13, MAX4540K 4-1/2 x 7/8 A40 11, MAX4540KH 4-1/2 x 5/8-11 A40 11, MAX4560K 4-1/2 x 7/8 A60 11, MAX4560KH 4-1/2 x 5/8-11 A60 11, MAX4580K 4-1/2 x 7/8 A80 11, MAX4580KH 4-1/2 x 5/8-11 A80 11, MAX45100K 4-1/2 x 7/8 A100 11, MAX4510KH 4-1/2 x 5/8-11 A100 11, PLASTIC BACKUP PADS FOR CLASSIC MAXIDISC PART NO. SPECS MAX RPM FPD40 2-1/2 for 4" wheels 13,700 FPD50 3-3/8 for 4-1/2" & 5" wheels 13,300 FPD70 4-3/8 for 7" wheels 8,500 FPD90 5-3/4 for 9" wheels 6,500 MAX4080C 4 x 5/8 C80 15,300 10/100 MAX4120C 4 x 5/8 C120 15,300 10/100 MAX4240C 4 x 5/8 C240 15,300 10/100 MAX4320C 4 x 5/8 C320 15,300 10/100 MAX4400C 4 x 5/8 C400 15,300 10/100 MAX4600C 4 x 5/8 C600 15,300 10/100 MAX4580C 4-1/2 x 7/8 C80 13,300 10/100 MX4580CH 4-1/2 x 5/8-11 C80 13, MAX4512C 4-1/2 x 7/8 C120 13,300 10/100 MX4512CH 4-1/2 x 5/8-11 C120 13, MAX4524C 4-1/2 x 7/8 C240 13,300 10/100 MX4524CH 4-1/2 x 5/8-11 C240 13, MAX4532C 4-1/2 x 7/8 C320 13,300 10/100 MX4532CH 4-1/2 x 5/8-11 C320 13, MAX4540C 4-1/2 x 7/8 C400 13,300 10/100 MX4540CH 4-1/2 x 5/8-11 C400 13, MAX4560C 4-1/2 x 7/8 C600 13,300 10/100 MX4560CH 4-1/2 x 5/8-11 C600 13, MAX7080C 7 x 7/8 C80 8,600 10/100 MX7080CH 7 x 5/8-11 C80 8, MAX7120C 7 x 7/8 C120 8,600 10/100 MX7120CH 7 x 5/8-11 C120 8, MAX7240C 7 x 7/8 C240 8,600 10/100 MX7240CH 7 x 5/8-11 C240 8, MAX7320C 7 x 7/8 C320 8,600 10/100 MX7320CH 7 x 5/8-11 C320 8, MAX7400C 7 x 7/8 C400 8,600 10/100 MX7400CH 7 x 5/8-11 C400 8, MAX7600C 7 x 7/8 C600 8,600 10/100 MX7600CH 7 x 5/8-11 C600 8, MAXIDISC ADAPTER PART NO. SIZE MAX5838 5/8 to 3/8, for 4" Maxidisc 17
5 MAXIDISC - FLAP DISCS MAXIDISC - S ABRASIVES CHOOSE THE MAXIDISC THAT IS RIGHT FOR YOU! SILVER LINE MX4040ZT 4 x 5/8 Z40 15, MX4060ZT 4 x 5/8 Z60 15, MX4080ZT 4 x 5/8 Z80 15, MX4120ZT 4 x 5/8 Z120 15, MX4540ZT 4-1/2 x 7/8 Z40 13, MX454ZTH 4-1/2 x 5/8-11 Z40 13, MX4560ZT 4-1/2 x 7/8 Z60 13, MX456ZTH 4-1/2 x 5/8-11 Z60 13, MX4580ZT 4-1/2 x 7/8 Z80 13, MX458ZTH 4-1/2 x 5/8-11 Z80 13, MX45120ZT 4-1/2 x 7/8 Z120 13, MX45120ZTH 4-1/2 x 5/8-11 Z120 13, MX5040ZT 5 x 7/8 Z40 12, MX540ZTH 5 x 5/8-11 Z40 12, MX5060ZT 5 x 7/8 Z60 12, MX560ZTH 5 x 5/8-11 Z60 12, MX5080ZT 5 x 7/8 Z80 12, MX580ZTH 5 x 5/8-11 Z80 12, MX5120ZT 5 x 7/8 Z120 12, MX5120ZTH 5 x 5/8-11 Z120 12, MX6040ZT 6 x 7/8 Z40 10, MX640ZTH 6 