DISTRIBUTION CONNECTORS SECTION DF COMPRESSION TERMINALS. Aluminum Compression Lugs Aluminum Bi-Metal Pin Terminals Copper Compression Lugs
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- Godfrey Booker
- 5 years ago
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1 DISTRIBUTION CONNECTORS COMPRESSION TERMINALS Aluminum Compression Lugs Aluminum Bi-Metal Pin Terminals Copper Compression Lugs SECTION
2 VERSAtile ALUMINUM COMPRESSION TERMINAL TYPE VCEL For use with either VERSA-CRIMP or conventional compression tools For size-for-size replacements for original equipment set screw mechanical lugs, when recommended by the equipment manufacturer. UL listed for both concentric and compact aluminum and concentric copper conductor Meets ANSI C119.4 Class A performance on aluminum concentric conductor Color coded end plugs for easy die selection (see page -15). T L 1-/4 ALUMINUM VCEL Material: Body - Aluminum Alloy-Tin Plated Factory Inhibited LISTED 1L FIG. FIG. 1 W AL9CU (90 RATED) FIG. NO. VCEL0114S1 1 ALUMINUM OR COPPER CONDUCTOR CONVENTION- AL TOOLING RANGE VERSA- CRIMP TOOL TYPE DIMENSIONS INCHES (MM) PAD VERSA-CRIMP SYSTEM RANGE BOLT DIA. L W T APPROX. WT. EACH LBS. (KG) I.D. INCHES (MM) 1/4 1-/4 (44.5) 9/4 (15.) 1/4 (.4).0 (.01).40 (10.) VCEL0151H1 1 1/0 Str. Al/Cu #8 1/0 Str. Al/Cu 5/1 1-/4 (44.5) 9/4 (15.) 1/4 (.4).0 (.01).40 (10.) VCEL018H / (4.7) 11/1 (17.5) 11/4 (4.4).0 (.01).40 (10.) VCEL051H1 1 5/1-17/4 (57.4) 1 (5.4) 9/ (7.1).1 (.05).45 (11.5) VCEL08H1 1 /0 Str. Al/Cu #1 /0 Str. Al/Cu (ALL) -17/4 (57.4) 1 (5.4) 9/ (7.1).1 (.05).45 (11.5) VCEL0451H1 1 5/1-17/4 (57.4) 1 (5.4) 9/ (7.1).11 (.05).5 (14.) 4/0 Str. Al/Cu /0 4/0 Str. Al/Cu VCEL048H1 1-17/4 (57.4) 1 (5.4) 9/ (7.1).11 (.05).5 (14.) 1 VCEL0051H1 1 5/1-17/4 (57.4) 1 (5.4) 9/ (7.1).10 (.04).5 (1.7) 00 MCM Al/Cu #4 00 MCM Al/Cu VCEL008H1 1-17/4 (57.4) 1 (5.4) 9/ (7.1).10 (.04).5 (1.7) VCEL0551H1 1 5/1-17/4 (57.4) 1 (5.4) 9/ (7.1).10 (.04).711 (18.1) 50 MCM Al/Cu MCM Al/Cu VCEL058H1 1-17/4 (57.4) 1 (5.4) 9/ (7.1).10 (.04).711 (18.1) VCEL0508H MCM Al/Cu /0 500 MCM Al/Cu FT -1/ (8.4) 1-/1 (0.).0 (.09).844 (1.4) VCEL0501H1 1-1/ (8.4) 1-/1 (0.).0 (.09).844 (1.4) VCEL0501H 500 MCM Al/Cu /0 500 MCM Al/Cu 5-/4 (18.0) 1-/1 (0.).0 (.1).98 (.) VCEL001H MCM Al MCM Al MCM Cu -1/ (9.7) (.0).8 (.1).98 (.) VCEL001H 00 MCM Al VCEL0751H MCM Al MCM Al MCM Cu MCM Al 500 MCM Cu FT 5-9/ (14.4) -1/ (9.7) (.0) (.0).40 (.18).5 (.11).98 (.) 1.01 (.) VCEL0751H 750 MCM Al MCM Al 500 MCM Cu 5-9/ (14.4) (.0). (.1) 1.01 (.) HIGH VOLTAGE APPLICATIONS All Aluminum/Copper and Copper Lugs (VCEL, VACL, VHCL, VHCS and VCELC) are rated at 4.5KV. The other U.L. Listed compression connectors (VACS, VACT, VCCT, VHSS and VHS) have a maximum UL voltage requirement of less than 000 volts, however Anderson recommends these connectors for application through 4.5 KV subject to manufacturers limitations for insulation material. For further information, contact factory.
3 ALUMINUM VACL L VERSAtile ALUMINUM COMPRESSION TERMINAL TYPE VACL D For use with either VERSA-CRIMP or conventional compression tools. UL listed for aluminum or copper conductors. Factory inhibited Color coded end plugs for easy die selection (see page -1 and -17). Material: Body - Aluminum Alloy-Tin Plated T W LISTED 1L AL9CU (90 RATED) NO. PAD HOLES VACL414 1 ALUMINUM OR COPPER CONDUCTOR VERSA- CRIMP TOOL TYPE DIMENSIONS INCHES (MM) PAD CONVENTIONAL VERSA-CRIMP BOLT TOOLING RANGE SYSTEM RANGE DIA. L D W T #4 Str. Al/Cu #4 Str. Al/Cu 50 VACL48 1 1/4-5/1 (58.7) -5/1 (58.7) 1 (5.4) 1 (5.4) 1/1 (0.) 1/1 (0.) 1/8 (.) 1/8 (.) APPROX. WT. EACH LBS. (KG).0 (.01).0 (.01) I.D. INCHES (MM).5 (.4).5 (.4) VACL14 1 1/4 VACL51 1 # Str. Al/Cu # # Str. Al/Cu 5/1 - (.5) - (.5) 1-1/8 (8.4) 1-1/8 (8.4) 7/8 (.) 7/8 (.) /1 (4.8) /1 (4.8).04 (.0).04 (.0).1 (7.9).1 (7.9) VACL8 1 - (.5) 1-1/8 (8.4) 7/8 (.) /1 (4.8).04 (.0).1 (7.9) VACL /1 #1 Str. Al/Cu #4 #1 Str. Al/Cu VACL18 1 -/4 (9.9) -/4 (9.9) 1-1/8 (8.4) 1-1/8 (8.4) /4 (19.0) /4 (19.0) /1 (4.8) /1 (4.8).05 (.0).05 (.0).50 (8.9).50 (8.9) VACL108 1 (ALL) -15/1 (74.) (.) 1/1 (0.) /1 (4.8).05 (.0).9 (10.0) VACL /0 Str. Al/Cu #8 1/0 Str. Al/Cu -1/8 (79.4) (.) 1/1 (0.) /1 (4.8).05 (.0).9 (10.0) VACL101BN 4-7/8 (18.8) (.) 1/1 (0.) /1 (4.8).05 (.0).9 (10.0) VACL /1 (74.) (.) 15/1 (.8) 1/4 (.).07 (.0).450 (11.4) VACL01 1 /0 Str. Al/Cu #4 /0 Str. Al/Cu -1/8 (79.4) (.) 15/1 (.8) 1/4 (.).07 (.0).450 (11.4) VACL01BN 4-7/8 (18.8) (.) 15/1 (.8) 1/4 (.).1 (.05).450 (11.4) Continued on next page. HIGH VOLTAGE APPLICATIONS All Aluminum/Copper and Copper Lugs (VCEL, VACL, VHCL, VHCS and VCELC) are rated at 4.5KV. The other U.L. Listed compression connectors (VACS, VACT, VCCT, VHSS and VHS) have a maximum UL voltage requirement of less than 000 volts, however Anderson recommends these connectors for application through 4.5 KV subject to manufacturers limitations for insulation material.
