Empower the World with Photovoltaics
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1 Empower the World with Photovoltaics Solutions for photovoltaic power supply - for professional and for housing applications. Schematic Diagram of the Smart Off-Grid Systems (for applications without power network connection) Battery SINGLE PANEL Solar Module Controller Inverter AC Loads DC Loads MULTI PANEL (STRING) Solar Module Solar Module Solar Module Solar Module String Box Controller Battery Inverter Surge Protector Surge Protector DC Loads AC Loads A COMPANY 1
2 SPECIFICATIONS Solar power Battery Controllers Inverter Cable SINGLE PANEL 85W 12V-80AH 12V 10A 12V, 200W 10m 20m 125W 12V-120AH 30m MULTI PANEL (STRING) Solar power Battery Controllers Inverter Cable 250W 4*12V-80AH 24V 10A 24V, 300W 10m 20m 370W 4*12V-120AH 24V 20A 24V, 500W 30m Compared to other power solutions the Smart Off-Grid Systems are: Environmentally friendly Lightweight and portable Universal connector Simple to use Cost effective Solar panels are best suited to: Installations were grid electricity is not available Targets were electricity comsumption is moderate Targets were electricity consumption varies Measuring devices Controlling Summer cottages Lighting Power source for television and radio Etc. A COMPANY 2
3 Solar Panel A COMPANY CHSM 5409M Glass 2 EVA 3 Cell Array 4 EVA 5 Backsheet W W W W W Astronergy 2009/11_MKT_CHN 3
4 4
5 W W W W W Astronergy 2009/11_MKT_CHN 5
6 6
7 Controller Steca PR PR 1010, PR 1515, PR 2020, PR 3030 The Steca PR series of charge controllers is the highlight in the range. The latest charging technologies, combined with a Steca- AtonIC state of charge determination which has been significantly improved once again, result in optimal battery maintenance and control of the module output of up to 900 Wp which can be connected to it. A large display informs the user about all operating modes with the aid of symbols. The state of charge is represented visually in the form of a tank display. Data such as voltage, current and state of charge can also be displayed digitally as figures on the display. In addition, the controller has an energy meter which can be reset by the user. [10 A A] Product features Hybrid controller State of charge determination with Steca AtonIC (SOC) Automatic detection of voltage PWM control Multistage charging technology Load disconnection depending on SOC Automatic load reconnection Temperature compensation Common positive grounding or negative grounding on one terminal Integrated data logger Night light function Integrated self test Monthly maintenance charge Electronic protection functions Overcharge protection Deep discharge protection Reverse polarity protection of load, module and battery Automatic electronic fuse Short circuit protection of load and module Overvoltage protection at module input Open circuit protection without battery Reverse current protection at night Overtemperature and overload protection Battery overvoltage shutdown Displays Graphical LCD display for operating parameters, fault messages, self test Operation Simple menu-driven operation Programming by buttons Manual load switch Options Prepayment interface External temperature sensor Alarm contact MADE IN GERMANY 4x ø Certificates Approved by the World Bank for Nepal Compliant with European Standards (CE) RoHS compliant Made in Germany Developed in Germany Manufactured according to ISO 9001 and ISO PR 1010 PR 1515 PR 2020 PR 3030 Characterisation of the operating performance System voltage 12 V (24 V) Own consumption 12 ma DC input side Open circuit voltage solar module < 47 V Module current 