x 5/8-11 Z40 10, MX6060ZT 6 x 7/8 Z60 10, MX660ZTH 6 x 5/8-11 Z60 10, MX6080ZT 6 x 7/8 Z80 10, MX680ZTH 6 x 5/8-11 Z80 10, MX6120ZT 6 x 7/8 Z120 10, MX6120ZTH 6 x 5/8-11 Z120 10, MX7040ZT 7 x 7/8 Z40 8, MX740ZTH 7 x 5/8-11 Z40 8, MX7060ZT 7 x 7/8 Z60 8, MX760ZTH 7 x 5/8-11 Z60 8, MX7080ZT 7 x 7/8 Z80 8, MX780ZTH 7 x 5/8-11 Z80 8, MX7120ZT 7 x 7/8 Z120 8, MX7120ZTH 7 x 5/8-11 Z120 8, MX454Z9T 4-1/2 x 7/8 Z40 13, MX454Z9TH 4-1/2 x 5/8-11 Z40 13, MX456Z9T 4-1/2 x 7/8 Z60 13, MX456Z9TH 4-1/2 x 5/8-11 Z60 13, MX458Z9T 4-1/2 x 7/8 Z80 13, MX458Z9TH 4-1/2 x 5/8-11 Z80 13, MX504Z9T 5 x 7/8 Z40 12, MX504Z9TH 5 x 5/8-11 Z40 12, MX506Z9T 5 x 7/8 Z60 12, MX506Z9TH 5 x 5/8-11 Z60 12, MX508Z9T 5 x 7/8 Z80 12, MX508Z9TH 5 x 5/8-11 Z80 12, MX704Z9T 7 x 7/8 Z40 8, MX704Z9TH 7 x 5/8-11 Z40 8, MX706Z9T 7 x 7/8 Z60 8, MX706Z9TH 7 x 5/8-11 Z60 8, MX708Z9T 7 x 7/8 Z80 8, MX708Z9TH 7 x 5/8-11 Z80 8, QUALITY ABRASIVES, DIAMONDS AND EQUIPMENT
6 ABRASIVES MAXIDISC - FLAP DISCS MAXIDISC - S CHOOSE THE MAXIDISC THAT IS RIGHT FOR YOU! PREMIUM GREENBACK Stainless Steel, Hard Materials. TRIMMABLE MAX4040Z 4 x 5/8 Z40 15,300 10/100 MAX4060Z 4 x 5/8 Z60 15,300 10/100 MAX4080Z 4 x 5/8 Z80 15,300 10/100 MAX4560Z 4-1/2 x 7/8 Z60 13,300 10/100 MAX456ZH 4-1/2 x 5/8-11 Z60 13, MAX4580Z 4-1/2 x 7/8 Z80 13,300 10/100 MAX458ZH 4-1/2 x 5/8-11 Z80 13, MAX5040Z 5 x 7/8 Z40 12,200 10/100 MAX504ZH 5 x 5/8-11 Z40 12, MAX5060Z 5 x 7/8 Z60 12,200 10/100 MAX506ZH 5 x 5/8-11 Z60 12, MAX5080Z 5 x 7/8 Z80 12,200 10/100 MAX508ZH 5 x 5/8-11 Z80 12, MAX7040Z 7 x 7/8 Z40 8,600 10/100 MAX704ZH 7 x 5/8-11 Z40 8, MAX7060Z 7 x 7/8 Z60 8,600 10/100 MAX706ZH 7 x 5/8-11 Z60 8, MAX7080Z 7 x 7/8 Z80 8,600 10/100 MAX708ZH 7 x 5/8-11 Z80 8, MAX4540Z9 4-1/2 x 7/8 Z40 13, MAX4540Z9H 4-1/2 x 5/8-11 Z40 13, MAX4560Z9 4-1/2 x 7/8 Z60 13, MAX4560Z9H 4-1/2 x 5/8-11 Z60 13, MAX4580Z9 4-1/2 x 7/8 Z80 13, MAX4580Z9H 4-1/2 x 5/8-11 Z80 13, MAX4540ZG 4-1/2 x 7/8 Z40 13, MAX4560ZG 4-1/2 x 7/8 Z60 13, MAX4580ZG 4-1/2 x 7/8 Z80 13, MAX45120ZG 4-1/2 x 7/8 Z120 13, MAX5040ZG 5 x 7/8 Z40 12, MAX5060ZG 5 x 7/8 Z60 12, MAX5080ZG 5 x 7/8 Z80 12, MAX5120ZG 5 x 7/8 Z120 12, MAX6040ZG 6 x 7/8 Z40 10, MAX6060ZG 6 x 7/8 Z60 10, MAX6080ZG 6 x 7/8 Z80 10, WITH 5/8-11 THREAD GREENBACK Stainless Steel, Hard