CATALYZING YOUR GROWTH SETTING NEW STANDARDS OFFERING GUIDE JANUARY 2015 SANDVIK MINING

Transcription

1 CATALYZING YOUR GROWTH SETTING NEW STANDARDS OFFERING GUIDE JANUARY 2015 SANDVIK MINING

2 SANDVIK MINING OFFERING GUIDE JANUARY 2015 Performance ratings are based on optimum conditions. These capacities may vary according to operating location and actual system efficiency. Dimensions and weights are approximate. Please see technical specifications for details. Your Service, AutoMine, AutoMine-Lite, Buddy Guard, Charger, Dustflex, Hydroset, Rhino, Sandvik GT Sixty and Vibrocone are trademarks owned by Sandvik AB through Sandvik Intellectual Property AB and other subsidiaries. Wassara is a trademark owned by LKAB Wassara AB.

3 YOUR PARTNER IN PRODUCTIVITY TECHNOLOGY AND INNOVATION SAFETY FIRST 4 MINING OFFERING OVERVIEW 6 EXPLORATION 10 SURFACE DRILLING 28 UNDERGROUND DRILLING AND BOLTING 44 UNDERGROUND LOADING AND HAULING 68 UNDERGROUND FLAMEPROOF DRILLING AND BOLTING 80 MECHANICAL CUTTING 88 ROCK TOOLS 110 UNDERGROUND FLAMEPROOF LOADING AND HAULING 152 MINE AUTOMATION SYSTEMS 164 CRUSHING AND SCREENING 176 BULK MATERIALS HANDLING 208 CONVEYOR COMPONENTS 248 WEAR PROTECTION 268 CUSTOMER SERVICES 276 SAFETY PRODUCTS AND ENVIRONMENTAL SOLUTIONS 294 SELECTION GUIDES AND CONVERSION TABLES 306 Intro Sandvik Offering Guide

4 SAFETY FIRST Our ambition is to deliver you the safest products on the market. With continued demand from mining companies toward ensuring safety and increasing productivity, we are committed to providing products and services developed with safety in mind, incorporating a strong safety culture. Every Sandvik site and employee must work with Environmental, Health and Safety regulations, as well as all applicable laws, regulations, local ordinances and available product information. We apply a systematic integrated approach to risk reduction in all operations, with a focus on continuous improvement. FOCUS ON SAFETY TAKE FIVE Consider safety when planning your schedule: 1) Take adequate time before the start of a task to consider the possible hazards, perform a risk assessment and then plan and apply appropriate risk control measures in order to prevent incidents that can cause injury and environmental damage; 2) Plan, sequence and determine the resources required for each step of the job; 3) Always read and understand operator s manuals and consult available procedures and applicable laws, regulations and local ordinances; 4) Identify potential hazards, determine the risk of the hazards and consider appropriate measures to control the hazards; 5 Ensure you have the correct resources to perform the task. Together these are what we call Take Five. DESIGN WITH ENVIRONMENT, HEALTH AND SAFETY IN MIND Engineering activities assess the opportunities to reduce risks. The focus on the enviroment, health and safety aspects in design, assembly, operation and maintenance and the personal attitude of our engineers toward environment, health and safety, that together is product EHS. This is why we have invested heavily in design software, test laboratory equipment and designated product safety engineers and advisers to ensure that safety comes first. Applicable laws, directives, standards and specific customer EHS requirements are established early in each new product s development phase. Based on relevant industry standards, we have also integrated functional safety into the product EHS process. EMESRT AND SANDVIK The Earth Moving Equipment Safety Round Table (EMESRT) was formed in 2006 by global mining companies to establish engagements between supplying companies (OEMs) such as Sandvik and mining customers. During 2012, we adopted the EMESRT Design Evaluation for Earth Moving Equipment Procurement EDEEP. The EDEEP ensures that there are structured processes to involve customers in discussions of specific design features; the purpose of the implementation is to provide EMESRT members and other customers with design information that shows how health and safety aspects have been incorporated into the design. Contact your local Sandvik representative for more information. 4 Sandvik Offering Guide 2015 Intro

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6 BULK MATERIALS HANDLING CONTINUOUS MINING EQUIPMENT IPCC EQUIPMENT MINE PLANNING CONVEYOR SYSTEMS STOCKYARD AND PORT EQUIPMENT PAGE 208 SAFETY PRODUCTS AND ENVIRONMENTAL SOLUTIONS TELESCOPIC CHUTE DUST SEALING FOAM FIRE SUPPRESSION SYSTEM COMPARTMENT PROTECTION ERECTABLE HAND RAILS PAGE 294 CUSTOMER SERVICES SERVICE PARTS PAGE 276 UNDERGROUND LOADING AND HAULING LHDs TRUCKS PAGE 68 ROCK TOOLS EXPLORATION TOOLS TOP HAMMER DTH ROTARY CUTTING TOOLS MGT DRILLING RAISE BORING GRINDING PAGE 110 UNDERGROUND DRILLING AND BOLTING JUMBOS PRODUCTION DRILL RIGS ROCK SUPPORT DRILL RIGS LOW PROFILE DRILL RIGS ITH DRILL RIGS PAGE 44 6 Sandvik Offering Guide 2015 Intro

7 CONVEYOR COMPONENTS CONVEYOR COMPONENTS ROLLERS IDLERS AND GARLANDS PULLEYS ACCESSORIES PAGE 248 WEAR PROTECTION PAGE 268 EXPLORATION DRILLING DRILLS AND TOOLS CORE DRILLS EXPLORATION DRILLS SAMPLING SYSTEMS GEOLOGICAL SUPPLIES PAGE 10 CRUSHING AND SCREENING GYRATORY CRUSHERS JAW CRUSHERS CONE CRUSHERS ROLL CRUSHERS SCREENS AND FEEDERS PAGE 176 SURFACE DRILLING ROTARY DRILL RIGS DTH DRILL RIGS TOP HAMMER DRILL RIGS COMPRESSOR MANAGEMENT SYSTEM PAGE 28 MINE AUTOMATION SYSTEMS PAGE 164 MECHANICAL CUTTING BOLTER MINERS CONTINUOUS MINERS BORER MINERS BOXHOLE BORERS ROADHEADERS TUNNELING ROADHEADERS PAGE 88 UNDERGROUND FLAMEPROOF LOADING AND HAULING PAGE 152 UNDERGROUND FLAMEPROOF DRILLING AND BOLTING PAGE 80 Intro Sandvik Offering Guide

8 CATALYZING YOUR GROWTH SETTING NEW STANDARDS For 150 years, the name Sandvik has been synonymous with designing and delivering products and services that create better operating environments for our customers. Mining focuses on ensuring that each of our customers is matched with the best products for the maximum in productivity, reliability and profitability. From the first steel products to the vast assortment of materials, tools and equipment made around the world, Sandvik has consistently injected quality, excellence and reliability into every aspect of finding the right solutions for our customers. Sandvik Mining follows this tradition. Our constantly evolving product line for both surface and underground applications touches virtually every part of the mining process, including exploration, drilling, cutting, crushing, loading and hauling and materials handling. No matter the terrain, material to be mined, ground hardness or other conditions, Sandvik Innovation drives our product development. Advancing rapidly in areas such as automation, environmental impacts and material processing, Sandvik Mining combines resources and input from around the world to create technology that improves performance and adds value to our customers operations. Our strength is in our customer relationships before, during and after the sale. Although we have arguably the best R&D in the world, it is developed through constant customer feedback that defines how we make our equipment and tools suitable for the job. 8 Sandvik Offering Guide 2015 Intro

9 With an active presence in more than 150 countries, Sandvik Mining understands both the global world of mining and its local implications as well, and we take pride in being able to respond to a customer s needs quickly and effectively. Our proactive product support and customer servicing mean you will always have well-qualified technicians and representatives helping maintain, service and upgrade your equipment, including genuine Sandvik parts, for optimum product life. In other words, we have programs that will keep your equipment running. Training means learning to operate and service the equipment, with a particular emphasis on safety. There is no exception when it comes to helping ensure safety both in how our product is designed and functions and in how operators interact with it. Understanding the machines leads to safer best practices and better productivity as well. As you explore this Offering Guide, you will see not only the breadth of the line, but also the many ways our products and services work together to give you a synergistic effect. The Sandvik traditions of customer commitment, search for excellence and consistent delivery of products and expertise will continue to provide peace of mind, constantly reassuring you that you will always have a partner that leads, supports and backs you up. A team you can count on. No matter what. Intro Sandvik Offering Guide

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11 EXPLORATION SAFETY FIRST 12 COMPACT CORE DRILLS 14 HEAVY-DUTY CORE DRILLS 16 MULTI-PURPOSE EXPLORATION DRILLS 18 EXPLORATION DRILL OPTIONS 20 SAMPLING SYSTEMS 22 GEOLOGICAL SUPPLIES AND EXPLORATION SUPPORT SYSTEMS 26 NOTE! Rock Drilling Tools p. 110 NOTE! Customer Services p. 276 NOTE! Foam Fire Suppression p. 300 Exploration Sandvik Offering Guide

12 SAFETY FIRST SAFETY Sandvik exploration is pleased to be the world leader in providing customers with a common way of assessing equipment safety features: The EMESRT Design Evaluation for Earth Moving Equipment Procurement (EDEEP) process provides safety information to equipment purchasers. It highlights OEM actions that may mitigate risk within maintenance and operator tasks through the use of design controls. One example of continued efforts to integrate Environment, Health and Safety (EHS) into its products is the certified ATEX underground drill rig the DE130x. This rig is designed and certified for operations in explosive atmospheres such as coal applications. SERVICEABILITY/MAINTAINABILITY Sandvik DE100 series rigs feature an open, simple design with a proven record. The surface drills (DE700 series and DE800 series) have large walkways and work platforms. The entire range incorporates easier access for regular inspection and maintenance. ENVIRONMENT Sandvik machines use the latest-generation engines and load-sense hydraulics to lower fuel consumption and emissions. Contact your local Sandvik representative for more information. OPERATOR COMFORT The Sandvik next-generation Exploration equipment focuses on ergonomics, simpler movements and enhanced visibility. It also keeps the operator further away from hydraulic components without compromising operations. The DE712 features an operator compartment with Roll Over Protective Structure (ROPS). 12 Sandvik Offering Guide 2015 Exploration

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14 COMPACT CORE DRILLS The DE100 series is designed to meet even the hardest, most versatile demands for ultimate productivity in exploration applications, both in underground and in surface applications. The modular design allows for high flexibility when it comes to the specific application. Thanks to close cooperation with customers, Sandvik has a range of compact drills that meet most types of requirements, regardless of the application. Sandvik DE100 series can be found on every continent in a variety of applications such as diamond core drilling, dam reinforcement, coal and salt mine drilling and grouting drilling in hydropower projects. All models are built on the same principle and therefore also share many major components with each other. The most recent additions to the Sandvik range of compact core drills are the DE130x and the DE130i / DE140i. The DE130x is a fully ATEX-certified rig for use in underground coal mines. The DE130i and DE140i use control systems and are operated by a built-in computer with a touch screen. The operator sets the drilling parameters and machine limits, then sets the drill in auto mode. During the entire operation the rigs will automatically compensate for sudden changes in conditions to optimize drilling within the preset parameter range. 14 Sandvik Offering Guide 2015 Exploration

15 SPECIFICATION DE110 DE130 / i / X DE140 / i DE151 Depth capacity* Pull force Feed force Feed length (stroke) Engine power - electric** Engine power - diesel** 230 m - A (755 ft) 1.1 t (2,400 lbf) 1.7 t (3,700 lbf) 800 mm (31 ½") 15 kw (20 hp) 27 kw (37 hp) 815 m - N (2,674 ft) 6.3 t (13,820 lbf) 4.7 t (10,350 lbf) 1,700 mm (5' 7") 55 kw (75 hp) 92 kw (125 hp) (n/a for DE130x) 1,220 m - N (4,003) 9.4 t (20,730 lbf) 9.4 t (20,730 lbf) 1,700 mm (5' 7") 90 kw (120 hp) 147 kw (200 hp) 1,500 m - N (4,921 ft) 15 t (33,000 lbf) 15 t (33,000 lbf) 1,700 mm (5' 7") 110 kw (150 hp) 168 kw (228 hp) *Calculations are based on machine capacity, which in some cases may exceed the rated hole depth of the down hole tooling. Sandvik does not guarantee that these results will be achieved in all drilling conditions. **Optional power units available. Please refer to technical specifications for further details. DE110 DE130 B A B A C C D D DE140 DE151 A A B B C C D D DE110 DE130 DE140 DE151 A 1,680 mm (66'') 4,065 mm (160'') 4,465 mm (176'') 5,290 mm (208'') B 790 mm (31'') 2,980 mm (118'') 3,250 mm (128'') 3,285 mm (129'') C 960 mm (38'') 1,020 mm (41'') 1,140 mm (45'') 1,385 mm (55'') D 890 mm (35'') 1,255 mm (49'') 1,240 mm (49'') 2,500 mm (98'') Width 460 mm (18'') 510 mm (20'') 880 mm (35'') 1,695 mm (67'') Exploration Sandvik Offering Guide

16 HEAVY-DUTY CORE DRILLS Sandvik heavy-duty DE700 series consists of three dedicated and powerful diamond core drills for surface exploration applications. The drills are designed for shallow to deep hole drilling and can be found in a wide range of drilling operations such as mineral exploration, directional drilling and geotechnical drilling. The DE700 series is available in a range of configurations that make the drills uniquely suitable for operational and environmental demands globally. The drills can be truck -mounted (DE710 / DE740) for greater maneuverability and ease of relocating the drills between sites or can be fitted on crawler tracks, powered from the rig hydraulic system, making the drills self-propelled units for areas with difficult site access. The space-efficient design has proven a great benefit on sites where a small footprint is required. The most recent addition to the range of Sandvik heavy-duty core drills is the CEcertified DE712. The DE712 is based on the established DE710 drill. This highly productive and reliable rig offers peace of mind with increased safety on a proven design: EDEEP process in place potential hazards are brought to the customer s attention in close cooperation. CE marked meeting all requirements of the European Union. Designed with Australian MDG 15 in mind. 16 Sandvik Offering Guide 2015 Exploration

17 Depth capacity* DE710 DE712 DE740 1,126 m - N (3,693 ft) 1,126 m - N (3,693 ft) 1,837 m - N (6,025 ft) Rotation unit P chuck drive, B-P drill rods P chuck drive, B-P drill rods P chuck drive, B-P drill rods Pull force Feed force Feed length (stroke) Engine power - diesel Emission ratings 9.3 t (20,500 lbf) 5,5 t (12,000 lbf) 3.45 m (11' 3") 134 kw (180 hp) EU Stage I CARB/EPA Tier t (20,500 lbf) 5.5 t (12,000 lbf) 3.45 m (11' 3") 142 kw (190 hp) EU Stage III CARB/EPA Tier t (30,000 ft) 6.8 t (15,000 lbf) 3,45 m (11' 3") 194 kw (260 hp) EU Stage III CARB/EPA Tier 3 *Calculations are based on machine capacity, which in some cases may exceed the rated hole depth of the down hole tooling. Sandvik does not guarantee that these results will be achieved in all drilling conditions. TRACK MOUNTED TRUCK MOUNTED E G D A B C H J K I L F M DIMENSIONS TRACK MOUNTED DE710 DE712 DE740 A B C D E F 2,205 mm (87") 548 mm (21.5") 2,489 mm (98") 10,692 mm (421") 3,452 mm (136") 2,300 mm (90.5") 2,207 mm (87'') N/A N/A 10,653 mm (420'') 3,302 mm (130'') 4,240 mm (170'') ,265 mm (128") 1,118 mm (44") 2,855 mm (112") 9,420 mm (371") 3,850 mm (152") 2,565 mm (101") DIMENSIONS TRUCK MOUNTED DE710 DE740 G H I J K L M 4,107 mm (162") 3,328 mm (131") 3,448 mm (136") 6,039 mm (238") 10,723 mm (422") 4,710 mm (185.5") 2,620 mm (103") 4,205 mm (166") 3,957 mm (156") 3,900 mm (154") 5,360 mm (211") 10,785 mm (425") 5,678 mm (224") 2,500 mm (98") Exploration Sandvik Offering Guide

18 MULTI-PURPOSE EXPLORATION DRILLS This series of drills offers multiple drilling methods in a single unit. Sandvik DE800 series includes four powerful drills that operate efficiently in all forms of exploration drilling, with an extensive range of standard features and options. Their pioneering design gives them the ability to perform: diamond coring reverse circulation rotary air or mud drilling The series handles the different drilling techniques with equal efficiency and allows you to switch between different drilling techniques without leaving the hole. The DE800 drills have been proven year after year in a variety of applications. They can be found around the globe in mineral exploration and directional and geotechnical drilling. The most recent addition to the range of Sandvik multi-purpose exploration drill rigs, the DE811, features the latest in innovative design, focusing on both productivity and safety. It offers improved hole depth, better fuel usage via an electronically controlled engine and improved operator/maintenance ergonomics. Productivity is the winner with the DE800 series drill rigs, available in either truck- or crawler-mounted configurations and backed by Sandvik global technical support organization. 18 Sandvik Offering Guide 2015 Exploration

19 SPECIFICATION DE810 DE811i DE840 DE880 Depth capacity* - coring Depth capacity* - RC Rotation unit Pull force Feed force Feed length (stroke) Engine power Emission rating Main winch, pull capacity 954 m - N (3,129 ft) 190 m - 4" (623 ft) Tophead drive, direct coupled to rods 7.6 t (16,800 lbf) 4.5 t (10,000 lbf) 6.6 m (22') 130 kw (174 hp) EU Stage III CARB/ EPA Tier t (14,600 lbf) 1,180 m - N (3,871 ft) 252 m - 4" (827 ft) Tophead drive, direct coupled to rods 9 t (19,850 ft) 5.1 t (11,250 lbf) 7 m (23') 141 kw (190 hp) EU Stage III CARB/ EPA Tier t (18,477 lbf) 2,223 m - N (7291 ft) 525 m - 4" (1,723 ft) Tophead drive, direct coupled to rods 23 t (50,700 lbf) 11.4 t (25,350 lbf) 7.32 m (24') 242 kw (325 hp) EU Stage III CARB/ EPA Tier t (34,000 lbf) 3,174 m - N (10,411 ft) 525 m - 4" (1,723 ft) Tophead drive, direct coupled to rods 23 t (50,700 lbf) 11.4 t (25,350 lbf) 7.32 m (24') 242 kw (325 hp) EU Stage III CARB/ EPA Tier 3 22 t (48,500 lbf) On-board air 32.6m 3 /min at 24.1 bar (1,150 cfm at 350 psi) N/A *Calculations are based on machine capacity, which in some cases may exceed the rated hole depth of the down hole tooling. Sandvik does not guarantee that these results will be achieved in all drilling conditions. DRILL DIMENSIONS A DE810 A B 10,363 mm (34 ft) 3,746 mm (2.3 ft) B C 2,486 mm (8.16 ft) C DRILL DIMENSIONS DE811i D D 4,550 mm (179 ft) E F G H 5,713 mm (225 ft) 3,980 mm (157 ft) 7,250 mm (285 ft) 11,979 mm (472 ft) E G H I F I J 7,300 mm (287 ft) 2,486 mm (98 ft) J DRILL DIMENSIONS K DE840/DE880 12,569 mm (41.24 ft) L L 3,869 mm (12.69 ft) M 2,500 mm (8.2 ft) K M Exploration Sandvik Offering Guide

20 EXPLORATION DRILL OPTIONS Sandvik offers a variety of options for each machine. Several of the options are designed to contribute to a safer and better working environment. Please see the technical specification for each machine s options. SAFE-T-SPIN The DA512 Safe-T-Spin is an innovative wireline rod pre-torque/make break tool. It is designed to handle all common wireline rod sizes without replacing jaws for the heavy-duty and multipurpose drills. The tool offers optimum productivity to the rig owner. Reduces injury risks resulting from operator and helper fatigue Provides consistent pre-torqued joint in the drill string, increasing drill rod thread life Reduces use of hand tools, promoting safer working conditions DA512 SAFE-T-SPIN Weight, mounting arm Weight, safety spin Rod capacity Maximum torque breakout Maximum torque make-up Maximum speed Maximum hydraulic supply pressure Recomended oil flow Controls 25 kg (55 lb) 91 kg (201 lb) BO wireline to HW casing 3,000 Nm (2,220 lbf ft) 2,100 Nm (1,555 lbf ft) 100 rpm 180 bar (2,614 psi) 100 liter/min (21 US gpm) All hydraulic 20 Sandvik Offering Guide 2015 Exploration

21 ROD HANDLER The compact DA554 rotary drill rod handler is designed for improved reliability, safety and productivity with extreme versatility. It has been specifically designed to be retrofitted to a majority of truck- or crawler-mounted RC exploration drills. 270 rod collection arc around mast base Single operator function from a remote point Patented cup system secures rod and eliminates rod slippage Eliminates manual lifting of drill rods Retrofitable to Sandvik top head drive rigs Allows rod to be parked ready for addition to drill string DA554 ROD HANDLER RC rod size capability Rod handling capacity Required hydraulic oil flow Required electrical supply Controls Control position Weight 89 mm to 114 mm OD (3 ½'' to 4 ½'' OD) Unlimited 64 liter/min (14 gpm) 24 Volt Radio operated Remote for optimum line of vision 850 kg (1,874 lb) Exploration Sandvik Offering Guide

22 SAMPLING SYSTEMS You can now choose from a range of products to create the system most suited to your drilling conditions and environmental requirements. Sandvik sampling systems are semi-automatic components and, when used with reverse circulation drill rigs, collect highly representative samples for grade control and mineral exploration. With Sandvik VR400 and VM200 series sampling systems, the geologist and driller can feel comfortable with the accuracy, rate and operational reliability in dry, wet and slurry applications. These systems also come with an emissions filter to prevent dust from entering the atmosphere during the drilling process for a better working environment. 22 Sandvik Offering Guide 2015 Exploration

23 VM220/240 These systems are tailored to suit the exploration operator with a simple design and ease of operation. SPECIFICATION: VM220 LOW-VOLUME SYSTEM RC (non involution) cyclone with a hinged cyclone lid, 355 l/s (750 cfm) Cyclone mounting bracket Interval drop box with manual control system SPECIFICATION VM240 HIGH-VOLUME SYSTEM RC (non involution) cyclone with hinged cyclone lid, 470 l/s (1000 cfm) Cyclone mounting bracket Interval drop box with manual control system VM220 LOW-VOLUME OPTIONS Rotating cone splitter (incl. 4 %, 6 %, 8 % and 10 % Splitter blades) Stationary/adjustable cone splitter (incl. 2.5 % to 11.5 % split and 4 %, 7 % and 10 % blades) VM240 HIGH-VOLUME OPTIONS Rotating cone splitter (incl. 4 %, 6 %, 8 % and 10 % Splitter blades) Stationary/adjustable cone splitter (incl. 2.5 % to 11.5 % split and 4 %, 7 % and 10 % blades) Exploration Sandvik Offering Guide

24 VR420/440 These systems are best used for grade control. With more interchangeable wear components and advanced design, the VR system is outperforms its competitor. SPECIFICATION: VR420 LOW-VOLUME SYSTEM RC involution cyclone l/s (850 1,450 cfm) with electric worm-drive Actuator to open/close cyclone lid Cyclone mounting bracket Interval drop box with PLC and pneumatic control system SPECIFICATION VR440 HIGH-VOLUME SYSTEM RC involution cyclone 685 1,275 l/s (1,450 2,700 cfm) with electric worm-drive Actuator to open/close cyclone lid Cyclone mounting bracket Interval drop box with PLC pneumatic control system VR420 LOW-VOLUME OPTIONS Emissions filter, up to 945 l/s (2,000 cfm), incl. exhaust fan, hydraulic motor and filter PLC Independent leveling support arm with slewing and height adjustment and hydraulic rotary actuator RotaPort cone splitter Rotating cone splitter (incl. 4 %, 6 %, 8 % and 10 % Splitter blades) Stationary/adjustable cone splitter (incl. 2.5 % to 11.5 % split and 4 %, 7 % and 10 % blades) EF diverter valve VR440 HIGH-VOLUME OPTIONS Emissions filter, up to 1,275 l/s (2,700 cfm), incl. exhaust fan, hydraulic motor and filter PLC Independent leveling support arm with slewing and height adjustment and hydraulic rotary actuator RotaPort cone splitter Rotating cone splitter (incl. 4 %, 6 %, 8 % and 10 % Splitter blades ) Stationary/adjustable cone splitter (incl. 2.5 % to 11.5 % split and 4 %, 7 % and 10 % blades) EF diverter valve 24 Sandvik Offering Guide 2015 Exploration

25 TRAILER-MOUNTED SYSTEMS Sandvik also offers trailer-mounted options for the VR420 system. The trailer is equipped with hydraulic, pneumatic and electrical connections for powering from the drill rig. Options are available to suit specific requirements. Exploration Sandvik Offering Guide

26 GEOLOGICAL SUPPLIES EXPLORATION SUPPORT SYSTEMS Simplify all of your on-site requirements with our comprehensive range of Sandvik products that will assist you in your day-to-day operations from the very first survey stake on the greenfield all the way through the mining process. Logging tables Storage tray racks Core tray handling equipment We offer an integrated system for efficient and secure drill core management from the borehole to the core shed. Plastic and metal core trays Automatic core saws for safe core splitting 26 Sandvik Offering Guide 2015 Exploration

27 HANDLING, PROCESSING AND STORAGE All sizes of core trays available in metal and plastic Plastic, Wetstrength and Calico bags Chip trays 5, 10 and 20 compartments Automatic and manual core saws and a full selection of blades A variety of different sample splitters GEOLOGICAL AND SURVEY ACCESSORIES Estwing rock hammers A wide range of compasses and clinometers Flagging tape Survey pegs An extensive range of geologists field requirements Flag and Pin markers A wide range of marking and measuring items SANDVIK AUTOMATIC CORE SAW The new Series 2 core saw will maximize your production and improve the safety of core cutting. Feed speed controlled electronically Three-phase electric motor for a powerful, smooth operation Capable of cutting up to three lengths of 400 mm (15.7") core to reduce handling Instantaneous dynamic breaking for the blade when the STOP button is pressed Capable of cutting all sizes of core up to P size A RANGE OF FIELD-ORIENTED SAFETY SUPPLIES Safety glasses Dust masks and respirators Danger tapes First aid kits DRILLING CONSUMABLES Hole plugs Rigid tools Rod wipes Greases and foam PARTNERING FOR PROGRESS Bentonite clays Attapulgite clays Dry and liquid polymers Performance additives Surfactants and foaming agents Grouting, sealing and hole plugging Water impedance products Hammer oils Sandvik pathfinder DS1 is a next-generation product empowering drillers to fully survey their own drill holes accurately, eliminating the need for a follow-up survey team, saving time and money. Our state-of-the-art Orifinder is a no manual required bore core orientation system designed for one-man operation in harsh environments. Pathfinder DS1 retains the last survey run and the master controller retains all surveys. Drillers are able to fully survey their own drill holes. Orifinder DS1 increases core orientation throughput and reliability, ensuring and logging every successful procedure. Orientation errors are reduced using the audit check feature. No running gear is required. It is compatible with all standard accessories including landing collars and swivels. Exploration Sandvik Offering Guide

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29 SURFACE DRILLING SAFETY FIRST 30 BLASTHOLE DRILLS, ROTARY CONFIGURATION 32 BLASTHOLE DRILLS, DTH CONFIGURATION 34 HIGH PRESSURE DTH DRILLS 36 HIGH MOBILITY DTH DRILLS 38 TOP HAMMER DRILLS 40 COMPRESSOR MANAGEMENT SYSTEM 42 NOTE! Rock Drilling Tools p. 110 NOTE! Customer Services p. 276 NOTE! Foam Fire Suppression p. 300 NOTE! Selection Guides p. 306 Surface Drilling Sandvik Offering Guide

30 SAFETY FIRST SAFETY From cab design to automation, safety is at the forefront of every Sandvik surface drilling design. The new generation of Sandvik rotary drills incorporate EMESRT design philosophies, MDG15 and MDG41 guidelines and CE mark. While the rugged Sandvik drill exterior is built to stand up to the toughest environments, the cabs are designed for operator comfort. Operators work long shifts, and the new-generation surface drills are designed to make life as comfortable and efficient as possible. OPERATOR COMFORT The first in this new generation is the DR461i rotary blasthole drill. It boasts a newly designed FOPS-certified (Falling Object Protective Structure) cab with a versatile ergonomic seat, adjustable monitors, tilted windows with wipers and a two-tier safari-style roof to reduce heat. The cab is air conditioned and pressurized, with sound insulation to 80 db(a) or less. ENVIRONMENT Reducing environmental impact is a key issue mines face today. The patented Sandvik Compressor Management System (CMS), which can be implemented on new rotary blasthole drills or retrofitted, reduces fuel consumption %. The system works by isolating the compressor and eliminating the need to maintain pressure when the machine is not drilling. This reduces the load on the engine, saving a significant amount of fuel and reducing wear and tear on the engine. The Sandvik CMS will save us thousands of gallons of fuel every year. Mark Gilbertson, Director of Asset Management, Cloud Peak Energy. Contact your local Sandvik representative for more information. SERVICEABILITY/ MAINTAINABILITY The DR461i features a patented remote bit change design that removes the need for the operator to directly handle the bit change process, reducing potential hazards. The machine also monitors itself providing real-time data and interlocks for enhanced safety. Sandvik surface and underground drilling products are also streamlining, using common components and the Sandvik Intelligent Control Architecture (SICA) system. This means and quicker and simpler maintenance of multiple machines. 30 Sandvik Offering Guide 2015 Surface Drilling

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32 BLASTHOLE DRILLS ROTARY The rugged design of Sandvik blasthole drills makes them ideal for rotary drilling in a full hole range from 127 to 349 mm (5 to 13 3 /4"). Models are built on solid frames with rigid lattice-style masts. From high-strength pulldown chains to durable power group, components and designs are chosen for reliable, continuous operation in some of the harshest environments in the world. Sandvik provides both diesel and electric machines. The 1190E is the largest electrically powered drill rig, made for operations that don t have cost-effective and clean fuel options. Sandvik also offers two models that are engineered, sourced and manufactured for specific markets. The 160D is a diesel-powered blasthole drill made in India for the Indian market, and the 1175E is an electric-powered blasthole drill made in China for the emerging markets. Environmental and Financial benefits: Reduce fuel consumption % Extend the life of the engine and compressor Lower service costs from extended service intervals Reduce drill bit and drill pipe wear Less time refueling Less down-time for the rig Lower emissions and dust generation Sandvik offers extensive options to meet multiple application requirements, including dust suppression systems and high-altitude and cold-weather equipment. CUT FUEL % The patented Sandvik Compressor Management System (CMS) tackles the two primary issues facing mines today increasing productivity and reducing environmental impact. Our CMS is a smart system that uses the compressor only when needed, and can be implemented on new drills or retrofitted. This reduces the load on the engine saving a significant amount of fuel and reducing wear and tear on the engine. 32 Sandvik Offering Guide 2015 Surface Drilling

