Installation Instructions & Users Manual IMPORTANT SAFEGUARDS READ AND FOLLOW ALL SAFETY INSTRUCTIONS
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1 Crystal Recessed Edge- lit LED Exit Signs Series CRRBB & CRRAC Battery Backup & AC Models Installation Instructions & Users Manual IMPORTANT SAFEGUARDS READ AND FOLLOW ALL SAFETY INSTRUCTIONS Before connecting to power supply, TURN OFF ELECTRICAL AT CIRCUIT BREAKER OR FUSE Disconnect AC power before servicing. Refer to wiring diagram for proper connections. All servicing should be performed by qualified personnel. Consult your local building code for approved wiring and installation. Do not use outdoors. Suitable for indoor damp locations (when specified). Do not let power cords touch hot surfaces. Do not mount near gas or electric heaters. Mount and secure exit sign at a location and height to avoid ready access and tampering by unauthorized persons. (Exception: Floor proximity installations) The use of accessory equipment is not recommended by the manufacturer and may cause an unsafe condition. Do not use this equipment for other than intended use. TOP MT RECESSED STANDARD WALL MT "WATERFALL" WALL MT END MT STANDARD END MT FREE LENS SAVE THESE INSTRUCTIONS Signtex Inc LIGHTING
2 Crystal Recessed Edge- lit LED Exit Signs Series CRRBB & CRRAC Battery Backup & AC Models Before installing or connecting any primary power wiring, DISCONNECT MAIN SUPPLY AT THE CIRCUIT BREAKER OR FUSE. STANDARD WALL MOUNT AC INPUT 120/277 VAC & LAMP HOUSING NICAD PACK SUPPLY LOCK NUT LED PLUG #8-32 SCREWS LED LAMP BACK BOX #6-32 LOCK NUT #6-32 LOCK NUT ASSEMBLY (BB MODELS) 1. If power module is supplied separately, secure the module at center of backbox with screws provided. 2. For emergency models, see diagrams above for test panel mount. Insert #6-32 stud into hole in back-box flange, and secure firmly with #6-32 lock nut as shown. 3. Install back- box as required. Edge of back box must be flush or just below finished panel surface. 4. Connect AC wiring to main power lines in back box. BLACK VAC: WHITE: Common. For battery backup models, connect 2- pin polarized battery plug. Attach building ground wire to backbox with screw provided. 5. Turn ON AC power if available. (NOTE: For battery backup units, LEDs will illuminate on battery power until AC power is connected. Damage to battery may occur if AC power is not supplied for extended periods.) 6. Connect LED plug and position trimplate over backbox. 7. Insert test panel switch and LED through holes in trimplate for battery backup units, then secure assembly with two #8-32 screws supplied. -2-
3 Crystal Recessed Edge- lit LED Exit Signs Battery Backup & AC Models Series CRRBB & CRRAC WATERFALL LENS WALL MOUNT 1. Follow standard wall mount prcedure steps Connect LED plug.ensure that all wiring is clear of lamp housing, then secure assembly to backbox with four #6-32 screws supplied. 3. Slide trim plate over lens in position over backbox. For battery backup units, insert test panel switch and LED through holes in trim plate, then secure assembly with two #8-32 screws supplied. AC INPUT 120/277 VAC LED PLUG LAMP HOUSING SCREWS #6-32 (4 REQD) LENS SCREWS #8-32 CEILING MOUNT AC INPUT 120/277 VAC 1. Follow procedure above. LAMP HOUSING #6-32 SCREWS (4 REQD) #8-32 SCREWS -3-
