Energy Harvesting Systems

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1 1 Energy Harvesting Systems Heath Hofmann Department of EECS University of Michigan, Ann Arbor University of Michigan 1 1

2 Outline 2 In this presentation we will discuss specific designs of energy harvesting systems for two applications: Intraocular pressure sensor for monitoring internal eye pressure Gregory Chen, Hassan Ghaed, Razi-ulHaque, Michael Wieckowski, YejoongKim, GyouhoKim, David Fick, DaeyeonKim, MingooSeok, Kensall Wise, David Blaauw, Dennis Sylvester (University of Michigan) Energy harvesting backpack for powering military radios in the field Aaron Stein, Heath Hofmann (University of Michigan) Lawrence Rome (University of Pennsylvania, LightningPacks) Cheng Luo, Guanghui Wang (Penn State University) University of Michigan 2 2

3 Continuous IOP Monitoring 3 Optic Nerve Iris Cornea High Intraocular Pressure Anterior Chamber Retina Lens Implant Location Glaucoma Second leading cause of blindness affects 60 million people Progress checked by measuring intraocular pressure Continuous monitoring with an implanted microsystem Gives doctors a more complete view of disease Faster response time for tailoring treatments University of Michigan 3 3

4 Intraocular Pressure Monitor 4 Continuously monitors IOP Processes and stores medical information Wirelessly transmits data to an external wand Harvests solar energy to autonomously power circuits University of Michigan 4 4

5 Intraocular Pressure Monitor 5 TRx Solar Cells CDC μp + SRAM PMU Battery 0.5 mm Housing 2.0 mm Pressure Sensor 1.5 mm Two integrated circuit chips 1mm 2 1μAh thin-film solid-state Lithium battery Assembled in a glass housing with pressure sensor (Razi) Connected using wire-bonds and through-glass vias (Razi) University of Michigan 5 5

6 IOP Monitor Block Diagram 6 Top Power Management Unit Top Chip Top Wakeup Controller 3 Wireless Transceiver Bottom Power Management Unit Bottom Processor Wakeup Controller SRAM Bottom Chip Capacitance to Digital Converter Thin-film Solid-State Li Battery Biocompatible Housing Capacitive Pressure Sensor Cross sectional view of microsystem University of Michigan 6 6

7 Power Delivery and Management 7 Battery powers CDC and wireless TRx Isolated local TRx power supply prevents catastrophic V DD drop CDC and TRx designed with high-v TH thick-t t OX IO devices and no bias currents for low leakage during standby mode University of Michigan 7 7

8 Power Delivery and Management 8 8:1 Switch Cap Voltage Regulator (SCVR) delivers 0.45 V µp is power gated in standby mode and uses logic devices SRAM and WUC use IO devices for low standby leakage SCVR clock is reduced to 50 Hz clock in standby mode University of Michigan 8 8

9 Power Delivery and Management 9 Solar cell connected when open circuit V SOLAR exceeds V 0P45 Check voltage on solar cell with small replica Compare using clocked variable offset comparator SCVR up-converts solar energy to recharge the battery University of Michigan 9 9

10 Power Sources 10 A/mm 2 Current, I SC = 26 A/mm 2 P = 13.7 W/mm 2 = 5.48% V OC = 0.54V Voltage, V W/mm 2 Power, 007mm solar cell 0.18 μm CMOS No post-processing processing 5% solar efficiency Cymbet thin-film Li battery 1 mm 2 custom size 1μAh capacity 40μW peak power University of Michigan 10 10

11 8:1 Ladder SCVR mm 2 with 35 pf MOS fixed caps, 45 pf MIM flying caps Low switching losses: 1.8 V clocks with level converters Low conduction losses: High switch overdrive and low currents Low leakage: Minimum-sized IO power switches University of Michigan 11 11

12 SCVR Measurements 12 % Efficie ency, % efficiency Load Power, nw 75% efficiency with 100 nw processor load in active mode 40% efficiency with 72 pw load in standby mode University of Michigan 12 12

13 Energy-autonomous Operation Active 13 BATT, A I B Sleep BATT, V V B Sleep Active Time, s Measured battery voltage and current Energy consumed by microsystem is recharged in sleep mode No net drain of battery energy University of Michigan 13 13

14 Energy-autonomous Operation 14 Measure ements pe er Day 16k 14k 12k 8k 6k 4k 2k Indoor 10k 1 per 4 mins 0 Cloudy 3 per minute Sunny 10 per minute Light, suns AM 1.5 Mode Harvesting Discharge Rate One measurement every hour No 20%/year Idle lifetime No 11%/year Up to 10 measurements per minute Yes 0%/year University of Michigan 14 14

15 Energy Harvesting Backpack 15 Marines carry large weights Modern warfare requires electrical energy (batteries) Large forces cause reduced mobility and endurance Large forces result in acute and long term musculoskeletal injuries Affects force readiness and retention Disposable batteries add considerable weight (up to 20 lbs) to already heavy packs (> 80 lbs) Dependence on disposable batteries limit mission duration. Disposable batteries are very costly and difficult to supply and dispose of University of Michigan 15 15

16 Solution Make the problem work for you! 16 Work generated with an 80lb load Force=40kg*g= 400 Newton Work=400N*0.05m= 20 Joules Power=20J* 2step/s=40 Watts University of Michigan 16 16

17 Energy Harvesting Backpack 17 Load of backpack attached to frame via springs Resulting spring-mass resonance frequency tuned to human walking gait Resulting large displacements Image Copyright 2005 AAAS of load used to generate electricity Resonant motion of backpack also has ergonomic benefits University of Michigan 17 17

18 Energy Harvesting Backpack Circuit 18 Goal of circuit: to emulate generator load which maximizes efficiency of energy transfer to battery, load University of Michigan 18 18

19 Resistance-Emulating SEPIC Converter19 Buck-boost converter topology Inductor at input allows regulation of input current Input current is regulated to be proportional to input voltage, Converter emulates a resistance R at its input terminals University of Michigan 19 19

20 Effects of Resistive Load Emulation Resistive load at terminals of generator results in a linear damping of the mechanical dynamics. Equivalent mechanical damping constant b determined from resistance R, torque/speed constant t c tw of generator, and gearing constant g rp of rack-and-pinion gear. University of Michigan

21 System Response Mechanical Dynamics: Power harvested at resonant frequency: Resistance R is chosen to satisfy a combination of requirements: Energy harvesting Harvest sufficient power Ergonomic Constrain displacement of backpack to a level that is acceptable to wearer Damping 21 Reduction of quality factor Q of mechanical resonant system makes power harvesting less sensitive to excitation frequency University of Michigan 21 21

22 Energy Harvesting Backpack Circuit 22 University of Michigan 22 22

23 Energy Harvesting Circuit Waveforms 23 Input voltage and current waveforms Output waveforms, top to bottom: battery voltage, battery current, regulation voltage (with 10Ω load) G. Wang, C. Luo, L. Rome, and H. Hofmann. Power Electronic Circuitry for Energy Harvesting Backpack, ECCE University of Michigan 23 23

24 Electricity Generation During Walking 24 Electric cal Powe er Outpu (W) lbs lbs lbs Walking Speed (MPH) University of Michigan 24 24

25 Questions? 25 University of Michigan 25 25

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