4 VACL08 1 TYPE VACL Aluminum Compression Terminal (continued) NO. PAD CONVENTIONAL HOLES TOOLING RANGE ALUMINUM OR COPPER CONDUCTOR VERSA- CRIMP TOOL TYPE DIMENSIONS INCHES (MM) PAD VERSA-CRIMP SYSTEM RANGE BOLT DIA. L D W T (7.) APPROX. WT. EACH LBS. (KG).10 (.04) I.D. INCHES (MM).50 (1.8) VACL01 1 /0 Str. Al/Cu #4 /0 Str. Al/Cu -/1 (81.0) (.) 1-1/1 (.99) 1/4 (.).10 (.04).50 (1.8) VACL01BN 4-15/1 (15.4).1 (.07).50 (1.8) VACL /1 (84.1).1 (.0).5 (14.) VACL /0 Str. Al/Cu # 4/0 Str. Al/Cu (ALL) VACL401BN - (88.9) 5-1/4 (1.) 1- (8.1) 1-1/4 (1.7) 1/4 (.).1 (.0).0 (.09).5 (14.).5 (14.) VACL MCM Al/Cu 1/0 50 MCM Al/Cu VACL501BN -9/1 (90.5) 1-5-5/1 (8.1) (14.9) 1-1/4 (1.7) 5/1 (7.9).1 (.07).5 (.11).05 (15.4).05 (15.4) VACL MCM Al/Cu 1/0 00 MCM Al/Cu VACL001BN -/4 (95.) 1-5- (8.1) (19.7) 1- (4.9) (90.5).19 (.09).1 (.14).0 (1.8).70 (17.0) VACL MCM Al/Cu /0 50 MCM Al/Cu VACL501BN 4-1/1 (10.) 1-5/8 5-1/1 (41.) (147.) 1- (8.1) (9.5).1 (.14). (.1).711 (18.1).711 (18.1) VACL4001BN 400 MCM Al/Cu /0 400 MCM Al/Cu FT (15.4) 1-1/1 (4.0) 1-5/8 (41.) 7/1 (11.1).45 (.0).758 (19.) VACL MCM Al/Cu 4/0 500 MCM Al/Cu VACL5001BN 4-11/1 (119.0) -5/1-7/1 (58.7) (1.5) 1-11/1 (4.9) (9.5).44 (.0). (.8).84 (1.4).84 (1.4) VACL001BN 00 MCM Al MCM Al MCM Cu 7-1/8 (180.98) -5/1 (74.) 1-7/8 (47.7) 7/1 (11.1).7 (.).9 (.4) FT VACL MCM Al VC8 750 MCM Al 500 MCM Cu VACL7501BN 5- (1.5) -5/1 7-1/8 (74.) (180.98) 1-15/1 (49.) 5/1 (7.9).85 (.8).98 (.44) 1.08 (.1) 1.08 (.1) VACL10001BN 1000 MCM Al MCM Al VC8 7-1/1 (198.4) -/4 (9.8) -5/8 (.7) 11/1 (17.5) 1.4 (.4) 1.18 (0.0) Refer to pages -1 and -17 for recommended tool and die information. Note: All two hole terminals are on NEMA 1-/4 centers. HIGH VOLTAGE APPLICATIONS All Aluminum/Copper and Copper Lugs (VCEL, VACL, VHCL, VHCS and VCELC) are rated at 4.5KV. The other U.L. Listed compression connectors (VACS, VACT, VCCT, VHSS and VHS) have a maximum UL voltage requirement of less than 000 volts, however Anderson recommends these connectors for application through 4.5 kv subject to manufacturers limitations for conductor insulation material.
5 ALUMINUM PT & PTH BI-METALLIC PIN TERMINALS FOR JOINING ALUMINUM CONDUCTORS TO COPPER EQUIPMENT TYPES PT & PTH For use with VERSA-CRIMP or die-type tooling Sleeve connector is factory compressed over knurled surface of tinned annealed copper rod. Provides a compatible bi-metallic transition for joining aluminum conductor to copper based transformer or other equipment terminals. Installed with popular dies. Prefilled with rubber compatible electrical joint compound and plugged. Material: Aluminum Copper Rod Tin Plated 4 PT45 PT445 PT45 PT PTH PT10S5 PT10S PTH10 PT10 PT0105 PT010 PT010 PT400 PT4940 PT0050 PT5050 PT40050 PT50050 PT80075 CONDUCTOR RANGE CONVENTIONAL COMPRESSION VERSA CRIMP ALUM ACSR INCHES ALUM INCHES 4 Sol., Str. #8 Str. - #4 Sol. Al & Comp # ACSR Sol., -4 Str. #8 Str. - # Sol. Al & 4 Comp #-#4 ACSR Str. 1/0 Sol. #8-#1 Str. Al Comp Str. #-# ACSR Str. 1/0 Sol. #8-#1 Str. Al Comp Str. #-# ACSR Str. 1/0 Sol. #8-#1 Str. Al Comp Str. #-# ACSR /0 Str. #8-1/0 Str. Al. 1/ /0 Comp #8-1/0 ACSR /0 Str. #8-1/0 Str. Al. 1/ /0 Comp #8-1/0 ACSR /0 Str. #8-1/0 Str. Al. 1/ /0 Comp #8-1/0 ACSR /0 Str. #4-1/0 Str. Al. 1/ /0-/0 Comp #4-1/0 ACSR.-.98 /0 Str. #4-/0 Str. Al. / /0 Comp #4-/0 ACSR /0 Str. #4-/0 Str. Al. / /0 Comp #4-/0 ACSR /0 Str. #4-/0 Str. Al. / /0 Comp #4-/0 ACSR /0-50 Str. #4-50 Str. Al. 4/ Comp #5-4/0 ACSR Str. #1-50 Str Comp -18/ #1--18/ Str. 4/0 /0-00 Str Comp. -18/1 / / Str. -/7 /0-50 Str Comp. -18/1 / / Str. -/1 4/0-400 Str Comp. Str /1 4/ / Str. 00 Comp. Str Str Comp. Str /1 4/0-500 Str /1 4/ /1 05-/ / Str /1-715-/1 RECOMMENDED CRIMPING DIE CODES/VC-TOOLS ANDERSON- (ALL) EEI8A BURNDY-BG,4 KEARNEY-5/8 ALCOA-08AH T&B-TU 5 BLACKBURN-5/8 ANDERSON- (ALL) EEI11A BURNDY-49,840 KEARNEY-840 ALCOA-11AH T&B-TX 