the experience of many

Transcription

1 First for Liquid Analysis Industrial liquid process analyzers the experience of many makes us stronger as one liquid analysis Analyze IT ph conductivity dissolved oxygen turbidity silica phosphate hydrazine fluoride ammonia nitrate chloride reagents

2 ABB First On Your Analyzer Supplier List ABB Water and Industrial Analysis Division presents this comprehensive overview of analytical instrumentation. This line of innovative instrumentation has been designed specifically to deliver superior accuracy in the harshest environments. By combining the strengths of TBI and Kent-Taylor, ABB brings more than 60 years experience in problem solving to your assistance. Working closely with you, ABB can help transform your business and your process. Analyze IT - analytical solutions throughout the Industrial liquid processes ABB brings expertise in liquid analysis to a wide range of industries and applications, such as: Bleaching Boilers Chemical Effluent Food Metals Mining Paper Mill Pharmaceutical Power Pulp Mill Refining Scrubbers Ultrapure Water Waste Water Water Treatment 2

3 Analyze IT ph/orp (Redox) /pion All styles of sensors from rugged combination to separate electrode assemblies All mounting styles available including: In-line, Insertion/Hot-Tap, 12mm, 25mm, Tri-Clamp, Dip/Submersible Chemically resistant materials of construction Highest pressure and temperature ratings Sensor diagnostics including patented ground loop detection Variety of reference technologies including flowing, gel and solid state Multiple measuring electrode types Complete line of powerful user friendly electronics Silica/Phosphate Continuous measurement Fast speed of response Unique auto zero function Unique color compensation Unique heated reaction chamber Dedicated multistream Analyzer option (up to 6 streams) No need for problematical pressurized reagent delivery Minimal maintenance Easy grab sample feature Sodium Sample temperature control No need for long problematical reagent delivery tubing Quick disconnect electrodes Low maintenance Conductivity/Resistivity All mounting styles available including: In-line, Insertion/Hot-Tap, 25mm, Tri-Clamp, Dip/Submersible 2-Electrode, 4-Electrode, and Toriodal/Electrodeless measurement techniques Highest pressure and temperature ratings Sensor diagnostics including patented ground loop detection Complete line of powerful user friendly electronics Guaranteed precision cell constant Rugged construction Dissolved Oxygen ppb or ppm measurements Cartridge, no maintenance sensor Automatic calibration Water wash option Sensor life diagnostics Versatile mounting options including Floating Ball, Dip, Submersible and Flow Through Fluoride, Ammonia, Nitrate & Chloride Selective Ion measurement technology Continuous measurement Automatic 2 point calibration Sample temperature control On-line diagnostics Turbidity Dry standards simplify calibration Autoclean to minimize maintenance Diagnostics for assurance of performance Dip & Flow sensor systems Hydrazine Fast response Automatic range change ph and temperature compensation Easy to use/low maintenance Replaceable sensor module 3

4 ph/orp (Redox)/pIon Sensors As Diverse as Your Applications: The consolidation of two industry leading companies, Kent-Taylor and TBI, has created an organization that now offers the widest range of ph/orp (Redox) /pion sensors available from any industrial analytical supplier. From applications expertise to sensor technologies and product flexibility, ABB delivers the ultimate in performance and versatility. Sensor Features ABB sensors offer the most advanced combination of Measuring and Reference Electrode technologies of any industrial analytical supplier. This comprehensive product portfolio gives users the ability to select and sense by matching the best technology to virtually any industrial application. From Pure Water to Pulp Mills to Chemical Plants and Refineries, ABB provides answers. Spherical, Semi-Spherical, Flat and HF resistant ph glass formulations ORP (Redox), Antimony, Specific Ion Electrodes 0-14 ph Low Resistance ph Measuring Electrodes Temperatures to 140 C Solid State, Gel, or Flowing Reference Electrodes Pressures to 1,500 psig Functional at Full Vacuum Combination or Multi Electrode Configurations Disposable or Rebuildable Reference Electrodes Sensor Mounting To maximize the versatility of ABB ph sensors, we offer a broad range of body styles and mounting options. This diversity provides users with unlimited flexibility to match performance with application. Submersible, Dip, In-Line, and Hot Tap Configurations TB18 Safe-T-Clean Ball Valve Insertion Hardware TB19 Portable Mechanical Hot Tap Insertion Hardware 25 mm Configurations Tri-Clamp Configurations 12 mm Configurations Stainless Steel Flow Cells for High Purity ph Applications 4

