AD3000 The new heavy industry inverter family

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1 AD3000 The new heavy industry inverter family INDUSTRIAL SOLUTIONS

Over 150 years of experience inside The AD3000 is all about savings We pride ourselves on our ability to put our experience in our customer s hands, offering the best technical solution to meet their

2 Over 150 years of experience inside The AD3000 is all about savings We pride ourselves on our ability to put our experience in our customer s hands, offering the best technical solution to meet their needs. The AD3000 is designed to simplify installation, startup and maintenance as well as reduce footprint and cabinet size helping end users and system integrators save time and money on materials and labor. With over 150 years of experience in the industrial markets, Nidec has the experience to deliver process oriented power quality and control solutions, from components to complete engineered systems. Nidec is a global supplier of power electronic equipment and automation systems as well as electric motors and generators. This combination of technologies and expertise is the backbone of our Low Voltage inverter solutions for global industrial markets at competitive prices. Our R&D team works in close collaboration with our project engineers and product teams to identify the optimal solution for maximum performance over the plant s life cycle. 3

3 Power, flexibility and reliability Heavy duties require strong performance The AD3000 offers consistent performance under extreme working conditions such as dust, humidity and high temperature variations in energy-intensive processes that demand robust, durable and reliable equipment. The adaptability and effi ciency of the AD3000 make it the ideal product for a vast range of applications. Mining Typical Applications Metals Oil & gas Marine Rubber Renewable Energy Ropeways Technical features Voltage classes: Vac (F) 500Vac (G) Vac (K) Power ratings (400 Vac): up to 3200kW Power ratings (690 Vac): up to 4000kW Power confi gurations: AC/AC ( pulses) DC/AC Regenerative versions (AFE) What makes the AD3000 the preferred choice? It is the ideal system integration product for revampings and upgrades. The AD3000 seamlessly integrates into existing plants: its compact footprint is optimized for small spaces. The AD3000 was designed as a plug & play solution for quick and easy installation and maintenance. The AD3000 offers fl exible connectivity for high power applications thanks to the stand alone inverter control module that easily connects through optical fi bers to the inverter power modules. These are also available mounted on a cart (optional) for easy installation and reduced maintenance time (MTTR: 20 minutes). Your power ally Our high end inverter module reaches a power of 450kW (400Vac) and 500kW (690Vac), offering more power per cubic meter than competitors. Thanks to the fi ber optic cable connections you can now tackle higher power requirements. The AD3000 allows up to 8 inverter power modules in parallel for a total maximum power of 4MW. The AD3000 is among the smallest in class Reduced cabinet costs and size 2 modules can be fi tted into a standard 800 mm panel; 3 modules can be fi tted into a standard 1000 mm panel. Versatile and reliable A wide range of accessories and communication protocols is available. 4 5

4 Stunning performance Optimized power usage The AD3000 offers high efficiency with an improved power factor, even under extreme working conditions, contributing to improve process control, reduce wear on machines and significant energy savings. 6 Pre-wired or free-style Efficiency up to 98% The AD3000 offers a modular design available in two solutions: 1. Pre-wired parallels on a metal chassis ready for integration (up to 3 units) to reduce configuration and assembly. 2. Single modules with separate inverter control for parallel connection using fiber optics for modular, ﬂexible solutions up to 8 units (4 MW) with optional cart also (output reactor included). Rigorous quality of design guarantees the excellence of our inverters. Various factors contribute to high efficiency, a must for our drives. We carefully select the power components and the way they are driven in order to reduce losses to an optimal level. The control functions are also optimized for driving the motor at the required torque in order to ensure maximum possible efficiency. 7

Precision and control to go to the distance Key features 3 motor control methods

Vector closed loop with encoder (FOC) Easy programming and use Quick Start function

troubleshooting with remote access or in the fi eld Parameters storage and transfer

DriVe Manager PC tool provide a flexible and intuitive environment for

Versatile, powerful, easy to use DriVe Manager The AD3000 s user-friendly software

With Quick Start, a near plug-and-play solution, you can have your drive up and

Quick Start walks users through the common parameters necessary for successful

Programming made easy Programming can be performed either onsite or remotely from

Shortcut options, simple navigation, copyand-paste parameters function and a large