10 A 15 A 20 A 30 A DC output side Load current 10 A 15 A 20 A 30 A End of charge voltage liquid 13.9 V (27.8 V); gel 14.1 V (28.2 V) Boost charge voltage 14.4 V (28.8 V) Equalisation charge 14.7 V (29.4 V) Reconnection voltage (SOC / LVR) > 50 % / 12.6 V (25.2 V) Deep discharge protection (SOC < 30 % / 11.1 V (22.2 V) / LVD) Operating conditions Ambient temperature -10 C +50 C Fitting and construction Terminal (fine / single wire) 16 mm 2 / 25 mm 2 - AWG 6 / 4 Degree of protection IP 32 Dimensions (X x Y x Z) 187 x 95 x 44 mm Weight 350 g Technical data at 25 C / 77 F 7 [areas of application]
8 [areas of application] Inverter Steca Solarix PI 550, 550-L60, 1100, 1100-L60 In developing the Solarix PI sine wave inverter, Steca has brought about some innovations which are unprecedented in this form. These are, above all, parallel connection, the novel operating concept which uses a single rotary switch, direct communication in order to calculate the state of charge (SOC) with Steca Tarom and Steca Power Tarom, and the electronic fuse. Furthermore, our many years of experience have come into play for deploying these inverters specifically in photovoltaic systems. This comes through, for instance, in the way that a most diverse range of appliances is provided with a low operating consumption and a stable energy supply. [550 W W] Product features True sine wave voltage Can be connected to the Steca Tarom with a Steca PAx4 parallel switch box Excellent overload capabilities Optimal battery protection Automatic load detection Parallel connectable Best reliability Protective insulation according to protection class II Control by digital signal processor (DSP) x ø Electronic protection functions Deep discharge protection Battery overvoltage shutdown Overtemperature and overload protection Short circuit protection Reverse polarity protection Automatic electronic fuse Displays Multi-coloured LED shows operating states Operation Main switch Adjustable load detection Certificates Compliant with European Standards (CE) Made in Germany Developed in Germany Manufactured according to ISO 9001 and ISO L L60 Characterisation of the operating performance System voltage 12 V 24 V Continuous power 500 VA 1,000 VA Power 30 min. 550 VA 1,110 VA Power 5 sec. 1,500 VA 3,000 VA Power asymmetric 350 VA 500 VA Max. efficiency 93 % 94 % Own consumption 0.5 W / 6 W 0.7 W / 10 W standby / ON DC input side Battery voltage 10.5 V 16 V 21 V 32 V Reconnection voltage (LVR) 12.5 V 25 V Deep discharge protection (LVD) current driven or by Tarom AC output side Output voltage 230 V AC +/-10 % 115 V AC +/-10 % 230 V AC +/-10 % 115 V AC +/-10 % Output frequency 50 Hz 60 Hz 50 Hz 60 Hz Load detection (standby) adjustable: 2 W W Safety Safety class II (double insulated) Electrical protection reverse polarity battery, reverse polarity AC, over voltage, over current, over temperature Operating conditions Ambient temperature -20 C +50 C Fitting and construction Cable length battery / AC 1.5 m / 1.5 m Cable cross-section battery / AC 16 mm 2 / 1.5 mm 2 Degree of protection IP 20 Dimensions (X x Y x Z) 212 x 395 x 130 mm Weight 6.6 kg 9 kg Technical data at 25 C / 77 F 8