5 Analyze IT TB-18 Automatic Sensor Valve Analyzers/Transmitters The 4600, TB82, and TB84 family of electronics provide users all the flexibility and mounting configurations needed for any environment. Each package can be used with any of ABB s sensor technologies. Simple Operator Interface AC or DC Powered NEMA 4X/IP66 Enclosures Easy to read LCD display with versatile Primary and Secondary display options Non-Incendive and Intrinsically Safe Electrical Classifications FM, CSA, CENELEC Agency Approvals TB557 with Hot Tap Sensor and Ball Valve Assembly Compliant with latest CE Standards Sophisticated Electronics and Sensor Diagnostics Patented Ground Loop Detection Panel, Wall and Pipe Mounting Configurations Permanently Stored Factory Calibration Information Multiple Analog/Digital outputs HART Communications Ask how ABB s smart electronics are putting more power in the hands of users and helping anticipate problems before they occur. Foundation FieldBus and Profibus Serial Communication Capabilities Multilevel Security TB-19 Portable Sensor Retractor with TB557 Hot Tap Sensor 5

6 Conductivity/Resistivity Sensors The consolidation of two industry leading companies, Kent-Taylor and TBI, has also created an organization that offers the widest range of Conductivity Sensor Technology available from any Industrial Instrumentation Supplier. Our sensor family includes 2-Electrode, 4/Multi-Electrode, and Toroidal/Electrodeless technologies. Whether for high purity water or aggressive chemical applications, ABB has the sensor for you. From applications expertise. Sensor Features Selecting the right sensor technology is critical for optimizing equipment performance. The 2 Electrode, 4/Multi Electrode and Toroidal/Electrodeless technologies offered by ABB not only provide end users with access to all the major technologies, but offers unmatched levels of performance and flexibility TB-18 Manual Sensor Valve 2 Electrode, 4/Multi Electrode and Toroidal/Electrodeless technologies Precision Cell Constants eliminate calibration factors Numerous Materials of Construction Temperatures to 200 C Pressures to 300 psig Multiple Thermo-compensation Options including USP 23 Replaceable electrode options Authorized 3A symbol holder TB-404 Toroidal Sensor Sensor Mounting Conductivity has virtually unlimited uses in modern industrial facilities. Getting an accurate measurement depends on locating the sensor properly. To compliment ABB s wide range of Conductivity Technologies ABB also offers a complete line of body styles and mounting options allowing the measurement to be made where it matters. Submersible, Dip, In-Line, and Hot Tap Configurations TB18 Safe-T-Clean Ball Valve Insertion Hardware TB19 Portable Mechanical Hot Tap Insertion Hardware 25 mm Configurations Tri-Clamp Configurations Flow Cells for High Purity Applications 6

7 Analyze IT Analyzers/Transmitters The 4600, TB82, and TB84 family of electronics provide users all the flexibility and mounting configurations needed for any environment. Each package can be used with any of ABB s incredibly diverse line of sensor offerings. Simple Operator Interface AC or DC Powered NEMA 4X/IP66 Enclosures Easy to read LCD display with versatile Primary and Secondary display options Non-Incendive and Intrinsically Safe Electrical Classifications FM, CSA, CENELEC Agency Approvals Compliant with latest CE Standards Sophisticated Electronics and Sensor Diagnostics Patented Ground Loop Detection Ask how ABB s smart electronics are putting more power in the hands of users and helping anticipate problems before they occur. Panel, Wall, Pipe, and Hinge Mounting Configurations Multiple Pre-Programmed Temperature Compensation Features Custom Temperature Compensation Programming Options Pre-Programmed Concentration Relations Custom Conductivity/Concentration Programming Options (TDS, PPM, Salinity, % Concentration) Permanently Stored Factory Calibration Information Multiple Analog/Digital outputs HART Communications Foundation FieldBus and Profibus Serial Communication Capabilities Multilevel Security 7