33 NOTE! Rock Tools p. 110 NOTE! Selection Guides p. 306 MODEL D245S D50KS D55SP D75KS DR460 multi pass DR460 single pass DR461i multi pass DR461i single pass D90KS multi pass D90KS single pass 1190E multi pass 1190E single pass 160D India Market 1175E Emerging Markets HOLE DEPTH, FIRST PASS 8.65 m 28' 5" 8.7 m 28' 6" 17 m 55' 10.2 m 33' 6" 12 m 40' 17 m 55' 11.8 m 36' 18 m 59' 11.8 m 38' 8" 20 m 65' 11.8 m 38' 8" 20 m 65' 7.6 m 25' 10.2 m 33' 6" MAXIMUM HOLE DEPTH 45 m 148' 45 m 148' 32 m 105' 63.4 m 208' 75 m 246' 32 m 105' 75 m 246' 33m 109' 85 m 279' 35.7 m 117' 85 m 279' 35.7 m 117' 29.8 m 75' 53 m 175' HOLE SIZE mm 5" - 8" mm 6" - 9" mm 6 3 /4" - 10" mm 9" - 11" mm 9" /4" mm 9" /4" 9" - 10 ⅝ mm 9" - 10 ⅝" mm mm 9" /4" mm 9" /4" mm 9" /4" mm 9" /4" mm /4" mm 9" - 11" UNDER CARRIAGE S25HD S30HD 330SL class S35HD S45HD S45HD S45HD S45HD MAXIMUM PULLDOWN 185 kn 41,500 lbf 222 kn 50,000 lbf 200 kn 45,000 lbf 334 kn 75,000 lbf 356 kn 80,000 lbf 356 kn 80,000 lbf 356 kn 80,000 lbf 356 kn 80,000 lbf 350 class 400 kn 90,000 lbf 385 class 400 kn 90,000 lbf 385 class 400 kn 90,000 lbf 385 class 400 kn 90,000 lbf D4 Class Excavator Model B7 133 kn 29,900 lbf 334 kn 75,000 lbf MAXIMUM BIT LOAD 209 kn 47,000 lbf 267 Kn 60,000 lbf 232 kn 52,000 lbf 409 kn 92,000 lbf 445 kn 100,000 lbf 445 kn 100,000 lbf 445kN 100,000 lbf 400 kn 90,000 lbf 523 kn 118,000 lbf 523 kn 118,000 lbf 523 kn 118,000 lbf 523 kn 118,000 lbf 142 kn 31,900 lbf 365 kn 82,000 lbf Options available for higher capacity or operation at high altitude. All rigs described with upgraded engines and compressors. Engine and compressor ratings calculated at standard atmospheric conditions. All weights are approximate and may change depending on the configuration. OPERATING WEIGHT 33,566 kg 74,000 lb 47,727 kg 105,000 lb 79,832 kg 176,000 lb 64,864 kg 143,000 lb 93,440 kg 206,000 lb 87,317 kg 192,500 lb 252, ,565 lb 243, ,723 lb 140,613 kg 310,000 lb 140,613 kg 310,000 lb 140,613 kg 310,000 lb 140,613 kg 310,000 lb 32,000 kg 70,550 lb 76,000 kg 167,550 lb STANDARD ENGINE 343 kw 460 hp 417 kw 560 hp 567 kw 760 hp 567 kw 760 hp 746 kw 1,000 hp 746 kw 1,000 hp QST 30 Cummins QST 30 Cummins 1,007 kw 1,350 hp 1,007 kw 1,350 hp 50 Hz 671 kw 900 hp 50 Hz 671 kw 900 hp 220 kw 295 hp 630 kw 845 hp STANDARD LOW-PRESSURE COMPRESSOR 29.7 m³/min 1,050 scfm 29.7 m³/min 1,050 scfm 45.3 m³/min 1,600 scfm 45.3 m³/min 1,600 scfm 56.6 m³/min 2,000 scfm 56.6 m³/min 2,000 scfm 2000 cfm (56.6 m 3 /min) 2000 cfm (56.6 m 3 /min) 84.9 m³/min 3,000 scfm 84.9 m³/min 3,000 scfm 50 Hz 80 m³/min 2,830 scfm 50 Hz 80 m³/min 2,830 scfm 17 m³/min 600 scfm 44.5 m³/min 1,575 scfm Surface Drilling Sandvik Offering Guide

34 BLASTHOLE DRILLS DTH Tailored options turn Sandvik blasthole drills into highly productive Down-The-Hole (DTH) drills that are particularly suited for high-tonnage, hard-rock mining applications. All drills are diesel powered and fully self-contained. Strong frames and heavy-duty masts support the longevity and reliability demanded for large-scale bench drilling. fine feed control and low-speed rotary head allow the operator to maximize the life and productivity of the drilling tools. Dust suppression is effective with water injection or dry dust collectors. Depending on the model and specified engine, compressor and pipe size, the drills can be optimized for 5", 6" or 8" hammers, drilling holes from 140 mm to 251 mm (5 ½" to 9 ⅞"). Equipment such as a petol tong, airline lubricator, 34 Sandvik Offering Guide 2015 Surface Drilling

35 NOTE! Rock Tools p. 110 NOTE! Selection Guides p. 306 MODEL MAXIMUM HOLE DEPTH HOLE FIRST PASS DEPTH HOLE SIZE HAMMER UNDER SIZE CARRIAGE OPERATING WEIGHT ENGINE HIGH-PRESSURE COMPRESSOR 24,1 BAR (350 PSI) D25KS 8.65 m 28' 5" 27 m 88' mm 5 ½" /4" 5". 6" S25HD 33,566 kg 74,000 lb 417 kw 560 hp 28.3 m³/min 1,000 scfm D45KS D55SP D75KS DR460 (multi pass) DR460 (single pass) DR461i (multi pass) DR461i (single pass) 8.7 m 28' 6" 17 m 55' 10.2 m 33' 6" 12 m 40' 17 m 55' 11.8 m 36' 18 m 59' 63 m 208' 32 m 105' 53 m 174' 76 m 250' 32 m 105' 246' 75 m 109' 33 m mm 6 ½" /4" mm 6 3 /4" - 9 ⅞" mm 8" - 9 ⅞" mm 8" - 9 ⅞" mm 8" - 9 ⅞" 9" - 10 ⅝' mm 9" - 10 ⅝" mm 6". 8" S30HD 6". 8" 330SL class 8" S35HD 8" S45HD 8" S45HD 47,727 kg 105,000 lb 79,832 kg 176,000 lb 64,864 kg 143,000 lb 93,440 kg 206,000 lb 93,440 kg 206,000 lb 8" Sandvik S45HD 252, ,565 lb 8" Sandvik S45HD 243, ,723 lb Options available for higher capacity or operation at high altitude. All rigs described with upgraded engines and compressors. Engine and compressor ratings calculated at standard atmospheric conditions. All weights are approximate and may change depending on configuration. 447 kw 600 hp 567 kw 760 hp 567 kw 760 hp 746 kw 1,000 hp 746 kw 1,000 hp QST 30 Cummins QST 30 Cummins 28.3 m³/min 1,000 scfm 38.2 m³/min 1,350 scfm 38.2 m³/min 1,350 scfm 41 m³/min 1,450 scfm 41 m³/min 1,450 scfm 1450 cfm 41 m 3 /min 1450 cfm 41 m 3 /min Surface Drilling Sandvik Offering Guide

36 HIGH PRESSURE DTH DRILLS The DR500 series high pressure DTH drills feature the unique combination of high pressure (air pressure up to 34.5 bar/500 psi) and high flexibility (multiple application areas). The drills operate with an industry-leading onboard air output of up to 38.2 m bar (1,350 scfm at 500 1,800 rpm or up to 44.6 m 3 / 24.1 bar (1,575 scfm at 350 2,100 rpm. extreme climates, rod handling and dust suppression in harsh environments and altitudes. And the boom-mounted cab can be swung away from potential hazards, enhancing safety. The DR500 series has been tested around the world and proven as a leader in boom production drilling, pre-split drilling and reverse circulation drilling. This powerful match of pressure and volume enhances penetration rates and productivity. Sandvik offers an extensive list of options to cover application requirements, 36 Sandvik Offering Guide 2015 Surface Drilling

37 NOTE! Rock Tools p. 110 NOTE! Selection Guides p. 306 MODEL DR560 DR580 Hole diameter 115 mm mm (4 ½" - 8 ½") 115 mm mm (4 ½" - 8 ½") Drill pipe length 6.1 m - (20') 6.1 m - (20 ) Drill pipe diameter,standard - 6 rods carousel loader or - 5 rods carousel loader Drill pipe diameter,optional - 8 rods carousel loader Depth capacity without reloading. Standard - 6 rods Standard - 5 rods mm (3 ½ - 5") mm (3 ½- 5 ½") 76 mm mm (3" - 4") 42.6 m (140') 36.6 m (120') mm (3 ½ - 5") mm (3 ½ - 5 ½") 76 mm mm (3" - 4") 42.6 m (140') 36.6 m (120') Depth capacity without reloading. Optional - 8 rods 54.9 m - (180') 54.9 m - (180') Undercarriage S20HD S20HD Air 1,800 rpm Air 2,100 rpm Engine power 32.6 m bar (1, psi) 38.2 m bar (1, psi) 641 kw (860 1,800 RPM 38.2 m bar (1, psi) 44.6 m bar (1, psi) 708 kw (950 1,800 RPM TRANSPORT INFORMATION (EXCLUDING OPTIONS) DR560 DR580 Length 11,405 mm (449") 11,405 mm (449") Width 3,000 mm (118") 3,000 mm (118") Height 3,810 mm (150") 3,810 mm (150") Weight 33,112 kg (73,000 lbs) 33,112 kg (73,000 lbs) MAXIMUM OPERATING PRESSURE DR560 DR580 4" hammer 34.5 bar (500 psi) 34.5 bar (500 psi) 5" hammer 34.5 bar (500 psi) 34.5 bar (500 psi) 6" hammer 27.5 bar (450 psi) 34.5 bar (500 psi) 8" hammer 25.5 bar (375 psi) 29 bar (425 psi) Worn hammers will/may cause a drop in pressure or require larger air capacity. Surface Drilling Sandvik Offering Guide

38 HIGH MOBILITY DTH DRILLS With the highest mobility, smaller footprint and ability to serve multiple sites, the DI550 drill completes our surface mining DTH offering. Besides regular production blasthole drilling, these machines are used for pre-split, perimeter and buffer holes. The machines are used by mining companies and by contractors who move between mine sites. features ensure cost-effective machine operation. A straightforward design with access to daily maintenance points from ground level supports greater uptime. The DI550 is designed for drilling with 4", 5" and 6" DTH hammers. The DI550 drill is crawler-mounted, boom style and completely self-contained. An ergonomic operator s cabin with excellent visibility and advanced functions such as automatic one-pipe drilling make for a productive work environment. Sophisticated energy-saving 38 Sandvik Offering Guide 2015 Surface Drilling

39 NOTE! Rock Tools p. 110 NOTE! Selection Guides p. 306 Drill hole diameter Drill pipe length Drill pipe diameter DI mm (3 ½"-6 ½") 5 m (16.4 ft) 76/89/102/114 mm 3"/3 ½"/4"/4 ½" Magazine capacity 7+1/7+1/7+1/5+1 Drilling dept (magazine capacity) 40 m (for 102 mm dia) (131' for 4" dia) DTH hammer sizes (3"), 4", 5", 6" Boom Air volume Air pressure Fixed boom (standard) Telescopic boom (optional) 24.4 m³/min (862 scfm) 24 bar (348 psi) Engine C13 Tier 3 or C13 Tier 4 Power Weight 328 kw (440 hp) 23,700 kg (52,250 lb) Surface Drilling Sandvik Offering Guide

40 TOP HAMMER DRILLS Renowned for high penetration rates, reliability, fuel economy and low operating cost, Sandvik top hammer drills are diesel powered, self-contained and equipped with air compressors, dust collection systems and operator s cabins. They are designed for drilling 22 to 152 mm (¾ to 6") blastholes up to 30 meters deep. Sandvik has invested in expanding the top hammer drilling application, in automation, in environmentally friendly systems and energy efficiency. The innovation brought into the market includes AutoMine Surface Drilling, automated drilling phases, data sharing, 3D navigation, i-controls and user interface and training simulation, to improve competitiveness and profitability. DPi drills are designed to use 51 to 60 mm drill steel, which provide high bending resistance, enabling the use of maximum kinetic power for drilling straight holes fast without compromising rock tool service life. The highest performance of the DX range of medium-heavy top hammer drills refers to power, versatility, operator comfort and reliability. The drilling capacity is boosted by the revolving superstructure, which allows the operator turn it 120 giving a drilling coverage of 18 m². The drills are stable even in the roughest terrain. As the cabin turns with the superstructure, the operator has increased visibility. The DPi range of heavy-duty top hammer rigs drill 89 to 152 mm diamater blastholes. High production rates, hole quality and drilling economy combine for optimal performance. The 40 Sandvik Offering Guide 2015 Surface Drilling

41 MODEL DX800 DP1100i DP1500i Recommended hole diameter Drill steel diameter mm (2 ½" - 5") 38, 45, 51 mm (1 ½", 1 3 /4", 2") mm (3 ½" - 5 ½") 51, 60, 76, 87 mm (2, 2 3 /4, 3, 3 ½") mm (3 ½" - 6") 51, 60, 76, 87 mm (2, 2 3 /4, 3, 3 ½") Hydraulic rock drill HL810T HL1060T HL1560T Percussion output power 21 kw (28 hp) Engine type C7 Tier 3 C7.1 Tier 4 Engine output power Flushing air capacity 168 kw/2,200 rpm (225 hp/2,200 rpm) 9.6 m³/min (339 scfm) 25 kw (34 hp) C9 Tier 3 C9.4 Tier kw/1,800 rpm (300 hp/1,800 rpm) 14 m³/min (494 scfm) 33 kw (44 hp) C11 Tier 3 C13 Tier kw/2,100 rpm (350 hp/2,100 rpm) 14 m³/min (494 scfm) Operators cabin Erco Cool Ergo Cool Ergo Cool Certificate ROPS & FOPS ROPS & FOPS ROPS & FOPS NOTE! Rock Tools p. 110 NOTE! Foam Fire Suppression p. 300 NOTE! Selection Guides p. 306 Surface Drilling Sandvik Offering Guide

42 COMPRESSOR MANAGEMENT SYSTEM (ENVIRONMENTAL PRODUCT) REDUCE ENVIRONMENTAL IMPACT Our patented Sandvik Compressor Management System (CMS) tackles the two primary issues facing mines today: increasing productivity and reducing environmental impact. The CMS which can be implemented on new drills or retrofitted provides a solution to the inherent inefficiencies of rotary blast hole drills that have a direct connection between the engine and compressor. The system works by isolating the compressor and eliminating the need to maintain pressure when the machine is not drilling. This reduces the load on the engine, saving a significant amount of fuel and reducing wear and tear on the engine. THE BENEFITS: ENVIRONMENTAL AND FINANCIAL Reduce fuel consumption % Extend the life of the engine and compressor Lower service costs from extended service intervals Reduce drill bit and drill pipe wear Less time refueling Less down-time for the rig Lower emissions and dust generation The Sandvik CMS will save us thousands of gallons of fuel every year. It was a classic no-brainer. Mark Gilbertson, Director of Asset Management, Cloud Peak Energy. 42 Sandvik Offering Guide 2015 Surface Drilling

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45 UNDERGROUND DRILLING AND BOLTING SAFETY FIRST 46 MINING JUMBOS 48 TUNNELING JUMBOS 50 ROCK SUPPORT DRILLS 52 PRODUCTION DRILLS 54 LOW PROFILE DRILLS 56 ARTICULATED ITH PRODUCTION DRILLS 58 TRACKED ITH PRODUCTION DRILLS 60 HIGH PRESSURE RECIPROCATING AND SCREW BOOSTERS 62 DRILL ACCESSORIES ITH PIPE HANDLING 63 SECONDARY BREAKING DRILLS 64 RAISE BORING MACHINES 66 NOTE! Rock Drilling Tools p. 110 NOTE! Customer Services p. 276 NOTE! Foam Fire Suppression p. 300 NOTE! Selection Guides p. 306 Underground Drilling and Bolting Sandvik Offering Guide

46 SAFETY FIRST Sandvik underground drills have been carefully designed with users safety and comfort in mind. In addition to specially designed safety features, we deliver drills with high productivity and dependability. Easy-going operation without unexpected interruptions has proved to be one of the most important steps toward operator safety in the mine environment. Slips, trips and falls are among the most frequent hazards in underground mining operations. The design of Sandvik underground drill rigs contributes to minimizing the risk: access ways have anti-slip surfaces and enable threepoint contact. All access ways are marked with yellow in order to indicate the parts that are planned to serve as access ways and thus prevent the use of, e.g. control levers as handles. Access detection systems, door interlock switches and manual switches prevent movement of the drilling booms and other drilling components and help to protect operators whenever it is necessary to enter the drilling booms hazard zone. Sandvik drills are designed with operator visibility in mind, using visibility diagrams and simulations. Reversing cameras make it possible to improve visibility during tramming and give additional protection for bystanders. OPERATOR COMFORT All Sandvik underground drill rigs with operator stations are equipped with Falling Object Protective Structure cabin or canopy. Cabins and some canopies as well are certified as Roll Over Protection Structures (ROPS) too. The cabin model increases operator safety and comfort. A suspended seat, air conditioning and/or heating are available for the enclosed, vibration-suppressed and noisecontrolled operator station. SERVICEABILITY / MAINTAINABILITY One of the key areas we strive to focus on is providing easy access to service points: design that enables most of the daily checks and tasks to be performed from the ground level, to reduce the need for working at heights. ENVIRONMENT Drilling with electric power helps to reduce exhaust emissions underground, and diesel engines compliant with stage 3B/Tier4i requirements further minimize the total exhaust emissions. Biodegradable hydraulic oils are available. Contact your local Sandvik representative for more information. 46 Sandvik Offering Guide 2015 Underground Drilling and Bolting

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48 MINING JUMBOS We offer a wide variety of face drills for smallscale mine development up to large-scale tunneling. Leading the way through the toughest conditions, Sandvik jumbos excel in productivity and outstanding reliability. Safety and ergonomics have been key elements in ensuring a comfortable working environment for the operators and service personnel. Well-designed, modular structures and proven components keep our jumbos running. A combination of efficient rock drills, robust booms and advanced controls meet even the most challenging requirements. Customers heading for superior excavation quality can also choose a higher level of instrumentation. 48 Sandvik Offering Guide 2015 Underground Drilling and Bolting

49 G A C E F A B D NOTE! Rock Tools p. 110 NOTE! Selection Guides p. 306 NARROW VEIN MINING JUMBOS DD210 DD210-V DD211 DD2710 DD311 DD321 DD421 DD422I DD531 A. Drift size class (m) 2.5x x x x 2.7 3x3 4x4 4.5x4.5 4x4 5x5 B. Coverage Width* (m) C. Coverage Height* (m) Coverage Max.* (m 2 ) No. of booms Feed length (ft) 8 to 12 6 to 12 6 to to to to to to to 16 Rock drill HL510S (HLX5, H200) HL510 (HLX5. H200) RD314 HLX5 HLX5 RD520 (HLX5) RD525 (HLX5) RD525 (HLX5) Turning Inside* (m) Turning Outside* (m) RD525 (HLX5) D. Length* (m) , E. Length Carrier (m) F. Width (m) G. Height Canopy (m) 1.85/ / / / / / /3.42 G. Height Cabin (m) ,05/3, /3.60 Gradeability (%) ±26 ±26 ±26 ±26 ±26 ±26 ±26 ±26 ±26 Oscillation ±6 ±6 ±10 ±6 ±10 ±10 ±8 ±8 ±10 Diesel engine (kw) / Speed Max. (km/h) Powerpack (kw) 1x45 1x45 1x55 1x55 1x55 2x55 2x75 2x75 3x75 Total input power (kw) Weight (kg) without options ,100 8,650 13,000 10,500 13,000-16,000 * The figures vary depending on the chosen specification (e.g. boom and feed) ,000 25,000 26,000 33,000 Underground Drilling and Bolting Sandvik Offering Guide

50 TUNNELING JUMBOS The Sandvik DT series offers a full range of 2-3 boom machines for m 3 cross sections, equipped with a basket boom when needed for fluent work process. The modular design makes the jumbos flexible and versatile: They can be used for fast face drilling as well as for mechanized long hole drilling and bolting tasks. The DT series comes in hydraulic, electric and data controlled versions, with a cabin or with a safety canopy. The DTi series tunneling jumbos include four different models for excavation of m 2 cross sections, including face drilling, bolt hole drilling and mechanized long-hole drilling. In order to produce the highest repeatability and the best excavation predictability, the DTi series has been designed for automatic use. But, for added flexibility, there is also a range of practical features allowing the operator to fine-tune the drilling process online if the rock conditions so require. 50 Sandvik Offering Guide 2015 Underground Drilling and Bolting

51 C A NOTE! Rock Tools p. 110 NOTE! Selection Guides p. 306 B C DT SERIES DT611 DT821 DT831 DT1131 DT1231 A x B. Tunnel size (m) 6.06 x x x x x Coverage (m 2 ) No. of booms* * * 3 + 1* Rock drill HLX5 RD520 HLX5 RD520 RD525 RD520 RD525 HLX5 RD520 RD525 HLX5 RD520 RD525 Control system THC THC, TPC TPC THC, TPC THC, TPC C. Width (m) Tramming Transportation Drilling D. Length (m) Total input power (kw) Diesel engine (kw) or or or Weight (kg)**/*** 21,000 27,000 / 29,400 34,000 40,000 / 44,000 42,000 / 46,000 DTI SERIES DT921I DT1121I DT1131I DT1231I DT1331I A x B. Tunnel size (m) 9.05 x x x x x Coverage (m 2 ) No. of booms* 2 + 1* 2 + 1* 3 + 1* 3 + 1* 3 + 1* Rock drill RD525 RD525 RD525 RD525 RD525 Control system idata idata idata idata idata C. Width (m) Tramming Transportation Drilling D. Length (m) Total input power (kw) Diesel engine (kw) or or Weight (kg)**/*** 29,000 / 33,000 37,700 / 40,600 44,000 / 48,000 45,500 / 49,500 50,000 / 54,000 * Optional utility boom ** Weight without options *** Weight with utility boom Underground Drilling and Bolting Sandvik Offering Guide

52 ROCK SUPPORT DRILLS Our rock support drill rigs make underground excavations not only productive workplaces but also safe ones. Maximum safety for your operator and productivity are the main guidelines in the development of the product family. Advanced mechanized bolting cycles ensure reliability and integrity of every single bolt installation. The full bolting cycle can be conducted safely by one operator. Sandvik rock support drill rigs can handle all typical bolt dimensions and any type of commonly used bolts, including cable. 52 Sandvik Offering Guide 2015 Underground Drilling and Bolting

53 C B A E I F G F D NOTE! Rock Tools p. 110 NOTE! Selection Guides p. 306 H BOLTING CABLE BOLTING DS311 DS411 DS511 DS421 DS520-TC Drift size class (m) 3 x 3 4 x 4 5 x 5 4 x 4 5 x 5 A. Operating height - Min (m) 2.93* 3.1* B. Operating height - Optimum (m) * * * C. Operating height - Max.* (m) D. Bolting area - Width - Min* (m) E. Bolting area - Width - Max.* (m) F. Boom extension (m) Bolt length** (m) max. 25 max. 25 Turning - Inside/outside (m)*** 3.18/ / / / /8.30 G. Length - Total (m)*** 11.26*** *** H. Width - Total (m) I. Height - Canopy (m) 2.14/ / / /3.20 N/A I. Height - Cabin (m) Speed - Max. (km/h) Gradeability (%) Articulation angle ± 40 ± 35 ± 35 ± 35 ± 35 Oscillation ± 10 ± 10 ± 8 ± 10 ± 8 Diesel engine (kw) Powerpack (kw) Total input power (kw) Weight (kg) 13,000-16,000 23,000 25,000 25,000 34,500 *Depending on bolt length and type ** With all common bolt types *** Depending on bolting head Underground Drilling and Bolting Sandvik Offering Guide

54 PRODUCTION DRILLS Accuracy makes a world of difference in production drilling. Our longhole drill rigs minimize ore loss and dilution by drilling straight and accurate holes, up to 54 meters in length. Automation capabilities of the production drill rigs variy based on your needs, from manual drilling to fan automation and tele-remote drilling as an option. We ve designed a comprehensive range of products for different mining methods and mining conditions: different boom types, carrier size classes and rock drill with right rock tool selection ensure optimum hole quality for any long-hole drilling application. 54 Sandvik Offering Guide 2015 Underground Drilling and Bolting

55 A G D C B NOTE! Rock Tools p. 110 NOTE! Selection Guides p. 306 NARROW VEIN LONGHOLE DRILLS DL210 DL230 DL311 DL321 DL331 DL411 DL421 DL431 Boom type Compact Versatile Compact Frame Versatile Compact Frame Versatile Hole diameter (mm) Hole length (m) 20*** 20*** Rock Drill HLX5 HLX5 HL710S HL710S HLX5 HL710S, HL1560T Operation * HL710S, HL1560T A. Min tunnel height / (m) B. Min tunnel width / (m) Tramming A. Min tunnel height / (m) C. Min tunnel width / (m) HL710S Turning Inside (m) ** Turning Outside (m) ** D. Length (m) ** ** Speed Max. (km/h) Gradeability (%) ±26 ± Carrier articulation ±27 ±27 ± 40 ± 40 ± 40 ± 40 ± 40 ± 34 Total input power (kw) / Weight (kg) 7,400 9,100 17,000 17,000 15,200 21,000 22,000 22,100 *) with 100 mm clearance **) The values may vary depending on the specification ***) rod handler not available Underground Drilling and Bolting Sandvik Offering Guide

56 LOW PROFILE DRILLS Improved safety, productivity and minimized ore dilution are the benefits we also offer you in low reef mining applications. Sandvik 200L series drill rigs have been designed for low profile mining in working sections as low as 1.7 meters, with optimum drilling coverage and performance. They are typically used in tabular ore bodies such as platinum and chrome mines for development, rock support and production drilling. Mechanized low profile mining has been used for a number of years with great success on various mining sites, clearly increasing safety and productivity in the mines. 56 Sandvik Offering Guide 2015 Underground Drilling and Bolting

57 DD210L DD210L-V C G A D H E F B NOTE! Rock Tools p. 110 NOTE! Selection Guides p. 306 FACE DRILLING LONG HOLE ROCK SUPPORT DD210L DD210L-V DD220L DL230L DS211L-M DS211L-V A. Height Headroom (m) B. Coverage Width (m) C. Coverage Height (m) No. of booms Feed length (ft) 12 to 16 4 to 7 12 to 16 4 to Bolt length (m) up to 2.2 Hole length (m) Rock drill HLX5 H200 HLX5 HLX5 HLX1 H 200 Turning Inside (m) Turning Outside (m) D. Length Total (m) E. Length Carrier (m) F. Width Total (m) G. Height Total (m) 1.40/ / / / / /1.90 H (I). Ground clearance (mm) Speed Max. (km/h) Gradeability (%) Articulation angle ± 45 ± 45 ± 37 ± 45 ± 45 ± 45 Oscillation ± 15 ± 15 ± 15 ± 15 ± 15 ± 15 Diesel engine (kw) Powerpack (kw) 1 x 55 1 x 55 2 x 55 1 x 55 1 x 30 1 x 55 Weight Operating (kg) 13,000 10,950 20,000 14,130 13,100 10,950 Underground Drilling and Bolting Sandvik Offering Guide

58 ARTICULATED ITH PRODUCTION DRILLS In-The-Hole (ITH) underground production drills are designed to produce long straight holes at depths greater than 100 meters, making them ideally suited for many mining methods. Our articulated, rubber-tired ITH production drills offer high mobility with a heavy-duty platform and high-pressure onboard boasting 28 bar. Articulated ITH drills are capable of drilling production holes from 89 mm to 165 mm. With optional equipment these drills can drill service holes from 165 mm to 445 mm. Reverse circulation and Wassara water hammer packages are also available. 58 Sandvik Offering Guide 2015 Underground Drilling and Bolting

59 A D C B NOTE! Rock Tools p. 110 NOTE! Selection Guides p. 306 DU311 PEGASUS DU411 ARIES DU411-W AQUARIUS DU421 CENTAUR DU431 ARIES B Boom Type Compact Compact Compact Frame Versatile Hole Diameter (mm) Air 3" - 12" 3" - 12" 3" - 12" 3" - 8" 3" - 12" Reverse circulation 3" - 5" 3" - 5" - 3" - 5" 3" - 5" Wassara - - W50 - W120 W50 - W120 - Parallel Coverage (mm)* , ,524 3,300 4,880 Onboard Booster Yes Yes - Yes Yes Max Hole Length with Carousel (m) V30 Blind Boring Capacity Yes Yes Operation* A. Min Tunnel Height** (m) B. Min Tunnel Width ** (m) Tramming* A. Min Tunnel Height** (m) B. Min Tunnel Width ** (m) Turning - Inside (m) Turning - Outside (m) D. Length (m) Speed Max. (km/h) Gradeability (%) Articulation Angle ±40 ±35 ±35 ±40 ±35 Total Input Power (kw) Weight (kg) 22,700 21,700 21,700 28,500 22,000 *100 mm clearance on each side **figures depending on the chosen specification Underground Drilling and Bolting Sandvik Offering Guide

60 TRACKED ITH PRODUCTION DRILLS In-The-Hole (ITH) underground production drills are designed to produce long, straight holes at depths greater than 100 meters, making them ideally suited for many mining methods. Reverse circulation and Wassara water hammer packages are also available. Built on a tracked frame, the drills offer a low-maintenance and high-utility solution. Our tracked ITH drills are versatile in their utility and are capable of drilling production holes from 89 mm to 165 mm and up to 762 mm with Machines Roger V30 for service holes, maximizing productivity and minimizing capital costs. 60 Sandvik Offering Guide 2015 Underground Drilling and Bolting

61 A D NOTE! Rock Tools p. 110 NOTE! Selection Guides p. 306 C B DU211-T 6200N DU311-T 6200/ ORION DU311-TK 5200/ ORIONU DU311-TV ORION V30 DU311-TKV ORIONU V30 Boom Type Compact Compact Compact Compact Compact Hole Diamter (mm) Air 3" - 12" 3" - 12" 3" - 12" 3" - 12" - V30 3" - 12" - V30 Reverse circulation 3" - 5" 3" - 5" 3" - 5" - - Wassara W50 - W120 W50 - W120 W50 - W Parallel Coverage (mm) Onboard Booster - - Yes - Yes V30 Blind Boring Capacity Yes Yes Operation* A. Min Tunnel Height** (m) B. Min Tunnel Width ** (m) Tramming* A. Min Tunnel Height** (m) B. Min Tunnel Width ** (m) D. Length (m) Speed Max. (km/h) Gradeability (%) Total Input Power (kw) Weight (kg) 8,165 15,500 16,500 15,500 16,500 *100 mm clearance on each side **figures depending on the chosen specification Underground Drilling and Bolting Sandvik Offering Guide

