1-2-3 KVC AD DOMESTIC CONSTANT PRESSURE BOOSTER SETS WITH ACTIVE DRIVER

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1 -2-3 KVC AD DOMESTIC CONSTANT PRESSURE BOOSTER SETS WIT ACTIVE DRIVER

2 -2-3 KVC AD DOMESTIC CONSTANT PRESSURE BOOSTER SETS WIT ACTIVE DRIVER TECNICAL DATA Operating range: from,5 to 36 m 3 /h. Pumped liquid: clean, free of solids and abrasives, non viscous, non aggressive, non crystallised and chemically neutral, with properties similar to water. Pumped liquid temperature range: from C to +4 C Maximum ambient temperature: +4 C. Maximum operating pressure: PN2. Special executions on request: up to 4 pumps Protection class: IP44. All the domestic units with Active Driver Plus have 8-litre expansion vessel and delivery and suction manifolds in AISI 34 stainless steel. APPLICATIONS -2-3 KVC A.D. are variable speed pressurization sets with, 2 or 3 vertical multistage centrifugal pumps particularly suited for domestic use and small civil or industrial use systems. Thanks to the use of the Active Driver Plus inverter, they ensure performance levels capable of automatically adapting to the different system requirements, meeting the need for constant pressure of the modern system technology. The constant pressure adjustment is a requirement in the most varied sectors: Water pipelines, Irrigation, Industry, otel, Residential building, Spas. Their main features are reliability, simple operation, and minimum maintenance requirements. CONSTRUCTION FEATURES YDRAULIC SECTION to 3 KVC vertical multistage electric pumps (version with up to 4 pumps available on request) Galvanized sheet steel base complete with 4 rubber anti-vibration feet. Suction and delivery manifolds in stainless steel. x 8-litre expansion vessel per set (8 litres for the 85/2 size) Check valves both at the suction and the delivery and non-return valve at the delivery included ELECTRICAL SECTION to 3 Active Driver Plus inverters on the delivery of each pump protection control unit for 2 and 3 pump sets MULTI INVERTER SYSTEM WIT ACTIVE DRIVER The inverter provides constant control of the rotation speed of the electric pump, ensuring constant pressure despite flow rate variations. The other electric pumps, also with variable speed, are activated in cascade after the first one has reached maximum speed. Through modulation, they compensate the pressure fluctuations of the system. For every operating cycle, it is possible to switch the restart to a different pump, therefore ensuring even use of all electric pumps. It is possible to set operation times for each individual pump, switching to another pump after such set times. The SP pressure can be adjusted by the user using two + and - keys on the A.D. (as a rule, all the pumps are set to the same pressure value). MATERIALS N PARTS* MATERIALS PUMP BODY TECNOPOLYMER A 4 IMPELLER TECNOPOLYMER B 6 DIFFUSER TECNOPOLYMER B 7 SAFT WIT ROTOR AISI 33 STAINLESS STEEL X CrNi 89 UNI 69/7 6 MECANICAL SEAL SILICON CARBIDE/SILICON 28 OR RING EPDM RUBBER 36 SEAL OLDING DISC AISI 34 STAINLESS STEEL X5 CrNi 8 UNI 69/7 57a INTERMEDIATE STAGE TECNOPOLYMER B 69 LINER AISI 34 STAINLESS STEEL X5 CrNi 8 UNI 69/7 98 DIFFUSER BODY TECNOPOLYMER B 27 CENTERING BUSING BRONZE B4 34 CONVEYOR TECNOPOLYMER B 8 DNM (standard for KVCX only) a 28 * In contact with the liquid. 2

3 -2-3 KVC AD DOMESTIC CONSTANT PRESSURE BOOSTER SETS WIT ACTIVE DRIVER PERFORMANCE RANGE The performance curves are based on kinematic viscosity values = mm 2 /s and density equal to kg/m 3. Curve tolerance according to ISO 996. GRAPIC SELECTION TABLE Q US gpm P kpa m Q IMP gpm ft KVC AD 2KVC AD 3KVC AD Q m 3/h Q l/s Q l/min Expansion vessel 2 - Non-return valve 3 - Anti-vibration rubber feet 4 - Electropump 5 - Base-plate 6 - Suction manifold 7 - Delivery manifold 8 - Interception butterfly valve 9 - Active Driver inverter - Protection Control Unit 3 5 3