8 Dissolved Oxygen Dissolved Oxygen for low and high levels in boiler water, industrial effluent and waste water. ABB provides simple, cartridge style sensors for reliable dissolved oxygen measurement in various applications. The encapsulated cartridge design eliminates maintenance time previously required to re-build dissolved oxygen sensors. No more changing and stretching membranes or replenishing electrolyte, simply unplug the depleted sensor cartridge and plug-in a new one. 4640/9408 High Level Dissolved Oxygen System Model 4640 Dissolved Oxygen analyzer with the 9408 Dissolved Oxygen probe assembly for high level measurements. Improve efficiency of your aeration process and decrease energy costs with continuous dissolved oxygen measurement and control. Replaceable, low cost sensor cartridge Floating ball, dip, flow through or submersible probe mountings Panel or wall mount analyzer Water Wash Option Swivel mounting bracket for floating ball Bar Graph Display The introduction of a bar graph display, which assists in determining the expected life of the sensor, has made maintenance easier and enables the user to plan ahead for sensor replacement. Unique diagnostics for sensor operating efficiency and life expectancy Coast effective solution for energy control 8

9 Analyze IT PPB Dissolved Oxygen Sensor Cartridge Models 9437 & 9438 Low Level Dissolved Oxygen Systems ABB s line of low-level dissolved oxygen systems are ideally suited for monitoring the efficiency of deaerarator and oxygen scavenging systems. The encapsulated cartridge design is unique in the low-level D.O. measurement industry Sensor maintenance has never been easier or less expensive. Model 9437 Dissolved Oxygen System Near zero maintenance with unique low level (ppb) DO cartridge Sensor operating efficiency diagnostics Simple, reliable, cost effective dissolved oxygen measurement Model 9438 Dissolved Oxygen System PPM Dissolved Oxygen Sensor Cartridge Automatic Calibration Minimizes maintenance time Built-in flow regulator ensures uninterrupted measurement Automatic thermal overload divert Protects sensor from damage in the event of cooling system malfunction Extensive Sensor operating efficiency diagnostics ensures best operation of sensor and indicates replacement time Automatic Range Change tracks dissolved oxygen levels when bringing your boiler on or off line 9

10 Turbidity With one of the widest ranges of measurement in the industry, ABB s unique turbidity systems are ideally suited to demanding industrial applications. LED light sources deliver greater stability and longer life than traditional incandescent light sources. A variety of sensor mounting options allow measurements to be taken throughout a facility, from heat exchangers to effluent discharge monitoring. ABB s rugged turbidity systems operate in the most demanding installations. Whether measuring industrial effluent or processes of near perfect clarity, ABB s line of turbidity systems get the job done. A variety of measuring technologies, absorption for high turbidity levels, or nephlometric scattering for turbidity levels near 0 NTU Stable, easy to use dry standards in a broad range of values make calibration a simple, safe, repeatable task Unique, programmable automatic cleaning option keeps sensor optics from becoming fouled Easy to use 4600 series analyzer family, makes setup quick and operation intuitive Dry standards and Automatic cleaning 10

11 Analyze IT Fluoride, Ammonia, Nitrate, Chloride The ABB 8230 Series Analyzers measure fluoride, ammonia, nitrate or chloride with selective ion electrodes. Provides continuous, rapid on-line measurement, with automatic calibration, minimal reagent usage and reduced maintenance. On-line diagnostics minimize maintenance time by informing the user of out of sample or out of reagent conditions. The continuous temperature control of measurement sample ensures highest accuracy. Applications Free and Total fluoride measurement available in one easy to use system Effluent monitoring for semiconductor facilities Ammonia for industrial waste water monitoring for compliance or Utility boilers for ph control Nitrate for industrial waste water monitoring Chloride for boiler water monitoring to protect from destructive corrosion 11

12 Silica and Phosphate From many years of innovative design, and in depth application knowledge of online chemical analyzers, ABB has designed the latest generation of online colormetric analyzers for measuring Silica and Phosphate. The 8241 series has been developed to offer greater simplicity than ever before, incorporating a unique liquid handling section that keeps maintenance to an absolute minimum. Continuous measurement Updates in as little as 60 seconds No problematical batch reaction time delays Capable of multiple stream analysis Unique heated reaction chamber Problem free reagent delivery Automatic color compensation (Phosphate) Automatic zero (Silica) Extensive diagnostics Silica Analyzer The 8241 Silica Analyzer provides one of the fastest response times available. It performs continuous measurement allowing for faster responses then are possible with batch sample analyzers. The system is designed to meet the exacting requirements of the power and steam generation industry. The unique auto zero function simplifies calibration and reduces calibration time. ABB s dedicated multistream allows up to 6 dedicated 4-20mA outputs per stream giving flexibility and unprecedented capital cost savings. 12