4 Crystal Recessed Edge- lit LED Exit Signs Series CRRBB & CRRAC Battery Backup & AC Models CEILING MOUNT T-BAR MOUNTING DETAIL TO GRID CEILING MOUNT BRACKET SCREW: 8 SUPPLIED B-CLIP 4 SUPPLIED BAR HANGER SUPPLIED BY OTHERS CEILING PANEL CUTOUT EDGE OF BACK BOX MUST BE FLUSH OR SLIGHTLY BELOW PANEL SURFACE PANEL THICKNESS RANGE 3/8" - 1 3/8" 12-48" HANGER ALTERNATE POSITION ROTATE B-CLIPS 90 TO FIT BAR HANGERS AS REQUIRED 14 1/2" 24-48" B-CLIP 4 REQD. ANGLE BRACKET 2 SUPPLIED WITH HARDWARE -4-
5 Crystal Recessed Edge- lit LED Exit Signs Battery Backup & AC Models Series CRRBB & CRRAC END MOUNT 1. Follow WALL MOUNT steps 1-3 on Page Run LED lamp plug through canopy plate and secure canopy to sign with 2 #6-32 screws supplied. J- BOX WALL MOUNT SCREWS #8-32 ATTACHMENT SCREWS 3. Position sign over j- box, insert excess wiring and plug into center cavity and secure sign assembly with 2 #8-32 color- matched screws supplied. AC INPUT 120/277 VAC MOUNT SCREWS FREE LENS END MOUNT 1. Follow standard WALL MOUNT procedure. 120/ 277 VAC LAMP HOUSING SUPPLY -5-
6 Crystal Recessed Edge- lit LED Exit Signs Battery Backup & AC Models Wiring Diagrams & Instructions EMERGENCY SIGNS AC FIXTURES Series CRRBB & CRRAC NEUTRAL LINE VAC G R E E N GROUND W H I T E B L A C K RED BLK B L U E NEUTRAL LINE VAC G R E E N GROUND OUTPUT VDC OUTPUT VDC 8-PIN HOUSING 2-PIN Y E L LO W G R E E N P I N K O R A N G E B L A C K R E D V I O L E T LAMP CIRCUIT BOARD FIXTURE HOUSING R E D R E D V I O L E T LAMP CIRCUIT BOARD Wiring DIAGNOSTICS INDICATOR CHARGE LIGHT TEST SWITCH 1. This equipment to be connected to an un- switched circuit only. 2. For exits with Master- Remote or Self-Diagnostics, refer to supplementary data sheet for wiring diagrams and additional instructions. 3. CAUTION: Damage to battery will occur if battery connector is connected to charger board for prolonged period of time without continuous AC power provided. Inspection and Maintenance Important Note: Emergency lighting systems should be tested as often as local codes require, or at least monthly, to a certain that all components are operational. Allow battery to charge 8 hours before initial testing, and 24 hours to fully charge battery. 1. Normal Operation: When unit is functioning properly, with AC power supplied, the Charge light and exit lamp will be on. 2. To Test: Press manual test switch. Charge light will turn off and exit lamp will remain on in DC mode. Signtex Inc LIGHTING 220 VFW Avenue, Grasonville, MD TEL: (410) Fax:(410) sales@signtexinc.com Note: Turn off AC power and disconnect battery before servicing unit. Battery Replacement Remove fixture from J-Box. Locate battery wiring and disconnect 2- pin polarized battery plug. Pry battery out of cavity to release hook and loop fastener. Replace battery, reconnect battery plug and replace fixture. Power Module Replacement Remove fixture from J-Box. Remove two #8-32 screws to J-Box and remove Power Module Assembly from J- Box.Disconnect wire nuts or push nut connectors to AC line inputs. To replace with new Power Module, reverse this sequence. -6- FIXTURE DIAGNOSTIC FUNCTIONS (-DG Option) Microprocessor programmed to perform tests as follows: Continuous Monitoring w/ 1 Second Sampling Lamp Connections Battery Connections Every 28 Days Transfer switch function Battery discharge rate under full load Test switch indicator function Every 12 Months Full 90 minute emergency operation test with test/ fail and manual report signal SELF- TEST DIAGNOSTIC CODES STATUS NORMAL MODE FAILED LAMP FAILED CHARGER FAILED TRANSFER FAILED FAILED ANNUAL TEST LED DISPLAY OFF GREEN RED ORANGE RED FLASH ORANGE FLASH
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