4 KVC AD - DOMESTIC PRESSURE BOOSTER SETS Pumped liquid temperature range: from C to +35 C (for domestic use) / from C to +4 C (for other uses) Maximum ambient temperature: +4 C - Max flow rate: 2 m 3 /h P kpa m Q US gpm Q IMP gpm ft / /8 55/ /2 3/5 3 65/8 7/2 45/8 6/2 2 45/2 5 4/8 35/2 3/8 2/ Q m 3/h,5,5 2 2,5 3 Q l/s Q l/min MODEL POWER INPUT 5 z kw P2 NOMINAL P In (set) A ACTIVE DRIVER PLUS MODEL FLOW m 3 /h MAX PRESSURE KVC AD 3/5 x22-24 V~,55,75 4, M/T,,5 4,8 4, 3,5 KVC AD 55/5 x22-24 V~,36 7,6 M/T,,5 4,8 6,5 5,5 KVC AD 75/5 x22-24 V~,5 2,7 M/T 2,2,5 4,8 9,5 8, KVC AD 2/8 x22-24v ~,55,75 4,8 M/T,,7 9, 2,5 2, KVC AD 3/8 x22-24 V~,9,2 6,5 M/T,,7 9, 4, 3,5 KVC AD 4/8 x22-24 V~,,5 7,7 M/T,,7 9, 5, 4,5 KVC AD 45/8 x22-24 V~,5 2 9,6 M/T 2,2,7 9, 6,5 5,5 KVC AD 55/8 x22-24 V~,85 2,5,2 M/T2,2,7 9, 8, 7,5 KVC AD 65/8 x22-24 V~ 2,2 3 2 M/T 2,2,7 9, 9, 8, KVC AD 35/2 x22-24 V~,,5,4 M/T 2,2,2-2 4,5 3,5 KVC AD 45/2 x22-24 V~,85 2,5 3,6 M/T 2,2,2-2 6, 5, KVC AD 6/2 3x4 V~ 2,2 3 5,4 T/T 3,,2-2 7,5 6,5 KVC AD 7/2 3x4 V~ 3 4 6,8 T/T 3,,2-2 9,5 7,5 KVC AD 85/2 3x4 V~ 3 4 7,8 T/T 5,5,2-2, 8,5 MODEL A B DNA DNM The performance curves are based on kinematic viscosity values = mm 2 /s and density equivalent to kg/m 3 Curve tolerance according to ISO 996. The performance results of sets with smaller pumps (e.g. KVC AD 3/5) are obtained through simple calibration of the AD module PACKING DIMENSIONS L/A L/B VOLUME m 3 STANDARD PRESSURE KVC AD 3/ /4 /4 85 6,52 32 KVC AD 55/ /4 /4 85 6,52 35 KVC AD 75/ /4 /4 85 6,52 39 KVC AD 2/ /4 /4 85 6,52 32 KVC AD 3/ /4 /4 85 6,52 34 KVC AD 4/ /4 /4 85 6,52 36 KVC AD 45/ /4 /4 85 6,52 38 KVC AD 55/ /4 /4 85 6,52 39 KVC AD 65/ /4 /4 85 6,52 4 KVC AD 35/ /4 /4 85 6,52 34 KVC AD 45/ /4 /4 85 6,52 37 KVC AD 6/ /4 /4 85 6,52 39 KVC AD 7/ /4 /4 85 6,52 4 KVC AD 85/ /4 /4 85 6,52 42 I gruppi vengono forniti completi di un robusto imballo di cartone con paletta di legno e libretto istruzioni di installazione / manutenzione. WEIGT kg 4

