TECHNICAL REPORT NERA SATCOM AS TESTING OF SATELLITE MARITIME COMMUNICATION REPORT NO REVISION NO. 01 DET NORSKE VERITAS SYSTEM NERA F77

Transcription

1 TECHNICAL REORT NERA SATCOM AS TESTING OF SATELLITE MARITIME COMMUNICATION SYSTEM NERA F77 ACCORDING TO EN (2000) REORT NO REVISION NO. 01 DET NORSKE VERITAS

2 DET NORSKE VERITAS TECHNICAL REORT Head Office: Veritasvn. 1, N-1322 HØVIK, Norway 30 April 2002, TURS/

3 EN Safety of information technology equipment Name and address of the testing laboratory DET NORSKE VERITAS CERTIFICATION AS ZNCNO 420 Testing, roduct and ersonnel Certification Veritasveien 1, N-1322 Høvik, Norway ho: Fax: Name and address of the applicant Name and address of the manufacturer Name and address of the factory (production sites) roduct Trademark Nera Satcom AS Bergerveien Billingstad Norway Nera Satcom AS Bergerveien Billingstad Norway Nera Satcom AS Bergerveien Billingstad Norway Satellite communication system Nera Model/type reference Rating and principal characteristics Serial no NERA F VAC 50/60Hz 180W rototype Tested according to EN (2000)

4 TESTING, RODUCT AND ERSONNEL CERTIFICATION Technical report no Rev. 01 age 2 of 56 Additional information This report consists of the following: - Test results and measurements from 1 to 6 of IEC (1999) - Annex A Tests for resistance to heat and fire, A1 and A2 flammability test - Annex B Motor tests under abnormal conditions - Annex C Transformers - Annex H Ionizing radiation - Annex K Thermal controls - Appendix 1 Lithium battery - Appendix 2 Opto electronic devices - Appendix 3 EN (2000) - Appendix 4 hotos - Appendix 5 List of used measuring instruments Name and address of additional production-sites (factories): Nera Satcom AS Bergerveien Billingstad Norway The test results presented in this report relate only to the tested object and information given from the applicant or from the manufacturer. Test case verdicts: = pass, F = fail, = not applicable, placed in the column marked Verdict. This is a computer generated test report. Information written in italic or italic and bold font style is written by project engineer during testing. All other information in regular or regular and bold font style is a part of this test report form.

5 TESTING, RODUCT AND ERSONNEL CERTIFICATION Technical report no Rev. 01 age 3 of 56 Equipment s description: The NERA F77 was composed of 2 parts: - an indoors part BDE (Below Deck Equipment) consisting of: MCU (Main Communication Unit), ISDN Handset, Distress Alarm and Options (additional ISDN Handset, ISDN telephones, analogue DTMF telephones, Group 3 and Group 4 telefax, C, additional Distress Alarm unit). This part will be fast installed (wall or desktop installation) in the control cabin, - an outdoors part ADE (Above Deck Equipment) fast installed and weather-protected by a radome (mast or deck mounted). The MCU consisted of: CIB (Connector Interface Board), TAB (Terminal Adapter Board), MUB (Modem Unit Board) and an AC/DC SU (ower Supply Unit). The MCU was constructed such that the MUB and/or the SU can be replaced easily by loosening screws. It was considered that the SU was critical for safety. This report handled therefor mostly about this unit. NERA F77 was a satellite maritime communication system and shall only be installed on ships.

6 TESTING, RODUCT AND ERSONNEL CERTIFICATION Technical report no Rev. 01 age 4 of General Scope Equipment covered by this standard The equipment is within the scope of EN Additional requirements: Exposure for operation in special environments: extreme temperatures; excessive dust; moisture or vibration; flammable gases; and corrosive or explosive atmospheres; Electro-medical application with physical connection to the patient; Equipment used in vehicles, ships or aircrafts, in tropical countries or at elevations > 2000m; Equipment intended for use where ingress of water is possible I-classification (EN 60529) Indoors part: I 22 Outdoors part: protected by radome and classified as I X6, see separate DNV report Equipment electrical ratings Rated voltage / voltage range as declared by the manufacturer VAC Rated current as declared 180W Rated frequency / frequency range 50/60 Hz Operating conditions Normal load as described in Annex L or as close as possible to the most severe conditions of normal use Rated operating time as assigned by the manufacturer Continuous operation / Short-time / Intermittent operation Equipment mobility Mass of the appliance Movable equipment / handheld equipment / stationary equipment Fixed equipment / equipment for building-in / direct plugin equipment The system was keyed for continuous sending mode. Continuous operation. BDE and ADE shall be fast installed. BDE: 27kg ADE: 65kg Fixed equipment

7 TESTING, RODUCT AND ERSONNEL CERTIFICATION Technical report no Rev. 01 age 5 of Class of equipment rotection against electric shock Class I, II or III equipment Class I equipment Connection to the supply Type of connection to the supply Appliance inlet Circuits and circuit characteristics SU contained primary and secondary SELV circuits. Other units provided with SELV circuits. 1.3 General requirements Application of requirements Investigation of the equipment circuits and construction Equipment design and construction Adequate design and construction of the equipment Supply voltage Safety was involved. The requirements of EN applied. Equipment shall be designed to be safe at any supply voltage to which it is intended to be connected VAC Constructions not specially covered Technologies and materials or methods of construction not specially covered in this standard Orientation during transport and use Orientation of use permitted in the installation or user instructions shall be taken into account Conductive liquids Components General Conductive liquids shall be treated as conductive parts. Comply with EN or the relevant component standard Evaluation and testing of components Evaluation and testing of components No conductive liquids. Certified components were used in accordance with their ratings, certifications and they complied with applicable parts of this standard. Components, for which no relevant EN-standard exist, have been tested under the conditions occurring in the equipment, using applicable parts of EN

8 TESTING, RODUCT AND ERSONNEL CERTIFICATION Technical report no Rev. 01 age 6 of Thermal controls Thermal controls shall be tested in accordance with Annex K Transformers Transformers See Annex C Interconnecting cables Interconnecting cables shall comply with relevant requirements of the standard and shall not cause hazards whether detachable or non-detachable Capacitors in primary circuits Capacitors connected between line conductors of the primary, or between line conductor and neutral conductor: Capacitor connected between primary circuit and protective earth: Double or reinforced insulation bridged by components Bridging capacitors Double or reinforced insulation bridged by capacitors: Bridging resistors Double or reinforced insulation bridged by resistors: Accessible parts Accessible conductive parts or circuits separated from other parts by double or reinforced insulation: Components in equipment for IT power systems Components in equipment intended to be connected to IT power systems: See List of critical components. See List of critical components.