5 Precision and control to go to the distance Key features 3 motor control methods available for different performance requirements: V/Hz, Vector V/Hz (Sensorless), Vector closed loop with encoder (FOC) Easy programming and use Quick Start function for simple applications Auto-tuning functions Installation, monitoring, and troubleshooting with remote access or in the fi eld Parameters storage and transfer to other drives (through removable keypad) The AD3000 keypad (standard) and the DriVe Manager PC tool provide a flexible and intuitive environment for configuration, monitoring & troubleshooting. Versatile, powerful, easy to use DriVe Manager The AD3000 s user-friendly software allows you to optimize drive and motor performance and does not require specifi c knowledge of drive systems. The DriVe Manager has many useful functions for monitoring, maintenance and troubleshooting. Quick Start The AD3000 enables rapid installation & low maintenance. With Quick Start, a near plug-and-play solution, you can have your drive up and running within minutes. Quick Start walks users through the common parameters necessary for successful start-up. Programming made easy Programming can be performed either onsite or remotely from your PC. Local Set up is simple when you use the AD3000 s easy-to-read keypad. Shortcut options, simple navigation, copyand-paste parameters function and a large backlight graphic LCD display help make the set up process quick and straightforward. Remote The AD3000 can be confi gured remotely using Drive Manager, a powerful, Windows-based tool that enables you to confi gure advanced control options directly from your PC. Drive Manager can also be used to monitor and troubleshoot operations remotely. Fast data transfers Programming data from the AD3000 can be easily transferred to other inverters, shortcutting the installation process. The drive s copy function makes data storage and transfers easy, simplifying and reducing start-up time and costs. 8 9

Seamless communications Active Front End Communications Options A wide range of communications features help expand the AD3000 s capabilities and functionality.

Optional Communication modules are: Modbus TCP Profibus DP EtherNet/IP ProfiNet.

Fault relay Encoder board Main benefits with AFE: 4 quadrant operation Energy recover Fundamental power factor (cos phi1) close to 1 Reduced THDi ( 3%) Constant DC Bus voltage regulation even under

6 Seamless communications Active Front End Communications Options A wide range of communications features help expand the AD3000 s capabilities and functionality. These features make it easy for systems integrators to customize solutions to meet their customers precise requirements. Modbus RTU for diagnostic & monitoring is available as standard. Optional Communication modules are: Modbus TCP Profibus DP EtherNet/IP ProfiNet. These modules are easy to install and configure Standard I/O 6 Digital inputs (optoinsulated) 2 Analog inputs 2 Digital outputs 2 Analog outputs (optoinsulated) 1 Programmable (configurable) relay 1 Fault relay Encoder board Main benefits with AFE: 4 quadrant operation Energy recover Fundamental power factor (cos phi1) close to 1 Reduced THDi ( 3%) Constant DC Bus voltage regulation even under varying load conditions reactive power generation on request The AD3000 is available with AFE (Active Front End) control configuration for regenerative systems. Thanks to its different communication modules the AD3000 can be easily integrated with existing automation systems. These features make AFE the right solution for applications like: ropeways, lifting systems, cranes, hoists, mine conveyors, winches mini hydro, wind mills and cogeneration AFE eliminates harmonic currents and protects devices supplied from the network from possible damage caused by harmonic distortion (IEEE compliant). This makes it the optimal solution for weak networks, e.g. on ships. Network voltage The AD3000 AFE (VII-VIII frames) power modules are the same as those used for motor control which makes integration in a panel of AFE and inverters easier. Network current cos =1 (supply) 10 11

Life Cycle Support Technical Data Service Because our equipment lies at the heart of our customers operations, we know its efficient operation and absolute reliability are essential to optimum