5 2 KVC AD - DOMESTIC PRESSURE BOOSTER SETS Pumped liquid temperature range: from C to +35 C (for domestic use) / from C to +4 C (for other uses) Maximum ambient temperature: +4 C - Max flow rate: 24 m 3 /h P kpa m Q US gpm Q IMP gpm ft / /5 55/ /2 3 3/5 65/8 7/2 6/2 2 45/8 45/2 5 4/8 35/2 3/8 2/ Q m 3/h Q l/s Q l/min MODEL POWER INPUT 5 z P2 NOMINAL 2 KVC AD 3/5 x22-24 V~ 2x,55 2x,75 2 x 4, M/T,,5 9,6 4, 3,5 2 KVC AD 55/5 x22-24 V~ 2x 2x,36 2 x 7,6 M/T,,5 9,6 6,5 5,5 2 KVC AD 75/5 3x4 V~ + N * 2x,5 2x2 2 x,7 M/T 2,2,5 9,6 9,5 8, 2 KVC AD 2/8 x22-24v ~ 2x,55 2x,75 2 x 4,8 M/T,,7 8, 2,5 2, 2 KVC AD 3/8 x22-24 V~ 2x,9 2x,2 2 x 6,5 M/T,,7 8, 4, 3,5 2 KVC AD 4/8 x22-24 V~ 2x, 2x,5 2 x 7,7 M/T,,7 8, 5, 4,5 2 KVC AD 45/8 x22-24 V~ 2x,5 2x2 2 x 9,6 M/T 2,2,7 8, 6,5 5,5 2 KVC AD 55/8 x22-24 V~ 2x,85 2x2,5 2 x,2 M/T2,2,7 8, 8, 7,5 2 KVC AD 65/8 3x4 V~ + N * 2x2,2 2x3 2 x 2, M/T 2,2,7 8, 9, 8, 2 KVC AD 35/2 x22-24 V~ 2x, 2x,5 2 x,4 M/T 2,2,2-24 4,5 3,5 2 KVC AD 45/2 x22-24 V~ 2x,85 2x2,5 2 x 3,6 M/T 2,2,2-24 6, 5, 2 KVC AD 6/2 3x4 V~ 2x2,2 2x3 2 x 5,4 T/T 3,,2-24 7,5 6,5 2 KVC AD 7/2 3x4 V~ 2x3, 2x4 2 x 6,8 T/T 3,,2-24 9,5 7,5 2 KVC AD 85/2 3x4 V~ 2x3, 2x4 2 x 7,8 T/T 5,5,2-24, 8,5 * Single phase power input also available on request (x22-24 V~). MODEL A B 2 3 DNA DNM PACKING DIMENSIONS L/A L/B 2 KVC AD 3/ , KVC AD 55/ , KVC AD 75/ ,6 9 2 KVC AD 2/ , KVC AD 3/ ,6 8 2 KVC AD 4/ , KVC AD 45/ , KVC AD 55/ ,6 9 2 KVC AD 65/ , KVC AD 35/ ,6 8 2 KVC AD 45/ , KVC AD 6/ , KVC AD 7/ , KVC AD 85/ ,6 97 In (set) A The sets are supplied in a sturdy cardboard packaging on wooden pallet and installation / maintenance manual. kw The performance curves are based on kinematic viscosity values = mm 2 /s and density equivalent to kg/m 3 Curve tolerance according to ISO 996. Overall performance taking into account TWO pumps working at the same time. The performance results of sets with smaller pumps (e.g. 2 KVC 2/5) are obtained through simple calibration of the AD module P ACTIVE DRIVER PLUS MODEL FLOW m 3 /h MAX PRESSURE VOLUME m 3 STANDARD PRESSURE WEIGT kg 5