9 TESTING, RODUCT AND ERSONNEL CERTIFICATION Technical report no Rev. 01 age 7 of 56 List of critical components art Component Manufacturer Model Ratings Marks of conformity SU - ower Supply Unit Appliance inlet Schurter KM 250V 10A UL VDE The appliance inlet was a combined appliance inlet, all-pole switch and all-pole fuse holder. The appliance inlet was separately tested according to IEC/EN , IEC/EN and IEC/EN Fuses (2) Schurter A 250V UL S VDE C112 X2 capacitor Arcotronics MK 2.2µF 275VAC UL ENEC C113 X2 capacitor Arcotronics MK 1µF 275VAC UL IMQ C114 X2 capacitor Arcotronics MK 22nF 275VAC UL ENC The capacitors were separately tested according to UL 1414, EN and IEC L102 L103 C110 C115 Coils Nera Various Tested with the unit Y2 capacitors Rifa ME271Y 10nF 300VAC UL S VDE The capacitors were separately tested according to UL 1283 and EN D100 Rectifier Fagor FBI6K5M1 Tested with the unit U9 U11 Optocouplers Infineon Technologies SFH FI T101 Transformer ESI A/S Coil of 94 V-0 by UL Tested with the unit Fans (2) Costech D06F04HWB 12VDC 0.13A UL CE J100, J101, J103 Connectors Molex V-0 UL J102 Connector FCI V-0 UL WB Nera QTVM V-0 UL Enclosure Nera Metal, 2.10mm thick Tested with the unit

10 TESTING, RODUCT AND ERSONNEL CERTIFICATION Technical report no Rev. 01 age 8 of 56 List of critical components (continued) art Component Manufacturer Model Ratings Marks of conformity MUB - Modem Unit Board BT1 Battery Varta CR2032 UL 9 Connector FCI V-1 Tested with the unit T1 Transformer Nera QREG Coil former of V-0 by UL - T2 Transformer ulse Engineering T5012 V-0 UL (alt.) Vacuum Schmeltze T60407-L5051 X1 SIM holder AM V-1 Tested with the unit WB Nera QTVM V-0 UL Enclosure Nera Metal, 2.10mm thick Tested with the unit TAB - Terminal Adapter Board T1 Transformer ulse Engineering T V-0 UL T2 Transformer LI Tone NS-F10H-B33 94V-0 UL WB Nera QTVM V-0 UL CIB - Connector Interface Board WB Nera QTVM V-0 UL J5, J6 Connectors AM V-1 Tested with the unit (alt.) Souria D09S13A4GX (alt.) Harting J1 Connector AM V-0 UL J3 Connector AM V-0 UL 2 Connector hoenix MDSTB V-2 UL 1 Connector FCI V-1 Tested with the unit

11 TESTING, RODUCT AND ERSONNEL CERTIFICATION Technical report no Rev. 01 age 9 of 56 List of critical components (continued) art Component Manufacturer Model Ratings Marks of conformity J4 Connector Ericsson RNV V-0 UL (alt.) Harting V-0 UL J2 Connector AM V-1 Tested with the unit ADE - Outdoors part - Transceiver unit Enclosure Nera Metal, 2.10mm thick Tested with the unit Fans (2) AST 4184NX 24VDC 190mA 4.5W CSA VDE UL Azimuth-motor Sonceboz 6600R W Tested with the unit Elevation motors (2) Nanotec ST4018M0706-A 6.7V 0.7A Tested with the unit Radome Selcotec QSXK V-0 UL WB Nera QTVM V-0 UL WB Nera QTVM V-0 UL ower interface AC power distribution systems Tested for power system type TN and IT power systems Input current Normal load according to Test voltage (at each rated voltage or at each end of a rated voltage range) (V) Rated current (A) Multiple rated currents (A) 180W Measured current 179W Deviation Voltage limit of hand-held equipment Rated voltage of hand-held equipment Fast installed equipment.

12 TESTING, RODUCT AND ERSONNEL CERTIFICATION Technical report no Rev. 01 age 10 of Neutral conductor Neutral conductor insulated from earth Y2 capacitors between phases and earth Markings and instructions ower rating Location of marking Rated voltage / voltage range / multiple rated voltages VAC For d.c. operated equipment; symbol for nature of supply AC supply only. Rated frequency / frequency range 50/60 Hz. Rated current / multiple current ratings 180W Manufacturers name, trade mark or identification mark NERA Type / model NERA F77 Symbol of class II Class I equipment. Additional markings do not give rise to misunderstanding Safety instructions Safety instructions Installed by service personnel, instructions for installation and operating manual are available. Operating instructions Short duty cycles Marking of equipment intended for short-time or for intermittent operation Supply voltage adjustment Mains voltage adjustment (voltage / frequency setting) ower outlets on the equipment Marking at power outlets Fuse identification Marking at fuse holders Wiring terminals rotective earthing and bonding terminals No voltage selector. Terminal indications Appliance inlet.

13 TESTING, RODUCT AND ERSONNEL CERTIFICATION Technical report no Rev. 01 age 11 of Terminals for a.c. mains supply conductors ermanently connected equipment and equipment with ordinary nondetachable power supply cord: Controls and indicators Identification, location and marking Clear indication of indicators, switches and other controls Colours Colours of controls and indicators where safety is involved Symbols Symbols used are according to IEC Marking using figures Figures used for indicating positions of controls Isolation of multiple power sources Marking when more than one power supply IT power systems Instructions for installation to IT power system Thermostats and other regulating devices Language Durability Marking at thermostats and similar Language of safety markings / instruction Mains switch was marked with: "O" and " " (IEC no and 5007). Considered. English. Durability and legibility The marking withstood the required tests Removable parts Markings on removable parts No marking was placed on removable parts Replaceable batteries Warning text for replaceable lithium batteries Lithium battery was not replaceable.