7 Life Cycle Support Technical Data Service Because our equipment lies at the heart of our customers operations, we know its efficient operation and absolute reliability are essential to optimum performance. That s why SERVICE is the backbone of our business. When technical issues arise, our engineering service team is available 24/7 to answer questions and troubleshoot problems, either servicing our solutions on-site or helping you diagnose problems through remote monitoring. We also offer preventive and predictive maintenance programs tailored to your needs and schedule. Education and Training Nidec offers ongoing training to help users manage their systems for long life and optimal performance. We will tailor your education and training program to address your specific needs and concerns. Both hands-on onsite training on your premises, as well as standard and specialty courses at our facilities are available. Our trainers are seasoned professionals with extensive field experience. CONNECTION TO MAINS Three-phase voltage F= Vac ±10% G=500 Vac ±10% K = Vac +15/-10% Frequency Hz Total Power Factor 0.93 (typical with line reactor) Fundamental Mode (cosφ 1 ) >0,98 (with line reactor rated load) Efficiency 0,98 max (50 Hz rated load) DC Supply Versions Y=650 Vdc ±10%, J=975 Vdc ±10% Three-phase voltage Output currents Output frequency Frequency resolution (V/f) CONNECTIONS TO MOTORS 0 to main voltage I N0 : continuosly current without overload at 40 C I N1 (I.cl1): light duty current. Overload: 110% for 1 min/10 min at 40 C I N2 (I.cl2): heavy duty current. Overload: 150% Ior 1 min/10 min at 40 C Cart with or without output reactor (available only for size VII & VIII) 0,1-200 Hz 0, 05 Hz (typical) CONTROL CHARACTERISITCS V/f, Vector V/f (Sensorless), Control Method Vector closed loop with encoder (FOC) Active Front End (AFE) Switching frequency 1, khz Frequency set point accuracy (V/f) 0.1% (analog control) 0,01% (digital control) Speed Resolution 0,05 Hz (Sensorless) / 1:5000 (FOC) Speed static accuracy 0,4% slip frequency (Sensorless) / 0,01% (FOC) Torque Control Response Time <10ms (Sensorless) / <5ms (FOC) PROTECTION FUNCTIONS Over-current Inverter Over-Temperature Earth Fault Over-voltage Motor Overload Communication Error Under-voltage Motor-over speed Watchdog ENVIRONMENTAL CONDITIONS Operating Temperature 0-40 C (1% current derating for every C, 55 C max) Storage Temperature -25 to +70 C Relative Humidity 95% (without condensation) Altitude ASL 1000m (1% current derating for every 100m, max 3000m) Protection grade IP20 Frames I-VIN IP00 Frames VII-VIII Cooling Air cooling with internal fan Contamination level Chemical gases: IEC , Class 1C2 Solid Particles IEC , Class 1S3 EN (Low Voltage PDS: General Requirements) EN (PDS: EMC Requirements) EN (PDS: Safety Requirements) EN (PDS: Functional Safety) EN50178 (Electronics Equipment in Power Installation) Keypad with LCD graphic display (Standard) RFI filter : option up to size AD3A028F, standard class C2/ C3 for all other models. Line reactor: standard from size AD3A030F to AD3A166F. Braking switch : option from size AD3A045F to AD3A290F. External Control Supply ENVIRONMENTAL CONDITIONS OPTIONS AND ACCESSORIES I/O expansion boards Enconder expansion board (standard) Safe Torque Off (PL d) Communication modules - Standard: Modbus RTU; Options: Modbus TCP, Profibus DP, Ethernet/IP, ProfiNet. Cart with or without output reactor (available only for size VIII) Sinusoidal filters, Harmonic filters

8 Ratings and Dimensions Model Frame Cl.0 IN0 AD F Vac ±10% Cl.1 - Overload: 110% for 1 min, every 10 min IN1 Motor (4p) Motor V Cl.2 - Overload: 150% for 1 min, every 10 min IN2 Motor (4p) Motor V Dimensions Height Width Depth Weight A A kw HP A kw HP mm mm mm Kg AD3A0P3FBBNH I 4 3,8 1,5 2 2,1 0,75 1, AD3A0P4FBBNH I 6 5,6 2,2 3 3,8 1, AD3A0P6FBBNH I 10 9, ,6 2, AD3A008FBBNH II ,5 7,5 9, AD3A011FBBNH III , ,5 7, AD3A015FBBNH III , AD3A018FBBNH IIIX AD3A022FBBNH IIIX AD3A028FBBNH IIIL , AD3A030FBBFH IIIN , AD3A036FBBFH IIIN , AD3A045FBNFH IVN AD3A053FBNFH IVN AD3A066FBNFH IVN AD3A086FBNFH VN AD3A108FBNFH VN AD3A125FBNFH VIN AD3A150FBNFH VIN AD3A166FBNFH VIN AD3A210FBNFH VII AD3A260FBNFH VII AD3A290FBNFH VII AD3A350FBNFH VIII AD3A370FBNFH VIII AD3A440FBNFH VIII AD3A480FBNFH VIII AD3A520FBNFH VIII AD3A580FBNFH 2xVII AD3A700FBNFH 2xVIII AD3A740FBNFH 2xVIII AD3A880FBNFH 2xVIII AD3A960FBNFH 2xVIII AD3A1K0FBNFH 2xVIII AD3A1K1FBNFH 3xVIII AD3A1K3FBNFH 3xVIII AD3A1K4FBNFH 3xVIII AD3A1K6FBNFH 3xVIII For electrical data of G series please refers to series F table Model Frame Cl.0 IN0 AD K Vac +15%, -10% Cl.1 - Overload: 110% for 1 min, every 10 min IN1 Motor (4p) Motor V Cl.2 - Overload: 150% for 1 min, every 10 min IN2 Motor (4p) Motor V Dimensions Height Width Depth Weight A A kw HP A kw HP mm mm mm Kg AD3A260KBNFH VII AD3A280KBNFH VII AD3A440KBNFH VIII AD3A500KBNFH VIII AD3A530KBNFH VIII AD3A650KBNFH VIII AD3A880KBNFH 2xVIII AD3A1K0KBNFH 2xVIII AD3A1K1KBNFH 2xVIII AD3A1K3KBNFH 2xVIII AD3A1K5KBNFH 3xVIII AD3A1K6KBNFH 3xVIII AD3A2K0KBNFH 3xVIII Inverter Identification code AD3 A 520 F B N F H Product Series Cooling RatedPower [kva] AD3000 A=Air Cooling See table with electical data Input voltage Control Board Dynamic Breaking Internal RFI Filter Keypad F= Vac B=Basis B=Installed F=Installed H=Installed Y=650 Vac N=Not installed N=Not installed N=Not installed G=500 Vac K= Vac J=975 Vac Option codes N C N OO NN Communication Expansions P=Profibus & Modbus TCP E=EtherNet/IP I=ProfiNet Expansion Boards Safe Off Torque function External Supply Cart A=Input expansion board & RTC B=I/O expansion board & RTC C=Encoder expansion board & RTC (standard) T=STO board installed 10=External inverter control supply CN=Cart installed CR=Cart with output reactor installed 14 15