7 BLACKBURN-840 or B49 ea. ANDERSON-FT 500 & EEI1A; ALCOA-1AH BURNDY-1,55,705 KEARNEY-1-1/8 T&B-9 BLACKBURN B80 ea. ANDERSON VC8 BURNDY 01, 4, 08, 74, 78 KEARNEY-1 ALCOA-4 AH T&B-15 A PIN (DIA.) 4 Sol. (.04 ) 4 Sol. (.04 ) 4 Sol. (.04 ) Sol. (.58 ) Sol. (.58 ) Sol. (.58 ) Sol. (.58 ) Sol. (.58 ) Sol. (.58 ) 1/0 Sol. (.5 ) 1/0 Sol. (.5 ) 1/0 Sol. (.5 ) /0 Sol. (.5 ) 4/0 Sol. (.40 ) 4/0 Sol. (.40 ) 4/0 Sol. (.40 ) 4/0 Sol. (.40 ) 4/0 Sol. (.40 ) /4 (.750 ) L B INCHES INCHES (MM) (MM) - 1 (.5) - (.5) - (.5) (15.4) (15.4) - (.5) (15.4) (15.4) (15.4) - (.5) (15.4) (15.4) (15.4) (15.4) (15.4) (15.4) (15.4) (15.4) (15.4) (5.4) 1 (5.4) 1 (5.4) 1 (5.4) 1-/4 (44.4) 1 (5.4) 1 (5.4) 1-/4 (44.4) 1-7/8 (47.75) 1-7/8 (47.75) 1-7/8 (47.75) 1-7/8 (47.75) 1-7/8 (47.75) 1-7/8 (47.75) -7/8 (7.15) -7/8 (7.15) -7/8 (7.15) -7/8 (7.15) -7/8 (7.15) COLOR CODE BLUE ORANGE RED RED RED YELLOW YELLOW YELLOW YELLOW GRAY GRAY BLACK PINK NONE NONE NONE NONE NONE NONE
6 ALUMINUM LONG BARREL TERMINAL LUGS DESIGNED TO PERMIT OPTIONAL USE OF TYPE ATL STACKING LUGS TYPE AHL (SINGLE OR BOTTOM LUG) ALUMINUM AHL Rated for aluminum conductors at Code ampacities. Terminals through 750 MCM can be mounted side by side on NEMA equipment pads in any multiple without interference. Each fitting is marked with several manufacturers recommended crimping dies. Connectors are prefilled with rubber compatible electrical joint compound and plugged. For copper conductor, also see type CHL or VHCL/VAUL. Material: Aluminum Note: Add suffix TP to specify tin plating. AHL10BN AHL0BN AHL0BN AHL40BN AHL50BN AHL00BN AHL50BN AHL400BN AHL500BN AHL00BN AHL700BN CONDUCTOR RANGE (AL or CU) CONCENTRIC COMPRESSED DIAMETER STRAND RANGE RATING 1/0 /0 /0 4/ COMMON CRIMPING DIES DIMENSIONS INCHES (MM) -INCHES- B C D L /1 TU 5 7A, 8A BG 5/8 TWTY 58 9A /4 TV 0 10A TV 10A TX 74 11A TX 7 1A /8 TH, 87, 9, 1A /8 94, 9, 10, 14A ,115,15A , 115, U APPROX. WT./100 LBS. (KG) 9 (4) 1 (7) 19 (9) 4 (11) 5 (11) 9 (18) 51 () 5 (5) 70 () 8 (9) 119 (54) I.D. INCHES (MM).81 (9.7).49 (10.9).480 (1.).58 (1.7).585 (14.9).40 (1.).9 (17.).745 (18.9).8 (0.9).908 (.1) (5.4) 5 AHL750BN AHL800BN / (55) 0 (100) (5.8) (.) NOTE: Anderson s Versa-Crimp tool will install sizes 500 MCM AHL-500-BN. The FT Versa-Crimp installs 750 MCM AHL-750 BN (Aluminum). Versa-Crimp VC8 (c/u) Remote Head Hydraulic s cover / MCM AL / 1500 MCM CU.
7 ALUMINUM ATL ALUMINUM LONG BARREL TERMINAL LUGS FOR MOUNTING ON TOP OF TYPE AHL LUGS TYPE ATL STEPPED LUG Offset heights and mounting pad dimensions allow ATL-lugs to be stacked on top of AHL-lugs so that two conductors can be connected to each NEMA two hole position on a terminal spade or bus bar (see illustration below). Rated for aluminum conductors at Code ampacities The same crimping dies install this series as used on the AHL type. Connectors are prefilled with rubber compatible electrical joint compound and plugged. For copper conductor, see type CSL. Material: Aluminum Note: Add suffix TP to specify tin plating. ATL10BN ATL0BN CONDUCTOR RANGE CONCENTRIC & COMPRESSED STRAND RATING 1/0 /0 DIMENSIONS INCHES (MM) DIAMETER RANGE -INCHES- COMMON CRIMPING DIES B C F H L /1 TU 5 7A, 8A BG 5/8 TWTY 58 9A APPROX. WT./100 LBS. (KG) 11 (5) 0 (9) I.D. INCHES (MM).81 (9.7).49 (10.9) ATL0BN ATL40BN ATL50BN ATL00BN ATL50BN ATL400BN ATL500BN ATL00BN ATL700BN /0 4/ /4 TV 0 10A TV 10A TX 74 11A TX 7 1A /8 TH, 87, 9, 1A /8 94, 9, 10, 14A /1 10, 115, 15A , 115, 15 U (10) 9 0 (14) 47 1 (8) 7 (0) 84 (8) 10 (47) 14 (5).480 (1.).58 (1.7).585 (14.9).40 (1.).9 (17.).745 (18.9).8 (0.9).908 (.1) (5.4) ATL750BN ATL800BN / (7) 4 (10) (5.8) (.) NOTE: Anderson s Versa-Crimp tool will install sizes 500 MCM AHL-500-BN. FT Versa-Crimp tool will install through AHL-750. A VC8 Versa-Crimp tool will accommodate sizes from /0 stranded through 1000 MCM AL / 1500 MCM CU.