62 HIGH PRESSURE RECIPROCATING AND SCREW BOOSTERS The product line reciprocating and screw boosters enable the operation of high pressure In-The-Hole (ITH) production drills. The boosters are designed to deliver up to 40 m 3 /min and up to 28 bar with mine air pressure at inlet of 6 bar. B A C KR301 R19 KR551 R55 KR1101 R110 KS921 S92 KS1121 S112 SK1501 S150 Compressor Type Reciprocating Reciprocating Reciprocating Screw Screw Screw Max Working Pressure (bar) FAD at Max Working Pressure (m 3 /min) at 7bar air intake Power (kw) Dimensions A. Length (m) B. Width (m) C. Height (m) Dimensions With Towing Package A. Length (m) C. Height (m) Sandvik Offering Guide 2015 Underground Drilling and Bolting

63 DRILL ACCESSORIES ITH PIPE HANDLING The skid-mounted and self-propelled pipe handlers are designed to allow mechanized rod handling for holes that require greater depth than onboard carousels can achieve. They are designed to carry and handle up to 127 mm diameter by 1.8 m long drill pipe. These ITH drilling accessories can add or remove pipe from the drill feed via a 3.6 m telescopic pipe handling arm, which reduces miner fatigue and increases productivity and mine safety. The use of cassettes allows for easy change or addition to the drill pipe string. DA101 PS80 DA201 PT50 Frame Type Skid Undercarriage Max Rod Diameter (mm) Max Rod capacity Engine Power (kw) - 34 Dimensions A. Length (m) 3, B. Height (m) 2, C. Width (m) 1,2 1,9 D. Reach (m) 2,23 2,23 E. Reach Extended (m) 3,91 3,91 Underground Drilling and Bolting Sandvik Offering Guide

64 SECONDARY BREAKING DRILLS Our secondary breaking drills increase your productivity by breaking oversized boulders, without the need for explosives and time-consuming ventilation and evacuation measures. Remote control operation removes users to a safe working distance. Sandvik DB120 is a completely self-contained secondary breaking unit that breaks boulders by means of splitting. Drill-split operations are controlled from a safe distance using a radio remote control panel. This breaking method allows for a vibration-free working environment with low dust levels, since explosives are not needed. 64 Sandvik Offering Guide 2015 Underground Drilling and Bolting

65 74,5 29, NOTE! Rock Tools p NOTE! Selection Guides p DB120 DB311 DB331 Drift size class (m) 3 x 3 3x3 3x3 Breaking method Drill-split Drill only Drill-Charge Autonomous carrier, diesel power 61 kw 92 kw 92 kw Air mist flushing with: on board air compressor (m 3 /min at 7 bars) 12, 2.5 m 3 /min 1.6 m 3 /min + air receivers (2x60L) 1.6 m 3 /min + air receivers (2x60L) on board water tank capacity (Liter) 250L 500L 500L Rock position block on ground on ground and hangup on ground and hangup Feed length (ft) Hole length (mm) 800 1,200 up to 2400 up to 2400 Hole diameter (mm) to to 51 splitting force (kn) 6,500 NA NA Length (m) Tramming length (m) Width (m) Height (m) Weight (kg) 5,600 13,000 16,000 Splitter or charging line Hydraulic wedge NA ORICA senatel or equivalent Rock drill HLX 1 RD314D RD314D Control system Radio remote Radio remote Radio remote Camera system (optional) available available available Underground Drilling and Bolting Sandvik Offering Guide

66 RAISE BORING MACHINES Rhino raise boring machines provide advanced solutions for all conventional raise boring, downreaming and box holing needs. The shafts can be inclined and vertically or horizontally situated. The Rhino system design now spans more than five decades and has evolved over the years to offer modern, versatile and customizable concepts guaranteeing cost efficient solutions in different drilling conditions. NOTE! Rock Tools p. 110 RHINO 100-RANGE 400-RANGE 1000-RANGE 2000-RANGE Raise dia range* m (ft) (2-3) (3-8) (7-12) (12-21) Raise length** Drill rod dia mm (in) (8-10) (8-10) ( /4) 327 (12.⅞) Drill rod length s/s m (in) 1.2 (48) 1.2 (48) 1.5 (60) 1.5 (60) Pilot hole dia mm (in) (9-11) (9-11) ( /4) (13. 3 /4-15) Reaming torque knm (lbf ft) Reaming thrust kn (lbf) 50 (36,900) 700 (157,000) (55,000-66,000) 1,920-2,000 (432, ,000) (152, ,000) 3,400-3,940 (764, ,000) Installed power kw (340,000) 6,800 (1,530,000) Main drive Hydraulic Hydraulic Electric/Hydraulic Electric/Hydraulic Dimensions*** Max. height See specifications m 5.4 m m Width without rod handling See specifications m 1.7 m 2.6 m Depth**** See specifications <3.1 m <3.2 m 2.2 m Weight See specifications tons 16.5 tons 28 tons Drilling angles See specifications (0) * Depending on rock conditions and machine type. ** According to project length. *** Customized options available **** Varies with different baseplate options 66 Sandvik Offering Guide 2015 Underground Drilling and Bolting

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69 UNDERGROUND LOADING AND HAULING SAFETY FIRST 70 UNDERGROUND LHDs 72 ELECTRIC LHDs 74 UNDERGROUND TRUCKS 76 LOW PROFILE LHDs 78 NOTE! Customer Services p. 276 NOTE! Foam Fire Suppression p. 300 Underground Loading and Hauling Sandvik Offering Guide

70 SAFETY FIRST SAFETY Safety is a major design criterion for our LHDs and trucks. Our target is to provide safer mining equipment and of course, even exceed your safety expectations. Sandvik LHDs and trucks incorporate carefully designed and built-in safety, aiming to reduce hazards for operators, maintenance personnel and any other persons working in the vicinity of our equipment. One example is the operator s compartment: a cabin or canopy that meets and exceeds requirements set by international Roll Over Protection Structure (ROPS) and Falling Object Protection Structure (FOPS) standards. To further enhance loading and hauling process safety, Sandvik LHDs and trucks can be equipped with automation readiness. When the automation system is up and running, the production area is reserved for only the equipment, controlled by operators located far away from the actual equipment operating area. OPERATOR COMFORT Our LHD and truck offering includes models with open canopy and models with closed cabin. During design, the focus areas have been, for example, reducing vibrations and designing adjustable controls and seats. Cabins are pressurized, air conditioned and noise suppressed. Our latest trucks, TH551 and TH663, also feature front frame suspension to further enhance operator comfort. SERVICEABILITY/MAINTAINABILITY All our latest Sandvik LHDs and trucks are equipped with Vehicle Control and Management (VCM) systems that enable simple troubleshooting for faster and easier maintenance without any special tools. Another key area that we focus on is providing ground-level maintenance design that enables daily checks and tasks to be performed from ground level to minimize the need for working at heights. ENVIRONMENT We are the first supplier to incorporate lowemission Tier 4/Stage IV engines for loading and hauling equipment. A wide range of our lower tier engines can be equipped with a Diesel Particulate Filter (DPF) to reduce harmful exhaust emissions underground. Our LHD offering also includes a wide range of electric LHDs, contributing to the reduction of airborne emissions. Contact your local Sandvik representative for more information. 70 Sandvik Offering Guide 2015 Underground Loading and Hauling

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72 UNDERGROUND LHDs The rigid and ergonomic cabin of our underground loaders provides a safe and comfortable working environment for the operator. Smart boom geometry with powerful thrust ensures fast bucket filling and handling of oversize rocks. A built-in Vehicle Control and Management system (VCM) enables onboard vehicle monitoring and fast and easy maintenance. All this, along with high tramming speed, results in uninterrupted high productivity with low cost per loaded ton. GROUND ENGAGING TOOLS G.E.T. Our cast bucket corners, heel shrouds and the hammerless locking system add structural strength and high wear protection to the bucket to ensure consistent cost per ton savings. The G.E.T. solution increases the LHD s avail a- bility and helps maintain the bucket capacity throughout its whole service life. 72 Sandvik Offering Guide 2015 Underground Loading and Hauling

73 LH201 LH203 LH204 LH307 LH410 LH514 LH517 LH621 Bucket - Range (m) Capacity - Tramming (kg) 1,000 3,500 4,000 6,700 10,000 14,000 17,200 21,000 Weight - Operating (kg) 3,700 8,700 13,300 18,020 28,500 38,100 44,030 56,800 Breakout Force - Lift (kg) 1,094 6,220 5,350 13,700 18,800 28,042 35,000 38,500 Breakout Force - Tilt (kg) 3,766 5,600 7,250 11,400 16,600 23,453 29,450 35,100 A. Length - Total (m) B. Width - Total (m) C. Height - Total (m) D. Height - Dump (m) E. Height -Pin (m) F. Height - Max. (m) G. Dump reach (m) H. Ground clearance (mm) Turning radius - Inside (m) Turning radius - Outside (m) Engine power (kw) Speed - Max. (km/h) Tires 7.5x15 12 x 20 12x x x x x 29 35/65-33 Underground Loading and Hauling Sandvik Offering Guide

74 ELECTRIC LHDs Electric driven Sandvik LHDs provide a better working environment with zero underground emissions, fewer vibrations and less noise. The total operational costs are reduced through lower ventilation requirements, lower energy costs, longer service intervals and reduced use of consumables, such as engine oil and filters. A powerful and responsive electric motor and smart geometry ensure fast bucket filling and high production rates. Our electric LHDs provide the opportunity to choose renewable green energy without sacrificing productivity. 74 Sandvik Offering Guide 2015 Underground Loading and Hauling

75 LH203E LH409E LH514E LH625E Bucket - Range (m3) Capacity - Tramming (kg) 3,500 9,600 14,000 25,000 Weight - Operating (kg) 9,400 24,500 38,500 77,500 Breakout Force - Lift (kg) 6,220 20,400 28,080 55,000 Breakout Force - Tilt (kg) 7,650 19,300 24,570 53,000 A. Length - Total (m) B. Width - Total (m) C. Height - Total (m) D. Height - Dump (m) E. Height -Pin (m) F. Height - Max. (m) G. Dump Reach (m) H. Ground clearance (mm) Turning radius - Inside (m) Turning radius - Outside (m) Electric motor (kw) Speed - Max. (km/h) Tires 12 x x x 25 40/65-39 Underground Loading and Hauling Sandvik Offering Guide

76 UNDERGROUND TRUCKS Our powerful underground haul trucks are safe, highly maneuverable and extremely reliable. They are designed and manufactured for tough working conditions in constricted spaces. All models, with payloads from 15 to 63 tonnes, are designed to operate fully loaded on long spiral gradients of up to 20 % at high speeds. 76 Sandvik Offering Guide 2015 Underground Loading and Hauling

77 TH315 TH320 TH430 TH540 TH551 TH663 TH680 Box - Range (m 3 ) Capacity - Payload (kg) 15,000 20,000 30,000 40,000 51,000 63,000 80,000 Weight - Operating (kg) 18,373 26,500 28,830 34,700 41,000 43,000 58,000 A. Length - Total (m) B. Width - Total (m) C. Height - Cabin (m) D. Height - Box (m) E. Height - Dump (m) F. Ground clearance (mm) Turning radius - Inside (m) Turning radius - Outside (m) Engine power (kw) Speed - Max. (km/h) Tires x R x R x R x R25 35/65 R33 35/65 R R25 Underground Loading and Hauling Sandvik Offering Guide

78 LOW PROFILE LHDs In fully mechanized low profile mining, cleaning is carried out using low profile LHD vehicles. These machines have proven safety, reliability and productivity, and they lead the market with record-breaking performance along with the low-profile mechanized drilling machines. In addition to our low profile LHDs we offer low profile options for LH410, LH514 and LH517, featuring a low profile cabin or canopy. 78 Sandvik Offering Guide 2015 Underground Loading and Hauling

79 LH205L-M LH208L LH209L Bucket (Box) - Range (m3) Capacity (kg) 5,000 7,700 9,600 Weight - Operating (kg) 15,300 20,650 24,300 Breakout force - Lift (kg) 12,860 12,160 20,400 Breakout force - Tilt (kg) 12,410 12,520 19,300 A. Length - Total (m) B. Width - Total (m) C. Height - Total (m) D. Height - Dump (m) E. Height - Pin (m) F. Height - Max. (m) G. Dump reach (m) H. Ground clearance (mm) Turning radius - Inside (m) Turning radius - Outside (m) Engine power (kw) Speed - Max. (km/h) Tires x x x 25 Underground Loading and Hauling Sandvik Offering Guide

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81 UNDERGROUND FLAMEPROOF DRILLING AND BOLTING SAFETY FIRST 82 FLAMEPROOF MOBILE BOLTERS PLATFORM SERIES ⁴/₆ HEAD 84 FLAMEPROOF MOBILE BOLTERS TWIN BOOM SERIES 86 FLAMEPROOF ROOF BOLTERS LONGWALL FACE BOLTER 87 NOTE! Rock Drilling Tools p. 110 NOTE! Customer Services p. 276 NOTE! Foam Fire Suppression p. 300 Underground Flameproof Drilling Bolting Sandvik Offering Guide

82 SAFETY FIRST SAFETY Sandvik mobile bolters with central walkthrough rear access give protection from underground environments. From this position the setting of operator protective devices such as temporary roof support and Falling Object Protective Canopies allow safer access to the roof bolter equipment. Controls with inherent design features that minimize interaction and consider ergonomics and human performance are located under operator canopies. Automated controls allow the operator to step away from the roof bolter and ensure the correct installation of strata support. OPERATOR COMFORT Large level platforms with access to specific consumable storage locations give the operators space to carry out their work comfortably. Noise and dust levels are reduced at operator locations using systems such as dust suppression. Semi-automated/automated controls allow the operator to move away from the drilling area when water is used. Through design reviews, emphasis has been placed on maintainability and loactions of serviceable parts. This allows a more service-friendly solution in tough underground conditions. Reliability Centered Maintenance Reviews give an improved approach to maintenance and increase the availability of the drilling and bolting equipment. ENVIRONMENT Sandvik mobile drilling and bolting equipment use efficient hydraulic systems that are powered from flameproof AC electrical motors. Using electric power helps to reduce exhaust emissions underground. Contact your local Sandvik representative for more information. SERVICEABILITY/MAINTENANCE With maintenance and Total Cost of Ownership in mind, a new roof bolter design provides a new level of serviceability. A full upgrade includes a core focus on aftermarket requirements. From stainless steel wear inserts to a fully redesigned drill head, the roof bolter has high potential in a market that requires reliability. Self-adjusting wear components allow constant and even wear, increasing life. With modular and strategic design consideration, it is now easier to repair and service drill rig components in situ. 82 Sandvik Offering Guide 2015 Underground Flameproof Drilling Bolting

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84 FLAMEPROOF MOBILE BOLTERS PLATFORM SERIES ⁴/₆ HEAD The DM300 series mobile bolter range offers superior performance as a result of its ability to install a full row of roof bolts without tramming. Options include adding dedicated rib bolters that can operate from a common operator s platform. Along with its intrinsic performance advantage it has the largest operator workspace on the market, with full protection from the roof and rib and seamless access to all functions. 84 Sandvik Offering Guide 2015 Underground Flameproof Drilling Bolting

85 MACHINE TYPE Carrier Type Boom Type Bolter Modules Overall Machine Length Chassis Width Drill Stroke Parked Height Tramming Height Min Bolting Height Max Bolting Height Machine Mass Tram Speed Power Drilling system Traction System Hydraulic system A.T.R.S. Capacity DM300 Crawler Track With Walk Through Chassis High Profile Platform With 4 Roof Configuration 4 x 1,650 DO Series Roof + Optional 2 x 1,350 DO Series Rib 6,500 mm 3,360 mm Up to 2,600 mm 2,200 mm 2,500 mm 2,800 mm 5,000 mm 35,000 kg to 38,000 kg 0.5 m/s 2 x 45 kw Electric Motors Wet Flushing or Dry Vacuum 3-Stage planetary + hydraulic drive (integrated brake unit) 2 x Variable Displacement with Load Sense + 2 x Fixed Displacement Pumps 20,000 kg Underground Flameproof Drilling Bolting Sandvik Offering Guide

86 FLAMEPROOF MOBILE BOLTERS TWIN BOOM SERIES Flameproof (FLP) mobile bolters are specifically designed for coal mining applications, to meet special FLP requirements. Designed to meet the stringent international mining regulations, the DM100 series combines safety and performance with unrivaled durability. The twin boom type construction, complete with secondary articulation on the larger models, affords these machines outstanding versatility and the ability to enable a wide range of bolt patterns. MACHINE TYPE DM110 DM110 HIGH PROFILE OPTION Carrier Type Boom Type Crawler Track With Walk Through Chassis Crawler Track With Walk Through Chassis High Profile Twin Boom Work Platform For Rib and Roof Bolting Overall Machine Length 7,440 mm 7,440 mm Chassis Width 3,360 mm 3,360 mm Drill Stroke Up to 2,000 mm Up to 2,600 mm Parked Height 1,650 mm 2,000 mm Tramming / Min Bolting Height 1,800 mm 2,200 mm Lower Bolting Height 2,000 mm 3,000 mm Max Bolting Height 4,000 mm 5,000 mm Machine Mass 34,000 kg 34,000 kg Consumables Capacity 5,000 kg 5,000 kg Tram Speed 0.5 m/s 0.5 m/s High Profile Twin Boom Work Platform For Rib and Roof Bolting Power 2 x 45 kw Electric Motors 2 x 45 kw Electric Motors Drilling system Wet Flushing or Dry Vacuum Wet Flushing or Dry Vacuum Traction System Hydraulic system 3-Stage planetary + hydraulic drive (integrated brake unit) 2 x Variable Displacement with Load Sense + 2 x Fixed Displacement Pumps A.T.R.S. Capacity 20,000 kg 20,000 kg 3-Stage planetary + hydraulic drive (integrated brake unit) 2 x Variable Displacement with Load Sense + 2 x Fixed Displacement Pumps 86 Sandvik Offering Guide 2015 Underground Flameproof Drilling Bolting

87 FLAMEPROOF ROOF BOLTERS LONGWALL FACE BOLTER The Sandvik DZ701 Longwall Face Bolter (LWFB) is designed to drill and bolt the longwall roof and face before change-out operations. The DZ701 is powered by the longwall hydraulic system and operates on the AFC rack. The DZ701 provides an increased level of safety and operator comfort on actuated platforms, capable of extending toward the face. With two independently controlled drill rigs, the DZ701 can provide optimum efficiency for bolting operations. MACHINE TYPE DZ701 Bolting Centre Options 3,000 mm 3,500 mm 4,000 mm Overall Length 3,650 mm 4,150 mm 4,650 mm Machine Mass 7,000 kg 7,250 kg 7,500 kg Bolter Modules Options 1,650 2,050 Min Bolting Height From Pan (Without Platforms) 1,700 mm 2,100 mm Max Bolting Height From Pan 3,650 mm 4,450 mm Height from Pan with Platforms East-West Rig Tilt Angle North-South Rig Tilt Angle Horizontal Drill Height From Pan Operator Platform Forward Sump Tram Speed Power Hydraulic System Hydraulic System 2,700 mm 10 East and 10 West 5 South and 95 North 1,100 mm 480 mm m/s (AFC Dependent) Powered from Long Wall 95/5 Emulsion with 160 Bar Pressure Reduction Q.D.S. Underground Flameproof Drilling Bolting Sandvik Offering Guide

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89 MECHANICAL CUTTING SAFETY FIRST 90 BOLTER MINERS 92 CONTINUOUS MINERS 94 BORER MINERS 96 BOXHOLE BORERS 98 REEF MINERS 100 ROADHEADERS 102 ROADHEADERS HARD ROCK 104 ROADHEADERS TUNNELING 106 CUTTING ATTACHMENTS 108 NOTE! Rock Drilling Tools p. 110 NOTE! Customer Services p. 276 NOTE! Foam Fire Suppression p. 300 Mechanical Cutting Sandvik Offering Guide

90 SAFETY FIRST SAFETY Our designated safety engineers are dedicated to giving worker safety the attention it requires. We have one of the few certified flameproof test laboratories in the world, used to approve water spray configurations for ignition prevention. These tests are conducted on the Burning Coal Face test rig in cooperation with certification bodies to ensure that our spray arrangement is flameproof and appropriate for use in coal mines. Further, our superior cutting technology and constant in-house testing ensures the robustness of our safety features, and since physical labor is reduced by using, lifting cranes and onboard bolters, less manpower is needed near the cutting face compared with traditional mining methods. OPERATOR COMFORT To optimize the layout of the integrated dust suppression and methane dilution systems and to assist you in controlling the ventilation layout around the machines, we have invested in Computational Fluid Dynamics (CFD) simulation software. This enables our designers to create an optimized air flow around the machine while it s conducting roadway development. When in use, machine operators benefit from less dust and better visibility as well as a safer work environment. Efficient methane dilution and dust control provide healthier and safer working conditions for the machine operators. Onboard dust scrubbers reduce exposure to dust and improve visibility. For better protection, the roofbolter operators on the bolter miner machines work under a protective canopy. SERVICEABILITY/MAINTAINABILITY The proven reliability of our machines will provide you peace of mind and our expert technical support and large supplies of spare parts help keep Sandvik machines in a healthy condition. ENVIRONMENT The materials of the used components for new machines have been classified according to their environmental impact with the aim to use materials with the best environmental ratings. Ongoing projects focus on improvements in cutting efficiency, profile accuracy and process optimizations, resulting in reduction of the energy consumption of the total excavation process. Contact your local Sandvik representative for more information. 90 Sandvik Offering Guide 2015 Mechanical Cutting

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92 BOLTER MINERS Sandvik MB series bolter miners are electrically powered, track-mounted continuous mining machines designed to excavate roadways and install roof bolts simultaneously. They are safer, uniquely efficient, high-capacity solutions for both rapid entry development in longwall mining and full-scale production in room-andpillar mining. Since the cutter drum is mounted on a hydraulically actuated sliding frame, it is able to sump into the face independently of the mainframe and tracks. And since the roof and rib bolters are mounted on the stationary mainframe, they can be operated throughout the cutting cycle. The machines are in flameproof design, according to major country regulations: MA (China); ANZEX (Australia); GOST (CIS); ATEX (Europe); SANS (South Africa); MSHA (USA). BOLTER MINERS MB450 MB610 MB250 MB270 MB370 FLP (MSHA) FLP (MSHA) FLP (SANS) FLP (SANS) FLP (SANS) Total length, approx. (ft) (m) Total height in operation (ft, min.) (m, min.) Total weight, approx. (tons) (tons) Working height (ft) (m) Working width (ft) (m) Cutter motor power (HP) (kw) 2 x x Sump distance (ft) (m) Distance roof support to face (ft) (m) No. of roofbolters 2 2 opt 2 2 No. of ribbolters 2 2 NA NA NA Loading and conveying capacity (st/min) (t/min) Tramming speed (ft/min) (m/min) On board dust exhaust system NA NA NA NA NA Total installed power (HP) (kw) Sandvik Offering Guide 2015 Mechanical Cutting

93 E B C A D MB380 MB650 MB670 MB670 MB670 MB670 MB770 MB770 FLP (MA) FLP (ANZEX) FLP (GOST) FLP (MA) FLP (ATEX) NONE FLP FLP (SANS) NONE FLP " " telescopic fixed telescopic fixed NA NA NA NA & scrubber ducting scrubber scrubber ducting ducting scrubber scrubber / 733 Mechanical Cutting Sandvik Offering Guide

94 CONTINUOUS MINERS Our electrically-powered, track-mounted continuous miners are designed to cut coal and soft minerals continuous, eliminating the need for drill-and-blast. Using advanced cutting technology, they cut and gather the material simultaneously and convey it into shuttle cars, haul trucks or a continuous haulage system. Extremely productive and reliable, they are used for full-scale production in room-andpillar operations. The machines are in flameproof design, according to country regulations, such as MSHA (USA) and SANS (South Africa). 94 Sandvik Offering Guide 2015 Mechanical Cutting

95 MC 250 MC 350 MC 430 MC 470 A. Total length (m) 9,4 10, Total weight approx. (t) B. Machine height (m) 1,6 1,25 1,5 2,65 C. Width across chassis (m) 2,45 3,3 3,5 3.5 Ground clearance (mm) Total installed power (kw) 267 (at 1100V, 50HZ) 591 (at 1000V/50HZ) 672 (at 1000V/50HZ) 930 (at 3.3kW/50HZ) D. Cutting width (m) 2, ,8 3,8 E. Drum diameter (mm) 950 1,100 1,250 1,400 F. Minimum cutting height (m) 1,8 1,5 1,6 2,8 G. Maximum cutting height (m) 3, Cuttable unaxial compressive strength (MPa) up to 40 up to 70 up to 70 Installed power (kw), Cutter motor x x x 270 Loading device Spinners Spinners Spinners Spinners Loading capacity (t/min) H. Loading width (m) 2,5 3, ,7 I. Conveyor, width (mm) Conveyor capacity (t/min) Tram speed slow / intermediate / high (m/min) Max. tram speed (m/min) Ground pressure (N/cm 2 ) Mechanical Cutting Sandvik Offering Guide

96 BORER MINERS The Sandvik borer miner MF type is a boring type, variable height and width machine that cuts and delivers material to auxiliary haulage equipment in a truly continuous operation. The machine can be used to drive entries, mine rooms and extract pillars as rapidly as haulage equipment can remove material to the main haulage way. The instantaneous advance rate of the machine can be as high as 23.5 mt per minute or 0.5 meters per minute (borer miner MF420). 96 Sandvik Offering Guide 2015 Mechanical Cutting

97 MF320 Machine weight (t) A. Length - Total (m) MF420 ~160 ~ B. Width - Body (m) C. Height - Frame (m) D. Cutting width (m) E. Cutting height (m) Cutter motor power, rotors (kw) x x x x Drum motors power (kw) Hydrqulic motor power (kw) Total installed power (kw) 3 x 160 Mechanical Cutting Sandvik Offering Guide

98 BOXHOLE BORERS Sandvik boxhole borers are designed to bore circular passages blind and full face into inaccessible zones. With a diameter of 1,600 mm, they are capable of boring shafts up to 50 meters long at inclinations of up to 70 through very hard rock formations. Exceptionally compact and easy to set up, they are an excellent solution for boring ore passes, ventilation holes, manways, etc., and can also be vital for rescue operations. 98 Sandvik Offering Guide 2015 Mechanical Cutting

99 MD320 TRACKBOUND MD320 TRACKLESS Length boring unit (mm) 3,518 3,430 Boring diameter (w. new cutters) (mm) 1,610 1,610 Length start car (mm) 3,900 5,661 Height start car in transport position (mm) 2,172 2,451 Width start car in transport position (mm) 2,100 2,397 Weight boring unit Navigable inclination Max. 90 / / 100 Navigable inclination min. 30 / / 33 Drilling length standard (m) Drilling length Max. (optional) (m) Cutterhead speed (rpm) Electrical power supply (V) / Hz 1,000 / 50 1,000 / 50 Total installed power incl. aux. connections (kw) Hydraulic drive motor water-cooled (kw) Mechanical Cutting Sandvik Offering Guide

100 REEF MINERS Sandvik reef miners are unique, low-profile continuous mining machines designed to extract highly abrasive ores from low reefs and seams underground and to install rock bolts simultaneously. Operated by radio remote control, they have a rotating cutter head that sweeps from side to side, mining the ore by the undercut method. The machine gathers the broken ore simultaneously and conveys it back to the haulage system in a continual process that greatly improves safety, productivity and overall economy. 100 Sandvik Offering Guide 2015 Mechanical Cutting

101 REEF MINER MN220 A. Length (without belt & roof-bolter) (mm) 9,800 B. Length (with belt & roof-bolter) (mm) 15,800 C. Cutting height (1100 mm dia cutter) (mm) 1,100 Cutting width (mm) 4,327 Minimum height (mm) 1,000 Minimum machine width (without belt) (mm) 2,720 D. Machine width in operation (mm) 4,300 Total weight, approx. (t) 32 Ground pressure under main gripper bottom, max. (MPa) 12 Ground pressure under main gripper top, max. (MPa) 6 Navigable cone / dip radius, min. (m) 50 Navigable slope 15 / 16.6 Loading device at face 1 scraper Loading device at belt 1 loading shovel Conveyor width (mm) 400 Conveyor capacity max. (m3/h) 200 Electric power supply (V) / Hz 1,000 / 50 Total power incl. aux. connections (kw) 350 Roofbolter connection (optional) (kw) 45 Mechanical Cutting Sandvik Offering Guide

102 ROADHEADERS Sandvik roadheaders are extremely powerful rock-cutting machines designed to excavate roadways, tunnels and chambers continuously without using explosives. They are equipped with powerful, geometrically optimized, transverse cutter heads proven to give the best cutting performance in a wide range of rock formations. The machines are in flameproof design, according to country regulations, including GOST (CIS), ATEX (Europe) and MA (China). Powered electro-hydraulically, they emit no fumes and are used extensively in coal mining, mineral mining and underground construction projects, where their ability to excavate the desired profile without causing harmful vibrations is highly valued for both environmental and safety reasons. 102 Sandvik Offering Guide 2015 Mechanical Cutting

103 MR620 MR360 MR340 MR360 MR360 MR340 MR340 FLP FLP FLP FLP FLP FLP FLP (MA) MR341 (ATEX) MR361 MR520 (ATEX) (GOST) (GOST) (MSHA) (ATEX) Total weight (approx.) (t) Machine ground pressure (MPa) 0, A. Length (approx.) (m) B. Height (over driver stand approx.) (m) C. Height (over driver stand approx.) (m) , / / / / / / D. Loading table width (variable) (m) Ground clearance (mm) E. Cutting height above track level, max. (m) F. Cutting width, max. (m) / Cutter head sprays ITP ITP ITP ITP ITP ITP ITP ITP Dry Jet pipe Cutting speed (50 Hz) (m/sec) Navigable cone radius, min. (m) G. Undercut below floor level, max. (mm) Navigable basin radius (m) Navigable slope side gradient, max. ( / gon) ±8 / ±9 ±8 / ±9 ±8 / ±9 ±8 / ±9 ±8 / ±9 ±5 / ±6 ±8 / ±9 ±5 / ±6 ±8 / ±9 ±8 / ±9 Slope upgrade / incline without stabiliz- ing ( /gon) ±18 / ±20 ±18 / ±20 ±18 / ±20 ±18 / ±20 ±18 / ±20 ±18 / ±20 ±18 / ±20 ±18 / ±20 ±18 / ±20 ±18 / ±20 Electric supply voltage (V/Hz) 1,140/50 1,140/ Cutter motor (kw) Tramming speed, forward and reverse (m/min) Total installed power 1,000/60 1,000/50 1,140/50 1,000/50 1,000/50 1,000/50 1,000/50 1,000/50 Mechanical Cutting Sandvik Offering Guide