14 TESTING, RODUCT AND ERSONNEL CERTIFICATION Technical report no Rev. 01 age 12 of Operator access with a tool Operator access with a tool Equipment for restricted access locations Installation instructions Adequate installation instructions were provided. Copy of the markings: Marking on SMS Marking on indoors part

15 TESTING, RODUCT AND ERSONNEL CERTIFICATION Technical report no Rev. 01 age 13 of 56 Copy of the markings: Rated marking on SU rotection from hazards rotection from electric shock and energy hazards rotection in operator access area Access to energized parts rotection against electric shock Battery compartments Access to TNV bare conductive parts within the equipment s battery compartment Access to ELV wiring Access to internal wiring: ELV circuit Access to hazardous voltage circuit wiring Access to internal wiring: hazardous voltage circuits There was adequate protection against operator contact with bare parts at hazardous voltage. No voltages exceeding 1000 VAC or 1500 VDC. Checked by test finger and test pin. No internal wiring at hazardous voltages.

16 TESTING, RODUCT AND ERSONNEL CERTIFICATION Technical report no Rev. 01 age 14 of Energy hazards Energy hazard No energy hazards Manual controls Insulation of conductive handles, knobs etc Discharge of capacitors in the primary circuit Risk of electric shock from the pins of a plug Time-constant rotection in service access areas Service access area rotection in restricted access locations Equipment provided with parts accessible to the operator. No shafts of knobs etc. at hazardous voltage. See measurement. Checked by inspection, unintentional contact was unlikely during service operations. Measurement of discharge from the pins of the plug:

17 TESTING, RODUCT AND ERSONNEL CERTIFICATION Technical report no Rev. 01 age 15 of SELV circuits General requirements Construction of SELV circuits SELV circuit was adequately constructed in order to prevent reduction of distances, terminals, accidental shorting to hazardous voltages and the use of connectors. Only SELV voltages were generated both under normal operating conditions and after a single fault Voltages under normal conditions Voltage between accessible parts / accessible part and protective earthing terminal Voltages under normal conditions Voltage in accessible parts of SELV in the event of a single fault condition Separation by double or reinforced insulation (Method 1) SELV circuits are insulated from other circuits by double or reinforced insulation Separation by earthed screen (Method 2) SELV circuits are insulated from other circuits by earthed screen Separation by earthing of the SELV circuit (Method 3) SELV circuits protected by earthing connected to a protective earthing terminal Connection of SELV circuits to other circuits 2.3 TNV circuits Limits SELV circuits connected to other circuits No accessible voltage exceeded the SELV limit even after a single fault. SELV circuits were insulated from primary by reinforced insulation: T101 and on WB. SELV circuits were connected to other SELV circuits and protective earth. a) TNV-1 circuits b) TNV-2 and TNV-3 circuits: - Telephone ringing signals - Voltages other than telephone ringing signals

18 TESTING, RODUCT AND ERSONNEL CERTIFICATION Technical report no Rev. 01 age 16 of Separation from other circuits and from accessible parts - Separation between TNV circuits and unearthed operator-accessible conductive parts - Separation between TNV circuits and unearthed SELV circuits Voltages on accessible parts in the event of a single insulation fault or component failure Separation from hazardous voltages TNV circuit separated from circuits at hazardous voltages Connection of TNV circuits to other circuits Connection of TNV circuits to other circuits Test for operating voltages generated externally The test is carried out if specified in Limited current circuits Not provided with limited current circuits General requirements Test voltage (V) Limit values Circuits tested: Measured working voltage Measured frequency Limit used max Measured current through 2k Measured capacitance Measured charge Measured energy Connection of limited current circuits to other circuits Supplied from or connected to other circuits

19 TESTING, RODUCT AND ERSONNEL CERTIFICATION Technical report no Rev. 01 age 17 of Limited power source Not provided with limited power source. Use of limited power source rovisions for earthing and bonding rotective earthing Reliable connection Earthing of conductive parts in service access area or suitable marking Functional earthing No functional earthing. Equipment provided with functional earthing Marking of the functional earthing terminal Colour of the internal functional earthing conductors rotective earthing and protective bonding conductors Size of protective earthing conductors Measurements Size of protective bonding conductors Equipment provided with protective bonding conductors Resistance of earthing conductors and their terminations rotective earth connector resistance 0,1 Appliance inlet to the chassis R = 0.07Ω / 0.07Ω (I = 25 / 30A) Test current (A) 25 / 30 A Colour of insulation Terminals Green/yellow or transparent insulation Appliance inlet rotective earthing and bonding terminals rotective earthing terminals Appliance inlet. Construction of the terminal rotective earthing terminal for permanently connected equipment

20 TESTING, RODUCT AND ERSONNEL CERTIFICATION Technical report no Rev. 01 age 18 of Separation of the protective earthing from bonding conductors Separation of terminals Integrity of protective earthing Interconnection of equipment Assured protective earth connection in systems Components in protective earthing and bonding conductors Switches or overcurrent protective devices in protective earthing / bonding conductors Disconnection of protective earth Continuity of protective earth connections arts that can be removed by an operator Operator-removable parts with protective earthing connections: - operator removable part - plug on a power supply cord - appliance coupler arts removed during servicing Disconnection for servicing Corrosion resistance Mains switch on the appliance inlet disconnected both phases of mains. Appliance inlet. rotective earthed parts can not be removed in a way which impair safety. Risk of corrosion No risk of corrosion Screws for protective bonding Construction of the protective bonding Reliance on telecommunication network Use of protective earthing Language of installation instructions Overcurrent and earth fault protection in primary circuits Basic requirements Type of protective device 2 fuses of 5A in the appliance inlet. For pluggable equipment type B / permanently connected equipment.