8 VERSAtile ALUMINUM COMPRESSION TERMINAL TYPE VAUL ALUMINUM VAUL For use with either VERSA-CRIMP or conventional compression tools. Meets ANSI C Class A performance on aluminum and ACSR conductor, minimum tension. Meets ANSI C Class C performance on copper conductor, minimum tension. Connector barrels are prefilled with Versa-Seal rubber compatible inhibitor and sealed with color coded ( 4/0) end caps. Metal marked to indicate recommended conductors and crimp dies. Material: Aluminum Add Suffix TP for tin plated lugs. CONDUCTOR RANGE AWF OR MCM DIMENSIONS INCHES VERSA-CRIMP SYSTEM CONVENTIONAL TOOLING RANGE (MM) FIG. NO. INCHES DIA. RANGE CABLE RANGE INCHES DIA. RANGE ACSR STRANDED (SOLID) COM- PACT CRIMP DIES/ VC-TOOL COLOR CODE L W D T #8 STR AL-CU #8 AL-CU VAUL81 1 GREEN (# SOL) (# SOL) 50 (77.7) (.8) (1.7) (.8) #8 STR #4 SOL AL-CU # AL-CU FT VAUL1 1 # (/1) BLUE # ACSR (#4 SOL) EEI8A (77.7) (.8) (1.7) (.8) BURNDY VAUL #8 STR - # SOL AL-CU. #4 (/1), #4 AL-CU BG. 4 (77.7) (.8) 1.5 (.8) #-#4 ACSR # ORANGE (7/1) (# SOL) KEARNEY (1.7).1 VAUL41BN.8 #-# COMP.8 (11.9) (5.4) (7.8) 5/ VAUL #8 STR. #1 STR AL-CU.9 # (/1), T&B (77.7) (.8) 1.5 (.8) #-# ACSR #-#1 AL-CU #1 RED (7/1) TU (1.7).1 VAUL11BN. #-#1 COMP. BLACK- (11.9) (5.4) (7.8) BURN VAUL #8 STR-1/0 STR AL-CU. #-1/0 ACSR 5/8 (77.7) (.8) 1.5 (.8) 1/0 (/1) 1/0 AL-CU 1/0-/0 YELLOW (1.7).1 VAUL101BN.98 #-/0 COMP.98 (11.9) (5.4) (7.8) #8 STR. #4 SOL AL-CU # AL-CU VAULH1 1 # (/1) # BLUE # ACSR (#4 SOL) (8.5) (4.) (.) (.4) #8 STR-# SOL AL-CU.1 FT #4 (/1), #4 AL-CU VAULH41 1 #-#4 ACSR #4 EEI11A ORANGE (7/1) (# SOL).58 #-#4 COMP.58 BURNDY (8.5) (4.) (.) (.4) K VAULH #8 STR-#1 AL-CU.8 # (/1), 49 (8.5) (4.) (.) (.4) #-# ACSR #-#1 AL-CU # - #1 RED (7/1) VAULH11BN. #-#1 COMP. KEARNEY (14.0) (1.7) (47.5) (.4) VAULH #4 STR-1/0 AL-CU. T&B (8.5) (4.) (.) (.4) #4-1/0 ACSR 1/0 (/1) 1/0 AL-CU 1/0-/0 YELLOW TX, VAULH101BN.98 #4-/0 COMP.98 BLACK- (14.0) (1.7) (47.5) (.4) BURN VAUL #4 STR-/0 AL-CU.414 #4-/0 ACSR 840 (8.5) (4.4) (.) (.4) /0(/1) /0 AL-CU /0 GRAY VAUL01BN.447 #4-/0 COMP.447 B49EA (14.0) (1.7) (47.5) (.4) AP- PROX. WT. EACH LBS. (KG.).087 (0.04).07 (0.04).074 (0.0).19 (0.0).09 (0.0).19 (0.0).05 (0.0).10 (0.05).15 (0.0).1 (0.0).17 (0.0).4 (0.10).11 (0.05).17 (0.10).11 (0.05).09 (0.09) I.D. INCH- ES (MM).18 (4.8). (5.9).81 (7.1).81 (7.1).55 (9.0).55 (9.0).41 (10.).41 (10.).18 (5.5).7 (.9).40 (8.).40 (8.).41 (10.5).41 (10.5) Continued on next page. 7
9 TYPE VAUL ALUMINUM COMPRESSION TERMINAL (continued) 8 FIG. NO. VERSA-CRIMP SYSTEM INCHES DIA. RANGE VAUL VAUL01BN.50 VAUL401 1 VAUL401BN VAUL VAUL501BN.575 VAUL VAUL001BN.0 VAUL VAUL501BN.84 VAUL01 1 VAUL01BN VAUL VAUL4001BN VAUL VAUL5001BN VAUL001BN VAUL7501BN VAULH5001BN VAULH7001BN VAUL8001BN VAUL10001BN CONDUCTOR RANGE AWF OR MCM CABLE RANGE #4 STR-/0 AL-CU #4-/0 ACSR #4-4/0 COMP #4 STR-50 AL-CU #5-4/0 ACSR #4-00 COMP 1/0-50 STR AL-CU 1/0-4/0 ACSR 1/0-00 COMP /0-00 STR AL-CU /0-.8 (18/1) ACSR /0-50 COMP /0-50 STR AL-CU /0-.4 (18/1) ACSR /0-400 COMP 4/0-50 STR AL-CU 4/0-.4 (18/1) ACSR 4/0-400 COMP 4/0-400 STR AL-CU 4/ (18/1) ACSR 4/0-500 COMP 4/0-500 STR AL 4/0-477 (18/1) ACSR COMP STR AL (18/1) ACSR COMP STR AL (/1) ACSR COMP 4/0-500 STR AL-CU 4/0-477 (18/1) ACSR COMP STR AL.4-. (18/1) ACSR COMP STR AL (/1) ACSR COMP STR AL (/1) ACSR COMP DIMENSIONS INCHES CONVENTIONAL TOOLING RANGE (MM) INCHES DIA. RANGE ACSR STRANDED (SOLID) COM- PACT CRIMP DIES/ VC-TOOL COLOR CODE L W D T (8.5) (4.4) (.) (.4) /0 (/1) /0 AL-CU 4/0 BLACK (14.0) (1.7) (47.5) (.4) /0 (/1) 4/0-50 AL-CU 4/0 (/1) 50 AL-CU 00.8 (18/1).4 (18/1).8 (18/1), (/7).4 (18/1).4 (18/1), (/7), (0/7) 97.5(18/1) 97.5 (4/7), (/7) 477 (18/1), (/1) 477 (4/7), (/7) 55.5 (/1), (18/1) 55.5 (0/7) (18/1) 05 (4/7), (/7) (/1) 97.5 (18/1), (4/7), (7/7), (0/7) 477 (/1), (18/1) 55.5 (4/7), (/7) 05 (4/7), (/7), (/1) (18/1), (/1) (4/7), (/7). (4/7) (/1) 795 (4/7), (/7) 900 (45/7) 954 (/1) 50 FT EEI11A BURNDY K KEARNEY T&B TX, 7 BLACKBURN 840 B49EA PINK 50 FT 400 EEI1A BURNDY 51 KEARNEY 9/ T&B TH,87 BLACKBURN B1EA 00 AL-CU AL-CU AL-CU AL-CU FT EEI1A BURNDY 1, 47 55, 705 KEARNEY 1-1/8 T&B 9 BLACKBURN B80EA AL AL AL FT VC8 EEI14A BURNDY 17, 7, 719 KEARNEY T&B 10 BLACKBURN B0AH AL-CU VC8 BURNDY 01, 74, 78 KEARNEY 1- T&B 140 ALCOA 4AH AL AL AL.5 (8.5) 5.75 (14.0) 4.59 (11.).4 (11.0) 4.59 (11.).4 (11.0) 4.59 (11.).4 (11.0) (11.8).18 (157.0) (11.8).18 (157.0) (11.8).18 (157.0).87 (174.5).87 (174.5) 7.5 (184.) 