9 Cables General Description: Unipolar wire with a flexible conductor made of Class 5 tinned copper. First insulation - special HEPR G7 quality. Second insulation - M2 Halogen-Free Elastomer Compound. Specific for Photovoltaic systems that have a rated voltage equivalent to U o/u600/1000v in alternating current and no more than 1500V in direct current. It is flame retardant, halogen-free and designed for a minimum useful life of 25 years. Resistant to UV rays, water, the ozone, salt and atmospheric fluid in general. Standard colours are Black and Red. Technical features: Continuous operating temperature: Maximum operating temperature: C Minimum operating temperature: -40 C Peak temperature: 250 Durability: 25 years* Test voltage: 5 Kv Minimum bend radius: 6 times the outer diameter. Tensile strength: 50 N/mm² Standard colours: Black, Red. Flexible conductor made of Class 5 tinned copper 1st insulation: Special HEPR G7 quality. 2nd insulation: M2 Halogen-Free Elastomer Compound CODE SERIAL NUMBER DESCRIPTION WEIGHT Kg/Km ISCS04100 KXCSOL4N100 4 mm 2 Black Wire. 100 mt coil. 62 ISCS06100 KXCSOL6N100 6 mm 2 Black Wire. 100 mt coil. 85 ISCS04101 KXCSOL4R100 4 mm 2 Red Wire. 100 mt coil. 62 ISCS06101 KXCSOL6R100 6 mm 2 Red Wire. 100 mt coil. 85 Approval: IMQ TÜV pending * Provided that the temperature of the metal core never exceeds 90 C. Battery Exide D115 Ah/20h Low Antimony (Sb) Vented/Flooded WET-charged Terminals EN taper post Dimensions: Lx Wx H Weight: 29,6 kg 9
10 String Box Standard StringBox. The following list contains the standard models that are kept in stock. To meet the various requirements of Clients and their applications, thanks to the well-known CMS option (Custom Made Solution) for prewired terminal blocks, Cabur creates special solutions that the Client can personalise by following the indications given in the table below. Please contact our Sales Offices to agree upon delivery times and costs. Example of a panel used for 4 strings, complete with a fuse holder, blocking diodes, surge protectors and a disconnecting switch. SERIAL NUMBER CODE NO. OF STRINGS BLOCKING DIODE DISCONNECTING SWITCH SURGE PROTECTOR ISB01FXCA05 ISB01FXCA A to 750Vdc 500Vdc ISB01FXCA06 ISB01FXCA A to 750Vdc 600Vdc ISB01FXCA08 ISB01FXCA A to 750Vdc 800Vdc ISB01FXCA10 ISB01FXCA A to 750Vdc 1000Vdc ISB02FDCA05 ISB02FDCA A to 750Vdc 500Vdc ISB02FXCA05 ISB02FXCA A to 750Vdc 500Vdc ISB02FDCA06 ISB02FDCA A to 750Vdc 600Vdc ISB02FXCA06 ISB02FXCA A to 750Vdc 600Vdc ISB02FDCA08 ISB02FDCA A to 750Vdc 800Vdc ISB02FXCA08 ISB02FXCA A to 750Vdc 800Vdc ISB02FDCA10 ISB02FDCA A to 750Vdc 1000Vdc ISB02FXCA10 ISB02FXCA A to 750Vdc 1000Vdc ISB03FDCA05 ISB03FDCA A to 750Vdc 500Vdc Surge Protectors Direct current surge protectors Our surge protectors are suitable for protecting the photovoltaic installation from surges deriving from atmospheric discharge (lightning), protecting the continuous field upstream on the inverter as well as the alternate field downstream on the inverter. Below are four models that have 4 trip voltages from V for the photovoltaic field, and models with a voltage of 230 and 400 Vac for the alternate field. The particular features of every model are shown in the table below. GENERAL FEATURES Basic Code plus extractable cartridge ISPD14555 ISPD14556 ISPD14557 ISPD14558 Technology MOV MOV MOV MOV Maximum continuous voltage Uc = 500 Vdc Uc = 600 Vdc Uc = 800 Vdc Uc = 1000 Vdc Level of protection Up = 1,800 Vdc Up = 2,000 Vdc Up = 2,500 Vdc Up = 3,000 Vdc Nominal impulse discharge current 8/20 In = 20,000 A In = 20,000 A In = 20,000 A In = 20,000 A Maximum discharge current 8/20 Imax = 40,000 A Imax = 40,000 A Imax = 40,000 A Imax = 40,000 A Connection cable cross-sections 4 mm² < Ø < 25 mm² 4 mm² < Ø < 25 mm² 4 mm² < Ø < 25 mm² 4 mm² < Ø < 25 mm² Intervention time ta < 25 ns ta < 25 ns ta < 25 ns ta < 25 ns Operating temperature -40 C < T < 80 C -40 C < T < 80 C -40 C < T < 80 C -40 C < T < 80 C Fault indication Mechanical green/red Mechanical green/red Mechanical green/red Mechanical green/red Possibility of remote control YES YES YES YES Mounting On a TH35 rail guide On a TH35 rail guide On a TH35 rail guide On a TH35 rail guide Casing material Fireproof UL94V0 Fireproof UL94V0 Fireproof UL94V0 Fireproof UL94V0 Degree of protection IP20 IP20 IP20 IP20 10