21 TESTING, RODUCT AND ERSONNEL CERTIFICATION Technical report no Rev. 01 age 19 of Fault not covered in 5.3 rotection against faults not covered in Clause Short-circuit backup protection Considered. Adequate breaking capacity Adequate protective device. For permanently connected equipment / pluggable equipment type B Number and location of protective devices Number and location of protective devices rotection by several devices rotection by several devices Warning to service personnel Warning to service personnel Safety interlocks Not provided with safety interlocks rotection requirements Design Inadvertent reactivation rotection against inadvertent reactivation Fail-safe operation Reliability Interlock with moving parts Adequate construction of the mechanical part of the interlock system Overriding an interlock Override system Switches and relays in interlock systems For interlock system provided with switch / relay Interlock with moving parts Contact gap

22 TESTING, RODUCT AND ERSONNEL CERTIFICATION Technical report no Rev. 01 age 20 of Overload test Switch performing 50 cycles Endurance and electric strength tests Endurance and electric strength test: test voltage (V) Mechanical actuators rotection against over-stress Electrical insulation roperties of insulating materials Use of insulating materials Adequate use of insulating materials. Use of natural rubber, hygroscopic materials and materials containing asbestos. Driving belts and couplings Humidity conditioning Humidity treatment Requirements for insulation Adequate construction Clearances, creepage distances and distances through insulation Test voltage ollution degree CTI rating No use of such materials. Measurements on SU. 254VAC 2 IIIa or IIIb Clearances, creepage distances and distances through insulation (continued) Type of Insulation osition/ Location osition/ Location Working Voltage Clearance (mm) Creepage distance (mm) 1 2 Up Urms Required Measured Required Measured Comm. hase 1 hase 2 240VAC 2.0 >> >> 2.5 Measurements done on appliance inlet - SU. Basic rimary Earth 240VAC Measurement done on layer1 of WB between phase and earthed metal enclosure. Suppl. Earth Second. Reinforc. rimary Second Measurements done on layer 2 of WB - SU.

23 TESTING, RODUCT AND ERSONNEL CERTIFICATION Technical report no Rev. 01 age 21 of Clearances in primary circuits Clearances in primary circuits See measurements Clearances in secondary circuits Clearances in secondary circuits Creepage distances Creepage distances See measurements Solid insulation Urms Test voltage Distance through insulation required Measured WB - 4 layers 3000VAC/1min U in Volt, Distance in mm Minimun distance through insulation Distances through insulation 0.4mm through WB of SU (4 layers) Thin sheet material Thin sheet material T rinted boards rinted boards Wound components Wound components Coated printed boards Distances on coated printed boards No special coating in order to reduce distances Enclosed and sealed parts Internal distances in enclosed and sealed parts Spacings filled by insulating compound Internal distances in encapsulated parts Optocouplers U9 and U Component external terminations Distances between external terminations of components Insulation with varying dimensions Construction of transformer with different working voltages.

24 TESTING, RODUCT AND ERSONNEL CERTIFICATION Technical report no Rev. 01 age 22 of Clearances, creepage distances and distances through insulation (continued) lot of working voltage measurements Wiring, connections and supply General Current rating and overcurrent protection Cross-sectional area and protection From the appliance inlet to WB rotection against mechanical damage Wireways Securing of internal wiring Fixing of internal wiring Insulation of conductors Insulation of individual conductors Beads and ceramic insulators The wires are well routed away from sharp edges, etc. and are adequately fixed to prevent excessive strain on wire and terminals and avoiding damage to the insulation of the conductors. Insulation on internal conductors are considered to be of adequate quality and suitable for the application. Beads and similar ceramic insulators No beads or similar insulators.

25 TESTING, RODUCT AND ERSONNEL CERTIFICATION Technical report no Rev. 01 age 23 of Screws for electrical contact pressure Required electrical contact pressure Non-metallic materials in electrical connections Metal screws were used for connecting protective earth to chassis. Metal screws engaged more than 2 threads. Design of electrical connections No contact pressure through insulating material Self-tapping and spaced thread screws Spaced thread and thread-cutting screws Termination of conductors Conductors and terminators shall be provided with means preventing reduction of clearances and creepage distances in normal use. Thread-cutting or space thread screws are not used for electrical connections. Fixing of conductors No soldering directly to the WB. End of stranded conductor Test with 10N on the conductor termination Sleeving on wiring Retaining of sleeves Sleeves can only be removed by breaking or cutting Connection to a.c. mains supplies Means of connection Type of connection Appliance inlet Multiple supply connections Equipment provided with more than one supply connection ermanently connected equipment rovision for permanent connection Appliance inlet Appliance inlet ower supply cords Type and cross-sectional area of power supply cord Only one supply connection.

26 TESTING, RODUCT AND ERSONNEL CERTIFICATION Technical report no Rev. 01 age 24 of Cord anchorage and strain relief Cord anchorage Test at 25 x Longitudinal displacement 2 mm Reduction of clearances and creepage distances rotection against mechanical damage rotection of power supply cord Cord guards Cord guard D = (mm) Test with mass of (g) r of curvature of the cord 1,5 D Supply wiring space Supply wiring space rovided with an appliance inlet Wiring terminals for connection of external conductors Wiring terminals Terminals Connection of non-detachable power supply cords Special non-detachable cord Screw terminals Screws and nuts Conductor sizes to be connected Connection of conductors Wiring terminal sizes Size of terminals Nominal thread diameter (mm) Wiring terminal design rotection against damage of conductors Grouping of wiring terminals Location of terminals

27 TESTING, RODUCT AND ERSONNEL CERTIFICATION Technical report no Rev. 01 age 25 of Stranded wire Test with 8 mm stranded wire Disconnection from the a.c. mains supply On SU General requirement Disconnect device or devices 2-pole mains switch Disconnect devices Type of disconnect device Contact separation ermanently connected equipment Disconnect device in permanently connected equipment arts which remain energized Not permanently connected equipment. rotection against parts on supply side No accidental contact Switches in flexible cords lacing of isolating switch Single-phase equipment Disconnection of both poles simultaneously Three-phase equipment Disconnection of all phases Single phase equipment Switches as disconnect devices Marking at switch Marked with "O" and " " lugs as disconnect devices Installation instructions if plug on power cord is disconnect device Language Interconnected equipment Disconnection of group of units No interconnections for hazardous voltage Multiple power sources Marking at each disconnect device Interconnection of equipment General requirements Connection of SELV and TNV circuits

28 TESTING, RODUCT AND ERSONNEL CERTIFICATION Technical report no Rev. 01 age 26 of Types of interconnection circuits Type of interconnection circuits ELV circuits as interconnection circuits Connection to host equipment No ELV interconnections hysical requirements Stability Stability tests Tilt to an angle of 10 Applying 20 % of the weight (max. 250 N), (Floor-standing unit having a mass 25 kg or more) Downward force of 800 N (Floorstanding unit) Mechanical strength General The equipment has adequate mechanical strength and construction Steady force test, 10N Components subjected to a steady force of 10N ± 1N Steady force test, 30N arts of enclosures located in an operator access area and protected by a cover or a door, by a steady force test of 30 N ± 3 N / 5 s Steady force test, 250N Impact test External enclosures; steady force test, 250 N ± 10 N / 5 s Steel ball test Fall test Swing test Drop test Drop test - hand-held equipment - desk-top equipment - direct plug-in equipment - transportableequipment The ADE and BDE shall be fast installed by service personnel. erformed on metal enclosure.