7.5 (184.) 7.5 (184.) 7.5 (184.).9 (4.4) 1.5 (1.7) 1.5 (1.7) 1.5 (1.7) 1.5 (1.7) 1.5 (1.7) 1.5 (1.7) 1.5 (1.7) 1.5 (1.7) 1.5 (1.7) 1.5 (1.7) 1.5 (1.7) 1.5 (1.7) 1.50 (8.1) 1.7 (4.8) 1.7 (4.8) 1.0 (40.) 1.0 (40.) 1.0 (40.) 1.0 (40.) 1.4 (.) 1.87 (47.5).44 (.0).44 (.0).44 (.0).44 (.0).44 (.0).44 (.0).7 (0.).7 (0.).7 (0.).7 (0.).7 (0.).88 (7.1).00 (7.).00 (7.).19 (81.0).19 (81.0).19 (81.0).19 (81.0).5 (.4).5 (.4) (14.).5 (14.). (1.0). (1.0). (1.0). (1.0) AP- PROX. WT. EACH LBS. (KG.).109 (0.05).00 (0.09).101 (0.05).190 (0.09).0 (0.1).9 (0.15).47 (0.11). (0.15).4 (0.11).1 (0.14).7 (0.1).44 (0.1).58 (0.1).9 (0.15).4 (0.11).90 (0.18).550 (0.5).50 (0.).898 (0.41).87 (0.8).79 (0.).7 (0.) I.D. INCH- ES (MM)
10 VERSA-CRIMP ALUMINUM COMPRESSION TERMINAL TYPE VCTL EXTRA LONG BARREL HD: PARTIAL TENSION ALUMINUM VCTL For use with VERSA-CRIMP tools only. Recommended for partial tension applications when using AAC or ACSR conductor and for minumum tension applications using copper or aluminum alloyed conductor types 5005 or 01 (AAAC). Aluminum alloy conductor recommendations include 5005 and ACAR conductor shown below. Compressed conductor sizes within the listed ranges are also recommended. All VCTLB lugs have -9/1 contact surfaces on top and bottom of the terminal pad to provide for standard use or for inverted stacking applications. VCTLB tongue lugs have a 1/8 contact surface on one surface for standard terminal lug use, only. Material: Aluminum Alloy Factory inhibited Fig. 1 LISTED 1L 9 CONDUCTOR RANGE DIMENSIONS INCHES (MM) NO. FIG. PAD TOOL NO. HOLES AAC ACSR COPPER TYPE L D W T VCTL44B 1 #4 (7) 1/0 (19) #4 (/1) 1/0 (/1) #4 (7) 1/0 (19) -11/1-1-1/1 7/ (19.8) (.5) (7.0) (5.5) 7-7/1-1/4 1-1/ /4 VCTL58B 1 1/0 (7) 4/0 (19) 1/0 (/1) 4/0 (/1) 1/0 (7) 4/0 (19) (188.9) (8.) (5.7) (9.1) (ALL) 7-7/1-1/4 1-1/ VCTL7B 1 4/0 (7).4 (7) 4/0 (/1).4 (18/1) 4/0 (7) 00 (7) (188.9) (8.) (8.1) (10.) VCTL85B 1 4/0 (7) (/1) 477 (18/1) 4/0 (7) /8-1/4 1-11/1 19/4 (19.) (8.) (4.8) (7.5) For use with all VERSA-CRIMP Type tools, except L. APPROX. WT. EACH LBS. (KG.).47 (.1).50 (.).8 (.1).50 (.)
11 ALUMINUM ACF TERMINALS LONG BARREL COMPRESSION CABLE TO FLAT Pure aluminum cast compression terminal for connecting aluminum cable to flat pad. Connector barrel is filled with rubber compatible sealant and enclosed in clear plastic bags. Contact sealant is recommended on the pads. Pad holes have NEMA spacing. For use with conventional compression tooling Material: Cast aluminum Example: ACF50C90 10 CONDUCTOR RANGE* CONVENTIONAL COMPRESSION DIMENSIONS INCHES (MM) FIG. NO. INCHES RECOMMENDED TYPE (MM) AAC ACSR CRIMPING DIES BARREL L A B K T W 1- ACF0B 1-A /8-1/4 5/8 7/1 (8.1) /0 /0 (/1) ( ) (149.) (57.15) (7.) (15.88) (11.11) ACF0C EEI-11A; -A (7.) KEARNEY 840 OR 845; 1- ACF0B 1-A BURNDY W-K840 OR 5-7/8-1/4 5/8 7/1 (8.1) /0 /0 (/1) ( ) V-K840 INDEX 49; (149.) (57.15) (7.) (15.88) (11.11) ACF0C -A T&B TX OR 7; (7.) 1- ACF40B ALCOA 11AH 1-A /8-1/4 5/8 7/1 (8.1) 4/ /0 (/1) ( ) (149.) (57.15) (7.) (15.88) (11.11) ACF40C -A (7.) 1-11/1 ACF00B 1-A.5-.0 ( ) /0 (/1) -11/1 -/4 5/8 7/1 (4.85).8 (18/1) (19.8) (9.85) (7.) (15.88) (11.11) ACF00C EEI-1A; -A (7.) KEARNEY 1-1/8-OR 1-11/1 ACF50B 1-A (/7) 1-1/8- BURNDY INDEX -11/1 -/4 5/8 7/1 (4.85) ( ).4 (18/1) 1, 55, OR 705; (19.8) (9.85) (7.) (15.88) (11.11) ACF50C -A T&B 9 (7.) 1-11/1 ACF400B ALCOA 1AH OR 7 AH 1-A (18.1) (/7) -11/1 -/4 5/8 7/1 (4.85) ( ) 97.5 (18/1) (19.8) (9.85) (7.) (15.88) (11.11) ACF400C -A (7.) 1-11/1 ACF475B 1-A (18/1) (/7) 8-1/4 4-5/8 9/1 (4.85) ( ) 477 (18/1) (09.55) (114.) (7.) (15.88) (14.9) ACF475C -A EEI15A; (7.) 1-11/1 ACF575B KEARNEY ; 1-A 477 (18/1) (/7) 8-1/4 4-5/8 9/1 (4.85) ( BURNDY INDEX 55.5 (18/1) (09.55) (114.) (7.) (15.88) (14.9) ACF575C.) 18, 70; T&B -A (7.) 477 (0/7) 115; ALCOA 4AH 1-11/1 ACF75B 1-A (/7) 8-1/4 4-5/8 9/1 (4.85) (.-4.54) (0/7) (09.55) (114.) (7.) (15.88) (14.9) ACF75C -A (18/1) (/1) (7.) KEARNEY 1-; 1-11/1 ACF795B (4/7) (/7) 1-A BURNDY INDEX 01, 8-11/1 4-9/1 5/8 (4.85) (4/7) (/7) ( ) 4, 08, 7, OR 78; (0.) (115.87) (7.) (15.88) ACF795C (/1) -A T&B 15; ALCOA 4AH (7.) *ACAR, AAAC & 5005, alloy conductors, within the dia. of inches range, are approved for these lugs. AP- PROX. WT. EACH LBS. (KG).4 (.15).4 (.15). (.15). (.15). (.15). (.15).58 (.).7 (.4).57 (.).75 (.4).5 (.5).74 (.4).89 (.40) 1.1 (.51).87 (.9) 1.11 (.50).85 (.9) 1.09 (.49) 1.0 (.48) 1.0 (.59)