11 solar line 4 Connectors Technical Data: Pin size: Ø 4 mm Cable cross-section: ranging from 1.5 mm² to 6.0 mm² Maximum voltage: 1000 V DC Maximum current: 30 A at 70 C - 25 A at 85 C Maximum TÜV current: 25 A Contact resistance: < 5m Ohm Materials: Contact material: Cu Covering: Tinned Insulation: PPO Environmental conditions: Degree of protection: IP67 (IEC 60529) Temperature range: -40 C +90 C Flammability class: UL94-V0 LINE 4 panel/inverter connector TÜV pending CODE SERIAL NUMBER DESCRIPTION Q. per PACK IS14110 KXMC04MPAN Male panel/inverter connector 100 for contacts ranging from 2.5 mm² to 6 mm² IS24111 KXF04AN1560 Female panel/inverter connector 100 for contacts ranging from 2.5 mm² to 6 mm² Ø hole 12 mm Ø hole 12 mm IS14109 KYMC04MPAN Male panel/inverter connectors 100 for contacts with a cross-section ranging from 1.5 mm ² to 2.5 mm² Male Female Male Female IS24110 KYMC04FPAN Female panel/inverter connectors 100 for contacts with a cross-section ranging from 1.5 mm ² to 2.5 mm² LINE 4 mobile connector TÜV certified Suitable for a Cabur on Cabur connection CODE SERIAL NUMBER DESCRIPTION Q. per PACK IS14240 KXMC4M1560 Male mobile connector 100 for contacts ranging from 2.5 mm² to 6 mm² IS24241 KXMC4F1560 Female mobile connector 100 for contacts ranging from 2.5 mm² to 6 mm² IS14239 KYMC04M1525 Male mobile connectors 100 for contacts with a cross-section ranging from 1.5 mm ² to 2.5 mm² Male Female Male Female IS24240 KYMC04F1525 Female mobile connector 100 for contacts with a cross-section ranging from 1.5 mm² to 2.5 mm² Connectors with rolls of contacts come in packs of 1,000 pieces. To place an order: add 'PR' to the actual code (pin roll) E.g.: IS14110PR = a roll of 1000 male contacts complete with 1000 male plastic parts for panels/inverters E.g.: IS14240PR = a roll of 1000 male contacts complete with 1000 male plastic parts for mobile connectors 11
12 solar line 4 Technical Data: Pin size: Ø 4 mm Cable cross-section: ranging from 1.5 mm² to 6.0 mm² Maximum voltage: 1000 V DC Maximum current: 30 A at 70 C - 25 A at 85 C Contact resistance: < 5m Ohm Materials: Contact material: Cu Covering: Tinned Insulation: PPO Environmental conditions: Degree of protection: IP67 (IEC 60529) Temperature range: -40 C +90 C Flammability class: UL94-V0 LINE 4 Y-shaped connector TÜV pending Also called Y-shaped junctions. These have one inlet and two outlets that are mainly used to connect the entire string of photovoltaic panels to a single collection line that conveys all the current to the inverter. CODE SERIAL NUMBER DESCRIPTION Q. per PACK IS41410 KXMC04YMFF Male/female-female Y-shaped connector 30 for contacts with a cross-section ranging from 1.5 mm² to 6 mm² IS42420 KXMC04YFMM Female/male-male Y-shaped connector 30 for contacts with a cross-section ranging from 1.5 mm² to 6 mm² LINE 4 Connector cap CODE SERIAL NUMBER DESCRIPTION Q. per PACK IS51400 KXCSLTAF Female connector cap 50 IS52400 KXCSLTAM Male connector cap 50 Helsinki tel automation@klinkmann.fi St. Petersburg tel klinkmann@klinkmann.spb.ru Moscow tel moscow@klinkmann.spb.ru Yekaterinburg tel yekaterinburg@klinkmann.spb.ru Pyatigorsk tel pyatigorsk@klinkmann.spb.ru Samara tel samara@klinkmann.spb.ru Кiev tel klinkmann@klinkmann.kiev.ua Riga tel klinkmann@klinkmann.lv Vilnius tel post@klinkmann.lt Tallinn tel klinkmann.est@klinkmann.ee Мinsk tel minsk@klinkmann.com
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