29 TESTING, RODUCT AND ERSONNEL CERTIFICATION Technical report no Rev. 01 age 27 of Stress relief Stress relief test; heat test ( C / 7 h) Cathode ray tubes Mechanical strength of cathode ray tubes High pressure lamps No cathode tube. Enclosures of high pressure lamps No high pressure lamp Wall or ceiling mounted equipment Adequate mounting means for wall or ceiling mounted equipment Design and construction Edges and corners Edges and corners Handles and manual controls Fixing of knobs, grips, handles, levers and the like Test at (N) Adjustable controls No knobs, grips, handles, lever etc. Adjustment of control devices No adjustments accessible. Adjustment for different power supply voltages Securing of parts Screw, nut, washer, spring or similar part becoming loose No loosening of parts impairing creepage distances or clearances likely to occur. Securing of screwed connections Reliable quality on earthing screwed connections Connection of plugs and sockets Interchangeable plugs and sockets No interchangeable plugs/sockets Direct plug-in equipment Torque test on direct plug-in equipment Additional torque (Nm) Heating element in earthed equipment rotection of heating elements in class I equipment No heating elements.

30 TESTING, RODUCT AND ERSONNEL CERTIFICATION Technical report no Rev. 01 age 28 of Batteries rotection of batteries Lithium battery was not rechargeable. Components in protection circuit One diode and one resistor Oil and grease Resistance to oil and grease Dust, powders, liquids and gases roduction of dust or equipment employing powders, liquids or gases Containers for liquids or gases rotection against excessive pressure Flammable liquids Flammable liquids Radiation rotection against harmful concentration of ionizing radiation or ultraviolet light or laser rotection against hazardous moving parts General rotection against personal injury No danger from the fans, checked with test finger rotection in operator access area Warning and means provided for stopping moving parts rotection in restricted access locations Equipment provided with warning and means for stopping the moving parts rotection in service access areas rotection provided against unintentional contact with hazardous moving parts

31 TESTING, RODUCT AND ERSONNEL CERTIFICATION Technical report no Rev. 01 age 29 of Thermal requirements Test voltage = 90 / 254 VAC, measurements done on SU. Measured parts t measured ( K) U = 90V t measured ( K) U = 254V t allowed ( K) 1) Ambient 25 C 25 C 2) Appliance inlet ) Internal wiring ) L102 winding ) On C ) On C ) T101 winding ) T101 core ) L101 winding ) L101 core ) Fan -up ) Fan - down ) On R ) T100 winding ) On Q ) Heat-sink ) On C ) On U ) SMS enclosure Comments: Testing was performed with the system keyed for permanent sending mode.

32 TESTING, RODUCT AND ERSONNEL CERTIFICATION Technical report no Rev. 01 age 30 of Resistance to abnormal heat Ball-pressure test on thermoplastic parts On appliance inlet of SU. Tested part t / C Impression Requirement Result Appliance inlet - SU mm 2 mm J103 plug - SU mm 2 mm T101-bobbin - SU mm 2 mm Comments Openings in enclosure Top and side openings Openings in the top and side of an enclosure (See Clause and 16) Openings in the top of an enclosure Dimensions: SU of BDE: Fan openings on top and bottom a 5.0 mm diameter. No openings on the sides. MUB of BDE: No openings CIB of BDE: connectors with 94 V-0 and V-1 flammability Openings in the sides of an enclosure No openings in the sides. Dimensions: Bottom of fire enclosures Construction Transportable equipment or stationary equipment intended only for use in a restricted access location Doors and covers in fire enclosures Doors and covers in fire enclosure Openings in transportable equipment Transportable equipment provided with means preventing the entering of small metallic objects Adhesives for constructional purposes Barrier or screen secured with adhesive Resistance to fire Fixed equipment. Methods of achieving resistance to fire Enclosure of the power supply was made of metal.

33 TESTING, RODUCT AND ERSONNEL CERTIFICATION Technical report no Rev. 01 age 31 of Reducing the risk of ignition and spread of flamme Minimizing the risk of ignition Conditions for a fire enclosure arts requiring a fire enclosure arts requiring a fire enclosure arts not requiring a fire enclosure Materials General arts not requiring a fire enclosure Flammability of materials and components Materials for fire enclosures and for components and other parts outside fire enclosures Appropriate use of components and suitable construction. SU: metal enclosure with openings for fans a 5.0 mm diameter and connector complying with 94V-1. MUB: metal enclosure and connector complying with 94V-1. CIB: 94V-0 and V-1 connectors. Materials for fire enclosures Metal Materials for components and other parts outside fire enclosures Materials for components and other parts inside fire enclosures The materials for components and other parts shall be of flammability class V-2. Exemptions Considered Cord anchorage bushings Wiring harnesses Materials for air filter assemblies Air filter assemblies Materials used in high-voltage components HV components shall be of flammability class V-2 material. No high voltage components.

34 TESTING, RODUCT AND ERSONNEL CERTIFICATION Technical report no Rev. 01 age 32 of Electrical requirements and simulated abnormal conditions Touch current and protective conductor current General Touch current nor protective conductor current is likely to create an electric shock hazard. Test voltage (V) 254VAC. Measured current Mains switch in "ON" position: Line (hase 1): 0.9 ma Neutral (hase 2): 0.88 ma Maximun allowed touch current (ma) 3.5 ma. Maximun allowed protective conductor current Equipment with touch current exceeding 3,5 ma Equipment with touch current exceeding 3,5 ma Touch current to and from telecommunication networks Limitation of the touch current to a telecommunication network Maximun allowed current = 0,25mA r.m.s Summation of touch currents from telecommunication networks EUT with connection of multiple items of other telecommunication equipment shall not create hazards for users and service personnels Electric strength Location Test voltage Result rimary mains - Secondary outputs 1500VAC / 1min rimary mains - rotective Earth 1500VAC / 1min rimary of T101 - secondary of T VAC / 1min

35 TESTING, RODUCT AND ERSONNEL CERTIFICATION Technical report no Rev. 01 age 33 of Abnormal operating and fault conditions rotection against overload and abnormal operation Risk of fire or electric shock is limited as far as practicable Motors Motors (see Annex B) Transformers Transformers Functional insulation No excessive temperatures occur when motors on ADE were stalled. Functional insulation On secondary circuits. Method used c) Electromechanical components Electromechanical components in secondary circuits Other components and circuits Simulation of faults Test under any expected condition and foreseeable misuse Unattended equipment Equipment for unattended use, having thermostats, temperature limiters etc Compliance criteria for abnormal operating and fault conditions Compliance during and after the tests SU unit was tested with blocked fans and ventilation openings covered, no hazards. ADE was tested with blocked fan, no hazards.