9 Ratings and Dimensions AD3000 AFE Y Vac ±10% AD AFE J Vac ±10% Model Frame Cl.1 - Overload: 110% for 1 min, every 10 min IN1 400V 440V Cl..2 - Overload: 150% for 1 min, every 10 min IN2 400V 440V Dimensions Height Width Depth Weight Model Frame Cl.1 - Overload: 110% for 1 min, every 10 min IN1 525V 660V Cl.2 - Overload: 150% for 1 min, every 10 min IN2 525V 660V Dimensions Height Width Depth Weight A kw HP A kw HP mm mm mm Kg A kw kw A kw kw mm mm mm Kg AD3A030YBAFH--- IIIN AD3A036YBAFH--- IIIN AD3A045YBAFH--- IVN AD3A053YBAFH--- IVN AD3A260JBAFH--- VII AD3A280JBAFH--- VII AD3A500JBAFH--- VIII AD3A530JBAFH--- VIII AD3A066YBAFH--- IVN AD3A086YBAFH--- VN AD3A108YBAFH--- VN AD3A125YBAFH--- VIN AD3A150YBAFH--- VIN AD3A166YBAFH--- VIN AD3A210YBAFH--- VII AD3A1K0JBAFH--- (AD3A500x2) AD3A1K1JBAFH--- (AD3A530x2) AD3A1K5JBAFH--- (AD3A500x3) AD3A1K6JBAFH--- (AD3A530x3) 2xVIII xVIII xVIII xVIII AD3A260YBAFH--- VII AD3A290YBAFH--- VII AD3A350YBAFH--- VIII AD3A370YBAFH--- VIII AD3A440YBAFH--- VIII AD3A520YBAFH--- VIII AD3A580YBAFH--- (AD3A290x2) AD3A700YBAFH--- (AD3A350x2) AD3A740YBAFH--- (AD3A370x2) 2xVII xVIII xVIII AFE identification code AD3 A 520 Y B A F H Product Series AD3000 Cooling A=Air Cooling Rated Power [kva] See table with electical data Input Voltage Control Board Application Internal DC Filter Keypad Y= Vac B=Basis A=AFE F=Installed H=Installed J= Vac Z=480Vac (on request) L=690Vac (on request) N=Not installed AD3A880YBAFH--- (AD3A440x2) AD3A1K0YBAFH--- (AD3A520x2) AD3A1K1YBAFH--- (AD3A370x3) AD3A1K3YBAFH--- (AD3A440x3) AD3A1K6YBAFH--- (AD3A520x3) 2xVIII xVIII xVIII xVIII xVIII Option codes N N N OO NN Communication Expansions P= Profibus & Modbus TCP E= EtherNet/IP Expansion Boards Reserved External Supply Cart A=Input expansion board & RTC B= I/O expansion board & RTC N 10=External inverter control supply N=Not installed CN= Cart installed CR= Cart with output reactor installed I= ProfiNet N=Not installed N = Not installed 16

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