104 ROADHEADERS HARD ROCK Sandvik MH series hard-rock miners are electrically powered, crawler-mounted, heavyduty roadheaders designed to excavate roadways and galleries through rock with compressive strengths beyond 120 MPa. With a powerful transverse cutter head mounted on an extremely robust telescopic boom and a face coverage of up to 48 m 2, they give very high rates of advance and are able to sump into the face without moving the tracks, keeping the floor in good condition. 104 Sandvik Offering Guide 2015 Mechanical Cutting

105 MH620 PLC CONTROLLED Total weight (t) A. Total length (m) MH620 HYDRAULIC CONTROLLED B. Height over conveyor (m) C. Width over loading table (m) D. Transport width, without loading table (m) E. Cutter boom telescope (mm) F. Max. cutting height (m) G. Max. cutting width (m) H. Undercut extended telescope (mm) Undercut retracted telescope (mm) /- 18 +/- 18 Navigable gradient, incline / decline ( ) Navigable max. cross gradient ( ) 5 5 Ground pressure (MPa) Tramming speed (m/min) Capacity of conveyor max. (m3/h) Electric supply voltage (V) / Hz ,000 / 50 1,000 / 50 Total installed electric power (kw) Cutter motor power (kw) Power demand, via transformer (kva) 1,250 1,250 Power demand, via generator set (kva) 1,500 1,500 Mechanical Cutting Sandvik Offering Guide

106 ROADHEADERS TUNNELING Our MT series roadheaders for construction are equipped with powerful, geometrically optimized, transverse cutter heads proven to give the best cutting performance in a wide range of rock formations. Subway tunnels, road tunnels, shaft sinking, rehabilitation of existing tunnels and excavation of underground caverns are just a few examples where these machines have demonstrated their great flexibility. 106 Sandvik Offering Guide 2015 Mechanical Cutting

107 A D B E G C F MT340 MT360 MT520 MT620 PLC CONTROLLED MT620 HYDRAULIC CONTROLLED MT720 PLC CONTROLLED MT720 HYDRAULIC CONTROLLED Total weight (t) Ground pressure (MPa) A. Total length (m) B. Height over turret (m) C. Width over loading table (m) D. Cutter boom telescope (mm) , E. Max. cutting height (m) F. Max. cutting width (m) G. Undercut - extended telescope (mm) Undercut - retracted telescope (mm) Speed of cutter head (m/sec) Navigable gradient, incline / decline ( ) Capacity of conveyor masx. (m³/h) n.a. n.a , /- 18 +/- 18 +/- 18 +/- 18 +/- 18 +/- 18 +/- 18 max Tramming speed (mm) Electric supply voltage (V / Hz) Total installed electric power (kw) 100/50 100/50 100/50 1,190/50 1,000/50 1,000/50 1,000/ Cutter motor (kw) Power demand, via transformer (kva) Power demand, via generator set (kva) ,250 1,250 1,250 1,250 1, ,500 1,500 1,500 1,500 1,500 Mechanical Cutting Sandvik Offering Guide

108 CUTTING ATTACHMENTS Cutting attachments are separate, multipurpose hydraulic cutting heads for mounting on excavators. Sandvik MA series hydraulic cutting heads are designed to be mounted on suitable excavators quickly and easily. With aggressive, geometrically optimized, transverse cutting heads, they are efficient, multipurpose tools whose applications include production, scaling, tunnel rehabilitation, roadway leveling, trenching and demolition. 108 Sandvik Offering Guide 2015 Mechanical Cutting

109 H F G B D E øc A Technical data hydraulic (supplied by the excavator) MA520 MA620 MA720 Oil pressure (bar) Oil flow (l/min) Recommended diesel power (kw) min.100 min.150 min. 200 Recommended carrier weight (t) >20 >35 >45 Technical data cutting unit A. Total length (mm) 1,525 1,560 1,580 B. Cutter head width (mm) 1,184 1,400 1,400 C. Cutter head diameter (mm) D. Length of console (mm) E. Length of gearbox (mm) F. Flange height (mm) G. Flange width (mm) H. Flange thickness (mm) Cutting force (kn) Cutting speed (m/s) Weight of cutting unit (kg) 2,140 2,815 3,065 Output torque (Nm) 11,065 18,980 25,800 Output speed (min-1) Mechanical Cutting Sandvik Offering Guide

110

111 ROCK TOOLS SAFETY FIRST 112 DIAMOND PRODUCTS RV RANGE 114 CORE DRILLING TUBULAR PRODUCTS 116 REVERSE CIRCULATION RCDHH AND BITS 118 REVERSE CIRCULATION PIPES AND ACCESSORIES 120 SANDVIK PREMIUM MINERAL EXPLORATION BITS 121 SMALL HOLE DRILLING 122 TOP HAMMER TOOLS FOR FACE DRILLING AND BOLTING 124 TOP HAMMER TOOLS FOR LONG HOLE DRILLING 126 TOP HAMMER TOOLS FOR BENCH DRILLING 128 DOWN THE HOLE TOOLS 130 IN THE HOLE TOOLS 132 GRINDING EQUIPMENT 134 ROTARY BLAST HOLE BITS 136 ROTARY DRILL STRING TOOLS 138 CUTTING TOOLS 140 MINERAL GROUND TOOLS DRILLING 142 RAISE BORING TOOLS AND SYSTEM 144 ROCK REINFORCEMENT BOLTS 145 ROCK TOOLS DRILLING CONTRACTS 147 GRINDING SERVICE 149 CARBIDE RECYCLING PROGRAM 150 NOTE! Customer Services p. 276 NOTE! Foam Fire Suppression p. 300 NOTE! Selection Guides p. 306 Rock Tools Sandvik Offering Guide

112 SAFETY FIRST SAFETY As the world s leading supplier of rock tools we continuously work to improve the safety, performance and service life of our products. This means striving toward minimizing the exposure for risk of injuries when replacing rock tools. As an example, all our new RH460 DTH hammers meet the requirements of directive 2006/42 EC (Machinery Directive), Annex II.1.A. SERVICEABILITY/MAINTAINABILITY Best-in-class quality gives our products increased service life and reduces maintenance needs. Easy maintenance features do not only reduce downtime, but also contribute to a safer working environment. ENVIRONMENT Our high-quality products with longer service life use less raw material and energy, reducing our CO 2 footprint. All Sandvik rock tools production units are certified according to EHS systems ISO and OHSAS Once a tool has been used, we offer our customers the opportunity to join our Carbide Recycling Program, where we separate the steel from the cemented carbide and recycle the materials. Contact your local Sandvik representative for more information. NOTE! Carbide Recycling p Sandvik Offering Guide 2015 Rock Tools

113 We offer the world s most comprehensive range of tools for exploration, rock drilling, raise boring, coal cutting, road grading and mineral mining. As world leaders in steel and cemented carbide technology, our products have revolutionized the rock drilling industry, while our advanced tool systems for machines raise productivity sharply. Rock Tools Sandvik Offering Guide

114 DIAMOND PRODUCTS RV RANGE Diamond products make up some of the top consumables in any drilling operation. As depths reach more than 3,000 m (10,000 ft), there can be drastic changes in rock type and ground conditions. The right selection can determine the success of your program. With this in mind, we have developed the RV range of diamond products. We understand that finding the proper balance between product life and penetration rate is critical to your bottom line. DIAMOND PRODUCTS RV100 TC (tungsten carbide) bits very soft formations RV200 PCD (polycrystalline diamond) bits soft formations RV300 Directional wedging bits and tools all formations RV400 Diamond impregnated bits all formations RV500 Surface set bits soft to medium-hard formations RV600 Reaming shells all formations RV700 Casing shoes all formations We have developed a series of diamond bits, numbered from 2 to 14, to simplify selection for each geological condition. The lowest number is developed for badly fractured, coarsegrained and abrasive rocks while the highest number is for homogeneous, fine-grained nonabrasive rocks. Coarsely grained fractured rock calls for a matrix that does not wear fast, i.e., the lower numbers in our series. For the fine-grained homogeneous rocks a softer matrix is called for, i.e., the higher numbers in our series. 114 Sandvik Offering Guide 2015 Rock Tools

115 RV400 SERIES - IMPREGNATED BITS STANDARD SIZES SIZE HOLE DIAMETER CORE DIAMETER HOLE VOLUMES BIT KERF WIDTH mm in mm in L/m USgal/ft mm in B N N N H H P P WL SIZES SIZE HOLE DIAMETER CORE DIAMETER HOLE VOLUMES BIT KERF WIDTH mm in mm in L/m USgal/ft mm in WL WL WL WL WL WL Rock Tools Sandvik Offering Guide

116 CORE DRILLING TUBULAR PRODUCTS We combine experience techniques and equipment to provide a comprehensive global exploration offering. Our range of rock tools and systems for exploration drilling has been developed and tested in labs and in the field to ensure they meet the highest quality and productivity requirements in all drilling conditions. Some enhancements we have made since entering the exploration market include: New cam latching system for more reliable core retrieval Unique design for thin kerf core barrels Anti-galling thread compound for wireline drill rods WL conventioanl system 116 Sandvik Offering Guide 2015 Rock Tools

117 We offer a full range of standard and NSU/HSU universal tools and accessories for core drilling. Included are core barrels and safety overshots for vertical down to - 45 angle holes and pumpin systems for uphole drilling; High-quality drill rods manufactured to reach the target depth; and a competitive line of diamond products. STANDARD SYSTEMS WITH CAM LATCHING SYSTEM HOLE DIAMETER CORE DIAMETER mm in mm in L/m HOLE VOLUMES USgal/ ft ROD/HOLE ANNULUS L/m USgal/ft B N N N H H P P NSU/HSU STANDARD AND PUMP-IN SYSTEM SYSTEM HOLE DIAMETER CORE DIAMETER mm in mm in L/m HOLE VOLUMES USgal/ ft ROD/HOLE ANNULUS L/m USgal/ ft NSU/HSU NSU/HSU NSU/HSU THIN KERF PUMP-IN SYSTEMS SYSTEM HOLE DIAMETER CORE DIAMETER HOLE VOLUMES mm in mm in L/m USgal/ ft ROD/HOLE ANNULUS L/m USgal/ft Rock Tools Sandvik Offering Guide

118 REVERSE CIRCULATION RCDHH AND BITS High-quality samples and the speed of operation for shallower holes have contributed to reverse circulation drilling gaining popularity around the globe. It is the most widely accepted chip sampling method by geologists. This is largely due to our innovative design, which continue to push the develop ment and capabilities of this method of sampling. 118 Sandvik Offering Guide 2015 Rock Tools

119 EXPLORATION High penetration rates in all rock conditions Quality samples in areas of lost circulation Keeps out inflow water Fast drilling speeds, large bulk sample IN-PIT GRADE CONTROL Drill through soft to hard formations Quality samples in old workings Lower fuel cost-consumption Optimum ore grade control for downstream processing Superior performance without boosting air pressure REVERSE CIRCULATION SYSTEMS HAMMER Ø BIT RANGE Ø ROD ADAPTER OPTIMAL HOLE Ø MODEL mm in mm in mm in mm in RE ¼ 86 to ⅜ to to ½ to 4 RE / to ½ to 5 89,102 3 ½, to ⅝ to 5 RE / to ¾ to 5 ¼ 89, ½, to ¾ to 5 ⅛ RE / to ⅞ to 5 ¼ 89, ½, to ⅞ to 5 ¼ RE ¾ 127 to to 5 ½ 89, 102, ½, 4 4 ½ 130 to ⅛ to 5 ½ RE ⅝ 124 to ⅞ to 5 ½ 102, 114 4, 4 ½ 130 to ⅛ to 5 ½ RE ¾ 133 to ¼ to 5 ⅝ 102, 114 4, 4 ½ 133 to ¼ to 5 ⅜ RE ⅛ 136 to ⅜ to 5 ¾ ½ 140 to ½ to 5 ⅗ SANDVIK BUTTON BITS Patented bit design gives increased resistance to shank failures Optimized spline profile for improved lubrication Reduced bit mass results in lower stress and improved ease of handling Diamond-enhanced carbide bits available for deep and abrasive drilling conditions with no bit sharpening required Rock Tools Sandvik Offering Guide

120 REVERSE CIRCULATION PIPES AND ACCESSORIES We offer a wide range of drill pipes and accessories such as air swivels, bit subs, saver subs, crossover subs, wear sleeves, fishing tools, interchanges, discharge hoses and blow down and blow up subs for reverse circulation rotary and hammer drilling. In addition, with our comprehensive drill pipes range we can offer the complete drill string components to suit a wide range of needs with significant and tangible benefits. Leading technology and intellectual property State-of-the-art manufacturing to ensure consistent quality A thorough understanding of RC drilling and application 120 Sandvik Offering Guide 2015 Rock Tools

121 SANDVIK RC DRILL PIPES Patented rubber shock absorber system to reduce the vibration for the inner tube A lock system to avoid rotation and displacement inside the outer tube, therefore increasing the life of the inner tube Inner tubes with a circlip system for easy replacement in the field Working pressure exceeding 5.2 MPa (750 psi) Inner and outer tubes of premium-grade oil quality tubing Joints of inner and outer tubes with heat treatment of premium-grade alloy bar Tools joined to the tube using a proprietary process that ensures concentricity and axial alignment Wide range of sizes and threads OUTER TUBE Ø INNER TUBE Ø ROD LENGTH TYPE OF THREAD mm in mm in 89 3 ½ 38 1 ½ 1.0 m, 1.5 m, 3.0 m, 6.0 m Remet m, 6.0 m Remet, Metzke, Matrix, Faber ½ m, 6.0 m Remet, Metzke, Matrix ½ 64 2 ½ 3.0 m, 6.0 m Faber, CSR1 Sandvik drill pipe comes in 3 and 6 m (10 and 20 ft) lengths. SANDVIK PREMIUM MINERAL EXPLORATION BITS Precision machining provides smoother surface for longer bearings hours Chisel-shaped tungsten carbide inserts cut faster and offer higher productivity and higher reliability BIT Ø SHROUD Ø mm in mm in ½ / ¾ / ⅞ / / ⅛ / ¼ / ⅜ / ½ / ⅝ / ¾ / ⅞ / /16 Rock Tools Sandvik Offering Guide

122 SMALL HOLE DRILLING Sandvik has been in underground mining with rock drilling tools since Together with you we developed rock drilling tools for all conditions, and we develop our rock tools on a continuous basis to meet your needs today and for the future. Our high-performance rock drilling tools will increase the productivity for you and thereby ensure high cost-efficiency. bits for extension drilling provide the strongest thread in hole sizes mm. For underground applications we have fully carburized rods with superior wear resistance and service life. In fact, working with us means you can expect consistent high quality and maximum operational dependability when it comes to all small hole drilling applications. Integral drill steels, tapered rods, drill bits and threaded rods are key to high productivity in all applications. Our drill steel has high fatigue strength and toughness and it offers high wear resistance, giving an efficient and economic drilling operation. Our unique R23 rods and 122 Sandvik Offering Guide 2015 Rock Tools

123 TAPERED BUTTON BITS 28 mm 1 ⅛" 30 mm 1 ³/₁₆" 32 mm 1 ¼" 33 mm 1 ⁹/₆₄" 35 mm 1 ⅜" 36 mm 1 ⁷/₁₆" 38 mm 1 ½" 40 mm 1 ³⁷/₆₄" 7º 11º 12º TOOL TYPE LENGTH (mm) HOLE DIAMETER (mm) Integrals 800-9, TAPER Taper rods 610-8,800-12, 11, 7 Rock Tools Sandvik Offering Guide

124 TOP HAMMER TOOLS FOR FACE DRILLING AND BOLTING With industry-leading technology, Sandvik offers a complete assortment of top hammer tools for drifting and bolting, including drifter rods, couplings, shank adapters and drill bits. mm 33 mm 35 mm 37 mm 38 mm 41 mm 43 mm 45 mm 48 mm 51 mm inch 1 ⅝" 1 ⅜" 1 ⁷/₁₆" 1 ½" 1 ⅝" 1 ¹¹/₁₆" 1 ¾" 1 ⅞" 2" R25 R28 R32 α330 R35 = Recommended hole range = Extended hole range With the highly productive series of button bits, Sandvik introduced the optimized cemented carbide for drilling in an extensive range of rock types, called grade XT48 (XT = Extra Tough). Thanks to the introduction of new manufacturing techniques it has higher density and a more homogeneous structure. Toughness has been increased without compromising the exceedingly high wear resistance making the material stronger but not sacrificing its hardness. As the market technology leader, Sandvik has developed high-precision button hole technologies for producing the drill bits. Adding the optimum cemented carbide, Sandvik button bits are the reference bit in the mining industry today. With our unique in-house manufacturing facilities for producing the steel, machining it and tailoring it for its application, we have also tailored the metallurgical properties of all Sandvik drifter rod and shank adapters. Hence a Sandvik rod string has been given specific material characteristics to optimize wear, fatigue and corrosion resistance all to boost drilling performance, make drilling operations simple and secure high productivity and service life. 124 Sandvik Offering Guide 2015 Rock Tools

125 SANDVIK ALPHA 330 To match the increased energy output from modern high-power rock drills in drifting and tunneling, Sandvik developed the Sandvik Alpha 330 drilling tool system, designed and dimensionally optimized to replace R32 connections (also a Sandvik innovation), which have been the dominant Ø 45 mm system so far. The drill string rod/bit connection features an entirely new thread design. The short thread on the hexagonal rods in the tool system results in a rigid, integrated powerpack drill string with superior resistance to bending stresses, improved bit guidance and perfect energy transfer. The sturdy thread is well guided inside the bit skirt, offering high precision in collaring even in complex rock formations and against uneven surfaces. Combined, these features reduce total drilling tool cost by 20 %. And, on top of that: High penetration rate Better precision in collaring Better drilling accuracy Faster and easier uncoupling of bits Reduced machine downtime After using the Sandvik Alpha 330 tool system, customers in both mining and tunneling applications all over the world have identified the following advantages: Extended rod life, by at least 30 % Longer shank adapter life Longer bit life % +40% +70% +80% R32 Alpha Brazil Mining Alpha S. Korea Construction Alpha Brazil Mining Alpha Australia Mining Rock Tools Sandvik Offering Guide

126 TOP HAMMER TOOLS FOR LONGHOLE DRILLING With industry-leading technology, Sandvik offers a complete assortment of top hammer tools for longhole drilling, including MF-rods, drill tubes, shank adapters and drill bits. mm 51 mm 54 mm 57 mm 64 mm 70 mm 76 mm 89 mm 102 mm 115 mm inch 2" 2 ⅛" 2 ¼" 2 ½" 2 ¾" 3" 3 ½" 4" 4 ½" R32 T35 T38 T45 T51 ST58 ST68 = Recommended hole range = Extended hole range The carefully selected metallurgy and processes in a Sandvik MF rod and drill tube result in a string with very few weak points. Reduced risk of thread-end breakage means extended service life and fewer lost drill holes. The balanced thread wear between the male and female threads considerably prolongs the drill-string service life. The fact that the components making up Sandvik MF rods and drill tubes are frictionwelded to each other has given us the unique possibility to select the optimum steel grades and manufacturing techniques for each section of the rod. Sandvik MF rods are also available in a special guide tube version. Used as the first rod in the string it will contribute to a straight hole. 126 Sandvik Offering Guide 2015 Rock Tools

127 SANDVIK TUBE DRILLING SYSTEM In long-hole production drilling, the main advantages of the Sandvik tube drilling system are the high rate of penetration, the straightness and quality of the drill holes and the low total production cost. Hole diameter ranges from 76 to 115 mm and a correctly assembled tube string in a stable rig permit accurate drilling of holes up to 60 meters. The fully enclosed female-male joints in Sandvik tube drilling system result in a perfectly smooth external surface of the drill string which means excellent flushing properties and minimum risk for jamming the drill string. Furthermore, the thread connection features two striking faces shoulder-bottom drive for optimum energy transmission and faster drilling. The Sandvik bits for tube drilling encompass buttons in the Sandvik unique DP65 Dual Property cemented carbide grade, which has proved to be excellent for tough underground drilling conditions thanks to the unprecedented combination of toughness and wear resistance. In brief, the Sandvik tube drilling system gives superior customer values: High productivity Less dilution Better ore recovery Higher production rate Lower cost per drilled meter Up front the patented design Sandvik tube drilling bit features a special design to perfect the flow of the flushing medium to cool the ballistic buttons, raise the rate of cuttings removal and reduce button wear and steel wash. The result: far longer grinding intervals, longer bit service life and faster penetration rate. Rock Tools Sandvik Offering Guide

128 TOP HAMMER TOOLS FOR BENCH DRILLING Sandvik rock tools for top hammer drilling are designed to transmit intensive impact energy into the rock with the least possible loss of energy. The result is good rock breakage, high penetration rates and high productivity. This, together with optimal hole quality, great reliability and long service life, gives the best possible blasting results, outstanding drill-steel economy and low total cost. Sandvik top hammer tools are applicable for all benching applications using top hammer rock drills. Sandvik offers a complete drill string such as shank adapters, threaded drill rods/ tubes, coupling sleeves and drill bits all with acknowledged outstanding Sandvik performance. It includes tool systems of different dimensions for drilling holes from 51 mm (1 ¼") R32 up to 152 mm (6") GT60 in diameter, usually to depths of up to 25 m (82 ft). The most common usage in mining operations is the GT60 system (with the DP1500i), which is a heavy-duty system for blast hole drilling, from 92 to 152 mm (3 ½" to 6"). The T51 system is also commonly used for 89 to 127 mm (3 ½ to 5") hole sizes. For those Sandvik top hammer drills that are most commonly used in surface mining, the following top hammer tools are applicable. DRILL RIG ROCK DRILL ROCK TOOLS HOLE DIAMETER DX800 HL800 T51 T45 T38 DP1100 HL1010 GT60 T51 DP1100i HL1060T GT60 T51 DP1500/ DP1500i HL1560T GT60 T mm (3 ½" - 5") mm (3" - 4") mm (2 ½" - 3 ½") mm (3 ⅝" - 6") mm (3 ½" - 5") mm (3 ⅝" - 6") mm (3 ½" - 5") mm (3 ⅝" - 6") mm (3 ½" - 5") DP1524 HL1560T GT mm (3 ⅝" - 6") 128 Sandvik Offering Guide 2015 Rock Tools

129 Drill rods and drill tubes represent a significant part of tool cost in bench drilling. Imagine if your drill rods and tubes for bench drilling lasted more than 30 percent longer. You would drill more meters on every shift and reduce your cost per meter, increasing profit. The new Sandvik +Range drill rods and tubes feature the company s unique steel alloy, which is much more resistant to heat and wear. The alloy is designed to extend service life, requiring fewer rod changes while improving safety and reducing stock and handling costs. Extensive in-mine tests have shown at least 30 percent longer service life, with several tests achieving significantly higher increases. Today s mining industry requires increasingly deeper holes, which will raise the overall cost for drill rods and drill tubes. Keeping these expenses under control will be more important than ever. Sandvik drill rods and drill tubes have provided some of the market s longest service life for many years, and we continue this proud tradition with our +Range. The new products are compatible with industry standard threads and offer the lowest cost per meter drilled. At Sandvik, we take pride in having full control of each processing step and in developing proprietary production processes that further improve our technological capabilities. With production, research and development in-house for the essential key materials for manufacturing rock drilling tools, we continue to develop new products and new cemented carbide grades that enhance our customers operations through superior performance and reduced costs. An extensive research project within Sandvik has resulted in a new generation of carbide grades and new larger, stronger, more stable and efficient tools. This latest generation of carbide grades is manufactured using our own innovative process techniques, with completely new raw materials. With a significantly stronger carbide matrix and a perfect grain size configuration, we are able to deliver superior toughness and high wear temperature resistance to meet the needs of a great number of our customers operations. Rock Tools Sandvik Offering Guide

130 DOWN THE HOLE TOOLS With the RH series of DTH hammers, Sandvik offers the industry one of the world s most complete down-the-hole drilling tools programs. The program covers hammer sizes from 3" to 8", drill bits, drill pipes and accessories with various characteristics and functions. The RH550 hammer range is characterized by high performance, high penetration rates and high air pressures in other words, high productivity. The RH550 hammers and the variety of bit combinations are optimized to work together. The RH550 hammers and bits have a patented design that does not require a foot valve. The unique design maximizes energy efficiency and fuel savings and minimizes total drilling costs. RH460 is a high-performance family of DTH hammers based on reliable technology. They are easy to service and offer a good balance between cost and performance. The internal V-lock system ensures reliability and eliminates the need for wear shims and special assembly tools. The piston design is optimized with oil grooves in the bearing guide surfaces to ensure maximum lubrication and sealing properties. The RH460 family of hammers is a user-friendly, high-performance and cost-effective alternative to be used in almost all ground conditions. Sandvik RH460hp, air-efficient high-pressure models designed to operate at bar ( psi). The most commonly used hammer sizes in mining are: 4" hammer - 115, 127 mm (4 ½", 5") bit 5" hammer - 140, 146 mm (5 ½", 5 ¾") bit 6" hammer - 165, 172 mm (6 ½", 6 ¾") bit 8" hammer - 203, 216 mm (8", 8 ½") bit 130 Sandvik Offering Guide 2015 Rock Tools

131 With an eye toward compatibility between rigs and tools, Sandvik supplies a line of drill pipes that can be used with Sandvik rigs as well as others. Cold-drawn seamless tubing material, N80, is used to ensure straightness, thickness and high strength. This gives a smoother drilling process and consequently a longer service life. This material also provides a smooth, fine surface that eliminates the risk of hammer failures caused by scaling. The tool joints are made out of micro alloy steel and are case hardened for superior thread life. The product range also includes a wide selection of drill bits with the latest Sandvik technology. Bit selection is a critical factor in the performance of a drilling operation. Correct bit selection is essential for optimal bit performance. The correct bit for a formation will have optimal penetration rates and good bit life giving the lowest cost per drilled meter. In every drill string the use of several kinds of adapters is important in order to achieve the best result. With Sandvik as the leading drill pipe supplier you can be sure of also finding suitable adapters. The adapters are made of micro alloy steel and are case hardened for superior thread life. CARBIDE TYPES XT48 DP55 DP65 Spherical button Ballistic button is the basic Sandvik cemented carbide grade used for most drilling conditions. Hence, this should be the first choice, especially when drilling in rock not fully known. A spherical insert made of XT48 grade has a toughness/wear resistance ratio that is optimized to withstand both high load and wear. is a grade that has wear resistance similar to XT48 but offers higher toughness. It is especially suited for ballistic inserts to accommodate the higher loads the insert may be exposed to because of the longer protrusion. has similar toughness as XT48, but considerably higher wear resistance. This grade should be the obvious choice when drilling in very abrasive rock with large, spherical inserts. NOTE! Carbide Recycling p. 150 Rock Tools Sandvik Offering Guide

132 IN THE HOLE TOOLS With the RH series of ITH hammers, Sandvik offers the industry one of the world s most complete in-the-hole drilling tools programs. The program covers hammer sizes from 3 to 8", drill bits, drill pipes and accessories with various characteristics and functions. RH460 is a high-performance family of ITH hammers based on reliable technology. They are easy to service and offer a good balance between cost and performance. The internal V-lock system ensures reliability and eliminates the need for wear shims and special assembly tools. The piston design is optimized with oil grooves in the bearing guide surfaces to ensure maximum lubrication and sealing properties. The working principle of RH460 ensures that the hammer starts up in any direction. This makes the new RH460 design exceptionally well suited for all underground mining applications. The RH460 family of hammers is a user-friendly, high-performance and cost-effective alternative to be used in almost all ground condition. The most commonly used hammer sizes in mining are: 4" hammer - 115, 127 mm (4 ½", 5") bit 5" hammer - 140, 146 mm (5 ½", 5 ¾") bit 6" hammer - 165, 172 mm (6 ½", 6 ¾") bit 8" hammer - 203, 216 mm (8", 8 ½") bit With an eye toward compatibility between rigs and tools, Sandvik supplies a line of drill pipes that can be used with Sandvik rigs as well as others. Cold drawn seamless tubing material, N80, is used to ensure straightness, thickness and high strength. This gives a smoother drilling process and consequently a longer service life. This material also provides a smooth, fine surface that eliminates the risk of hammer failures caused by scaling. The tool joints are made out of micro alloy steel and are case hardened for superior thread life. 132 Sandvik Offering Guide 2015 Rock Tools

133 In every drill string the use of several kinds of adapters is important in order to achieve the best result. With Sandvik as the leading drill pipe supplier you can be sure of finding suitable adapters. The adapters are made out of micro alloy steel and are case hardened for superior thread life. The product range also includes a wide selection of drill bits with the latest Sandvik technology. Bit selection is a critical factor in the performance of a drilling operation. Correct bit selection is essential for optimal bit performance. The correct bit for a formation will have optimal penetration rates and good bit life giving the lowest cost per drilled meter. SANDVIK OFFER BITS WITH M-SHANKS AS WELL AS GENERIC SHANKS M30, M40, M50, M60, M80, DHD3.5, DHD340, DHD350, DHD360, DHD380, QLX40, QL50, QL60, QL80 CARBIDE TYPES XT48 DP55 DP65 Spherical button Ballistic button is the basic Sandvik cemented carbide grade used for most drilling conditions. Hence, this should be the first choice, especially when drilling in rock not fully known. A spherical insert made of XT48 grade has a toughness/wear resistance ratio that is optimized to withstand both high load and wear. is a grade that has wear resistance similar to XT48 but offers higher toughness. It is especially suited for ballistic inserts to accommodate the higher loads the insert may be exposed to because of the longer protrusion. has similar toughness as XT48, but considerably higher wear resistance. This grade should be the obvious choice when drilling in very abrasive rock with large, spherical inserts. Rock Tools Sandvik Offering Guide