36 TESTING, RODUCT AND ERSONNEL CERTIFICATION Technical report no Rev. 01 age 34 of 56 Ambient temperature 25 C Abnormal operating and fault condition tests Manufacturer Nera No Component Fault Test voltage Test time Fuse Fuse current (A) Comments / results 01 Output J102 Shorted 240VAC On SU, one at a time, no hazards 02 C On SU, no hazards. 03 C D T On SU, output 1-4, no hazards. 06 R On SU, no hazards. 07 R U11 output Opened D20 Shorted D C D U9 input U9 input Opened U11 input U11 input Shorted Q shorted Q shorted 90V On SU, D3 defect, fuses blown, no hazards. 18 D8 Shorted 240V On SU, no hazards. 19 C106 Shorted Q100 Opened D shorted 90V On SU, fuses blown, no hazards.

37 TESTING, RODUCT AND ERSONNEL CERTIFICATION Technical report no Rev. 01 age 35 of 56 Electrical data U in input (W) I in (A / ma) I through fuse (ma) Conditions / status 100VAC / 60Hz 171W Maximum output effect. 120VAC / 60Hz 171W - 220VAC / 50Hz 177W - 240VAC / 50Hz 179W - 265VAC / 50Hz 182W Connection to telecommunication networks The system will only be installed on ships and not be connected to any TNV networks. Mains power system used as telecommunication transmission medium rotection of telecommunication network service personnel, and users of other equipment connected to the network, from hazards in the equipment rotection from hazardous voltages Circuitry complies with the requirements for: - SELV circuit or - TNV circuits Adequate installation instructions and other relevant literature Separation of the telecommunication network from earth Requirements Insulation provided between TNV circuits and earthed circuits, either within the EUT or via other equipment. D.C. sparkover voltage of surge suppressors bridging the insulation. Surge suppressors complying with the electric strength test. Electric strength tests: V V Additional test: No breakdown of insulation during the electric strength test

38 TESTING, RODUCT AND ERSONNEL CERTIFICATION Technical report no Rev. 01 age 36 of Components bridging the insulation not damaged Current 10mA Exclusions - ermanently connected equipment or pluggable equipment type B - Equipment installed by service personnel and has adequate installation instructions. - Equipment with permanently connection to earth and provided with adequate installation instrctions rotection of equipment users from overvoltages on telecommunication networks Separation requirements Adequate electrical separation is provided between TNV circuits and: a) unearthed conductive / nonconductive parts of the equipment expected to be held or touched during normal use b) parts and circuitry that can be touched by the test finger c) circuitry provided for connection of other equipment Connection of circuitry having permanent earth connection Electric strength test procedure Impulse test a) : 2500V N.A. b) and c) : 1500V N.A Steady-state test a) : 1500V b) and c) : 1000V Compliance criteria No breakdown of insulation during the tests. Operation of surge suppressors during the tests.

39 TESTING, RODUCT AND ERSONNEL CERTIFICATION Technical report no Rev. 01 age 37 of rotection of the telecommunication wiring system from overheating For equipment intended to provide power over the telecommunication wiring system to remote equipment. Current limit 1.3A Compliance is checked by test Not intended to provide power to other equipment. Annex A Tests for resistance to heat and fire, A1 and A2 flammability test A1 Flammability test for fire enclosures of movable equipment having a total mass exceeding 18 kg and of stationary equipment. A2 Flammability test for fire enclosures of movable equipment having a total mass not exceeding 18 kg and materials located within fire enclosure. The mass of equipment Kg. The material is tested according to A reconditioning at C for 7 days (168 h) Mounting of samples during test Wall thickness Sample Burning time Comments Material complies with the requirement Fire enclosure of BDE was made of metal. Fire enclosure of ADE (radome) was made of 94V-0 material. Information about the tested material Manufacturer Type Additional information:

40 TESTING, RODUCT AND ERSONNEL CERTIFICATION Technical report no Rev. 01 age 38 of 56 Annex B Motor tests under abnormal conditions osition ADE Motor ADE Fan BDE - SU Fan Manufacturer Sonceboz apst Costech Type NX D06F04HWB Rated voltage (V) or current (A) 10.5 W 24V 190mA 4.5W 12VDC 0.13A B.2 Test conditions B.3 Temperatures B.4 Running overload test B.5 Locked-rotor overload test Test duration (days) Electric strength test: test voltage (V) - B.6 Running overload test for d.c. motor in secondary circuits B.7 Locked-rotor overload test for d.c. motor in secondary circuits - - B.7.1 B.7.2 B.7.3 Test procedure Alternative test procedure Electric strength test B.8 Test for motors with capacitor B.9 Test for three-phase motors B.10 Test for series motors - - -

41 TESTING, RODUCT AND ERSONNEL CERTIFICATION Technical report no Rev. 01 age 39 of 56 Annex C Location Tested insulation Working voltage RMS Working voltage peak Transformers Required electric strength Required clearance Required creepage distance Required distance thr.insul. T101 on Reinforced 157V V 4.4mm 4.4mm 0.4mm SU Location Tested insulation Test voltage Measured Measured Measured (VAC/1min) clearance creepage distance distance through insulation or number of layers T101 on SU Input - output 3000VAC/1min 6.5mm 6.5mm 3 layers Comments: The combination of any 2 layers of those forming the insulation between primary and secondary windings of T101on SU withstood 3000VAC/1min. Construction / Winding diagram / Component part no: T101 on SU 3 layers of insulation 4mm 5.1mm rimary rimary layers of insulation 2.5mm 3.5mm Secondary layers of insulation 4mm 5.1mm rimary 9-11 Bobbin The windings were hold in place with barriers.