13 Analyze IT Phosphate Analyzer The 8242 Phosphate Analyzer is designed to monitor levels in waste water, steam generating plants, drinking water and industrial processes where phosphate additives are used. It incorporates a unique color compensating technique to minimize interference due to process color change. The instrument is available in single or multi-stream configurations allowing flexibility in the choice of measuring points. The multi-stream allows for up to 6 streams to be sequentially monitored and provides a 4-20 ma signal for each stream. Applications Prevent boiler tube and turbine scaling Anion bed exhaustion Polisher efficiency and exhaustion Phosphate chemical treatment levels 13

14 Sodium & Hydrazine From the company that developed the world s first online industrial sodium analyzer, ABB offers two unique solutions for measuring sodium in steam raising plants. Many sample points are available, for example; mixed bed outlets, condensate pump discharge, boiler feed and boiler drum. With measurement possible down to 0.01ppb ABB offers the most flexible and user friendly instruments available. Model 8036 Sodium Analyzer Low volume reagent usage No special, costly tubing required for reagent and sample mixing Unique entrainment T allows maintenance free delivery of ammonia reagent Heat exchanger for constant temperature control of sample and standards for more accurate, fast calibration Quick connect electrode cables simplify replacement of electrodes Auto Range Change Model 8037 Sodium Analyzer Other Industrial Analytical Equipment Most cost effective sodium analyzer available Quick connect sensor cables simplify replacement of electrodes Small footprint for minimal panel space Logarithmic output Extensive sensor diagnostics The Analytical offering from ABB also includes Oxygen and Combustibles analyzers for combustion efficiency and control on boilers and industrial processes. Both in-situ oxygen systems and close-coupled extractive designs give ABB the ability to offer the most flexible and cost effective solutions for refineries boilers, heaters furnaces and steam raising plants. Innovative design has put ABB ahead of everyone else in providing Hydrogen measurement for hydrogen cooled generators. Our expertise and leadership in designing thermal conductivity analyzers has enabled us to create the safest most flexible design available. 14

15 Analyze IT Model 7835 Hydrazine Analyzer The ABB microprosseor based Hydrazine analyzer enables measurement of hydrazine in boiler feedwater with auto range change. With full calibration available this instrument enables you to measure you expensive hydrazine dosing so there is minimal wastage for this expensive requirement. Industrial IT Total solutions across the Liquid Analysis value chain Auto range switching Low volume reagent usage Compensation for ph and temperature Refurbishable sensor Fast Response Pick the winners among your business assets! Getting the most from business resources requires a close look at the track record of each before you commit them to action. Which plant assets will return the most value if deployed today? Which ones will fail and when? ABB can help. district manager enabled control engineer enabled process scientist enabled As the world leaders in automation and information solutions, ABB has a vision: Continuous, real-time information on every business asset from the simplest plant device to the most complex value chain Comparative, continuous assessment of efficiency and availability, for picking the collaborative business winners today and every day. From device to enterprise, the ABB vision is backed by a proven portfolio of instrumentation solutions by a dedicated team that understands your business and by the Industrial IT expertise to make them work together. Put us to the test. Industrial IT solutions from ABB raising enterprise intelligence to the power of IT 15

16 ABB can provide you with the application expertise, analyzers and Service for start-up, installation and long term service contracts. Liquid Analysis Ammonia Chloride Conductivity/Resistivity Dissolved Oxygen Fluoride Hydrazine Nitrate ph/orp (Redox) Phosphate Silica Sodium Turbidity Gas Analysis Combustibles Hydrogen Purity Oxygen Services Reagents and Calibration Standards Service/Installation/Start-up/Contracts The Company s policy is one of continuous product improvement and the right is reserved to modify the information contained herein without notice. ABB 2001 Printed in UK (9.01) RB/FFWA-Issue 4 ABB Inc 2175 Lockheed Way Carson City, NV USA Tel: Fax: ABB Inc 125 East County Line Road Warminster, PA USA Tel: Fax: ABB Ltd Oldends Lane, Stonehouse Gloucestershire GL10 3TA UK Tel: +44 (0) Fax: +44 (0) ABB Automation has Sales & Customer Support expertise in over 100 countries worldwide