Materials. MAX4540ZGQ 4-1/2 x 5/8-11 Z40 13, MAX4560ZGQ 4-1/2 x 5/8-11 Z60 13, MAX4580ZGQ 4-1/2 x 5/8-11 Z80 13, MAX45120ZGQ 4-1/2 x 5/8-11 Z120 13, MAX5040ZGQ 5 x 5/8-11 Z40 12, MAX5060ZGQ 5 x 5/8-11 Z60 12, MAX5080ZGQ 5 x 5/8-11 Z80 12, MAX5120ZGQ 5 x 5/8-11 Z120 12, MAX6040ZGQ 6 x 5/8-11 Z40 10, MAX6060ZGQ 6 x 5/8-11 Z60 10, MAX6080ZGQ 6 x 5/8-11 Z80 10, TRIMMABLE 19
7 MAXIDISC - S ABRASIVES CHOOSE THE MAXIDISC THAT IS RIGHT FOR YOU! FATMAX (JUMBO) MAX4540ZJ7 4-1/2 x 7/8 Z40 13, MAX4540ZJ7H 4-1/2 x 5/8-11 Z40 13, MAX4560ZJ7 4-1/2 x 7/8 Z60 13, MAX4560ZJ7H 4-1/2 x 5/8-11 Z60 13, MAX4580ZJ7 4-1/2 x 7/8 Z80 13, MAX4580ZJ7H 4-1/2 x 5/8-11 Z80 13, MAX45120ZJ7 4-1/2 x 7/8 Z120 13, MAX45120ZJ7H 4-1/2 x 5/8-11 Z120 13, MAX5040ZJ7 5 x 7/8 Z40 12, MAX5040ZJ7H 5 x 5/8-11 Z40 12, MAX5060ZJ7 5 x 7/8 Z60 12, MAX5060ZJ7H 5 x 5/8-11 Z60 12, MAX5080ZJ7 5 x 7/8 Z80 12, MAX5080ZJ7H 5 x 5/8-11 Z80 12, MAX5120ZJ7 5 x 7/8 Z120 12, MAX5120ZJ7H 5 x 5/8-11 Z120 12, MAX4540ZJ9 4-1/2 x 7/8 Z40 13, MAX4540ZJ9H 4-1/2 x 5/8-11 Z40 13, MAX4560ZJ9 4-1/2 x 7/8 Z60 13, MAX4560ZJ9H 4-1/2 x 5/8-11 Z60 13, MAX4580ZJ9 4-1/2 x 7/8 Z80 13, MAX4580ZJ9H 4-1/2 x 5/8-11 Z80 13, MAX45120ZJ9 4-1/2 x 7/8 Z120 13, MAX45120ZJ9H 4-1/2 x 5/8-11 Z120 13, MAX5040ZJ9 5 x 7/8 Z40 12, MAX5040ZJ9H 5 x 5/8-11 Z40 12, MAX5060ZJ9 5 x 7/8 Z60 12, MAX5060ZJ9H 5 x 5/8-11 Z60 12, MAX5080ZJ9 5 x 7/8 Z80 12, MAX5080ZJ9H 5 x 5/8-11 Z80 12, MAX5120ZJ9 5 x 7/8 Z120 12, MAX5120ZJ9H 5 x 5/8-11 Z120 12, STAINLESS STEEL SPECIAL COAT STAINLESSMAX CONTAMINANT FREE Fe + S + Cl <0.1% - KEEPS MATERIAL COOL STAINLESS STEEL MAX4540ZS 4-1/2 x 7/8 Z40 13, MAX4540ZSH 4-1/2 x 5/8-11 Z40 13, MAX4560ZS 4-1/2 x 7/8 Z60 13, MAX4560ZSH 4-1/2 x 5/8-11 Z60 13, MAX4580ZS 4-1/2 x 7/8 Z80 13, MAX4580ZSH 4-1/2 x 5/8-11 Z80 13, MAX5040ZS 5 x 7/8 Z40 12, MAX5040ZSH 5 x 5/8-11 Z40 12, MAX5060ZS 5 x 7/8 Z60 12, MAX5060ZSH 5 x 5/8-11 Z60 12, MAX5080ZS 5 x 7/8 Z80 12, MAX5080ZSH 5 x 5/8-11 Z80 12, MAX4536Z 4-1/2 x 7/8 Z36 13, MAX4536ZH 4-1/2 x 5/8-11 Z36 13, MAX4540Z 4-1/2 x 7/8 Z40 13, MAX454ZH 4-1/2 x 5/8-11 Z40 13, TUFF MAX - FOR FAST & HEAVY STOCK REMOVAL Distributed by: BEST MATERIALS Ph: , Fax: Sales@BestMaterials.com 20 QUALITY ABRASIVES, DIAMONDS AND EQUIPMENT
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