12 Jumper terminals are prefilled with inhibitor. Pad holes have NEMA spacing. Material: Terminal-Seamless Extruded Aluminum Tube For use with conventional hex die tooling () Available with 15, 45 or 90 degree angled pad. Example: ACF119N445 for 45 deg. pad angle. TERMINALS LONG BARREL COMPRESSION CABLE TO FLAT ALUMINUM ACF IDENTIFICATION: CONDUCTOR DIAMETER RANGE DIE SIZE, MIN PRESS SIZE DATE CODE, HPS NO. AAC KCMIL ACSR KCMIL (STR) ACF0N.8, 00.8 (18/1) (/7) ACF84N.4, (/7),.4 (18/1) ACF75N 97.5, 400 ACF814N (/7) (0/7) 97.5 (18/1) (0/7) 97.5 (4/7) (/7) (0/7) 477 (18/1) ACF858N (4/7) (/7) ACF99N ACF10N ACF1108N ACF119N ACF1N ACF140N ACF18N4 141 ACF1504N (0/7) 55 (4/7) (/7) 55.5 (/7) (0/7) (4/7) (/7) (0/7) (4/7) (/7) (4/7) (/7) (0/7) (4/7) (/7) (0/19) (4/7) (/7) (0/19) 795 (45/7) (54/7) (/7) (0/19) 795 (45/7) (54/7) (/7) 795 (/7) (0/19) 954 (/1) (45/7) (54/7) 795 (0/19) 954 (45/7) (54/7) 954 (0/19) 10.5 (45/7) (54/7) 111 (45/7) 111 (54/19) (45/7) (54/19) (54/19) 17 (45/7) (54/19) (45/7) (54/19) 141 (45/7) (54/19) (45/7), 1590 (45/7) O.D. (IN.) STD COND. (COMPACT / TW) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) COMPR. DIES 7AH L79 0AH L719 0AH L719 0AH L719 4AH L7 4AH L7 MIN. PRESS (TONS) PAD DETAILS BOLT HOLES WIDTH (IN) LENGTH BEFORE COMPR. (IN) NET WEIGHT LBS. (KG) (.) (.) (.) (.) (.50) (.45) 7AH L75 0AH L77 0AH L77 4AH L77 4AH L77 AH L (.8) (.91) (.91) (1.7) (1.) (1.41) 8AH (1.59) ACF1545N (54/19) AH 1590 (45/7) (54/19) ( ) L75 ACF1700N (84/19), 189 (8/7) (7/7), 057 (7/19) ( ) ACF17N (7/7), 15 (84/19) ( ) ACF184N (84/19), 1 (7/19) ( ) Notes: 1. These terminals are also recommended for AAAC and ACAR conductors within the diameter ranges listed.. Terminals are pre-filled with Anderson/Fargo standard joint compound. Consult factory for terminals pre-filled with high performance, conductive-grit compound type HTJC.. Terminal ACF119N4 and smaller may be compressed with Anderson Versa-Crip tools. Consult factory for tool size and crimping procedure. 4. Terminals are EHV rated where conductor is 1 in. O.D. or larger. 5. The ACF terminals on this page replace cast terminals in the CCL series (1.91) 4AH (.04) 44AH (.) 44AH (.) 11
13 ALUMINUM CCLS SHORT BARREL ALUMINUM COMPRESSION TERMINAL CABLE TO FLAT TYPE CCLS SUBSTATION For use with VERSA-CRIMP tooling through CCLS100 and conventional compression tooling. Refer to Chart C-18 on page -14 for tool and die information. Aluminum cast, compression terminal for connecting aluminum cable to flat pad. Connector barrel is filled with rubber compatible sealant and enclosed in clear plastic bag. Contact sealant is recommended on the pads. Pad holes have NEMA spacing. Pads have contact surface on both sides. Short barrel requires less space and allows faster installation. Material: Cast aluminum Example: CCLS5B90 1 CONDUCTOR RANGE DIMENSIONS INCHES (MM) FIG. DIE NO. AAC ACSR DIA. REF. L A B K T W /8-1/4-1/8 5/1 1- CCLS5B 1 # (7) # (/1), (7/1).40 (7.4-8.) (149.) (57.15) (79.8) (9.5) (7.94) (8.1) - -/4-1/8 1- CCLS98B (15.1) (9,85) (79.8) (9.5) (9.5) (8.1) 1/0 (7), (19) #1 (/1)-1/0 (/1).840 ( ) - -/4-1/8 CCLS98C (15.1) (9,85) (79.8) (9.5) (9.5) (7.) - -/4-1/8 1- CCLS447B (15.1) (9,85) (79.8) (9.5) (9.5) (8.1) /0 (7), (19) /0 (/1).840 ( ) - -/4-1/8 CCLS447C (15.1) (9,85) (79.8) (9.5) (9.5) (7.) - -/4-1/8 1- CCLS50B (1/7)-/ (15.1) (9,85) (79.8) (9.5) (9.5) (8.1) /0 (7), (19).840 (/1) ( ) - -/4-1/8 CCLS50C (15.1) (9,85) (79.8) (9.5) (9.5) (7.) -/4-1/8 1- CCLS5B (171.45) (7.) (79.8) (9.5) (8.1) 4/0 (7), (19) /0 (/1)-4/0 (/1) ( ) -/4-1/8 CCLS5C (171.45) (7.) (79.8) (9.5) (9.5) (7.) -/4-1/8 1- CCLS4B 1.8 (7) (1/7) (171.45) (7.) (79.8) (9.5) (8.1) (/7) ( ) -/4-1/8 CCLS4C (171.45) (7.) (79.8) (9.5) (9.5) (7.) 7-1/4-1/8 5/8 CCLS84B 1.4 (19)-50.4 (/1) (177.8) (8.55) (79.8) (15.88) (50.8) 1.15 (7) (18/1) ( ) 7-1/4-1/8 5/8 CCLS84C (177.8) (8.55) (79.8) (15.88) (7.) 7-1/4-1/8 5/8 CCLS74B (19) (/7) (177.8) (8.55) (79.8) (15.88) (50.8) 1.15 (7) (18/1) ( ) 7-1/4-1/8 5/8 CCLS74C (177.8) (8.55) (79.8) (15.88) (7.) APPROX. WT. EACH LBS. (KG). (.09).4 (.).5 (.).4 (.).5 (.).4 (.).5 (.).4 (.). (.7).4 (.). (.7).5 (.).7 (.).5 (.).8 (.) Continued on next page.