42 TESTING, RODUCT AND ERSONNEL CERTIFICATION Technical report no Rev. 01 age 40 of 56 Annex H Ionizing radiation Measured radiation Measured high-voltage Measured focus voltage CRT markings Approved by ublication used Annex K Thermal controls K.1 Components have adequate making and breaking capacity Components are tested in the equipment. No sustained arcing occurred during the tests Compliance after the tests K cycles of operation for thermostats with normal load and voltage K cycles of operation for thermostats with normal load and voltage K cycles of operation for temperature limiters with normal load and voltage K.5 Thermal cut-out reliability Equipment operating under conditions specified in times of operation for automatic reset thermal cut outs. 10 times of operation for manual reset thermal cut outs No damages to samples after the tests - K.6 Setting of thermostats, temperature limiters and thermal cut outs not affected by heating, vibration -

43 TESTING, RODUCT AND ERSONNEL CERTIFICATION Technical report no Rev. 01 age 41 of 56 Appendix 1 Manufacturer Type Voltage Capacity Tested and Certified by Ref. no Max. rated reverse (charging) current Is two semiconductors in series accepted? Result Replaceable by the operator/ serviceman Can it be mounted in the wrong position? Surrounding temperature Lithium battery Varta CR2032 UL MH13654 No, the battery was not replaceable and not rechargeable, see circuit diagram. Circuit diagram : Max. reverse current (at fault condition) Language of markings and instructions GB SE DK NO FI Inside the equipment In the service manual In the users manual

44 TESTING, RODUCT AND ERSONNEL CERTIFICATION Technical report no Rev. 01 age 42 of 56 Appendix 2 Manufacturer Type Separately tested Connected over insulation External creepage distance Internal creepage distance Distance through insulation Opto electronic device Infineon Technologies SFH FI Reinforced 8.2mm 4.9mm 0.5mm Tested in the following conditions Input Output

45 TESTING, RODUCT AND ERSONNEL CERTIFICATION Technical report no Rev. 01 age 43 of 56 Appendix 3 EN 60950: 2000 CENELEC common modifications, special national conditions, national deviations and other information Explanation for abbreviations: C = common modification, S = special national condition. AT = Austria, GB = Great Britain, CH = Switzerland, DE = Germany, DK = Denmark, FI = Finland, FR = France, NO = Norway, SE = Sweden. ass = pass, Fail = fail, N.A. = not applicable, placed in the column to the right S (DK). In Denmark certain types of Class I appliances (see 3.2.1) may be provided with a plug not establishing earthing continuity when inserted into Danish socket-outlets S (NO). Due to the IT power system used, capacitors are required to be rated for the applicable phase to phase voltage (230V) S (NO). Class I pluggable equipment type A intended for connection to other equipment or a communication network shall, if safety relies on connection to protective earth, require a marking stating that the equipment must be connected to an earthed mains socket-outlet S (SE). If the separation between the mains and SELV terminal relies upon connection to the safety earth, the apparatus shall have a marking stating that it must be connected to an earthed mains socket-outlet. The marking text shall be in Swedish and as follows: "Apparaten skall anslutas till jordat uttag när den ansluts till ett nätverk" S (DK). Socket-outlets for providing power to other equipment shall be in accordance with the Heavy Current Regulations, section D1, standard sheet DK 1-3a, DK 1-5a or DK 1-7a when used on Class I equipment S (NO) Requirements according to this annex, and apply S (NO) Requirements according to this annex, apply. rovided with an appliance inlet. Considered. Considered. Considered.

46 TESTING, RODUCT AND ERSONNEL CERTIFICATION Technical report no Rev. 01 age 44 of C Delete method 4 and the line in note 1 relating to this method S (NO). Requirements according to this annex, apply S (NO) Requirements according to this annex, and apply C Replace the sub-clause as follows: Basic requirements To protect against excessive current, short-circuits and earth faults in primary circuits, protective devices shall be included either as integral parts of the equipment or as parts of the building installation, subject to the following a), b), and c): a) Except as detailed in b) and c), protective devices necessary to comply with the requirements of 5.3 shall be included as parts of the equipment. b) For components in series with the mains input to the equipment such as the supply cord, appliance coupler, r.f.i. filter and switch, short circuit and earth fault protection may be provided by protective devices in the building installation. c) It is permitted for pluggable equipment type B or permanently connected equipment, to rely on dedicated overcurrent and short circuit protection in the installation, provided that the means of protection, e.g. fuses or circuit breakers, is fully specified in the installation instruction. If reliance is placed on protection in the building installation, the installation instructions shall so state, except that for pluggable equipment type A the building installation shall be regarded as providing protection in accordance with the rating of the wall socket outlet C This subclause has been declared: Void S (NO). Due to the IT power distribution system used, the AC mains supply voltage is considered to be equal to the line-to-line voltage, and will remain at 230V in case of a single fault. Considered Considered. Complied with a): protected by 2 fuses. Considered Considered

47 TESTING, RODUCT AND ERSONNEL CERTIFICATION Technical report no Rev. 01 age 45 of S (DK). Supply cords of single phase equipment having a rated current not exceeding 10A shall be provided with a plug according to the Heavy Current Regulations section D1. Class I equipment provided with socket-outlets with earth contacts or which are intended to be used in locations where protection against indirect contact is required according to the wiring rules shall be provided with a plug in accordance with standard sheet DK 2-1a or DK 2-5a. If poly-phase equipment and single phase equipment having a rated current exceeding 10A is provided with a supply cord with a plug, this plug shall be in accordance with the Heavy Current Regulations Section D1 or EN (Spain) Supply cords of single-phase equipment having a rated current not exceeding 10A shall be provided with aplug according to UNE 20315:1994. Supply cords of single-phase equipment having a rated current not exceeding 2.5A shall be provided with a plug according to UNE-EN 50075:1993. Class I equipment provided with socket outlets with earth contacts, or which are intended to be used in locations where protection against indirect contact is required according to the wiring rules, shall be provided with a plug in accordance with UNE 20315:1994. If poly-phase equipment is provided with a supply cord with a plug, this plug shall be in accordance with UNE -EN