134 GRINDING EQUPMENT Sandvik offers a wide range of grinding machines, grinding wheels and cups. Every product is specifically designed to increase our customer s productivity, revenue, and to be safe to use. They are designed to work with the TH, DTH, integral steels and cross and X-bits. Every Sandvik customer has their own specific challenges that require different solutions. That s why Sandvik product offerings are suited to all situations from customers requiring less grinding directly at their drill rigs, to grinding in workshops for high production. Available for Sandvik grinding machines are high quality and long lasting grinding wheels and cups. Spare parts, product knowledge and support are also supplied to help make those company s who rely on us, a successful and safe place of business. RG100 E Mobile, lightweight, electrical grinder. Intended for frontal and gauge grinding of chisel integral steels. RG100 H Mobile, lightweight, hydraulic grinder. Intended for frontal and gauge grinding of chisel integral steels. RG100 P Mobile, lightweight, pneumatic grinder. Intended for frontal and gauge grinding of chisel integral steels. RG140 P Basic pneumatic grinder intended for frontal and gauge grinding of integral steels (with straight grinding wheel) or cross and X-bits (with angled grinding wheel). RG400 Handheld, lightweight, lower powered pneumatic grinder intended for grinding all kinds of button bits with max button size 10 mm. RG410 Handheld, lightweight, stronger powered pneumatic grinder intended for grinding all kinds of button bits. RG420 E Stationary electrical grinder for workshops or to be mounted on drill rigs. Intended for grinding all kinds of button bits. RG420 H Stationary hydraulic grinder for workshops or to be mounted on drill rigs. Intended for grinding all kinds of button bits. RG440 Stationary electrical grinder for workshops. Intended for grinding all top hammer (TH) button bits. RG460 Stationary electrical grinder for workshops. Intended for grinding all down the hole (DTH) button bits. RG470 High efficient stationary electrical grinder for workshops. Intended for grinding all button bits. GRINDING WHEELS We offer a wide range of grinding wheels. GRINDING CUPS We offer a wide range of grinding cups for all different shapes of buttons. 134 Sandvik Offering Guide 2015 Rock Tools

135 TH DTH Integral Steel Cross / X-bit Low RG400 RG410 RG100 RG140 Middle RG440 RG420 RG460 High RG470 The picture is showing our grinding machines and for what grinding application they are to be used. They are also sorted in production capacity (Low, Middle and High). Rock Tools Sandvik Offering Guide

136 ROTARY BLAST HOLE BITS RR440 The ultra-premium RR440 range of sealed bearing rotary bits are the market leader in performance and productivity. Based on Sandvik s patented Charger QX 2 journal bearing system, the first, and still the best rotary bit sealed journal bearing system on the market. RR440 bits deliver the highest bearing hours in the industry with the greatest bit loading capability. Available bit sizes are from 171 to 406 mm (6 ¾ to 16") and can be used in rock from 20 to above 500 MPa. RR440 bits are the preferred choice when the bearing life is limited for open bearing type bits and 50 % or more of the cutting structure remains intact. RR321 The premium Sandvik RR321 series air bearing technology is based on improved geometry, machining technology and material engineering, resulting in longer bearing life and superior bit reliability. Advanced cutting structure designs, optional leg protection, and bit specific product features allow these bits to go the distance in challenging applications around the world. Sizes range from 171 to 406 mm (6 ¾ to 16") and can be used in rock from 20 to over 500 MPa. Air-cooled bearing bits are best used when drilling conditions primarily lead to cutting structure wear or failure. RR221 The all new RR221 series of drill bits run on a patented, modularized air bearing platform based on our successful RR321 range. The RR221 product line incorporates all of Sandvik design, manufacturing and materials expertise to provide high quality and reliable performance at our most competitive price. Cutting structure designs are based on proven configurations from RR321 series. Sizes range from 159 to 311 mm (6 ¼ to 12 ¼") and rock hardness capability from 20 to 500 MPa. Now equipped with the patented RR221 bearing, these bits offer high bearing hours and a low cost per drilled meter in a wide range of applications. 136 Sandvik Offering Guide 2015 Rock Tools

137 RR440 AVAILABILITY SELECTION CHART Softest Formation Most Aggressive Bit CUTTING STRUCTURE TYPE Hardest Formation Least Aggressive Bit mm inch APPROX. WT. kg/lb 07QX2 17QX2 20QX2 25QX2 30QX2 35QX2 37QX2 39QX2 40QX2 45QX2 50QX2 60QX2 70QX ¾ 19.1 / 42 X X ⅞ 34.9 / 77 X X X / 94 X X X X X ⅞ 59.5 / 130 X X X X X X X X ⅝ 67.1 / 148 X X X X X X X X X X ¼ 98.0 / 216 X X X X X X X ¾ / 294 X X X X / 470 X X RR321 AVAILABILITY SELECTION CHART BIT SIZE mm inch Softest Formation Most Aggressive Bit CUTTING STRUCTURE TYPE APPROX. WT. kg / lb S07 S10 S15 S17 S20 S30 S35 S40 S47 S50 S60 S ¾" 19.1 / 42 X X ⅞" 34.9 / 77 X X X X X X ½" 36.0 / 80 X X 229 9" 42.6 / 94 X X X X X X X ⅞ 59 / 130 X X X X X X X X ⅝" 67.1 / 148 X X X X X X X ¼" 98 / 216 X X X X X X ¾" / 294 X X X X " / 406 X X " / 470 X X X Hardest Formation Least Aggressive Bit RR221 AVAILABILITY SELECTION CHART Softest Formation Most Aggressive Bit CUTTING STRUCTURE TYPE Hardest Formation Least Aggressive Bit BIT SIZE mm inch APPROX. WT. kg / lb X05 X07 X10 X20 X30 X40 X47 X50 X60 X ¼" 23.0 / 51 X ¾" 19.1 / 42 X X X X X ⅜" 25.4 / 56 X ⅞" 34.9 / 77 X X X X X X X ½" 36.0 / 80 X X X X 229 9" 42.6 / 94 X X X X X ⅞" 59 / 130 X X X X X ⅝" 67.1 / 148 X X X X X ¼" 98 / 216 X X X X X X Rock Tools Sandvik Offering Guide

138 ROTARY DRILL STRING TOOLS Smoother bores, faster penetration rates and efficient bit performance are all a results of choosing Sandvik rotary drill string tools. With extensive in-house materials, reliable engineering expertise and state-of-the-art manufacturing, our tools are built to withstand extreme torsional and axial loads. These highquality tools are long lasting and provide the lowest overall operating costs. From the bit to the drill, Sandvik offers a complete operating system for whatever and wherever you are drilling. We understand the complexities of drilling appropriate holes and have the diversity of products and applications expertise to recommend exactly the right combination of products for your specific needs. To ensure that drill rigs work effectively with drill bits, Sandvik manufactures a high-quality line of drill string tools, with the most standard sizes and specifications. 138 Sandvik Offering Guide 2015 Rock Tools

139 RP410 DRILL PIPES Sandvik drill pipes are manufactured to the highest quality assurance standards using an optimized combination of tube quality and hard-facing materials. They are available in a wide variety of types and lengths to meet your specific drilling needs. Hard-facing material for durability and longevity: Outer diameter from 127 to 273 mm (5" to 10 ¾") Wall thickness from 12.7 to 38.1 mm (½ to 1 ½") OTHER DRILL STRING TOOLS RP442 shock sub, RP452 rotary adapter sub, RP420 range blade stabilizers and RP430 range deck bushings offer a complete line of products that optimize and complete your drilling operation. All are designed to provide productive hole drilling that leads to longer bit and tool life, reduce vibrations to prolong mast life, control hole deviations and produce faster penetration rates. ROTARY DRILL STRING TOOLS REQUIREMENTS & AVAILABILITY DIAMETER mm (inch) LENGTH m (ft) WALL THICKNESS inch MATERIAL ½ ¾ 1 1 ½ Premium Standard 127 (5) (25-35) X X X 140 (5 ½) (20-30) X X 152 (6) (20-35) X X 159 (6 ¼) (25-61) X X X 165 (6 ½) (22-37) X X X 178 (7) (25-40) X X X X 194 (7 ⅝) (25-40) X X X X 219 (8 ⅝) (25-45) X X X X 235 (9 ¼) (20-40) X X X X 245 (9 ⅝) 12.2 (40) X X 273 (10 ¾) (15-35) X X X X Rock Tools Sandvik Offering Guide

140 CUTTING TOOLS Sandvik tool systems for machines such as coal shearers, continuous miners and roadheaders, bolter miners and drill rigs come in many shapes and sizes. There are special designs optimized for hard and soft rock conditions and for the different requirements encountered in each application. By selecting the right tip geometry, body shape, block design and retention mechanism, you can optimize both the tool system and the machine and get the best possible results. Sandvik drill bits use unique carbide grades developed through years of experience and testing. Sandvik Mining manufactures a range of specialized drilling consumables (wet and dry bits, drill steels and accessories) for use in underground coal and similar mines. Our products are manufactured globally to the highest quality standards, using the strongest materials and most stringent manufacturing processes. SANDVIK CEMENTED CARBIDE TIPS Sandvik patented cemented carbide grades are manufactured using an innovative process technique with completely new raw materials. This process has made it possible, for the first time, to create new extra-coarse, super-tough alloys with perfectly uniform grain structure. The creation of this carbide, with a significantly stronger carbide matrix and a perfect grain size configuration, has contributed to the superior toughness and high-temperature wear resistance experienced in a great number of operations and tests. All grades are now available in selected Sandvik special and standard tools. CONICAL CUTTING TOOLS Sandvik conical tools are available in shank diameter sizes from 25 mm to 50 mm for use on roadheaders, longwall shearers, continuous miners and crushers for the mining and tunneling industries. We also offer a wide range of radial tools for these applications. Safety is important to Sandvik, and this is why we offer the industries only spark-reducing tools. These tools are manufactured in production facilitiesaround the world to the markets we serve, according to the highest quality standards. 140 Sandvik Offering Guide 2015 Rock Tools

141 BLOCKS AND SLEEVES Sandvik is the only manufacturer producing the cutting machines and the cutting tool systems in house, ensuring optimum cutting performance. Blocks and sleeves are designed and manufactured to the highest standards, to match the most challenging cutting conditions. SUCCESS STORIES MEDIUM ROCK COAL WITH HARD SHALE & SULFUR BALLS Condition Mining Method 1,651 mm (65") coal with 1,092 mm (43") hard shale & sulfur balls (carbonate nodules) Coal with continuous miner Room and pillar Tools Replaced Tons Mined Per Tool Sandvik tool Q8KX (standard grade) Competitor tool Standard grade (best equivalent with similar geometry) EXTREME HARD ROCK SILVER WITH QUARTZ VEIN & FLINTSTONE Condition Mining Method Sandvik tool Competitor tool Silver with quartz veins & flintstone Silver with a road header Room and pillar Q7AU (XT-Grade) Standard grade (best equivalent with similar geometry) Tools Replaced Results are based on Sandvik Mining field tests against comparable competitive tools. Individual results may vary. Rock Tools Sandvik Offering Guide

142 MINERAL GROUND TOOLS DRILLING The Sandvik position as the world s leading developer and supplier of specialized drilling applications is the result of more than 150 years of engineering experience and expertise. We invest time and effort in continuously developing and refining our products, applying rigorous testing methods and innovative design solutions to ensure that every product we manufacture delivers maximum safety, productivity and reliability even in the most demanding conditions. DRILL BITS Sandvik drill bits use unique carbide grades developed through years of experience and testing. The drill bit bodies utilize precision hardened nickel molybdenum steel and compound curve body designs to maximize cutting efficiency and cuttings removal. The combination of concentric and eccentric geometries, along with positive and negative rake angles, provides different cutting capabilities for different applications. Both wet and dry designs, with external and internal drives, can now be designed to suit all drilling conditions. THREE GRADES OF TUNGSTEN CARBIDE ARE AVAILABLE: 39 Toughest grade 55 General purpose grade 71 Most wear-resistant grade Two wing positive rake bit Two wing negative rake bit Modified spade bit Full spade bit MOST AGGRESSIVE LEAST AGGRESSIVE 142 Sandvik Offering Guide 2015 Rock Tools

143 DRILL RODS By continuously investing in development and manufacturing, Sandvik is able to offer only the highest-quality drill rods. All materials are tested and benchmarked at Sandvik state-of-the-art materials laboratory, while only the finest alloy steel, manufactured to Sandvik specifications, is used. Wireline drill rods are heat treated to increase threaded joint strength, providing greater depth capacity and longer service life and the box end of all finished rods is coated with a unique, environmentally friendly thread compound to prevent galling. As well as offering a wide range of drilling rods guaranteed to perform even under the most severe conditions, Sandvik has developed the unique direct drive drilling system. This innovative and patented system is safer, faster, easier and smarter than conventional drilling systems. Safety is increased by eliminating the need to uncouple threads by hand. This applies when used on the majority of modern drill rigs. In addition there is no threaded connection close to the chuck and operator, and the drive adapter so often damaged in conventional drilling systems has been removed. A 40 % reduction in cycle times means that the direct drive drilling system is faster than conventional drilling systems. And with half the usual number of coupling operations and no uncoupling required at all upon the installation of new rods it is also easier to operate. The innovative 22 mm system incorporates a non-return valve that maintains the water column and allows drilling to recommence quickly and without fuss. The inclusion of modular chucks with replaceable, stainless steel reinforced water seals means that Sandvik direct drive drilling system is strong as well as smart. Rock Tools Sandvik Offering Guide

144 RAISE BORING TOOLS AND SYSTEM The Sandvik raise boring system features a wide range of reaming heads in a number of sizes and types for any raise boring or reaming application. The equipment is designed for optimum performance in any type of project and is built on some fundamental features. Please read more about Sandvik raise boring tool system in our separate catalogue. REAMING HEADS RS510 RS520 RS530 Raise dia range (mm) 1,060-3,094 1,829-3,094 1,829-5, Sandvik Offering Guide 2015 Rock Tools

145 ROCK REINFORCEMENT BOLTS AND EQUIPMENT Rock support requirements vary with ground conditions. And as safety requirements increase, so also does the demand for a fast, reliable and economic reinforcement method. MECHANICAL DYNAMIC (MD) BOLT This is a 47 mm friction bolt reinforced with a 20 mm bar and a wedge arrangement at the bolt top end. Once the bolt is fully driven into the hole (like the friction bolt), the nut at the bottom is rotated to actuate a set of wedges to firmly anchor the bolt top end in the rock. MAJOR FEATURES: Very simple bolt installation (similar to a standard friction bolt) High friction anchorage capacity at the bolt top end Applicable to moving ground conditions * High tensile and shear strength Rock plate well secured with tube ring supported by solid washer Bottom of the bolt tube blocked to prevent atmospheric corrosion Low profile bolt head (no bar protrusion below the nut) Bolt hanger can be screwed to the nut Fully galvanized for corrosion protection * Dynamic load testing yet to be done L Rock Tools Sandvik Offering Guide

146 INSTALLATION STEPS 1. Drill a hole with mm diameter drill bit 2. Hammer the bolt into the hole with no driver rotation (with water on) 3. After the bolt is fully inserted, rotate the driver to the left without percussion until drifter stalls MD bolt driver to be used. MD BOLTS Bolt driver thread R mm Bolt driver thread T mm Bolt collars galvanized Bolt hanger galvanized 20 mm Bolt mechanical galvanized 2.4 m long assembly 20 mm Bolt mechanical galvanized 3 m long assembly Bolt plate galvanized 150 sq mm x 8 mm Thick 146 Sandvik Offering Guide 2015 Rock Tools

147 ROCK TOOLS DRILLING CONTRACTS Customers around the globe are making Sandvik their partner of choice because they can trust Sandvik to do what it says it will do. Our serving attitude and capabilities coupled with our core values of and our customer value proposition of unwavering commitment to Environment, Health and Safety (EHS), productivity and peace of mind drive us to provide you with best-in-class products and services. Our experts understand the drilling and blasting process and the economics of drilling productivity, tool life and total operating cost and know the interrelationship between machines, operators and geology impact drilling. Sandvik mean synergies. Because we are a global company we are able to leverage our global community of experts to help you improve your results, solve problems and improve processes. Even though we are a global company, we are a local company too. We understand your local issues because we have operations where you are. No matter the type of agreement we enter into with our customers, the agreements always reflect the local needs. An agreement with Sandvik is our commitment to you, and you can be assured that we will do what we say we will do. We understand that each situation is different, and as a result we know that one size does not fit all. Because of this, we can tailor a contract to suit your needs. The breadth of our contract offering runs from the simplest contract (a direct purchase of goods) to the complex (performance contracts inclusive of managing the total drill string). No matter the type of contract you choose, you will have peace of mind knowing that Sandvik is there to increase productivity by delivering high-quality, highperformance products and support while working in a safe manner. Furthermore, our offering always includes the opportunity to participate in our Carbide Recycling program which make both economic and environmental sense. Rock Tools Sandvik Offering Guide

148 BENEFITS Delivering world-class-performing products that are made to the highest standards and are reliable Technical support and services aimed at improving productivity and controlling costs Continuity of supply through a supply chain that delivers what you need when you need it R&D that is continually improving our products Single-source supply, reduced transactional costs CONTINUOUS IMPROVEMENT The hallmark of a well-run contract is continuous and sustainable improvement. Collaboration and teamwork combined with empowered people who are supported with processes and systems that measure Key Performance Indicators (KPIs) will deliver results. Contact Sandvik to learn more about our contract offering. OPTIMIZED PERFORMANCE By understanding the interrelationships between geology, drill capabilities and driller performance, the Sandvik team can prescribe the right product and drilling parameters that give the best results World-class training programs customized to improve driller performance for your conditions 148 Sandvik Offering Guide 2015 Rock Tools

149 GRINDING SERVICE Depending on how you operation is done and what rock conditions you are drilling in grinding can be a tool to optimize your operation. Our experts understand the drilling and blasting process, they know the interrelationship between machines, operators and geology impact of drilling in the same way they know and understand the grinding process. Different customers have different needs. Some operations require big investments, other jobs are small and lasts for a shorter period of time. Some customers may not see how they can include grinding in a good way in there process. No matter what you conditions and needs are Sandvik can always be your partner in grinding. Sandvik is a global company, but in the same way we are a local company. In many sales areas the Sandvik sales companies are providing grinding as a service, where Sandvik is taking care of everything from investments, transports and grinding. And this is carried out with our core values of commitment to Environment, Health and Safety (EHS), productivity and peace of mind and it drives us to provide you with best-in-class products and services. So no matter what operation you are running, please contact your local Sandvik company to listen to how they can help you with grinding. Rock Tools Sandvik Offering Guide

150 CARBIDE RECYCLING PROGRAM Environmental considerations are crucial in all our operations, and never more so than when it comes to the recycling of cemented carbide. The global shortage of raw material has inspired our scrap recycling program. We recognizes today s increasing environmental concerns and is currently the only mining company that recycles both steel and cemented carbide. In fact, we has been operating in the collection and recycling of scrap and discarded drilling consumables for conversion back into basic raw materials for almost 10 years. Many satisfied customers already work with us as partners in the recycling program. We makes it as easy as possible for you to participate in the recycling program with collection at customer location. Our Chiplun recycling plant complies with the most stringent environmental standards, and is certified to the ISO and OHSAS (ISO 45001) international standard. BENEFITS OF THE SANDVIK CARBIDE RECYCL ING CONCEPT: Our cemented carbide recycling service is available to all customers worldwide. Genuine recycling. Cost recovery and reduced waste disposal for our customers. Money received for worn tools can purchase new inserts or finance new tooling projects. Consumables and tools from all manufacturers are accepted into this system. A win-win situation for all. 150 Sandvik Offering Guide 2015 Rock Tools

151 Adopting sustainable business practices and handling them in the right way is the foundation that contributes across the entire business value chain. The whole supply chain will be improved by incorporating recycling into the the business process. For instance, our recycling process significantly reduces energy consumption to increase productivity, enhance business opportunities and minimize environmental damage. Rock Tools Sandvik Offering Guide

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153 UNDERGROUND FLAMEPROOF LOADING AND HAULING SAFETY FIRST 154 FLAMEPROOF UNDERGROUND UTILITY VEHICLES 156 FLAMEPROOF ELECTRIC SHUTTLE CARS 158 UNDERGROUND SHIELD HAULERS AND TRAILERS 160 QUICK DETACH SYSTEM 162 NOTE! Customer Services p. 276 NOTE! Foam Fire Suppression p. 300 Underground Flameproof Loading and Hauling Sandvik Offering Guide

154 SAFETY FIRST SAFETY Sandvik flameproof (FLP) LHDs incorporate safety shutdown systems designed in accordance with AS/NZS /2006, AS /2011 and ISO13849, providing safety integrity in underground coal mines. Reduced engine bay height and operator cabin design increase visibility with the option to fit forward- or rear-facing cameras to further assist operators. Roll Over Protection Structure (ROPS)/Falling Object Protection Structure (FOPS) canopies are standard on all equipment. SERVICEABILITY/ MAINTAINABILITY Sandvik FLP equipment is designed to ensure that daily maintenance tasks are conducted from ground level, decreasing the need to access the top of the machine. Whenever access to the top of the machine is required, three-point contact is provided with carefully positioned handholds as well as nonslip steps that offer safer access to the top of the machine. Ensuring that the machine s top is level and clear of obstacles reduces the risk of slips, trips and falls. OPERATOR COMFORT Sandvik flameproof LHDs have been designed with the highest levels of operator comfort in mind. All LHDs are supplied with self-leveling air-suspended seating, providing a comfortable ride for operators on even the most challenging of roadways. The self-leveling operation helps to increase visibility and is maintained without the need for different operators to manually adjust the seating position. The cabin layout has been designed to ensure minimal strain on operators during normal operation with all control locations optimized to ensure ease of operation. Fully enclosed and insulated engine compartments reduce noise levels for both the operators and other mine site personnel, ensuring a more comfortable environment to work in. ENVIRONMENT Mid-size Sandvik LHDs utilize Tier 3 rated engines to reduce exhaust emissions in the underground coal mining environment. Sandvik FLP LHDs have exhaust conditioners as well as particulate filter housings fitted as standard, which have near zero particulate emissions. Contact your local Sandvik representative for more information. 154 Sandvik Offering Guide 2015 Underground Flameproof Loading and Hauling

155

156 FLAMEPROOF UNDERGROUND UTILITY VEHICLES Sandvik flameproof (FLP) underground LHD utility vehicles are low-profile, high-capacity solutions for coal mines in which the layout and method of mining call for the flexibility and versatility of rubber-tired vehicles (RTVs). Used in conjunction with Sandvik QDS (Quick Detach System) attachments they provide unique safety and productivity opportunities. Designed for continuous heavy duty in arduous conditions, they are the perfect flexible partner for all coal mines. The machines are in flameproof (FLP) design, according to country regulations, including MSHA (USA), MA (China), GOST (CIS), ANZEX (Australia), ATEX (Europe) and SANS (South Africa). 156 Sandvik Offering Guide 2015 Underground Flameproof Loading and Hauling

157 LS151 LS170 LS170L LS171 LS175 LS190 LS191 LS195 Bucket - Standard (m 3 ) Bucket - Range (m 3 ) Capacity - Tramming (kg) 5,000 7,000 7,000 7,000 7,000 10,000 10,000 10,000 A. Length - Total (m) B. Width - Bucket (m) C. Width - Total (m) D. Height - Frame (m) E. Height - Total (m) F. Height - Max. (m) G. Ground clearance (mm) H. Wheel base (m) Turning - Inside (m) Turning - Outside (m) Articulation angle ± ± 38 ± 42 ± 40 ± 40 ± 45 Oscillation ± 6 ± 6 ± 6 ± 10 ± 10 ± 10 ± 10 - Engine Exhaust system MWM 4.10TCA 107 kw FLP water bath Caterpillar 3126 DITA kw FLP water bath Caterpillar 3126 DITA kw FLP water bath Caterpillar C7 Tier kw FLP water bath Caterpillar 3126B 168 kw Caterpillar 3126 DITA kw dryscrubber FLP water bath Caterpillar C7 Tier kw FLP water bath Speed - Max. (km/h) Tires Weight - Operating (empty) (kg) 1,350x450-25/32 L5 1,425x ,425x Caterpillar 3126B 168 kw dryscrubber 17.5 x x 25 1,425 x 450 1,425 x x 18r20 20,480 19,180 19,180 20,800 22,861 20,650 23,284 23,595 Tunnel size, min. (m) 4.0 x x x x x x x x 1.7 Underground Flameproof Loading and Hauling Sandvik Offering Guide

158 FLAMEPROOF ELECTRIC SHUTTLE CARS Sandvik electric flameproof (FLP) shuttle cars are designed to support high-capacity continuous miners and roadheaders. Their purpose is to receive, transport and discharge the cut material easily, quickly and efficiently. With a very short turning radius, large capacity and quick discharge time, they are fast, highly maneuverable and extremely productive partners. The machines are in flameproof design, according to country regulations, including MSHA (USA), MA (China), GOST (CIS), ANZEX (Australia), ATEX (Europe) and SANS (South Africa). 158 Sandvik Offering Guide 2015 Underground Flameproof Loading and Hauling

159 TC NP Box/Bucket Capacity- Standard (m3) Capacity - Tramming (kg) 18,000 7,300 Length - Total (m) Width - Box / Bucket (m) Width - Total (m) Height - Frame (m) Height - Total (m) Height - Dump (m) 1.23 N/A Height - Max. (m) Ground clearance (mm) Wheel base (m) Turning - Inside (m) Turning - Outside (m) Turning - Outside (m) 6.95 Articulation angle N/A 43 Engine DC motors, trailing cable Deutz BF4M 1013C Exhaust system N/A Dry Exhaust Speed - Max. (km/h) Tires 14: " x 15" x ¹⁵/₃₂ Ply Weight - Operating (empty) (kg) 30,000 22,000 Tunnel size, min. (m) 4.7 x x 1.7 Underground Flameproof Loading and Hauling Sandvik Offering Guide

160 UNDERGROUND SHIELD HAULERS AND TRAILERS Sandvik shield haulers are purpose-built to help relocate longwall coal mining systems more quickly and efficiently. Available in several variants with carrying capacities up to 55 metric tons, they are safe, powerful, extremely rugged, low-profile, four-wheel-drive vehicles. We also offer heavy-duty roof-support trailers. The machines are in flameproof design, according to country regulations, indluding MSHA (USA), MA (China), GOST (CIS), ANZEX (Australia), ATEX (Europe) and SANS (South Africa). 160 Sandvik Offering Guide 2015 Underground Flameproof Loading and Hauling

161 Capacity - Tramming (kg) A. Length - Total (m) B. Width - Total (m) C. Height - Frame (m) D. Height - Total (m) TS350 TS490 TS490L TS495 TS650 TT590 TT595 TT470 25,000 40,000 40,000 40,000 55,000 50,000 50,000 37, Winch pull (kn) E. Ground clearance (mm) F. Wheel base (m) , n.a. n.a. n.a. Turning - Inside (m) Turning - Outside (m) n.a. n.a. n.a n.a. n.a. n.a. Articulation angle ± 45 ± 45 ± 45 ± 45 ± 45 n.a. n.a. n.a. Engine Exhaust system Tires Weight - Operating (empty) (kg) Tunnel size, min. (m) Caterpillar 3126 DITA kw FLP water bath 57" x " Caterpillar 3126 DITA kw FLP water bath 57" x " Caterpillar 3126 DITA kw FLP water bath 57" x " Caterpillar 3126B 168 kw FLP single pass dry 54" x 26" 27" Caterpillar 3126B 205 kw dry scrubber 54 x 25 R29 Sandvik loader LS190 /191 Sandvik loader S190 /191+ hydr. tram assist n.a. n.a. n.a. 57" x " 57" x " 27,800 49,600 47,500 55,000 61,500 20,000 20,000 (wide) 19,000 (narrow) 3.9 x x x x 2.4 acc. shield height acc. shield height Sandvik loader LS170/190 57" x " 17,000 acc. shield height Underground Flameproof Loading and Hauling Sandvik Offering Guide

162 QUICK DETACH SYSTEM The Sandvik Quick Detach System (QDS) has a range of approved attachments that give one machine many applications. QDS will improve your machine utilization at a minimal cost and at the same time provide unique safety and productivity opportunities. Sandvik QDS offerings include AFC reeler, auger, cable/belt reeler, can carrier, forks, gravel trailer, jib crane, tire handler and work platform. 162 Sandvik Offering Guide 2015 Underground Flameproof Loading and Hauling

163 AFC cable reeler Auger Bucket Bucket Bucket Bucket Bucket Cable/ belt reeler Can carrier 2.2 cubic meter straight lip 2.2 cubic meter straight lip 3.1 cubic meter spade lip 3.1 cubic meter straight lip 3.8 cubic meter straight lip Transporting AFC chains For drilling sumps from 300 mm to 1,200 mm LS151 LS170 LS170L LS190 LS070 LS190S LS120 X X X X X X X X X X X X Eject bucket X X X X X X X Eject bucket X X X X X X X Eject bucket X X X X X X Eject bucket X X X X X X Eject bucket X X X Transporting electrical cables and conveyor belts Transport cans up to 950 mm in diameter Forks Hinged 7 to 10 tonne load capacity, manually adjusted Forks Gravel trailer Jib crane Jib crane Jib crane Stone bucket Tire handler Hydraulic side shift 7 to 10 tonne load capacity, hydraulic adjustment 14 tonne, 8.9 cubic metre carrying capacity, fully braked Fixed 3 to 8 tonne Load telescopic capacity, 750 mm extension Slewing 2.5 tonne to 1.5 tonne capacity, slews 45 degrees, left to right Telescopie slewing 4.0 cubic meter straight lip Work 3.5 tonne platform SWL 3 tonne capacity, slew 15 degrees, left to right, 750 mm extension Transporting stone Max load 1,800 kg, min tire dia 1,215 mm, max 1,500 mm 3.5 tonne capacity, from ground level to maximum height (2,515 mm) X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X Underground Flameproof Loading and Hauling Sandvik Offering Guide

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165 MINE AUTOMATION SYSTEMS SAFETY FIRST 166 MINE AUTOMATION SYSTEMS 168 CONTROL 169 INSIGHT 172 SERVICES 174 Mine Automation Systems Sandvik Offering Guide

166 SAFETY FIRST SAFETY Safety is the key driver for automation. It is about moving people away from hazardous areas to a safer environment. Fewer people in the production area means less risk, and at the same time the ore bodies will be effectively utilized, minimizing potential loss. Automation reduces the risk of accidents. OPERATOR COMFORT With Sandvik mine automation systems, operators are able to work in the surface control room, which eliminates noise, vibrations and dust. In extreme conditions the operator may be located far away from the mine site in the nearest town or even further away, eliminating fly-in fly-out procedures. ENVIRONMENT As the system optimizes the usage of the equipment it automatically optimizes energy consumption, and smooth operations prolong the lifetime of the equipment. Removing people from the production areas in some cases substantially decreases the need for ventilation, leading to energy savings. Contact your local Sandvik representative for more information. SERVICEABILITY/MAINTAINABILITY The Sandvik systems have self-diagnostics that guide the operator and maintenance crew through the problem in order to analyze and find solutions. The extensive reporting system ensures that all required data is available for more detailed analysis when necessary. Standard spare parts keep the maintenance activities at a low level and system availability high. Automation improves equipment availability as the amount of maintenance work is decreased the lifetime of automated equipment is on average longer than that of manually operated machines. 166 Sandvik Offering Guide 2015 Mine Automation Systems

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168 MINE AUTOMATION SYSTEMS Safety: Move your operators to the comfort and safety of a control room environment. Productivity: Maximize machine capabilities, faster shift change-overs. Peace of mind: Know what your equipment and team is doing in real time wherever you or they are. Sandvik s AutoMine Product Family spans a range of both surface and underground mining applications. The continuously evolving, award-winning portfolio covers all aspects of automation, from single equipment to full fleet control. In the comfort and safety of a control room, operators can simultaneously control and monitor the movements of a fleet of driverless loaders or trucks hundreds of meters below the surface or drill rigs on the surface. By adding remote monitoring and process management capabilities, supervisors are able to monitor and control their operations and directly communicate with operators from wherever they are sitting. 168 Sandvik Offering Guide 2015 Mine Automation Systems