14 Type CCLS Aluminum Compression Connector Continued FIG. NO. CCLS814B 1 CCLS814C CCLS88B 1 CCLS88C CCLS95B 1 CCLS95C CCLS101B 1 CCLS101C CONDUCTOR RANGE DIMENSIONS INCHES (MM) AAC ACSR DIA. DIE REF. L A B K T W /8 5/8 450 (7)-500 (7) 97.5 (4/7)-477 (18/1) ( ) 1.50 (187.) (88.9) (79.8) (15.88) (50.8) /8 5/ (7) 477 (4/7)-477 (0/7) 00 (7)-50 (91) 55.5 (18/1)-. (/1) (/1)- (0/19) ) (1.49- (.- 4.1) ( ) 1.48 (187.) 7-/4 (19.85) /4 (19.85) 7-/4 (19.85) /4 (19.85) 7-/4 (19.85) 7-/4 (19.85) (88.9) -7/8 (98.4) -7/8 (98.4) -7/8 (98.4) -7/8 (98.4) -7/8 (98.4) -7/8 (98.4) (79.8) -1/8 (79.8) -1/8 (79.8) -1/8 (79.8) -1/8 (79.8) -1/8 (79.8) -1/8 (79.8) (15.88) (9.5) (9.5) (9.5) (9.5) (9.5) (9.5) (50.8) (50.8) (7.) (50.8) (7.) (50.8) (7.) APPROX. WT. EACH LBS. (KG).7 (.).7 (.).8 (.).9 (.41).8 (.).9 (.41).8 (.) 1.0 (.45) 1
15 DIE REFERENCE CHART C-18 CONVENTIONAL COMPRESSION TOOL AND DIE INFORMATION FOR TYPE CCLS BURNDY TOOLS & DIES ANDERSON ALCOA TOOLS & DIES 14 DIE REF. INDEX Y4A Y5 Y48B Y48RB Y0B VC TOOLS HC-1 (U-DIE).40 4 A4 U4 C4 L4 HT41DM B7AH A49 U49 C49 L49 HT41DW B74AH A51 U51 C51 F51 L51 HT41DY B75AH EP0S (L-DIE) 1A, 1HA 0A F1,H,H,HH A1 U1 C1 F1 L1 HT41FM B7AH U17 C17 F17 L17 VC8 HT41FN HT00AH 00AH 440AH * U1 C1 F1 L1 VC8 HT41EK HT04AH 04AH 444AH C9AR F9AR L9ART VC8 HT41EK HT07AH 07AH 447AH C44AR F44AR L44ART VC8 HT00AH 00AH 440AH F48AR L48ART HT04AH 04AH 444AH F4AR L4ART HT08AH 08AH 448AH.5 444AH AH *Same as 18 Notes: 1. It is recommended that a light coat of lubricant (such as Anderson s No. 155 grease) be applied to the crimping face of the dies.. For Alcoa and Burndy tooling, crimps should start from inside crimp line, work outwards with the crimps overlapped, and the last crimp extending past the end of the connectors.. For Anderson VC tooling, crimps should start from inside crimp line, work outwards with the crimps spaced 1/8 apart, and the last crimp spaced 1/4 from the end of the barrel.
16 Crimping Die Information VCEL Catalog Number VCEL V-C s Wire Range #8-1/0 Str. #1-/0 Str. /0-4/0 Str. #4-00 MCM AL/ CU MCM AL /0-500 MCM AL/ CU MCM AL 500 MCM CU MCM AL 500 MCM CU ANDERSON VERSA-CRIMP COMPRESSION TOOLS (Crimps per Connection) 500 VERSA-CRIMP s (Number of Crimps) 50 j FT VC8 AL NIBS Wire Size 1/0 Str. /0 Str. 4/0 Str. 00 MCM 50 MCM AL 500 MCM 00 MCM AL 750 MCM AL CONVENTIONAL COMPRESSION DIE TOOLING (Crimps per Connection) Burndy Longitudinal Indent Kearney Thomas & Betts (Crimps) (Crimps) (Crimps) k Die Color* Code s Y5 Y9 Y45 s WH s TBM5 TBM8 Hyd. s 1, 15 0 & 40 Ton Die Die Die Die Tan U5ARTj Tan 45 ( ) 9/ 7H or Blue U0ART or 1 8H () 9/ 7H or Blue U0ART or 1 8H () 9/ 7H or Blue U0ART or 1 8H () Blue U0ART Green Pink Pink U ART () UM or U4ART () U4ART () 9/ 1-1/8-1 ( ) or 1-1/8 - () 1-1/4 + () 1-1/4 + () 7H () 94H () 10H () 10H () 15 BURNDY TOOLS/DIES (VCEL ONLY) 1000 Y48B MCM None MCM AL Nest AL Die Indentor C4D C44AR () Y48PR-1 + WH- ONLY Before making first crimp, make certain that the edge of the die block is located to clear the back edge of the VCEL tongue. j Partial crimp. Crimp dies extend beyond the end of the crimp barrel. k Color code is for Anderson and Burndy dies only. Use the recommended die number (NOT die color) for Kearney & T&B Hyd. s/dies. * Not UL Listed-pending completion of test. Y48RB Die F44AR () Nest Indentor F4D Y48PR-1
17 1 VACL/VACS/VACT Anderson/Burndy CONVENTIONAL COMPRESSION DIE TOOLING (Crimps per Connection) ANDERSON VERSA-CRIMP COMPRESSION TOOLS (Crimps per Connection) Burndy Indentor s (1 Crimp) Burndy (Crimps) VERSA-CRIMP s (Number of Crimps) Y48RB (Indentor) Y48B (Indentor) Y4B (Indentor) Y4A (Indentor) MY- 9 Y48RB Y48B Y4B s Y5 Y9 Y4A Die Die Die Die Die Die Nest Nest Nest Nest Die Index No. Die Color Code () Wire Size (AWG or MCM) VC8 AL NIBS FT 50 * 500 V-C s Wire Range (AWG or MCM) Catalog Number VACL () VACS (4) VACT (4) #8 U8CABT () Blue 74 #8-8 #8 1 1 B4CD (Y4PA) A4CD (Y4PA) # BCD UCABT ACAB Gray 4 # - # 1 1 B1CD (Y4PA) A1CD (Y4PA) #4 C4CAB B4CD U4CABT * A4CAB Green 75 #4-4 #4 BD (Y4PA) AD (Y4PA) # () BCD UCABT ACAB Pink 48 # - #-# B7D (Y4PR-5) A7D (Y4PR-5) #1 () B1CD U5ART * A5AR Tan 9 #1-1 #8-#1 B7D (Y4PR-5) A7D (Y4PR-5) 1/0 () B5D U5ART * A5AR Tan 9 1/0-1/0 #8-1/0 B9D (Y4PR-5) A9D (Y4PR-5) /0 () BD UART () AAR () Olive 97 /0 -/0 #4-/0 B0D (Y4PR-5) A0D (Y4PR-5) /0 () B7D U7ART () A7AR () Ruby 47 /0 -/0 #4-/0 B1D (Y4PR-5) A1D (Y4PR-5) 4/0 () F8AR C8AR B8D U8ART () A8AR () White 98 4/0-4/0 #-4/0 BD (Y4PR-5) AD (Y4PR-5) F9AR C9AR B9D U9ART () A9AR () Red /0-50 F4D (Y48PR-1) C4D (Y48PR-1) No Die A4D (Y4PR-11) F0AR C0AR B0D () U0ART () A0AR () Blue /0-00 F5D (Y48PR-1) C5D (Y48PR-1) F1AR C1AR B1D () U1ART () Brown / FD (Y48PR-1) CD (Y48PR-1) FAR () CAR () BD () UART (4) Green 47 / FAR () CAR () No Die Required () UART (4) Green 47 4/ F4AR () C4AR () U4ART (4) 4 00 AL Pink AL CU -00 F4AR () C4AR () U4ART (4) AL Pink AL 500 CU -750 F4D (Y48PR-1) C4D (Y48PR-1) F44AR () C44AR () 1000 AL Brown AL TBM-8 ONLY H Anderson HC-1 Dies, Burndy s Y-5 Dies and Blackburn s JB-1 Dies are interchangeable. VACL Lug sizes -50 to -500 take 1 less crimp ( s) than shown. () Color code is for Anderson and Burndy dies only. Use the recommended die number (NOT die color) for Blackburn, Kearney & T&B Hyd. s/dies. () The VACL lugs are qualified for UL HV applications. (4) The VACS sleeves and VACT tee connectors are for AL to AL or AL to CU connections ONLY. (NOT for CU to CU connections). * Not UL Listed-pending completion of test.