6 3 KVC AD - DOMESTIC PRESSURE BOOSTER SETS Pumped liquid temperature range: from C to +35 C (for domestic use) / from C to +4 C (for other uses) Maximum ambient temperature: +4 C - Max flow rate: 36 m 3 /h P kpa m Q US gpm Q IMP gpm ft / /5 55/5 55/8 65/8 45/8 4/8 3/8 2/ Q m 3/h 85/2 7/2 6/2 5 45/2 5 35/ Q l/s Q l/min MODEL POWER INPUT 5 z kw P2 NOMINAL P In (set) A ACTIVE DRIVER PLUS MODEL FLOW m 3 /h MAX PRESSURE STANDARD PRESSURE 3 KVC AD 3/5 x22-24 V~ 3x,55 3x,75 3 x 4, M/T,, 4,4 4, 3,5 3 KVC AD 55/5 3x4 V~ + N * 3x 3x,36 3 x 7,6 M/T,, 4,4 6,5 5,5 3 KVC AD 75/5 3x4 V~ + N * 3x,5 3x2 3 x,7 M/T 2,2, 4,4 9,5 8, 3 KVC AD 2/8 x22-24v ~ 3x,55 3x,75 3 x 4,8 M/T,,5 27, 2,5 2, 3 KVC AD 3/8 3x4 V~ + N * 3x,9 3x,2 3 x 6,5 M/T,,5 27, 4, 3,5 3 KVC AD 4/8 3x4 V~ + N * 3x, 3x,5 3 x 7,7 M/T,,5 27, 5, 4,5 3 KVC AD 45/8 3x4 V~ + N * 3x,5 3x2 3 x 9,6 M/T 2,2,5 27, 6,5 5,5 3 KVC AD 55/8 3x4 V~ + N * 3x,85 3x2,5 3 x,2 M/T2,2,5 27, 8, 7,5 3 KVC AD 65/8 3x4 V~ + N * 3x2,2 3x3 3 x 2, M/T 2,2,5 27, 9, 8, 3 KVC AD 35/2 3x4 V~ + N * 3x, 3x,5 3 x,4 M/T 2,2 2, ,5 3,5 3 KVC AD 45/2 3x4 V~ + N * 3x,85 3x2,5 3 x 3,6 M/T 2,2 2, , 5, 3 KVC AD 6/2 3x4 V 3x2,2 3x3 3 x 5,4 T/T 3, 2, ,5 6,5 3 KVC AD 7/2 3x4 V 3x3, 3x4 3 x 6,8 T/T 3, 2, ,5 7,5 3 KVC AD 85/2 3x4 V 3x3, 3x4 3 x 7,8 T/T 5,5 2, - 36, 8,5 * Single phase power input also available on request (x22-24 V~). MODEL A B 2 3 DNA DNM he performance curves are based on kinematic viscosity values = mm 2 /s and density equivalent to kg/m 3 Curve tolerance according to ISO 996. Overall performance taking into account TREE pumps working at the same time. The performance results of sets with smaller pumps (e.g. 3 KVC 2/5) are obtained through simple calibration of the AD PACKING DIMENSIONS L/A L/B 3 KVC AD 3/ /2 2 /2 8 4,2 3 3 KVC AD 55/ /2 2 /2 8 4,2 4 3 KVC AD 75/ /2 2 /2 8 4,2 5 3 KVC AD 2/ /2 2 /2 8 4, KVC AD 3/ /2 2 /2 8 4, KVC AD 4/ /2 2 /2 8 4, KVC AD 45/ /2 2 /2 8 4,2 5 3 KVC AD 55/ /2 2 /2 8 4, KVC AD 65/ /2 2 /2 8 4, KVC AD 35/ /2 2 /2 8 4,2 5 3 KVC AD 45/ /2 2 /2 8 4, KVC AD 6/ /2 2 /2 8 4, KVC AD 7/ /2 2 /2 8 4, KVC AD 85/ /2 2 /2 8 4,2 7 The sets are supplied in a sturdy cardboard packaging on wooden pallet and installation / maintenance manual. VOLUME m 3 WEIGT kg 6