169 CONTROL Safety: Keep your operators in a safe control room environment, enabling your equipment to work in hazardous areas Productivity: Less down-time between shifts = increased machine utilization, less wear and tear of equipment while working at optimal performance Peace of Mind: From single equipment to full fleet automation and from new systems to retrofitting options, Sandvik has the right options to suit your developing needs AUTOMINE LOADING the equipment. Automatic safety shutdowns are triggered by light curtains if personnel enter the work area, or in the event of collision. In fact, AutoMine Loading Lite is the only loading automation technology to have SIL2 security clearance. AutoMine Loading Lite is also future proof, as it can be upgraded to fleet or multi-loader automation as your needs change. All of these advantages ensure AutoMine Loading Lite is an ideal way to explore the potential of automation to improve productivity. AUTOMINE LOADING LITE When you are looking for higher production rates and improved machine availability in underground loading the AutoMine Loading Lite solution is ideal. AutoMine Lite which automates a single loader, is an advanced alternative for teleremote and radio remote control (RRC) systems. Automated loaders can enter areas after blasting much earlier than manned equipment and can travel at optimum speed along tramming routes without risk of wall collisions that lead to expensive downtime for repair and maintenance. Operators can hand over during shift changes much faster without the need for locating and traveling to Mine Automation Systems Sandvik Offering Guide

170 AUTOMINE LOADING FLEET AutoMine loading is the fleet automation solution to increase safety and profitability of underground mining operations. It is a flexible modular system that can successfully be adapted to smaller scale operations, as well as massive block caving applications. One operator is able to manage the operation of multiple automated loaders from the safety of a control room environment. The production loading cycle is semi-automated. A navigation system controls the loader during tramming and dumping, whilst bucket loading is performed by remote control. The AutoMine system includes real time production and fleet condition monitoring and traffic control to permit several automated loaders to operate in the same production area. AutoMine Loading can be interfaced to your mine s own production planning and Supervisory Control and Data Acquisition (SCADA) systems. AUTOMINE HAULING AUTOMINE HAULING FLEET AutoMine Hauling is the fleet automation solution for trucks to increase safety and profitability of underground mining operations. It is a flexible modular system that can successfully be adapted to any ore transportation applications. One operator is able to manage the operation of multiple automated trucks from the safety of a control room environment. The transportation cycle is fully automated. A navigation system controls the trucks during loading, tramming and dumping. Trucks are equipped with an onboard video system, mobile terminal for wireless communications and a navigation system. The AutoMine Hauling system includes real time production and fleet condition monitoring and traffic control to permit several automated trucks to operate in the same production area. AutoMine Hauling can be interfaced to the mine s other information and production planning systems. 170 Sandvik Offering Guide 2015 Mine Automation Systems

171 AUTOMINE SURFACE DRILLING AUTOMINE SURFACE DRILLING LITE In surface drilling there is always the threat of collapse from sidewalls and the benches themselves. Our AutoMine Surface Drilling Lite solution for tophammer and down-the-hole drills is ideal as it keeps the operator at a safe distance yet within a line of sight. Drill plan and production reports are transferred utilizing wireless communication, enabling fast and efficient operation. AutoMine for Rotary Drilling utilizes advanced GPS receivers, cameras and geo-fencing to drill and tram autonomously throughout a mine. Deployment enables mining companies to drill more holes in less time, reduce risk to personnel and increase accuracy. AUTOMINE SURFACE DRILLING FLEET Alongside single-drill automation, we also offer the possibility for one operator to control up to 3 drills simultaneously from the safety of a control room environment, which can be placed in line of sight to the drills. Deployment enables you to drill more holes in less time, reduce risk to personnel and increase accuracy. Mine Automation Systems Sandvik Offering Guide

172 INSIGHT Safety: Understand your equipment s health from a remote location. Productivity: Analyze data to optimize your output. Peace of Mind: Know what is going on wherever you happen to be. Knowing the health and utilization rates of your fleet is vital for the smooth running of your site. You can be proactive in planning maintenance and troubleshoot issues before they impact your productivity. By adding productivity reports you are gaining in-depth knowledge of how your equipment and teams are working, enabling you to analyze trends, train the right skills and thus optimize processes. With our web-based reporting functionality, all this data is available to you no matter how far away you are from your equipment. Being able to communicate changes in activities to your team underground is a big step towards optimizing the productivity of a shift. AUTOMINE REMOTE MONITORING AutoMine Remote Monitoring is a comprehensive monitoring and data-collecting technology suite, providing in-depth tracking and recording of real-time performance. By deploying AutoMine Remote Monitoring you have at your fingertips details of your operation that allow proactive response, potentially avoiding costly equipment damage or preventable downtime for service. It also provides continual productivity data, enabling interventions to improve performance or realize significant savings and gains that will positively impact profitability. Reports can be viewed online by Remote Monitoring Web UI or they can be sent automatically by . There is also an optional interface (SQL views) to provide data for central reporting purposes. While data is collected in real time, collection can be asynchronous, ensuring no data is lost if connection is lost. A host of connectivity options is available to best support your data-capture and analysis requirements. AutoMine Remote Monitoring amplifies your possibilities by informing new opportunities enabling you to improve productivity, minimize downtime, control maintenance schedules and lower costs. 172 Sandvik Offering Guide 2015 Mine Automation Systems

173 AUTOMINE TASK CONTROL AutoMine Task Control provides a two-way information exchange and task management system, enabling shift supervisors to receive information about delays and problems in the underground operation. Immediate corrective actions can be undertaken so resources can be best utilized to optimize the ongoing shift results. AutoMine Process Management for Mass Mining Operations is an advanced production control system for massive block cave operations. The system enables production planning and reporting with fleet location tracking. Mine Automation Systems Sandvik Offering Guide

174 SERVICES Safety: Understand and mitigate the dangers specific to your site Productivity: Improve your processes and optimize your employees skills Peace of Mind: Know that your mine is working to the best of its capabilities We have has a team of experts ready to help you get the most out of your mine. As well as supporting you throughout the planning, installation and start-up of your new mine automation system, we also have expert trainers on hand to help develop the skill sets of your operators, maintenance workers and supervisors in order to get the most out of the machinery you employ. Our Trans4Mine team of consultants can be called in when your site needs help in increasing productivity rates. After conducting an initial audit they will produce a comprehensive program that maps out an action plan that will elevate production levels to meet your mine s requirements safely. Our experts will then remain closely tied to the program, supporting the change process at every step. We also offer Reporting as a Service to AutoMine Insight users who require support to get the most analysis out of the reports being generated about their equipment s health, utilization and production rates. 174 Sandvik Offering Guide 2015 Mine Automation Systems

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177 CRUSHING AND SCREENING SAFETY FIRST 168 APPLICATION OVERVIEW 170 PRIMARY GYRATORY CRUSHERS CG SERIES 172 JAW CRUSHERS CJ SERIES 174 CONE CRUSHERS CS SERIES 176 CONE CRUSHERS CH SERIES 178 VIBROCONE CRUSHER CO SERIES 180 HYBRID CRUSHERS CR810 SERIES 182 SIZER CRUSHERS CR600 SERIES 184 HAMMER MILLS CM420 SERIES 186 CONE AND JAW CRUSHER WEAR PARTS GUIDE 200 SCREENS AND FEEDERS 188 SCREENING MEDIA SELECTION GUIDE 190 BREAKER BOOM SYSTEMS AND HYDRAULIC BREAKERS 192 MODULAR CRUSHING AND SCREENING PLANTS 194 NOTE! Wear Protection p. 268 NOTE! Customer Services p. 276 NOTE! Foam Fire Suppression p. 300 Crushing Screening Sandvik Offering Guide

178 SAFETY FIRST SAFETY Approximately % of crushing equipment accidents leading to Loss-Time Injuries (LTIs) occur during maintenance of the equipment. When designing Sandvik crushing equipment our goal is to improve safety during use and to minimize the number of maintenance stops by increasing the mean time between failures as well as prolonging the life of our wear parts. Protection against tramp iron and automatic clearing of the crushing chamber are important for increasing safety and reducing damage to both the crushing equipment and the downstream components. Our Vibrocone, cones and hybrid crushers are designed with such protection systems. OPERATOR COMFORT The Automatic Setting Regulation (ASRi ) system in our CH and CS cone models as well as our CG models allow the operator to monitor the crusher performance from the control/ cabin room. The Vibrocone crusher usually does not need any human involvement once operating conditions are set up for the specific application. Crusher performance and power input as well as wear compensation are supervised and regulated around the clock by the automation system. The warning system will watch over the crusher and alert the operator when necessary. Our CM400 product line can be fitted with vibration dampening and sound insulation kits to help reduce the noise level, thus improving operator comfort. Sandvik screens can be specifically configured for the Dustflex dust-sealing system to help reduce dust emissions. SERVICEABILITY/MAINTAINABILITY Sandvik cone crushers are designed to be serviced from the top, which allows for safer and easier maintenance and inspection. Inspection hatches, which are designed on the sides of the cone crushers and Vibrocone bottom shell, make servicing easier and safer. ENVIRONMENT Size reduction with Sandvik equipment is a dry process. Our innovative crusher Vibrocone allows for up to 30 % energy savings in downstream processing, thus helping customers meet current global energy challenges. Regarding our roll crusher design, the kinetic energy stored in the flywheels reduces energy input to the motor, thus also helping you reduce your CO 2 footprint. For our cone crushers, our offline filtration unit helps keep the lubrication oil clean and thereby reduces the frequency of oil changes and consequently the amount of oil consumed. Contact your local Sandvik representative for more information. 178 Sandvik Offering Guide 2015 Crushing Screening

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180 APPLICATION OVERVIEW CRUSHING AND SCREENING WITH EXPERTISE THROUGHOUT THE COMPLETE PROCESS BREAKER BOOM SYSTEM PRIMARY CRUSHING, UNDERGROUND PRIMARY CRUSHING, FIXED SECONDARY CRUSHING FEEDERS AND AUXILIARY EQUIPMENT FINE CRUSHING SCREENING CRUSHER SELECTION GUIDE APPLICATION PRIMARY CRUSHING PRIMARY CRUSHING PRIMARY CRUSHING SECONDARY CRUSHER TYPE BLASTED, ABRASIVE MATERIAL >800 MTPH BLASTED, ABRASIVE MATERIAL <800 MTPH BLASTED, NON-ABRASIVE MATERIAL CRUSHING ABRASIVE MATERIAL CG Primary gyratory crusher BEST GOOD GOOD CJ Primary jaw crusher GOOD BEST GOOD CS Cone crusher S-type BEST CH Cone crusher H-type BEST CO Vibrocone crusher CR Hybrid crusher GOOD GOOD BEST POSSIBLE CR Sizer POSSIBLE POSSIBLE BEST POSSIBLE CM Hammer mill

181 PRIMARY CRUSHING, FULLY-MOBILE PRIMARY CRUSHING, SEMI-MOBILE PEBBLE CRUSHING SECONDARY CRUSHING NON- ABRASIVE MATERIAL FINE CRUSHING ABRASIVE MATERIAL FINE CRUSHING NON- ABRASIVE MATERIAL FINE CRUSHING MINIMUM FINES (NORMALLY -2) MOIST AND STICKY FEED MATERIAL GOOD GOOD GOOD GOOD BEST BEST BEST POSSIBLE BEST BEST GOOD BEST GOOD BEST POSSIBLE

182 PRIMARY GYRATORY CRUSHERS CG SERIES Sandvik primary gyratory crushers are robust crushers with modern features that are especially designed to deliver utmost availability. The crushers in our CG series are designed with a large feed opening and a grooved mantle that make them suitable for crushing large boulders. The optimized nip angle of the crushing chamber results in maximized capacity, output and machine life. The Sandvik primary gyratory crushers combine excellent and well-proven design with advanced technology. They are equipped with secured and self-tightening concave liners that make the installation fast and safer and the maintenance quick and easy. The unique design of the spherical spider bearing offers extended life. All crushers of the CG series are equipped with ASRi (Automatic Setting Regulation), that allows you to fine-tune the setting of the crusher during operation. The Tank Instrumentation Monitoring System (TIMS) controls and adjusts the complete lubrication package for the crusher, including spherical bearing lubrication, the hydraulic system and the overpressure system increasing the lifetime of the crusher s internal components and its auxiliary systems. 182 Sandvik Offering Guide 2015 Crushing Screening

183 A E B F Discharge opening C D mm (inch) CG650 CG820 CG840 CG850 CG880 A B C D E F Discharge opening 4,200 (165.4) 5,380 (211.8) 1,520 (59.8) 2,432 (95.8) 3,550 (139.8) 3,700 (145.7) 2,900 (114.2) 4,760 (187.4) 6,060 (238.6) 1,680 (66.1) 2,662 (104.8) 4,000 (157.5) 4,100 (161.4) 3,280 (129.1) 5,840 (229.9) 7,250 (285.4) 2,055 (80.9) 3,446 (135.7) 5,200 (204.7) 5,200 (204.7) 4,240 (166.9) 5,940 (233.9) 7,590 (298.8) 2,250 (88.6) 3,495 (137.6) 5,200 (204.7) 5,200 (204.7) 4,300 (169.3) 6,540 (257.5) 8,310 (327.2) 2,529 (99.5) 4,100 (161.4) 6,000 (236.2) 6,000 (236.2) 4,900 (192.9) CG (186) CG (268) CG (460) CG (550) CG (757) WEIGHT * FEED tonne (ton) OPENING mm (inch) 1,150x3,170 (45x125) 1,360x3,350 (54x132) 1,550x4,140 (61x163) 1,550x4,140 (61x163) 1,650x4,410 (65x174) CAPACITY mtph (stph) 1,200 3,100 (1,320 3,400) 1,500 4,000 (1,650 4,400) 2,900 6,500 (3,190 7,150) 3,800 8,250 (4,180 9,075) 5,000 10,500 (5,500 11,500) MAX. MOTOR POWER kw (hp) 375 (500) 525 (700) 720 (965) 950 (1,275) 1,100 (1,475) * Weights can vary depending on configuration and manufacturing tolerances. OSS mm (inch) ( ) ( ) ( ) ( ) ( ) HORIZONTAL SHAFT rpm Crushing Screening Sandvik Offering Guide

184 JAW CRUSHERS CJ SERIES Sandvik jaw crushers are of the single-toggle type with a deep, symmetrical crushing chamber and easy setting adjustment. The welded frame is equally strong in all directions and ensures excellent durability against shock loads. Each model has a large feed opening for its size and an ideal nip angle, giving smooth material flow, high reduction efficiency and high capacity. The simple design conceals many advanced features for optimized performance, easy main tenance, long life and a low cost per ton. 184 Sandvik Offering Guide 2015 Crushing Screening

185 C B A E D mm (inch) CJ411 CJ412 CJ612 CJ613 CJ615 CJ815 Feed opening A= Feed height B= Max height C= Flywheel Ø D= Max length E= Max width 1,045x840 (41x33) 1,880 (74) 2,820 (111) 1,860 (74) 2,990 (118) 2,090 (82) 1,200x830 (47x33) 1,930 (76) 2,950 (116) 1,860 (74) 3,230 (127) 2,570 (101) 1,200x1,100 (47x43) 2,500 (98) 3,510 (138) 1,860 (74) 3,610 (142) 2,350 (92) 1,300x1,130 (51x45) 2,680 (105) 3,850 (152) 2,170 (86) 3,760 (148) 2,470 (97) 1,500x1,070 (59x42) 2,390 (94) 3,330 (131) 1,760 (70) 4,110 (161) 3,000 (118) 1,500x1,300 (59x51) 3,050 (120) 4,190 (165) 2,170 (86) 4,500 (177) 2,900 (108) MAX MOTOR POWER kw (hp) TOTAL WEIGHT kg (lb) NOMINAL CAPACITY, WITH CRUSHER RUNNING AT CSS CSS mm (inch) CAPACITY RANGE mtph (stph) CJ (150) 22,000 (48,500) (3 9) ( ) CJ (200) 27,000 (59,500) (3 11) ( ) CJ (250) 39,000 (86,000) (5 11) ( ) CJ (250) 44,000 (97,000) (5 12) (365 1,060) CJ (275) 54,000 (119,100) (5 12) 386 1,085 (425 1,195) CJ (275) 64,500 (142,200) (6 12) 480 1,160 (530 1,280) Crushing Screening Sandvik Offering Guide

186 CONE CRUSHERS CS SERIES Cone crushers in the Sandvik CS series are an excellent choice in a secondary crushing application, and they can easily be matched to changes in production through the proper selection of the crushing chamber and the eccentric throw. the mainshaft and adjusts its position. When the cone crusher is equipped with the Sandvik ASRi (Automatic Setting Regulation) system, the actual crushing load inside the crusher is continuously monitored, thus ensuring peak performance at all times. The CS series is equipped with the Hydroset system, which provides safety and setting adjustment functions and incorporates a heavy-duty hydraulic cylinder that supports 186 Sandvik Offering Guide 2015 Crushing Screening

187 mm (inch) CS420 CS430 CS440 CS660 A Ø1,285 (50.6) Ø1,635 (64.4) Ø2,000 (78.7) Ø2,800 (110.2) B 2,902 (114.3) 3,485 (137.2) 4,075 (160.4) 5,100 (200.8) C 1,020 (40.2) 1,125 (44.3) 1,300 (51.2) 1,600 (63) D 540 (21.3) 655 (25.8) 745 (29.3) 860 (33.9) E 1,342 (52.8) 1,705 (67.1) 2,030 (79.9) 2,640 (103.9) F 400 (15.7) 422 (16.6) 452 (17.8) 631 (24.8) CS420 CS430 CS440 CS660 MAX. MOTOR POWER kw (hp) 90 (121) 132 (177) 220 (295) 315 (422) MAX. FEED SIZE mm (inch) 240 (9.4) 360 (14.2) 450 (17.7) 560 (22) TOTAL WEIGHT kg (lb) 6,800 (14,991) 12,000 (26,455) 19,300 (42,549) 35,700 (78,704) NOMINAL CAPACITY, WITH CRUSHER RUNNING AT CSS CSS mm (inch) ( ) ( ) (1 2.1) ( ) CAPACITY RANGE mtph (stph) (77 185) ( ) ( ) 318 1,050 (351 1,157) Crushing Screening Sandvik Offering Guide

188 CONE CRUSHERS CH SERIES Characterized by their robust construction and superior productivity, Sandvik cone crushers are equipped with the widely used Sandvik Hydroset concept for online setting adjustments, automatic wear compensation and tramp release. Equipped with the Sandvik ASRi (Automatic Setting Regulation) it allows for immediate setting adjustments to optimize productivity. For optimal performance with maximized capacity in any mining application, a wide range of crushing chambers and eccentric throws are available. The ancillary tank units in the CH800 series are supplied with the Tank Instrumentation Monitoring System (TIMS). This system monitors all auxiliaries in the crusher thus controlling that the lubrication is done in an optimum way. Sandvik CH800 series crushers equipped with the electric dump valve system the quickest tramp iron protection system of any cone crusher available on the market offer instant tramp iron protection, which reduces exposure to damaging pressure peaks by over 90 %. 188 Sandvik Offering Guide 2015 Crushing Screening

189 A E B D C F mm (inch) CH420 CH430 CH440 CH660 CH860 CH865 CH870 CH890 CH895 A B C D E F Ø1,078 (42.4) 2,560 (100.8) 1,020 (40.2) 540 (21.3) 1,000 (39.4) 400 (15.8) Ø1,360 (53.5) 2,992 (117.8) 1,125 (44.3) 655 (25.8) 1,705 (67.1) 1212 (47.7) Ø1,540 (60.6) 3,410 (134.3) 1,300 (51.2) 745 (29.3) 1,365 (53.7) 452 (17.8) Ø2,104 (82.8) 4,215 (165.9) 1,600 (63) 860 (33.9) 1,755 (69.1) 631 (24.8) 2101 (82.7) 4544 (178.9) 1815 (71.5) 1126 (44.3) 1603 (63.1) 497 (19.6) 2101 (82.7) 4635 (182.5) 1815 (71.5) 1126 (44.3) 1694 (66.7) 497 (19.6) Ø2,450 (96.5) 5,475 (215.6) 2,200 (86.6) 1,228 (48.4) 2,045 (80.5) 998 (39.3) Ø2,660 (104.7) 6,456 (254.2) 2,870 (113) 1,186 (46.7) 2,400 (94.5) 1,151 (45.3) Ø2,660 (104.7) 6,456 (254.2) 2,870 (113) 1,186 (46.7) 2,400 (94.5) 1,151 (45.3) CH420 CH430 CH440 CH660 CH860 CH865 CH870 CH890 CH895 MAX. MOTOR POWER kw (hp) 90 (121) 132 (177) 220 (299) 315 (422) 500kW (670 hp) 500kW (670 hp) 520 (697) 750 (1,000) 750 (1,000) MAX. FEED SIZE mm (inch) 135 (5.3) 185 (7.3) 215 (8.5) 275 (10.8) 275 (10.8) 100 (3.9) 300 (11.8) 370 (14.6) 120 (4.7) TOTAL WEIGHT kg (lb) 5,300 (11,700) 9,200 (20,300) 14,300 (31,500) 24,200 (53,352) 39,710 (87,544) 38,930 (85,825) 50,000 (110,200) 77,000 (169,800) 81,000 (178,600) NOMINAL CAPACITY, WITH CRUSHER RUNNING AT CSS CSS mm (inch) 4 32 ( ) 6 38 ( ) 8 44 ( ) ( ) ( ) 8 44 ( ) ( ) ( ) ( ) CAPACITY RANGE mtph (stph) ( ) ( ) ( ) ( ) 214 1,024 (236 1,129) ( ) 280 1,512 (309 1,667) 268 2,595 (295 2,860) 178 1,170 (196 1,290) Crushing Screening Sandvik Offering Guide

190 VIBROCONE CRUSHER CO SERIES The Vibrocone crusher is the next generation of crushing technology, combining the best of conventional crushing and grinding principles to produce an unprecedented amount of finely crushed ore. The particles are not only crushed between the liner surfaces in the crushing chamber; they are also, to a higher degree, crushed by each other in a high-pressure inter-particle crushing action. The result is a crusher moving into the grinding performance area. This breakthrough gives Vibrocone extraordinary potential. By taking care of the first stages of grinding, Vibrocone provides increased efficiency, which leads to reduced energy usage by up to 30 % for the downstream process. The crushing process is dry, also reducing the overall need for water. The Vibrocone is equipped with an advanced control system as a standard that allows the crusher to operate at optimum setting and power. The control system also adjusts the setting during running, compensates for wear and protects the crusher against uncrushable objects. Removal of these unwanted objects is handled in a way that minimizes downtime and increases safety and manual intervention. Vibrocone can fit in and replace an existing crusher. Feed arrangements and discharge with product conveyor belts require minimal changes in most cases. Vibrocone can be adapted to the same footprint as a conventional 7' crusher so there is no need to rebuild the entire concrete foundation. The installation of Vibrocone is therefore relatively easy and, cost-effective and enables the quick start of operations. 190 Sandvik Offering Guide 2015 Crushing Screening

191 VIBROCONE CO865 Rated power Capacity Feed size Product sizes Closed side setting (CSS) Start/Stop 400 kw (530 hp) mtph ( stph) Top size 150 mm (6 in), less sensitive to fines 80 % passing 6 8 mm (¼-⁵/₁₆ in) 50 % passing 2 4 mm (10-5 U.S. mesh) Not applicable Full with material 3820 mm (150.4 in) 806 mm (31.7 in) 2250 mm (88.6 in) 380 mm (15.0 in) 4650 mm (183.1 in) 3705 mm (145.9 in) 2607 mm (102.6 in) 3745 mm (147.4 in) Always refer to the installation drawings for exact dimensions. Crushing Screening Sandvik Offering Guide

192 HYBRID CRUSHERS CR810 SERIES Sandvik hybrids are designed to efficiently crush feed material up to 200 Mpa including ores and coal. An aggressive teeth design and scraper system ensure that the Sandvik hybrids can process the most difficult wet and sticky material while maintaining a consistent product size with minimal maintenance. In standard applications the Sandvik hybrids has a crushing ratio up to 1:6 and can accept feed material up to 2,100 mm. The Sandvik hybrids can crush up to 12,000 mtph. Sandvik hybrids are designed with hydraulic adjustment and tramp iron release systems to increase the lifetime of wear parts and protect the machine and surrounding plant from foreign and uncrushable material. Hydraulic adjustment also allows the additional benefit of flexibility in the final product size. Changeable teeth and segments also contribute to safer and easy maintenance of the Sandvik hybrids. 192 Sandvik Offering Guide 2015 Crushing Screening

193 V-BELT DRIVE C E A B D V-BELT DRIVE CR810/08-10 CR810/08-15 CR810/08-20 CR810/08-25 CR810/08-30 CR810/12-15 CR810/12-20 WEIGHT kg (lb) 21,082 (46,477) 27,616 (60,882) 36,906 (81,362) 40,673 (89,667) 46,610 (100,551) 21,082 (46,477) 27,616 (60,882) MAX. FEED SIZE mm (in) 600 (24) 600 (24) 600 (24) 600 (24) 600 (24) 1,000 (39) 1,000 (39) MAX*. CAPACITY mtph (stph) 1,200 (1,323) 1,800 (1,984) 2,400 (2,646) 3,050 (3,362) 3,650 (4,023) 2,700 (2,976) 3,600 (3,968) LENGTH A - mm (in) 4,860 (191) 5,770 (227) 6,340 (250) 6,330 (249) 6,520 (257) 7,450 (293) 7,470 (294) WIDTH B - mm (in) 3,000 (118) 3,490 (137) 4,580 (180) 5,175 (204) 5,570 (219) 4,170 (164) 4,570 (180) HEIGHT C - mm (in) 1,870 (74) 1,980 (78) 2,020 (80) 2,020 (80) 2,020 (80) 2,400 (94) 2,400 (94) INLET LENGTH D - mm (in) 1,080 (43) 1,580 (62) 2,080 (82) 2,580 (102) 3,080 (121) 1,680 (66) 2,060 (81) INLET WIDTH E - mm (in) 640 (25) 640 (25) 640 (25) 640 (25) 640 (25) 1,640 (65) 1,640 (65) DIRECT DRIVE C B E A D DIRECT DRIVE WEIGHT kg (lb) CR810/ ,138 (134,784) CR810/ ,698 (164,678) CR810/ ,470 (188,426) MAX. FEED SIZE mm (in) 1,500 (59) 1,500 (59) 1,500 (59) MAX*. CAPACITY mtph (stph) 4,400 (4,850) 5,500 (6,063) 6,600 (7,275) * Performance is based on ideal conditions. LENGTH A - mm (in) 5,914 (233) 1,400 (55) 1,400 (55) WIDTH B - mm (in) 2,000 (79) 2,500 (98) 3,000 (118) HEIGHT C - mm (in) 7,200 (282) 7,750 (304) 8,450 (332) INLET LENGTH D - mm (in) 6,000 (233) 6,200 (241) 6,450 (253) INLET WIDTH E - mm (in) 1,870 (74) 1,925 (76) 1,925 (76) Crushing Screening Sandvik Offering Guide

194 SIZER CRUSHERS CR600 SERIES Sandvik sizers have a proven record of reliably and consistently meeting crushing requirements in mining applications for coal and soft ores up to a hardness of 120 MPa. The CR610 center sizer is predominantly used in primary and secondary applications, while the CR620 side sizer is suitable for secondary and tertiary crushing stages. For easy and safer maintenance of the Sandvik sizers, changeable segments and teeth are a key design feature that increases the lifetime of wear parts and reduces the maintenance requirement on the machine. Sandvik sizers are capable of achieving a reduction ratio as high as 1:6 in a standard application. The CR610 Center Sizers can crush up to 4,000 mtph while the CR620 side sizer can achieve a capacity of up to 2,000 mtph. 194 Sandvik Offering Guide 2015 Crushing Screening

195 CR610 CENTER SIZER A E C D B CR610/08-15 CR610/08-20 CR610/08-30 CR610/14-25 CR610/14-30 CR610/14-35 WEIGHT MAX. kg (lb) FEED SIZE mm (in) 24,000 (52,910) 27,000 (59,524) 41,000 (90,388) 79,000 (174,162) 92,500 (203,924) 106,000 (233,686) 600 (24) 600 (24) 600 (24) 1,200 (47) 1,200 (47) 1,200 (47) MAX*. CAPACITY mtph (stph) 825 (909) 1,125 (1,240) 1,650 (1,819) 2,800 (3,086) 3,400 (3,748) 4,000 (4,409) LENGTH A - mm (in) 5,250 (207) 5,750 (226) 7,530 (296) 8,005 (315) 8,605 (339) 9,205 (362) WIDTH B - mm (in) 3,420 (135) 3,420 (135) 3,520 (139) 4,500 (177) 4,500 (177) 4,500 (177) HEIGHT C - mm (in) 1,055 (42) 1,055 (42) 1,430 (56) 1,800 (71) 1,800 (71) 1,800 (71) INLET INLET LENGTH WIDTH D - mm E - mm (in) (in) 1,540 (61) 2,040 (80) 3,040 (120) 2,555 (101) 3,125 (123) 3,725 (147) 1,640 (65) 1,640 (65) 1,640 (65) 2,750 (108) 2,750 (108) 2,750 (108) CR620 SIDE SIZER A E C D B WEIGHT kg (lb) CR620/ ,000 (30,864) CR620/ ,000 (35,273) CR620/ ,500 (91,490) CR620/ ,000 (112,434) MAX. FEED SIZE mm (in) 300 (12) 300 (12) 300 (12) 300 (12) * Performance is based on ideal conditions. MAX*. CAPACITY mtph (stph) 600 (661) 800 (882) 1500 (1,563) 2000 (2,205) LENGTH A - mm (in) 4,760 (187) 5,260 (207) 7,530 (296) 9,025 (355) WIDTH B - mm (in) 2,890 (114) 2,890 (114) 3,540 (139) 3,610 (142) HEIGHT C - mm (in) 860 (34) 860 (34) 1,450 (57) 1,450 (57) INLET LENGTH D - mm (in) 1520 (60) 2,020 (80) 3,020 (119) 4,020 (158) INLET WIDTH E - mm (in) 1,460 (57) 1,460 (57) 1,960 (77) 1960 (77) Crushing Screening Sandvik Offering Guide