48 TESTING, RODUCT AND ERSONNEL CERTIFICATION Technical report no Rev. 01 age 46 of 56 (CH). Supply cords of equipment having a rated current not exceeding 10A shall be provided with a plug complying with SEV 1011 or IEC and one of the following dimension sheets: SEV plug type N + E 250/400V, 10A SEV plug type 11 L + N 250V, 10A SEV plug type 12 L + N + E 250V, 10A. In general, EN applies for plugs for currents exceeding 10A. However, a 16A plug and socket-outlet systeem is being introduced in Switzerland, the plugs of which are according to the following dimension sheets, published in Feb. 1998: SEV lug Type 25 3L+N+E 230/400V, 16A SEV lug Type 21 L+N 250V, 16A SEV lug Type 23 L+N+E 250V, 16A (IR) Apparatus which is fitted with a flexible cable or cord and is designed to be connected to a mains socket conforming to IS 411 by means of that flexible cable or cord and plug shall be fitted with a 13A plug in accordance with Statutory Instrument 525:1997- National Standards Authority of Ireland (section 28) (13A lugs and Conversion Adaptors for Domestic Use) Regulations (GB). Apparatus which is fitted with a flexible cable or cord and is designed to be connected to a mains socket conforming to BS 1363 by means of that flexible cable or cord, shall be fitted with a standard plug in accordance with Statutory Instrument 1786: The plugs and sockets etc. (safety) Regulations 1994, unless exempted by those regulations. Note: standard plug is defined in SI 1786: 1994 and essentially means an approved plug conforming to BS 1363 or an approved conversion plug C Delete note 1, and in table 3A, delete the conduit sizes in parentheses. Considered

49 TESTING, RODUCT AND ERSONNEL CERTIFICATION Technical report no Rev. 01 age 47 of S (GB). A power supply cord with conductor of 1.25mm² is allowed for equipment with a rated current over 10A and up to and including 13A C Replace "60245 IEC 53" by "H05 RR-F", "60227 IEC 52" by "H03 VV-F or H03 VVH2-F" "60227 IEC 53" by "H05 VV-F or H05 VVH2-F2". In table 3B, replace the first four lines by the following: Up to and including ) Over 6 up to and including (0.75) 2) Over 10 up to and including (1.0) 3) In the conditions applicable to table 3B delete the words "in some countries" in condition 1). In Note 1, delete the second sentence S (GB). The range of conductor sizes of flexible cords to be accepted by terminals for equipment with a rated current of over 10A and up to and including 13A is: 1.25mm² to 1.5mm² nominal crosssectional area C In table 3D, delete the 4 th line conductor sizes for 10 to 13A, and replace with the following: "Over 10 up to and including 16: 1.5 to to 4." Delete the 5 th line conductor sizes for 13 to 16A C Replace the 2 nd compliance paragraph by: For equipment using LEDs or lasers, compliance is checked according to EN S (IR) Direct plug in equipment is known as plug similar devices. Such devices shall comply with Statutory Instrument 526:1997-National Standards Authority of Ireland (Section 28) (Electrical plugs, plug similar devices and sockets for domestic use) Regulations, Considered Considered Considered Considered.

50 TESTING, RODUCT AND ERSONNEL CERTIFICATION Technical report no Rev. 01 age 48 of S (GB). The torque test is performed using a socket-outlet complying with BS 1363 and the plug part of direct plug-in equipment shall be assessed to BS 1363: art 1, 12.1, 12.2, 12.3, 12.9, 12.11, 12.12, and 12.17, except that the test of is performed at not less than 125ºC S (NO, SE). Add the following text between the 1 st and the 2 nd paragraph: If this insulation is solid, including insulation forming part of a component, it shall at least consist of either - 2 layers of thin sheet material, each of which shall pass the elctric strength test below, or - 1 layer having a distance through insulation of at least 0.4mm, which shall pass the electric strength test below. If this insulation forms part of a semiconductor component eg an optocoupler, there is no distance through insulation requirement for the insulation consisting of an insulating compound completely filling the casing, so that clearances and creepage distances do not exist, if the component passes the elctric strength test in accordance with the compliance clause below and in addition: - passes the tests and inspection criteria of with an electric strength test of 1.5kV x 1.6 (the electric strength test of shall be performed using 1.5kV); and - is subject to routine testing for electric strength during manufacturing, using a test voltage of 1.5kV. It is permitted to bridge this insulation with a capacitor complying with EN :1994, subclass Y S (FI, NO, SE). The exclusions are applicable for permanently connected equipment and pluggable equipment type B only. G2 S (NO) Due to the IT power distribution system used (see annex V, figure V.7), the AC mains supply voltage is considered to be equal to the line-toline voltage, and will remain at 230V in case of a single earth fault. Considered.

51 TESTING, RODUCT AND ERSONNEL CERTIFICATION Technical report no Rev. 01 age 49 of 56 Annex H C Replace the last paragraph of this annex by: At any point 10cm from the surface of the operator access area, the dose rate shall not exceed 1µSv/h (0.1mR/h). account is taken of the background level. Considered. Annex C Replace the text of this annex by: See annex ZA. Considered Annex Q C Add the following notes for the standards indicated: IEC series Note: Harmonized as EN series (not modified) IEC Note: Harmonized as HD S2:1997 (modified) IEC Note: Harmonized as EN 60529:1991 (not modified) IEC Note: Harmonized as EN 61032:1998 (not modified) Considered

52 TESTING, RODUCT AND ERSONNEL CERTIFICATION Technical report no Rev. 01 age 50 of 56 Appendix 4 hotos Indoors and outdoors part, without protective radome Indoors part

53 TESTING, RODUCT AND ERSONNEL CERTIFICATION Technical report no Rev. 01 age 51 of 56 Appendix 4 hotos Outdoors part, without protective radome Indoors part

54 TESTING, RODUCT AND ERSONNEL CERTIFICATION Technical report no Rev. 01 age 52 of 56 Appendix 4 hotos SMS unit SMS unit

55 TESTING, RODUCT AND ERSONNEL CERTIFICATION Technical report no Rev. 01 age 53 of 56 Appendix 4 hotos SMS unit SMS unit

56 TESTING, RODUCT AND ERSONNEL CERTIFICATION Technical report no Rev. 01 age 54 of 56 Appendix 4 hotos MUB unit Indoors part, without cover

57 TESTING, RODUCT AND ERSONNEL CERTIFICATION Technical report no Rev. 01 age 55 of 56 Appendix 4 hotos Indoors part, bottom