7 INVERTER ACTIVE DRIVER PLUS TECNICAL DATA Line voltage: 5V e 23V single phase. 4V three-phase. Electric pump voltage: 5V e 23V single phase, 23V e 4V three-phase. Frequency: 5 z - 6 z. Installation: vertical or horizontal (for M/M e M/T). Massima temperatura del liquido: 5 C. Max. Liquid temperature: 5 C. Portata max: 8m 3 /h. Max. pressure: 3 bar. Pressure regulation range: from to 3 bar. Aspiration diameter (DNA): /4 male. Discharge diameter (DNM): /2 female. Protection rating: IP55. Communication interface for sets: Yes, an Active Driver per pump. APPLICATIONS The units with Active Driver were designed and manufactured to meet the needs for constant pressure required by modern plumbing systems. Constant pressure regulation is applicable to many sectors: Water supply for irrigation, industry, hotels, housing construction, thermal baths. The basic concept that guided our Engineers in the development of these units was to manufacture a system that is simple, flexible and reliable. ADVANTAGES Constant pressure - Quiet operation - Economical - Reduced water consumption - Smaller footprint (Expansion tanks not required) Less maintenance - Dry-running protection - Complete protection of the pump from faults. ACTIVE DRIVER NOTES The Active Driver inverter is a pump control device that includes the connections to the hydraulic system, a pressure sensor, a flow sensor, and an electronic frequency inverter. Active Driver is applied on the delivery of each electric pump, and regulates the rotation speed of the pump it is connected to, so that the pressure is kept constant in spite of variations in the required flow rate. The water flowing through the Active Driver Plus connections also contributes to eliminating the heat produced by the internal electric components. OPERATION Active Driver orders the pump to start as soon as it detects a request of water. The speed of the pump is (consistently) regulated at the minimum value that meets the request of the user. This ensures important energy savings. In this set, the second and third pump are activated in cascade when the first pump reaches the maximum rotation speed.the pump pressure may be adjusted by the user using the + and - buttons on Active Driver (usually all of the pumps are set at the same pressure level). The pumps stop automatically when there is: Pump overload - dry-running - low voltage - Maximum pressure exceeded (adjustable) - Active Driver electronics overheating. ACTIVE DRIVER FUNCTIONS DISPLAYED Pump operational frequency (z) - Real-time pressure (bar) - Amperes absorbed by the pump - Alarms. ACTIVE DRIVER EXTERNAL CONNECTIONS (models M/T T/T 3. - T/T 5.5) Inputs: pump disabling, pressure switch, float against dry operation, second pressure setpoint. Outputs: two terminals with no potential for signaling alarms, pump stop, pump running. MATERIALS N PARTS* MATERIALS ACTIVE DRIVER PLUS BODY VERPLEN 2 TREADED BRASS INSERT - -/2 AS BRASS 3 VNR OUSING NORYL O-RING NBR 5-2 O-RING EPDM 7 WRAS 6 VNR GUIDE NORYL 7 VNR BODY NORYL 8 MAGNET FERRITE + PARYLENE 9 VNR COVER NORYL O-RING SILORPREN 3 SPRING SP STAINLESS STEEL 4 SCREW STAINLESS STEEL 7 INSERT - 3/8" GAS PPE 2GF 8 PRESSURE SENSOR STAINLESS STEEL 2 EAT DISPERSER BRASS * In contact with the liquid. 7

8 Via Marco Polo, Mestrino (PD) Italy - Tel Fax On-line product selection DAB PUMPS LTD. Unit 4 and 5, Stortford all Industrial Park, Dunmow Road, Bishops Stortford, erts CM23 5GZ - UK salesuk@dwtgroup.com Tel Fax DAB PUMPS IBERICA S.L. Calle Verano Torrejón de Ardoz - Madrid Spain Info.spain@dwtgroup.com Tel Fax: DAB PUMPS SOUT AFRICA Twenty One industrial Estate, 6 Purlin Street, Unit B, Warehouse 4 Olifantsfontein South Africa info.sa@dwtgroup.com Tel DAB PUMPS B.V. Brusselstraat 5 B-72 Groot-Bijgaarden - Belgium info.belgium@dwtgroup.com Tel Fax DAB PUMPS UNGARY KFT. -88 Nagykanizsa, Buda Ernő u.5 ungary Tel DAB PUMPS POLAND Sp. z o.o. Ul. Janka Muzykanta Warszawa - Poland polska@dabpumps.com.pl DAB PUMPS (QINGDAO) CO. LTD. No.4 Kaituo Road, Qingdao Economic & Technological Development Zone Qingdao City, Shandong Province - China PC: 2665 sales.cn@dwtgroup.com Tel Fax DAB PUMPS B.V. Albert Einsteinweg, 4 55 DL Drunen - Nederland info.netherlands@dwtgroup.com Tel Fax OOO DAB PUMPS Novgorodskaya str., block G office 38, 27247, Moscow - Russia info.russia@dwtgroup.com Tel Fax DAB PUMPS DE MÉXICO, S.A. DE C.V. Av Amsterdam Local 4 Col. ipódromo Condesa, Del. Cuauhtémoc CP 67 Ciudad de México Tel DAB PUMPEN DEUTSCLAND Gmb Tackweg D Tönisvorst - Germany info.germany@dwtgroup.com Tel Fax DAB PUMPS INC Benchmark Drive Ladson, SC USA info.usa@dwtgroup.com Tel Fax DAB PUMPS OCEANIA PTY LTD 426 South Gippsland wy, Dandenong South VIC 375 Australia info.oceania@dwtgroup.com Tel /28

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