196 HAMMER MILLS CM420 SERIES Sandvik hammer mills are ideal for crushing coal and other soft minerals predominantly for applications in power stations and the steel industry. The high rotor speed of between m/s ensures a throughput capacity of up to 800 mtph and can achieve a reduction ratio of up to 1:10 for feed material up to 100 mm. All hammer mills are designed for reversible use to extend the lifetime of wear parts. Side walls open via a hydraulic system to enable safer maintenance. To enable operation in a diverse range of environments Sandvik offers a number of options for the hammer mills. Heating systems can be installed to overcome the effects of moisture on operational performance. Grinding grids are available in the outlet of the hammer mills to manage oversized material. An addition option for Environment, Health and Safety (EHS) is a vibration damping platform and sound insulation. All Sandvik hammer mills can be provided with ATEX/explosion-proof approval to meet global standards for safe operation in flammable and explosive environments. 196 Sandvik Offering Guide 2015 Crushing Screening

197 V-BELT DRIVE DIRECT DRIVE E E D C B C B A D OFFERING TABLE CM420/10-10 CM420/12-12 CM420/14-14 WEIGHT kg (lb) 7,000 (15,432) 8,000 (18,739) 12,500 (27,558) CM420/ ,000 (34,172) CM420/ ,500 (45,195) CM420/ ,000 (50,706) CM420/ ,500 (56,218) CM420/ ,000 (66,139) MAX. FEED SIZE mm (in) 100 (3.9) 100 (3.9) 100 (3.9) 100 (3.9) 100 (3.9) 100 (3.9) 100 (3.9) 100 (3.9) MAX*. CAPACITY mtph (stph) 75 (83) 120 (132) 150 (165) 250 (276) 400 (441) 500 (551) 600 (661) 700 (772) LENGTH A - mm (in) 1,000 (39) 1,200 (47) 1,400 (55) 1,400 (55) 1,600 (63) 1,600 (63) 1,600 (63) 1,600 (63) WIDTH B - mm (in) 1,000 (39) 1,200 (47) 1,400 (55) 1,800 (71) 2,200 (87) 2,600 (102) 3,000 (118) 3,400 (134) HEIGHT C - mm (in) 2,050 (82) 2,150 (86) 2,650 (104) 3,050 (120) 3,400 (136) 3,950 (152) 4,300 (168) 4,700 (184) INLET LENGTH D - mm (in) 2,700 (106) 2,800 (98) 3,250 (128) 3,250 (126) 3,600 (142) 3,600 (142) 3,600 (142) 3,600 (142) INLET WIDTH E - mm (in) 1,400 (61) 1,700 (67) 2,000 (79) 2,000 (79) 2,200 (87) 2,200 (87) 2,200 (87) 2,200 (87) Crushing Screening Sandvik Offering Guide

198 CONE AND JAW CRUSHER WEAR PARTS GUIDE Whatever Sandvik crusher, we have OEM genuine wear parts that ensure optimal performance. Within our own foundry we have full control of the manufacturing process. This ensures consistent quality, predictable service life, perfect fit and high availability. Our cone crushing chamber solutions offering covers standard, premium and even customized liners. We utilize Sandvik s unique knowledge within materials technology and in depth knowledge to design an optimized crushing chamber. With the specialized Sandlock lifting devices maintenance procedures become simpler and safer. The self-locking jaws attach and release easily from the wear parts, eliminating the need to weld on attachment points. M1, M2 OR M7 ALLOYS FOR MANTLES AND CONCAVES Sandvik offers several alloy mixes to match the crushing application for optimal wear life. M1 is the standard alloy which offers high resistance to shock/impact. It work hardens well with hard ore. Our M2 and M7 alloys offer high resistance to abrasive ore but have lower resistance to shock/impact. CONE CRUSHER WEAR PARTS GUIDE CRUSHER MODEL MANTLES (INNER LINERS) STANDARD PREMIUM OB HC A B D S EF EXF FLEXIFEED OPTIAGG CONCAVES (OUTER LINERS) EC TOP GRIP EC EC2 CH420 - xxx xxx xxx - - xxx - xxx - - xxx - CH430 - xxx xxx xxx - xxx xxx - xxx xx - xxx - CH440 - xxx xxx xxx - xxx xxx - xxx xx xxx - CH660 - xxx xxx xxx xxx - xxx - xxx xx - xxx - CH870 x - xx xx - - xx xx xx - xx xx - CH880* x x x x - - x - x - - x - CH x x x - - x - CH895 x x x CS xxx xxx xxx - CS xxx xxx xxx xxx CS xxx xxx xxx xxx CS xx xx xx - * CH880 model is discontinued. Replaced with CH890 and CH895. x = M1 xx = M1 + M2 xxx = M1, M2, M7 198 Sandvik Offering Guide 2015 Crushing Screening

199 FLEXIFEED MANTLE WITH VARYING FEED OPENING Used in secondary crushing applications, it offers up to 20 % longer lifetime resulting in more uptime. HIGH REDUCTION (HR) CONCAVE AND OPTIAGG MANTLE For increased reduction in tertiary stages, these liners offers higher reduction and give less recirculating load. JAW CRUSHER WEAR PARTS GUIDE WIDE TOOTH (WT) CORRUGATED (C) COARSE CORRUGATED (CC) SHARP TEETH (ST) HEAVY DUTY (HD) CJ411 xx xx xx CJ412 xx xx xx xx xx - CJ xy xy xy - CJ613 xy xy xy xy - xy CJ xy xy xy - CJ xy xy xy - HEAVY DUTY EXTRA THICK xx = M1 + M2 xy = M1 + M8 M1, M2 and M8 alloys for jaw plates. M1 is the standard alloy which offers high resistance to shock/impact. It work hardens well with hard ore. Our M2 and M8 alloys offer high resistance to abrasive ore but have lower resistance to shock/impact. PREMIUM SANDLOCK LIFTING TOOLS CX C C2 MC MC2 M MF F EFX EF EEF HR MANTLE CONCAVE - xxx - - xxx xxx xxx - xxx - - y y - xxx - xxx - xxx xxx xxx - xxx - - y y - xxx - xxx - xxx xxx xxx - xxx - - y y xxx xxx - xxx - xxx xxx xxx - xxx - xxx y y - xx - xx - xx xx xx - xx - xx y - - x - x - x x x x x x x y - - x - x - x x x y x x x x y - - xxx y y - xxx xxx xxx xxx y y - xxx xxx xxx xxx y y - xx y y Crushing Screening Sandvik Offering Guide

200 SCREENS AND FEEDERS SCREENS Sandvik screens for scalping and classifying minerals and coal come in several types and a wide range of sizes. We offer both individual units and complete systems, as well as expert advice on choosing the right screen and screening media for the job. FEEDERS Sandvik offers a wide range of feeders for crushers and other feeding applications. Products include extremely robust, impactresistant grizzly feeders and reciprocating plate feeders as well as pan, belt and apron feeders. Our feeder solutions transfer the material swiftly and economically in a smoothly controlled manner. 200 Sandvik Offering Guide 2015 Crushing Screening

201 MODEL SG grizzly screens SS free-fall screen (H) LF linear motion screens MSO circular motion screens SC and SK circular motion screens SR roller screens 1. Scalping before primary crusher 2. Scalping after primary crusher 3. Scalping after secondary crusher 4. Closed circuit screening 5. Final fractioning separation mm ( inch) 6. Final fractioning separation 0 16 mm (0 0.6 inch) SPECIFICATIONS WIDTH X LENGTH mm (inch) 1,220 2,420 x 3,000 4,800 (48 95 x ) Length: 1,200 2,400 (47 94) 1,020 3,020 x 3,000 7,000 ( x ) 1,020 2,420 x 3,000 7,000 (40 95 x ) 1,200 3,000 x 3,600 8,400 ( x ) 1,200 2,400 x 2,000 7,000 (48 95 x ) WEIGHT kg (lb) 3,500 10,500 (7,716 23,149) 1,000 3,800 (2,200 8,380) 1,990 18,500 (4,387 34,017) 1,630 10,200 (3,594 22,487) 4,300 24,300 (9,480 53,571) 3,200 28,500 (7,055 62,832) SUITABLE APPLICATIONS B P P B B G P P P G B G G B B G G G B B B B B G G G P=POSSIBLE G=GOOD B=BEST 1. Large primary hopper 2. Portable plants 3. Fines removal 4. Coarse removal 5. Tunnel feed station 6. Bin to crusher 7. Bin to conveyor 8. Abrasive material 9. Moist material 10. Flow control MODEL SV grizzly feeders SH reciprocating plate feeders SP pan feeders HF belt feeders* - receiver WIDTH mm (inch) 1,020-2,420 (40-95) inside pan 750-2,500 (29-98) 650-2,000 (26-79) LENGTH mm (inch) 3,000-6,000 ( ) inside pan 2,500-8,000 (98-314) 1,500-3,000 (59-118) feed length 650-1,400 (26-55) belt width 5,000-7,000 ( ) WEIGHT kg (lb) 3,400-10,600 (7,494-23,369) 3,000-21,000 (6,614-46,297) 480-4,900 (1,058-10,802) 12,000-20,000 (26,660-44,445) MAX FEED SIZE mm (inch) 700-1,500 (28-59) 250-2,400 (10-95) (9-20) (4-6) CAPACITY [BD=1.6 t/m 3 ] 344-1,250 m 3 /h (379-1,378 y 3 /h) 0-1,500 m 3 /h (0-1,962 y 3 /h) 112-1,125 m 3 /h (123-1,240 y 3 /h) 70-1,800 m 3 /h (92-2,354 y 3 /h) SUITABLE APPLICATIONS G P G B G B B P B G B B B G G G B G G P B P B B B - silo discharge 650-1,200 2,000 (26-47) belt width (79) 1,500-4,000 (3,236-8,820) (4-6) 70-1,050 m 3 /h (92-1,373 y 3 /h) P G G B B B B HD apron feeders* - receiving - bin discharge 1,200-2,200 (47-86) 1,200-2,200 (47-86) *Other sizes are available on request. 5,000-6,000 ( ) 5,000-6,000 ( ) 14,600-32,500 (32,187-71,650) 14,600-32,500 (32,187-71,650) 500-1,000 (19-39) 500-1,000 (19-39) 1,100-4,300 B B B B B B G B 1,100-4,300 B B B B B G B Crushing Screening Sandvik Offering Guide

202 SCREENING MEDIA SELECTION GUIDE NOTE! Selection Guides p. 306 Table Screening Media Sandvik supplies high-quality screening media for all types of process material, feed sizes and separations. Available in tensioned, pre-tensioned, modular and self-supporting designs and a wide range of standard thicknesses, aperture shapes, sizes and patterns, they can be tailored for specific applications and screens and optimized to balance demands for capacity, high separation efficiency and long service life. The Sandvik moulded WM7000H mining duty modular screening media comes with a standard wear life warranty of 1 million tons. For an improved working environment the material of rubber and polyurethane helps reduce the noise level by half as experienced by the human ear. WM4000 & WM5000 MODULAR ANTI-BLINDING RUBBER WM6000 & WM7000H MODULAR RUBBER Screening duty Final Intermediate and final Max. feed size mm (inch) Separation mm (inch) (0.4 2) 2 16 ( ) ( ) ( ) WM7000 MODULAR PU Intermediate and final ( ) ( ) WX1000 WIRE MESH Intermediate and final WX6000 TENSIONED RUBBER Intermediate and final ( ) ( ) Application Dry/antiblinding Dry Wet/dry Dry Dry Dewatering No No Yes No No Deck design Special Special Special Cambered Cambered Panel type Modular Modular Modular Tensioned Tensioned Material Soft rubber Rubber Polyurethane Spring steel Rubber Aperture Punched Moulded and punched Moulded Woven Fastening Snap-on Snap-on Snap-on Cross- or length tensioned Punched Cross- or length tensioned WM4000 & WM5000 WM6000 & WM7000H WX1000 WM7000 WX Sandvik Offering Guide 2015 Crushing Screening

203 WX7000 WX8500 TENSIONED TENSIONED ANTI- PU BLINDING PU Final (0.8 2) 2 16 ( ) Intermediate and final ( ) 1 45 ( ) WK6000 PRE- TENSIONED RUBBER PANEL Secondary, intermediate ( ) ( ) WK8500 PRE- TENSIONED PU PANEL Intermediate and final ( ) 1 45 ( ) WS6000 FLAT SELF- SUPPORTING RUBBER PANEL Primary, secondary (5.9 12) ( ) Dry / antiblinding Wet/dry Dry Wet/dry Dry Dry No Yes No Yes No No Cambered Cambered Cambered Cambered Flat Flat WS6000H SELF- SUPPORTING RUBBER PANEL WITH SKIDBARS Primary, secondary (3 15.8) ( ) Tensioned Tensioned Pre-tensioned Pre-tensioned Self-supporting Self-supporting Soft polyurethane Punched Cross- or length tensioned Polyurethane Rubber Polyurethane Rubber Rubber Moulded Punched Moulded Cross- or length tensioned Moulded and punched Moulded Clamp down Clamp down Clamp down Clamp down WX7000 WK6000 WS6000 WX8500 WK8500 WS6000H Crushing Screening Sandvik Offering Guide

204 BREAKER BOOM SYSTEMS AND HYDRAULIC BREAKERS BREAKER BOOM SYSTEMS Sandvik is a unique boom supplier, delivering complete packages to meet specific customer needs. As a leading hydraulic breaker manufacturer, Sandvik is ideally positioned to provide a complete turnkey package consisting of breaker, boom, power pack and full electrification of the system, all manufactured by Sandvik to the most rigorous quality and safety standards. Our experienced engineering team makes sure that the right equipment is positioned in the right place for optimum safety, reliability, durability and productivity. From jaw to impact crushers, crusher blockages and bridging are a recurring challenge. Inconvenient and costly interruptions can be eliminated with a Sandvik boom. Booms are used to help feed the material into the crusher to maintain optimum crusher throughput, increase crusher efficiency and extend the life of the crusher. Working weight kg (lb) Nominal horizontal reach, m (ft) Nominal vertical reach, m (ft) Swing, degrees Recommended breaker types Recommended power packs BB7500 BB7600 BB8094 BB8102 BB8120 6,450/7,250 (14,190/15,950) 5.6/5.5 (18.4/18) 4.8/5.1 (15.7/16.7) ,650/7,400 (14,630/16,280) 6.5/6.4 (21.3/21) 5.8/6.1 (19/20) 15,100 (33,220) 9.8 (32.1) 9.2 (30.2) 170 (optional 360) 15,500 (34,170) 13.4 (44) 10.5 (31) 170 (optional 360) 16,500 (36,300) 14.5 (48) 12.2 (40) 170 (optional 360) BR2155 BR3288 BR2155 BR3288 BR2577 BR4099 BR2577 BR4099 BR2155 R2577 HA 37 EHC, HA 45 EHC, HA 55 EHC, HA 55 HD 204 Sandvik Offering Guide 2015 Crushing Screening

205 HYDRAULIC BREAKERS Sandvik has hydraulic breakers compatible with just about every carrier s make, model and size, allowing them to be utilized in an infinite number of applications. Offered with a variety of housing and mounting options, Sandvik, with its full range of hydraulic breakers, ensures maximum productivity and profitability, regardless of the application. Minimum working weight BR2155 BR2577 BR3288 BR4099 BR5011 BR7013 1,240 kg (2,730 lb) 1,760 kg (3,880 lb) 2,400 kg (5,290 lb) 3,380 kg (7,450 lb) 4,750 kg (1,0470 lb) 7,000 kg (15,430 lb) Impact rate bpm bpm bpm bpm bpm bpm Operating pressure Pressure relief, min Oil flow range Tool diameter Carrier weight, allowed range Noise level, measured sound power level, LWA bar (2,030-2,320 psi) 220 bar (3,190 psi) l/min ( gal/min) 118 mm (4.65 in) t (35,300-57,300 lb) bar (1,960-2,105 psi) 190 bar (2,755 psi) l/min ( gal/min) 135 mm (5.31 in) t (46,300-66,100 lb) bar (2,175-2,320 psi) 220 bar (3,190 psi) l/min ( gal/min) 142 mm (5.59 in) t (57,300-88,200 lb) bar (2,175-2,320 psi) 210 bar (3,045 psi) l/min ( gal/min) 166 mm (6.54 in) t (75, ,300 lb) bar (2,320-2,465 psi) 220 bar (3,190 psi) l/min ( gal/min) 190 mm (7.48 in) t (94, ,400 lb) bar (2,175-2,465 psi) 220 bar (3,190 psi) l/min ( gal/min) 203 mm (7.99 in) t (132, ,500 lb) 124 db 124 db 128 db 130 db 126 db 129 db Crushing Screening Sandvik Offering Guide

206 MODULAR CRUSHING AND SCREENING PLANTS With Sandvik modular plants you are on the fast track to a well-proven solution, thus increasing your return on investment. We offer a complete program in crushing and screening applications, based on well-known, stationmounted equipment. With the experience from more than 80 installations worldwide, Sandvik modular plants offer you peace of mind. Sandvik modular plants are based on crushing and screening stations that are already designed, meaning that engineering and manufacturing time will be significantly reduced. The risk for unexpected problems is greatly reduced, and you get built-in Sandvik safety and quality control. We apply our ore processing experience when designing your modular plant. Simply stated, you tell us the feed gradation, ore characteristics and product requirements, and we can deliver a plant solution to meet your crushing needs. Using the same cone crusher models in secondary and tertiary applications allows for easier service and support. Commonality of spare parts leads to lower reduced tied-up capital, thereby improving your return on investment. NOTE! Customer Services p. 276 TAILOR-MADE PLANTS SANDVIK MODULAR PLANTS Erection Commissioning Number of Months Engineering 5 MONTH SAVING! Engineering Number of Months Manufacturing/ packing Transport Manufacturing/ packing Commissioning Erection Transport 206 Sandvik Offering Guide 2015 Crushing Screening

207 SMALL- TO MEDIUM-SCALE SITES Sandvik modular plants include relevant choices of primary stations, bin stations, crushing stations, screening stations and belt conveyors as well as electrical and automation units. Our approach is perfect for small to medium-scale mining sites covering the 150 to 500 mtph range with the possibility of expanding up to 1,000 mtph. KEY EQUIPMENT* PLANT SIZE 150 mtph (165 stph) 250 mtph (275 stph) 500 mtph (550 stph) Grizzly feeder SW1052H SV1652H SV1862 Primary crusher CJ409 CJ412 CJ615 LF screen LF1540D LF1850D LF2460D (Mining) Pan feeder SP1023H SP1023H (x2) SP1323H (x2) Secondary crusher CH430 EC CH440 EC CH660 CX LF screen LF2160D LF2770D LF2460D (Mining) (x2) Pan feeder SP0725 (x3) SP1023 (x2) SP1023 (x2) Tertiary crusher CH430 F (x2) CH440 F (x2) CH660 EF (x2) Electrical & Automation Containerized electrical and automation equipment as per customer request. Factory tested and validated prior to shipment. * subject to alteration without prior notice Crushing Screening Sandvik Offering Guide

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209 BULK MATERIALS HANDLING SAFETY FIRST 210 BUCKET-WHEEL EXCAVATORS PE SERIES 212 BELTWAGONS AND BELTBRIDGES PB SERIES 214 SPREADERS PA SERIES 216 MINE PLANNING 218 MOBILE CRUSHING STATIONS PF SERIES 220 RELOCATABLE CRUSHING STATIONS PX SERIES 222 FIXED CRUSHING STATIONS PZ SERIES 224 TRANSPORT CRAWLERS PT SERIES 226 STACKERS PS, HS SERIES 228 RECLAIMERS PR SERIES 230 STACKER/RECLAIMERS PD SERIES 232 SHIPLOADERS PL SERIES 234 CONVEYOR SYSTEMS PC SERIES 236 STANDARD CONVEYING EQUIPMENT HC, HF, HD, HI, HH SERIES 238 UNDERGROUND MATERIALS HANDLING 240 UNDERGROUND MATERIALS HANDLING CONTINUOUS HAULAGE SYSTEMS 241 MINING SYSTEMS CUSTOMER SERVICES 242 NOTE! Wear Protection p. 268 NOTE! Foam Fire Suppression p. 300 Bulk Materials Handling Sandvik Offering Guide

210 SAFETY FIRST SAFETY We supply large-scale materials handling systems for mining operations and bulk materials terminals. It is our commitment that in every phase of the life cycle of our products, from the early planning stage through the fabrication, transport and assembly up to the potential removal, safety is the most important aspect in everything we do. We strive to provide machines and systems that can not only be safely operated but that also provide safety for service and maintenance, as well as for the environment. OPERATOR COMFORT Our systems operate in rough conditions. These conditions can include dust, noise, vibration and other occupational hazards. Therefore, we design systems to better protect operators from exposure to these hazards, including offering remote controlled systems, if requested. Modern human machine interfaces provide easy control of the system, either from the central control room or from the operator cabin. ENVIRONMENT Bulk handling equipment is designed for largescale capacities, which in turn can result in significant consumption of energy and materials. Continuous mining and materials handling systems with electric conveyor systems contribute to decreased environmental impact in operation. The drive systems of mobile machines can be utilized as near as possible to real operational demands in order to increase the overall efficiency, thus reducing the total carbon footprint of the handling system. Motors of higher-efficiency classes and drives operated with variable frequencies can be designed with environmental features such as power feedback into the grid during electrical braking or regenerative operations. Contact your local Sandvik representative for more information. SERVICEABILITY/MAINTAINABILITY Sandvik works to reduce the exposure of service personnel to hazards during repair and maintenance and moreover to decrease the time needed for service with the lowest possible number of parts to be dismantled on the machine. On customer demand, chutes and other maintenance-intensive parts can be available as a cartridge system, which can be retracted and installed as a single unit ( plug in and out ) and be transported to the workshop for maintenance. The short duration of the process lowers the maintenance cost considerably, contributing to an economical machine life cycle. 210 Sandvik Offering Guide 2015 Bulk Materials Handling

211

212 BUCKET-WHEEL EXCAVATORS PE SERIES Sandvik bucket-wheel excavators are designed to continuously strip overburden and mine coal, lignite and various soft minerals. With capacities from 150 to 12,000 cubic meters per hour (200 15,700 cubic yards per hour) loose, they are capable of mining formations with compressive strengths of up to 20 MPa (2,900 psi) and in some cases even beyond. Controlled by modern PLC systems with extensive automation possibilities, they have ergonomic, user-friendly interfaces for operator comfort, quick familiarization and sustained high productivity. Since they are of modular construction, Sandvik bucket-wheel excavators are easy to optimize for different applications. SERIES CAPACITY lm 3 /h (ly 3 /h) BUCKET-WHEEL BOOM LENGTH m (ft) BELT WIDTH mm (inch) BLOCK HEIGHT m (ft) PE100 up to ~ 7,500 (9,800) ~ (66 131) ~ 800 2,000 ( ) ~ 8 25 (26 82) PE200 up to ~12,000 (15,700) ~ ( ) ~ 1,400-2,500 (55 98) ~ 35 (115) Note: Ranges and dimensions are approximate; they can be adapted and may vary according to customer request. 212 Sandvik Offering Guide 2015 Bulk Materials Handling

213 PE100 Our standard range of compact-type bucketwheel excavators is designed for small to medium-size opencast mines. All models are of rugged, rational construction with two crawlers, are highly productive for their size and weight and are very reliable. PE200 Bucket-wheel excavators for higher capacities and for bigger block heights are of the conventional C-frame design. Equipped with longer bucket-wheel boom, this type requires heavy counterbalance and is seated on an undercarriage with a triangular-crawler travel mechanism. Bulk Materials Handling Sandvik Offering Guide

214 BELTWAGONS AND BELTBRIDGES PB SERIES Sandvik beltwagons (PB100-PB300) and beltbridges (PB400-PB500) are designed to form a flexible, adjustable, synchronized bridge between the bucket-wheel excavator or fully-mobile crushing plant and the bench conveyor in order to ensure a continuous, uninterrupted flow of material from opencast mining operations. Their capacity range is up to 20,000 cubic meters per hour (26,160 cubic yards per hour) to match the current range of Sandvik bucket-wheel excavators or fullymobile crushing plants. SERIES CAPACITY lm 3 /h (ly 3 /h) RECEIVING BOOM LENGTH m (ft) DISCHARGE BOOM LENGTH m (ft) BELT WIDTH mm (inch) PB100 up to ~ 10,000 (13,100) up to ~ 50 (164) up to ~ 50 (164) ~ 1,200 2,200 (47 87) PB200 up to ~ 7,500 (9,800) up to ~ 40 (131) up to ~ 40 (131) ~ 1,200 1,800 (47 71) PB300 up to ~ 10,000 (13,100) up to ~ 100* (328) ~ 1,200 2,500 (47 98) PB400 up to ~ 20,000 (26,160) up to ~ 150* (492) ~ 1,200 2,800 (47 110) PB500 up to ~ 20,000 (26,160) up to ~ 150* (492) ~ 1,200 2,800 (47 110) Note: Ranges and dimensions are approximate; they can be adapted and may vary according to customer request. 214 Sandvik Offering Guide 2015 Bulk Materials Handling

215 Sandvik beltwagons and beltbridges are of rational, modular construction and therefore easy to customize for different applications at reasonable cost. Usually built to order, they are track-mounted, available in various boom and conveyor configurations and equipped with modern control systems. PB100-PB300 PB100 with a single slewing, PB200 with a double slewing and PB300 with a fixed boom. PB400-PB500 PB400 with straight belt bridge and PB500 with bent belt bridge configuration. Bulk Materials Handling Sandvik Offering Guide

216 SPREADERS PA SERIES Sandvik supplies spreaders up to 350 meters (1,150 ft) in length. The purpose of the spreader is to receive overburden from the haulage conveyor and dump it in an orderly and efficient manner. Rail or track-mounted tripper cars, usually part of the spreader package, are used to transfer the material from the haulage conveyor to the spreader. Sandvik spreaders are usually tailor-made for the application and built to order. The Sandvik PA series of spreaders also provides superior abilities for landscape recultivation procedures, in which different material layers need to be spread a constantly growing environmental requirement. All in all the PA series is the ideal combination of flexibility and high performance. SERIES CAPACITY lm 3 /h (ly 3 /h) RECEIVING BOOM LENGTH m (ft) DISCHARGE BOOM LENGTH m (ft) BELT WIDTH mm (inch) PA100 up to ~ 10,000 (13,100) up to ~ 50 (164) up to ~ 50 (164) ~ 1,200 2,500 (47 98) PA200 up to ~ 15,000 (19,600) up to ~ 100 (328) up to ~ 70 (230) ~ 1,200 2,500 (47 98) PA300 up to ~ 15,000 (19,600) up to ~ 100* (328) up to ~ 300 (984) ~ 1,200 2,500 (47 98) Note: Ranges and dimensions are approximate; they can be adapted and may vary according to customer request. 216 Sandvik Offering Guide 2015 Bulk Materials Handling

217 PA100 defines the compact-type spreader, and PA200 is known as the C-frame type spreader. Normally track-mounted, they are of rational, modular construction and equipped with modern control systems. PA100 PA200 PA300 The Sandvik mobile cross pit spreader (CPS) system, developed and customized for special applications, has been built to over 350 meters (1,150 ft) in length. An incorporated bucketwheel excavator loads the waste material to the boom of the cross pit spreader, which conveys the waste material across the open pit and discharges it over the designated dumping zone. Bulk Materials Handling Sandvik Offering Guide

218 MINE PLANNING The future of mining and its ability to continuously provide the building blocks for modern society to enjoy a high standard of living requires that we, as a major original equipment manufacturer supplying to the mining industry, continue to provide safer and better ways of working and cheaper methods of mining, while ensuring that the footprint we leave behind is forever improving. WE OFFER NEXT SERVICES: High level In-Pit Crushing and Conveying (IPCC) assesments to measure technology impact Desktop studies for IPCC vs. truck & shovel or other mining methods Scoping level studies for IPCC vs. truck & shovel or other mining methods Detailed engineering design studies (EDS) for biggest mining projects CUMULATIVE OPEX AND CAPEX IPCC VS. TRUCKING Cumulative Cashflow ($m) $1,600 $1,400 $1,200 $1,000 $800 $600 $600 $400 $200 $ - Year -2 Year 1 Year 3 Year 5 Year 7 Year 9 Year 11 Year 13 Year 15 Year 17 $(200) = Opex Difference = Capex difference 218 Sandvik Offering Guide 2015 Bulk Materials Handling

219 We have a dedicated team of mining engineers linking mining operational knowhow, experience and planning to the design and project management implementation teams. This ensures that you not only get what you pay for but that is practically applied to your individual mine site. They work on a cost recovery basis only, complementing and sometimes cooperating with work done by mining consultancy houses. This team has established a solid reputation for a first-pass assessment of In-Pit Crushing and Conveying (IPCC) versus traditional truck shovel or other mining methodology with emphasis on outcome, not time. Bulk Materials Handling Sandvik Offering Guide

220 MOBILE CRUSHING STATIONS PF SERIES In-pit Crushing & Conveying systems start with a crushing plant near the mining face. The more truck haulage can be reduced, the greater the operating cost savings and reduction in carbon footprint. Where applicable, mobile crushing plants represent the ideal solution since the loading equipment feeds the crushing plant with no intermediate truck haulage. All mobile crushing plants are crawler mounted, allowing them to directly follow the loading equipment. Sandvik offers three families of mobile crushing plants for mining applications, each tailored and customizable for different applications, capacities and unique circumstances. Crushing capacities range from 1,500 to more than 12,000 metric tons per hour (1,650 to 13,230 short tons per hour). Target materials may include overburden and waste rock, coal and lignite, oil sands, and metallic ores, limited by a material hardness of 225 MPa. The right choice will drive higher production and profitability, while reducing dust, noise, and water usage. SERIES PF200 PF300 CAPACITY mtph (stph) ~ 1,500 12,000 (1,650-13,230) ~ 1,500 12,000 (1,650-13,230) HOPPER CAPACITY m 3 (y 3 ) ~ ( ) CRUSHER TYPE INNER WIDTH OF APRON FEEDER m (ft) ~ 2 4 ( ) Hybrid ~ ( ) Sizer Double-roll ~ 2 4 ( ) crusher PF400 4,500 (4,960) ~ ( ) 2.2 (7.2) Note: Ranges and dimensions are approximately; they can be adapted and may very according to customer request. 220 Sandvik Offering Guide 2015 Bulk Materials Handling

221 PF200 The PF200 is a traditional mobile crusher design, characterized by centrally located crawler tracks and a suspended discharge boom. Numerous variations of this concept are possible, including hydraulic hopper supports, a slewable support structure, and intermediate transfer conveyors. The advantages of this design include the capacity range, design options, and fl exibility of the discharge conveyor. Each plant is designed to the customer request. PF300 The PF300 is a modern concept for mobile crushing plants uniquely offered by Sandvik, characterized by a compact design and maximum stability. It can be equipped with a sizer, double-roll-, or hybrid crusher to suit varying demands. The PF300 is the most mobile design to follow hydraulic- or rope shovels at the mining face. The stable triangular footprint of the crawler tracks lets the crusher operate without any additional ground support. A detached discharge conveyor operates without oscillations. The advantages of this design include maneuverability and optimum positioning, stability, and maximum availability. PF400 The PF400 is a further refinement of the PF300 concept, invented by Sandvik and characterized by a front end tailored for dozer push. Where applicable, pushing with dozers is a very cost effective alternative to shovels, further expanding the opportunity for IPCC in mining applications. The PF400 combines this loading technique with maximum mobility and the Sandvik hybrid crusher to effectively process a range of materials from hard to wet and sticky. Bulk Materials Handling Sandvik Offering Guide