18 VACL/VACS/VACT Anderson/Others CONVENTIONAL COMPRESSION DIE TOOLING (Crimps per Connection) ANDERSON VERSA-CRIMP COMPRESSION TOOLS (Crimps per Connection) Thomas & Betts (Crimps) Kearney (Crimps) Blackburn (Crimps) VERSA-CRIMP s (Number of Crimps) 15 Ton Hyd. 1 Ton Hyd. s TBM5 TBM8 s (No. of Crimps) JB-1A OD-58 WH- PH- Die Die Die WH-1 PH-1 Die Die Die O-5 Die Color Code () Wire Size (AWG or MCM) VC8 AL NIBS FT 50 * 500 V-C s Wire Range (AWG or MCM) Catalog Number VACL () VACS (4) VACT (4) 4 4 Blue 1/4 () B7CH BY17C () Blue #8-8 # () 9 () Gray () 5/1 () B74CH BY19C () Gray # - # () 7 () Green () () () () U4CABT * BY1C () Green #4-4 #4 45 () 45 () Pink () () () () BOCH BYC () Pink # - #-# 50 () 50 () Tan () 9/1 (4) () () U5ART * BYC (4) Tan #1-1 #8-#1 50 () 50 () Tan () 9/1 (4) () () U5ART * BY5C (4) Tan 1/0-1/0 #8-1/0 54H () 54 Olive () 5/8-1 (4) () () B09CH () BY1C (4) Olive /0 -/0 #4-/0 Ruby () 11/1 (5) () () BCH () BY7C (5) Ruby /0 -/0 #4-/0 71H () 71H () +White (4) 781 (5) () () B10CH1 () BY5C (5) White 4/0-4/0 #-4/0 7 () 7H () +Red (5) 840 (5) () () B11CH () BY7C (5) Red / H () 87H () +Blue (5) 9/ () () B1EA Blue 00 1/0-00 AL/ CU H () 94H () +Brown (5) 1-1/8-1 () () B1CH1 () Brown 50 4 /0-50 AL/ CU H () 99H () /0-400 AL/ CU /8-1 () () B80EA () Green () 9H (4) 4/0-500 AL/ CU /8- () () B80EA () Green H (5) 10H (5) (4) B0AH () 4 00 AL Pink AL CU H (5) 10H (5) (4) B0AH () AL Pink AL 500 CU AL Brown AL TBM-8 ONLY H Anderson HC-1 Dies, Burndy s Y-5 Dies and Blackburn s JB-1 Dies are interchangeable. VACL Lug sizes -50 to -500 take 1 less crimp ( s) than shown. () Color code is for Anderson and Burndy dies only. Use the recommended die number (NOT die color) for Blackburn, Kearney & T&B Hyd. s/dies. () The VACL lugs are qualified for UL HV applications. (4) The VACS sleeves and VACT tee connectors are for AL to AL or AL to CU connections ONLY. (NOT for CU to CU connections). * Not UL Listed-pending completion of test. 17
19 COPPER VCELC L 1-/4 VERSAtile COPPER COMPRESSION TERMINAL TYPE VCELC For use with either VERSA-CRIMP or conventional compression tools. Compact design for use in molded case equipment where space is limited. For use with copper stranded conductor only. Color coded bands for easy die selection. T Material: Copper Tin Plated NOTE: For additional -hole or 1-hole sizes, contact factory. W FIG. FIG. 1 LISTED 1L 18 FIGURE CONVENTIONAL TOOLING Refer to page -19 for recommended tool and die information. VERSA-CRIMP SYSTEM RANGE VERSA- CRIMP TOOL TYPE VCELC008H MCM Cu /0-00 MCM Cu VCELC0501H MCM Cu MCM Cu VC7 FT VCELC0501H 500 MCM Cu MCM Cu VC7FT VCELC0751H MCM Cu MCM Cu FT VC7FT & VC8 PAD BOLT DIAMETER (9.5) DIMENSIONS INCHES (MM) L W T (57.4) (5.4) (7.1) (8.4) (0.1) (18.0) (0.1) (9.7) (.0) APPROX. WT. EACH LBS. (KG.).9 (.1).5 (.0).84 (.8).70 (.19) HIGH VOLTAGE APPLICATIONS All Aluminum/Copper and Copper Lugs (VCEL, VACL, VHCL, VHCS and VCELC) are rated at 4.5 KV. The other U.L. Listed compression connectors (VACS, VACT, VCCT, VHSS and VHS) have a maximum UL voltage requirement of less than 000 volts, however Anderson recommends these connectors for application through 4.5 KV subject to manufacturers limitations for insulation material. For further information, contact factory. APPLICATION RECOMMENDATIONS WITH WELDING CABLE* FOR INSTALLATION WITH VC7 TOOLING ONLY WELDING CABLE RANGE #-59 Str. #4-41 Str. VCELC008H1 #-5 Str. #-51 Str. #1-819 Str. VCELC0501H1 1/0-10 Str. VCELC0501H /0-19 Str. /0-15 Str. VCELC0751H1 4/0-071 Str. * Not U.L. listed U.L. does not recognize Welding Cable for commercial wiring.
20 VCELC V-C TOOLS WIRE RANGE (COPPER ONLY) 00 /0-00 MCM ANDERSON VERSA-CRIMP COMPRE VERSA-CRIMP TOOLS ( OF CRIMPS)A Overlap -FT Overlap VC7 Overlap VC7 -FT Overlap VCELC VC8 AL NIBS Copper Wire Size 00MCM CONVENTIONAL COMPRESSION DIE TOOLING (Crimps Per Connection) Burndy Burndy Kearney (Crimps) (Crimps) (Crimps) Die Color Code Blue Y5 and Y9 Die U0ART MCM 500 MCM Green UART () MD- Die MCM 750 MCM Pink U-M or U4ART () Note 1 + WH- only. Before making first crimp, make certain that the edge of the die block is located to clear the back edge of the VCELC tongue. * Partial crimp. Crimp dies extend beyond the end of the crimp barrel. NOTE: VCELC copper equipment terminals cannot be used with type 50 tools. s WH Die 9/ or 1 1-1/8-1 + ( ) 1-1/8-+ () 1-1/4 () Thomas & Bet Hyd. s s 1, 15 TBM5 0 & 40 TBM8 Ton Die Die 7H or 8H () 94H () 10H () 19 APPLICATION RECOMMENDATIONS WITH WELDING CABLE *FOR INSTALLATION WITH VC7 TOOLING ONLY OF CRIMPS WELDING CABLE RANGE #-59 STR #4-41 STR VCELC008H1 #-5 STR Overlap #-51 STR #1-819 STR Note * Not U.L. Listed U.L. does not recognize Welding Cable for commercial wiring. OF CRIMPS VCELC0501H1 VCELC0751H1 WELDING CABLE RANGE 1/0-10 STR /0-19 STR /0-15 STR 4/0-071 STR
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