222 RELOCATABLE CRUSHER STATIONS PX SERIES Extracted mineral resources in opencast mining and quarries have to undergo a size reduction to achieve a manageable size before being transported by conveyor systems for further treatment. Crushers represent the core of relocatable crushing stations. Depending on the application, various types of crushers can be utilized including the sizer, hybrid, double-roll, roll, or gyratory crusher. Semi-mobile crushing plants consist of movable modules and can be shifted to follow the development of the mine site. The throughput capacity can be more than 15,000 metric tons per hour (16,530 short tons per hour). Feed materials include coal, iron ore, overburden, waste, copper ore, limestone, oil sands, gypsum, chalk and similar materials. SERIES CAPACITY mtph (stph) HOPPER CAPACITY m 3 (y 3 ) CRUSHER TYPE PX100 ~ 1,000 15,000 (1,650 16,530) ~ (39 719) Gyratory NA PX200 ~ 1,000 15,000 (1,650 16,530) ~ 80 1,200 (105 1,570) Hybrid Sizer Double-roll crusher Gyratory INNER WIDTH OF APRON FEEDER m (ft) ~ ( ) Note: Ranges and dimensions are approximate; they can be adapted and may vary according to customer request. 222 Sandvik Offering Guide 2015 Bulk Materials Handling

223 The extensive line of Sandvik relocatable crushing station designs allows the complete primary crushing system to be shifted to different locations within the mine or pit. A relocatable crushing station offers a flexibility to larger operations that minimizes truck haulage from the operating face. Preventing the emission of dust is an important aspect of materials handling. Stationary processing stations feature either water spray systems for binding the dust or special dust extraction systems, or are fully enclosed to minimize the impact on the environment from dust and noise. PX100 - DIRECT FEED PX200 - INDIRECT FEED VIA APRON FEEDER Bulk Materials Handling Sandvik Offering Guide

224 FIXED CRUSHING STATIONS PZ SERIES Stationary processing plants are specially designed for many years of use in a single, fixed location. To meet the individual requirements placed on the fixed processing plant, the entire plant is designed and set up in accordance with prevailing local conditions, for throughput capacities of more than 15,000 metric tons per hour (16,530 short tons per hour), usable for coal, overburden and processing of harder materials such as copper ore and iron ore. Crushers represent the heart of stationary crushing plants. Depending on the application, various types of crushers can be utilized including for example sizer, hybrid, jaw, cone, roll or gyratory crushers. Preventing the emission of dust is an important aspect of materials handling. Fixed processing plants feature either water spray systems for binding the dust or special dust extraction systems, or are fully enclosed to minimize the impact on the environment from dust and noise. SERIES CAPACITY mtph (stph) PZ100 ~ 1,000 15,000 (1,102 16,530) PZ200 ~ 1,000 15,000 (1,102 16,530) HOPPER CAPACITY m 3 (y 3 ) CRUSHER TYPE ~ (39 719) Gyratory NA ~ 80 1,200 (105 1,570) Hybrid Sizer Double-roll crusher Gyratory INNER WIDTH OF APRON FEEDER m (ft) ~ ( ) Note: Ranges and dimensions are approximate; they can be adapted and may vary according to customer request. 224 Sandvik Offering Guide 2015 Bulk Materials Handling

225 The complete line of Sandvik fixed crushing plant designs are custom-built for individual applications, with the customer s needs in mind. The two concepts below provide some excellent references of the long Sandvik experience for these kinds of applications. PZ100 - DIRECT FEED OPTION PZ200 - INDIRECT FEED OPTION VIA FEEDERS Bulk Materials Handling Sandvik Offering Guide

226 TRANSPORT CRAWLERS PT SERIES Sandvik transport crawlers are special vehicles used to relocate heavy mining equipment such as conveyor drive stations and semimobile crushing plants safely and economically. The load-carrying capacities of Sandvik transport crawlers range from 150 to 1,500 metric tons (165 to 1,650 short tons). SERIES LOADING CAPACITY mt (st) MINIMUM HEIGHT m (ft) CYLINDER STROKE mm (ft) PT150-PT ,500 (165 1,650) ~ 1,5 3 ( ) ~ ( ) Note: Ranges and dimensions are approximate; they can be adapted and may vary according to customer request. 226 Sandvik Offering Guide 2015 Bulk Materials Handling

227 PT150-PT1500 Sandvik transport crawlers are equipped with sophisticated electronic control systems to keep the load level even on rough terrain and steep gradients. This enables safe transportation of heavy loads even in difficult conditions. The machines can be equipped with or without an operator s cabin. Bulk Materials Handling Sandvik Offering Guide

228 STACKERS PS, HS SERIES Sandvik stackers effectively stockpile bulk materials in an efficient and orderly manner. Stationary or travelling, rail-mounted or rubber-tired, they can be supplied in fixed, luffable or luffable-and-slewable boom designs, with capacities from 150 to 20,000 metric tons per hour (165 to 22,000 short tons per hour). The choice of design depends on factors such as the stacking method (Chevron, Windrow and Cone Shell) and size of the stockpile, the type of material, the required throughput and the demand for mobility. Tripper cars or tripper systems for transferring material from the yard conveyor to the stacker or directly onto a live stockpile are considered part of the stacking system. SERIES CAPACITY mtph (stph) BOOM LENGTH m (ft) BELT WIDTH mm (inch) RAIL GAUGE m (ft) PS100 up to ~ 20,000 (22,050) ~ ( ) ~ 1,600 2,500 (63 98) ~ 8 20 (26 66) PS200 up to ~ 6,000 (6,610) ~ (66 132) ~ 800 1,800 ( ) ~ 8 12 (26 39) PS400 up to ~ 20,000 (22,050) ~ ( ) ~ 1,600 2,500 (63 98) ~ 8 12 (26 39) HS - movable type 300 2,800 (331 3,086) ~ up to 40 (131) 650 1,400 (26 55) NA HS - radial type 200 1,200 (220 1,323) ~ up to 40 (131) 650 1,000 (26 39) NA HS - tripper type 200 1,200 (220 1,323) NA 650 1,000 (26 39) NA Note: Ranges and dimensions are approximate; they can be adapted and may vary according to customer request. 228 Sandvik Offering Guide 2015 Bulk Materials Handling

229 PS100 PS200 This type of stacker is able to luff and slew the boom and is designed to service stockpiles on both sides of the rails. Boom length can range from 10 to over 60 meters (33 to 198 ft). PS100 Pylon type used for standard heavy-duty applications. PS200 Cantilevered type simple and robust design for light- and medium-duty applications. PS400 Luffable-only are used where the stockpile is required to be stacked from one side only, with little or no demand for blending by means of stacking. HS MOVABLE TYPE The standard range of movable stackers covers belt widths 650, 800, 1,000, 1,200 and 1,400 mm (26, 31.5, 39, 47, 55 in) each having different lengths up to 40 m (131 ft) for a typical capacity range of 300 to 2,800 mtph (331 to 3,086 stph). HS RADIAL TYPE The standard range of radial stackers covers three belt widths 650, 800 and 1,000 mm (26, 31.5 and 39 in) each having five different lengths 20, 25, 30, 35 and 40 m (66, 82, 98, 115 and 131 ft) for a typical capacity range of 200 to 1,200 mtph (220 to 1,323 stph). HS TRIPPER TYPE The standard range of tripper car conveyor stackers for open stockpiles or roof-mounted type for covered stockpiles. A range of three belt widths 650, 800 and 1000 mm (26, 31.5 and 39 in) each having the required stockpile length for a typical capacity range of 200 to 1200 mtph (220 to 1323 stph). Bulk Materials Handling Sandvik Offering Guide

230 RECLAIMERS PR SERIES Sandvik reclaimers are designed to reclaim bulk materials from stockpiles at mines, ports, steel plants, power stations, etc., in a quick, efficient and orderly way. They are available in several main types, including bucket-wheel, scraper and drum-type reclaimers, and in many configurations and sizes, with capacities from 500 to 20,000 metric tons per hour (550 to 22,000 short tons per hour) and more. The choice of design depends on factors such as the size and shape of the stockpile, the type of material to be reclaimed, the required reclaiming rate and the need for blending or homogenization. SERIES CAPACITY mtph (stph) BOOM LENGTH m (ft) BELT WIDTH mm (inch) RAIL GAUGE m (ft) PR100 up to ~ 12,000 (13,230) ~ ( ) ~ 1,600 2,500 (63 98) ~ 8 20 (26 66) PR200 up to ~ 20,000 (22,050) ~ (66 132) ~ 800 1,800 ( ) ~ 8 12 (26 39) PR300 up to ~ 6,000 (6,610) ~ ( ) ~ 1,600 2,500 (63 98) ~ 8 20 (26 66) PR400 up to ~ 4,000 (4,410) ~ ( ) ~ 1,600 2,500 (63 98) ~ 8 12 (26 39) PR600 up to ~ 8,000 (8,820) ~ up to 40 (131) 650 1,000 (26 39) NA PR700 up to ~ 12,000 (13,230) ~ ( ) ~ 1,600 2,500 (63 98) NA Note: Ranges and dimensions are approximate; they can be adapted and may vary according to customer request. 230 Sandvik Offering Guide 2015 Bulk Materials Handling

231 PR100 PR200 Designed to reclaim large volumes, the exact design tailored to suit the needs of the customer. Boom length range from 10 to over 60 meters (33 to over 198 ft). PR100 Pylon type for use in low to medium bulk density and medium ore applications. PR200 Rocker type minimizes the migration of the center of gravity in operation to allow very high capacities. PR300 For a more efficient blending purpose that can be even more improved by using the option of a second bucket wheel for dual operation. Typically used for reclaiming material where homogenization is a primary requirement. PR400 Good choice for small to medium capacities and where homogenization is not a priority. Reclaims the material from the surface in a longitudinal direction. PR600 Is the optimal choice if good homogenizing is important. Alternative to the PR300, it comprises a long rotating drum fitted with a large number of reclaiming buckets. PR700 Flexible solution on tracks for applications where quick project start-up or handling of more than one stockpile with one machine is required. Bulk Materials Handling Sandvik Offering Guide

232 STACKER/RECLAIMERS PD SERIES Sandvik stacker/reclaimers come in two main types: bucket-wheel models for alternate stacking and reclaiming, and circular units, which normally stack and reclaim the material alternately but can be designed to do so simultaneously if required. Our bucket-wheel models, normally supplied complete with tripper cars, are compact and economical for longitudinal stockyards where simultaneous stacking and reclaiming is not required and where there can be large variations in the demand for stacking and reclaiming capacities. Sandvik also offers standard circular units, which build a ring-shaped stockpile and are normally housed inside a covered dome due to environmental concerns; both continually stack the stockpile at one end of the ring and reclaim the material simultaneously from the other end. SERIES STACKING CAPACITY mtph (stph) PD100 up to ~ 12,000 (13,230) PD200 up to ~ 18,000 (19,840) PD300 up to ~ 4,000 (4,410) RECLAIMING CAPACITY mtph (stph) BOOM LENGTH m (ft) BELT WIDTH mm (inch) RAIL GAUGE m (ft) up to ~ 12,000 (13,230) ~ (66 132) ~ 800 1,800 ( ) ~ 8 20 (26 66) up to ~ 20,000 (22,050) ~ ( ) ~ 1,600 2,500 (63 98) ~ 8 20 (26 66) up to ~ 3,000 (3,300) ~ (98 197) ~ 800 1,800 ( ) up to ~ 120 (394) Note: Ranges and dimensions are approximate; they can be adapted and may vary according to customer request. 232 Sandvik Offering Guide 2015 Bulk Materials Handling

233 PD100 PD200 Boom-type bucket-wheel stacker/reclaimers can be supplied in many configurations and sizes, with boom types up to over 60 meters (197 ft) in length and stacking/reclaiming capacities up to 20,000 metric tons per hour (22,000 short tons per hour) per hour. Tripper cars for transferring material from the yard conveyor to the stacker/reclaimer are considered part of the machine. In case no intermediate storage is required a collapsible tripper car with direct material transfer from the unloading facility (eg trains) to the load-out area (eg ships) is applied. PD100 The pylon-type design represents consistent performance and combines a good ratio between machine weight and capacity. Very popular in low to medium bulk density applications and medium ore applications. PD200 The rocker type is a heavy-duty machine that minimizes the migration of the center of gravity in operation to allow very high capacities and an economical rail gauge and to maximize the usable width of the stockyard. PD300 Since circular stacker/reclaimers are normally housed inside a dome, the pile is built up automatically at one end by means of a slewing and luffing stacker using the coneshell stacking method for 360 degrees of rotation and reclaimed at the other end by a radial scraper-type reclaimer. The latter reclaims the material layer by layer from the pile cross-section and conveys it into a central hopper located under the central column. Bulk Materials Handling Sandvik Offering Guide

234 SHIPLOADERS PL SERIES Sandvik linear travelling and radial-quadrant gantry type shiploaders are constructed in proven, eco-friendly designs and a wide range of sizes to service vessels from 5,000 DWT barges up to the newest Chinamax vessels with 400,000 DWT. Central to the Sandvik philosophy is minimal disruption of the port during installation of the shiploader and its supporting equipment. Our process for off-site construction, assembly, testing, commissioning and heavy-load transportation is highly advanced, resulting in erection and installation of fully pre-assembled operational shiploaders with capacities up to 20,000 metric tons per hour (22,050 short tons per hour) in just a few days. SERIES CAPACITY mtph (stph) OUTREACH m (ft) BELT WIDTH mm (inch) PL100 up to ~ 20,000 (22,050) up to ~ 60 (197) ~ ,800 (40 110) PL200 up to ~ 20,000 (22,050) up to ~ 50 (164) ~ ,800 (40 110) PL300 up to ~ 20,000 (22,050) up to ~ 70 (230) extended ~ ,800 (40 110) PL400 up to ~ 20,000 (22,050) up to ~ 150 (492) extended ~ ,800 (40 110) Note: Ranges and dimensions are approximate; they can be adapted and may vary according to customer request. 234 Sandvik Offering Guide 2015 Bulk Materials Handling

235 PL100 Rail-borne gantry mounted, slewing boom shiploaders, which also have a luffing function, are designed to cover vessel holds on both sides of the pier up to the largest vessel classes through a combination of luffing, slewing and longitudinal travel. To enable vessels to berth, they are slewed parallel to the quay. PL200 Rail-borne gantry mounted slewing boom shiploaders with additional shuttling function enables for flexible and accurate operation especially in coal handling where the vessel holds have to be loaded close to the edge. PL300 Rail-borne gantry mounted, telescopicboom shiploaders, which have a steep luffing function, are designed to cover all hatches of the vessel through a combination of luffing, telescoping outreach and longitudinal travel. To enable vessels to berth, the boom is simply raised out of the way. PL400 Radial quadrant, shuttle-boom shiploaders have a slewing bridge that is pivoted on the inside and guided on a curved rail on the outside. The shuttling conveyor boom that also has a certain luffing function is located on the bridge. This enables full hatch coverage through a combination of luffing, slewing and variable outreach. Bulk Materials Handling Sandvik Offering Guide

236 CONVEYOR SYSTEMS PC SERIES Sandvik has a highly skilled projects division specializing in the design, manufacture, installation and commissioning of complete conveyor systems for use in mining, power generation, processing plants, port systems and the full range of conveyor applications. In addition to designing new systems from scratch, we undertake upgrading projects to expand, optimize or modernize existing conveyor systems. SERIES CAPACITY mtph (stph) LENGTH m (ft)* BELT WIDTH mm (inch) PC100 up to 25,000 (27,558) up to 20,000 (65,617) up to 2,200 (86.6) PC200 up to 11,000 (12,125) up to 2,000 (6,562) up to 2,000 (78.7) PC300 up to 20,000 (22,046) up to 2,000 (6,562) up to 2,200 (86.6) PC500 up to 8,000 (8,818) up to 2,000 (6,562) up to 2,000 (78.7) PC600 up to 15,000 (16,535) up to 35 (113) up to 3,500** (137.8**) *single flight, **steel pan belt Note: Ranges and dimensions are approximate; they can be adapted and may vary according to customer request. 236 Sandvik Offering Guide 2015 Bulk Materials Handling

237 PC100 The long-distance overland systems, including regenerative conveyors and both horizontal and vertical curves, provide a CO 2 -friendly alternative to trucking with capacities from 800 to 25,000 metric tons per hour (880 to 27,560 short tons per hour). For high capacity applications gearless drive systems provide significant economic benefits and improve lifecycle. PC200 In-plant conveyor systems for stockyards and ports with capacities from 100 to 7,000 metric tons per hour (110 to 7,700 short tons per hour) and above, including belt feeders and high-angle, vertical-lift and totally enclosed conveyors. PC300 Systems for open pit mines include fixed, shiftable, semi-mobile and fully-mobile track-mounted conveyors, tailored to the client s needs and mine planning. The modular concept facilitates relocation or expansion as the mine develops, optimizing the process of material removal, redistribution and stacking. PC500 Sandvik has developed numerous systems for the special demands and extreme operating conditions of underground conveyor applications. PC600 Inclined apron feeders are used for extracting from a dump hopper and feeding to a crusher with capacities from 500 to 15,000 metric tons per hour (550 to 16,535 short tons per hour). Bulk Materials Handling Sandvik Offering Guide

238 STANDARD CONVEYING EQUIPMENT HC, HF, HD, HI AND HH SERIES Understanding the varying needs of our customers and having highly trained and dedicated team, Sandvik has continually strengthened our standard equipment product line using our materials handling expertise and experience to develop exacting products that perform productively and efficiently. HC - STANDARD BELT CONVEYOR Standard belt conveyors using common completely pre-engineered modules. Available as fixed or as mobile link version with belt widths from 500 to 1,600 mm (19.7 to 63 in) and lengths from 5 to 150 m (16 to 480 ft) and capacities from 100 to 1,900 metric tons per hour (110 to 2,100 short tons per hour). 238 Sandvik Offering Guide 2015 Bulk Materials Handling

239 HF - STANDARD BELT FEEDER Belt feeders of fi xed and movable type designed to be used for accurate feeding of materials having heavy or mid-heavy densities. Available in different sizes and with several drive sizes to handle an extensive capacity range of 70 to 1800 m 3 /h (92 to 2354 y 3 /h), bulk densities and material sizes. HD - STANDARD APRON FEEDER We offer apron feeders below hoppers or stockpiles after primary crushing with rugged design and strength ensuring long life and continuous operation with standard range of pan widths 1.2 to 2.2 m (3.94 to 7,22 ft) and a capacity range of 300 to 4300 mtph (331 to 4740 stph). HI - STANDARD HIGH-INCLINED CONVEYOR Conveyors for high-inclined and vertical material transportation using rubber belts with cleats or pockets and sidewalls with robust design allowing capacities up to 3000 mtph (3307 stph), possible lifts from 100 up to 350 m (328 up to 1148 ft), belt widths up to 2400 mm (94,5 in) and lump sizes up to 250 mm (9,8 in). HH - STANDARD HOPPER Mobile as rail-mounted or rubber-tired version, or fi xed installed hoppers are used to receive material and to discharge the materials to further downstream equipment available in different sizes in order to handle an extensive capacity range of up to more than 2000 m 3 /h (2615 y 3 /h). The hopper shape is rectangular or round designed and optionally equipped with dust removal systems. The discharging from the hopper is arranged by a Sandvik feeder. Bulk Materials Handling Sandvik Offering Guide

240 UNDERGROUND MATERIALS HANDLING SUPPORT HAULAGE MACHINES BRIDGE CONVEYOR PN Sandvik bridge conveyors offer an optimal support for Sandvik mechanical cutting equipment. The bridge conveyors are designed to support the continuous material flow from the cutting process to the next material transfer system. BRIDGE CONVEYOR BELT WIDTH mm (inch) CONVEYOR CAPACITY m 3 ph (y 3 ph) LENGTH m (ft) PN100 1,000 (39,4) 1,000 (1308) 16 (52,5) 4 (13) PN200 1,200 (47,2) 1,500 (1962) 16 (52,5) 4 (13) MATERIAL LIFTING HEIGHT m (ft) SELF ADVANCING CONVEYOR PQ Sandvik self advancing conveyor enables the development conveyor to follow the continuous cutting machine in steps. The advance is achieved by hydraulic cylinders and electric motors with an advance speed up to 1.5m/min. The self advancing conveyor can be equipped with platforms to carry development supply components, such as transformer, switchboxes, powerpacks, dust extraction units. SELF ADVANCING CONVEYOR BELT WIDTH mm (inch) CONVEYOR CAPACITY m 3 ph (y 3 ph) LENGTH m (ft) MATERIAL LIFTING HEIGHT m (ft) PQ100 1,000 (39,4) 1,000 (1308) up to 200 (656) up to 50 (164) PQ200 1,200 (47,2) 1,500 (1962) up to 200 (656) up to 50 (164) 240 Sandvik Offering Guide 2015 Bulk Materials Handling

241 UNDERGROUND MATERIALS HANDLING CONTINUOUS HAULAGE SYSTEMS Sandvik develops customized continuous haulage systems for different applications according to the customer requirements. Continuous haulage systems improve the productivity and safety of underground mining by enabling continuous material flow and improved operating time and removing mobile vehicles and their related hazards compared to traditional batch haulage methods. Depending on the application and its requirements, the continuity of the material flow can be achieved by either extendable or flexible solutions. The continuous haulage systems can also be either floor or roof mounted. The loading of the system can be supported by mobile crushing unit, continuous cutting machine or traditional batch haulage in order to reduce tramming distances and improve productivity. Bulk Materials Handling Sandvik Offering Guide

242 MINING SYSTEMS CUSTOMER SERVICES The stakes are high for mining and materials handling equipment. Every maintenance or technical department knows of the pressure from the operations department. If a machine goes down, there is not another one to take its place. Availability is the name of the game, and it doesn t matter if the downstream process is a power plant, a rolling train or a ship scheduled to sail. Best technical expertise and anticipation are required to prevent unscheduled shutdowns or costly delays. Sandvik as OEM Original Equipment Manufacturer together with Customer Services has the expertise to provide owner/operators with in-depth and continuous support as needed to drive their machine availability and performance. We would like to be strategic partner to all our customers in managing their mining and material handling equipment by supporting them with the most reliable, effi cient and safe expert services. This is why we create also new Customer Services offering portfolio which is collection of different programs and their expert services that will bring to the customers their expected peace of mind. Please contact your local Customer Services Mining Systems representatives or contact our global support team on the following address: misy.services@sandvik.com 242 Sandvik Offering Guide 2015 Bulk Materials Handling

243 MACHINE AVAILABILITY Machine availability program is a collection of technical services designed to drive continuous machine performance of supplied mining and material handling systems. From start of first operation up to several years of experience it is a long road. Let us help you on that road with our machine availability program and their expert services. We offer following services: Audits and inspections that will bring your equipment up to full availability after the commissioning period. Our Technical Support Officers using the integrity monitoring system tool will work with your team 24/7 until we build up your operation and maintenance experience. If you have ongoing maintenance problems, let us do this job for you to let you keep focus on the operation of equipment. Training programs we are offering are the best way to start with new equipment in your mines, stockyards or ports. MACHINE AVAILABILITY OEM Review 6-Month Visual Inspections SERVICES 12-Month Control and Protective Device Test and PLC Audits 24-Month Engineering Audits Integrity Monitoring System Technical Support Officer Maintenance Services Training Services Bulk Materials Handling Sandvik Offering Guide

244 LIFE ENHANCEMENT Life enhancement program combines engineering expertise with major refurbishments and upgrades to assure the overall integrity and productivity of any mining and materials handling system. When you are thinking about capacity upgrade of your existing equipment or your equipment is older than 20 years and it needs a fresh start, our life enhancement program is the right solution. Next steps are right way to do it: Step 1 Initial audit that will determine current condition of your mining or materials handling equipment. Step 2 Engineering audits and structural analysis will give us detailed information about the condition of steel structure and components that you can utilize in the future. Step 3 Our different studies will show you the impact on future equipment CAPEX and OPEX. Step 4 Preparation, planning and execution of any equipment upgrade, refurbishment or deconstruction projects. LIFE ENHANCEMENT Initial Audit Engineering Audit and Structural Analysis SERVICES 6-Year Audit Feasibility Study Refurbishment/Upgrade Study Overhaul/Refurbishment Project Capacity Upgrade Project Deconstruction Project 244 Sandvik Offering Guide 2015 Bulk Materials Handling

245 SPARE AND WEAR PARTS Spare & wear parts is our program of services with their parts packages which will support customers during entire life cycle of equipment. Most important role during entire life cycle of any equipment belongs to spare and wear parts. We pay special attention to that role through our spare & wear parts program. This program is covering following services: With spare & wear parts catalogues of your equipment ordering of parts will be an easy task. Different recommended, critical or capital spare &wear parts packages will support your new equipment during its fi rst years of operation. Engineered spare &wear parts solutions like different components or steel structure assembly groups. Full support during procurement, transport and installation of your new spare &wear parts. SPARE & WEAR PARTS SERVICES Spare and Wear Parts Categorization and Numbering Recommended Spare and Wear Parts Packages Critical and Capital Spare Parts Packages Engineered Spare Parts Solutions Engineered Wear Parts Solutions Parts Change-out Program Bulk Materials Handling Sandvik Offering Guide

246 AUTOMATION AND SMART SERVICES Automation & smart services program offers optimization of equipment on existing machines as well as applications for new machines with focus on increasing their safety, productivity and autonomous operations. To reach higher productivity or improve safety you don t always need to go for new equipment. With our services we can increase equipment productivity by upgrading just their safety features. This program is covering following services: Inspection services that will help you to understand future expectations and possibilities. Our automation solutions will bring your equipment performance up to the next level. To avoid any surprises and unplanned shutdowns in the future we can offer you different condition monitoring solutions. With remote monitoring our support is always close to you. New equipment will be tuned for operation with our supervision, commissioning and training services. AUTOMATION & SMART SERVICES Inspection Services SERVICES Automation Solutions Condition Monitoring Optimization and Remote Monitoring Commissioning and Supervision Training Services 246 Sandvik Offering Guide 2015 Bulk Materials Handling

247 EHS IMPROVEMENT SERVICES EHS improvement services program will support our customer to reach higher standards in Environment, Health and Safety features of their equipment. We offer following services: Our engineering risk assessment services are an excellent base for new safety standards. Our collision avoidance systems will have an impact not just on safety; it will also increase your equipment performance. Dust suppression improvement services have a direct impact on environmental equipment features. Recycling of spare parts to reduce costs and save our environment. Training of your employees in our conveyor safety training facility. EHS IMPROVEMENT SERVICES Engineering Risk Assessment SERVICES Collision Avoidance System Dust Suppression Improvement Services Spare Parts Recycling Conveyor Safety Training Bulk Materials Handling Sandvik Offering Guide

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249 CONVEYOR COMPONENTS SAFETY FIRST 250 CONVEYOR COMPONENTS 252 ROLLERS 253 END CAP ROLLERS HR100 SERIES 254 FORMED ROLLERS HM100 SERIES 256 SPECIAL ROLLERS HR400 SERIES 258 IDLERS AND GARLANDS HR300 SERIES 259 CONVEYOR PULLEYS HP100 SERIES 261 CONVEYOR ACCESSORIES 265 BELT CLEANERS HB100-HB Conveyor Components Sandvik Offering Guide

250 SAFETY FIRST SAFETY Our innovation and creativity extends beyond design and engineering of functionality in conveyor systems. Health and safety of your most valued assets your personnel depend on products that routinely operate properly. Noise reduction, dust and spillage control and lighter-weight products combined improve conditions for the operator and maintenance staff. We not only design products that are inherently dependable, but also create conveyor components to add an extra measure of safety and protection. OPERATOR COMFORT The high quality of Sandvik rollers and pulleys ensures that conveyors fitted with our components run with reduced noise and vibration. This in turn improves operating conditions for any personnel working on or around a Sandvik conveyor. SERVICEABILITY/MAINTAINABILITY The reliability of conveyor components has a significant effect on the cost of maintaining any conveyor system. The labour associated with replacing any roller or pulley that has failed prematurely can be larger than the cost of the component itself. The high quality of Sandvik conveyor components increases the service life and therefore reduces the total cost of owner ship of the conveyor system. In addition, our belt cleaning products minimize spillage and the associated clean-up work that is required. This in turn improves safety and reduces cost, as well as prolongs service life for rollers and pulleys and improves belt tracking. ENVIRONMENT We are committed to ISO14001 environmental accreditation and helping you improve your environmental profile. Protection of personnel, equipment and environment are issues that are themselves important, but also affect operations and productivity. Carry-back and spillage of material from a conveyor system has a significant effect on the environment and is one of the most common problems experienced on many conveyor systems. With a variety of well-thought-out products, we address these concerns. High belt speeds bring additional challenges to conveyor rollers in bearing life, noise and power demands. We manufacture different roller types that can help reduce noise from a conveyor system. Sandvik HR150 rollers are machined and balanced low noise rollers with smooth operation and long service life thanks to the excellent roundness and good dynamic balancing and reduced vibration. Sandvik HR160 molded end cap rollers with aluminium shell and composite end cap provide a lightweight, corrosion-resistant, low noise roller. Based on innovative design principles, Sandvik HM140 and HM150 formed rollers operate more quietly and consume less energy than traditional high-speed rollers. Exceptional roundness minimizes vibration and noise, and optimized shell thickness contributes to lower weight, enabling easy and safe handling and installation of the rollers. 250 Sandvik Offering Guide 2015 Conveyor Components

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252 CONVEYOR COMPONENTS We have comprehensive know-how in materials handling and conveying technologies and an impressive history and track record of millions of conveyor kilometers operating in various industries around the world. Decades of engineering experience is designed into our conveyor products and development of advanced state-of-the-art design software. Our global network with multiple production facilities delivers you high quality products to support modern mining practices, both as original components and as replacements in existing systems. The full range of Sandvik conveyor components - rollers, pulleys, idlers and garlands, and conveyor accessories, such as belt cleaners, loading sections, monitoring systems and safety and control devices - keep conveyor systems running efficiently and safely around the world. 252 Sandvik Offering Guide 2015 Conveyor Components

253 ROLLERS We design a conveyor roller for smooth rotation, low noise, long service life and good operating economy. Available in a wide range of types, sizes, designs and materials, they can be selected to suit the speed, weight and width of the belt, the properties of the load and the full range of environmental conditions expected. With premium bearings and very effective labyrinth seals, the rollers are built for tough working conditions and climatic extremes. Sandvik rollers are available with various surface finishes, produced as carry, impact, return rollers and garlands, greased for life and factory sealed. We offer two different series of rollers: Sandvik HR100 represent the traditional end cap rollers, and Sandvik HM100, our innovative design of the formed rollers, developed especially for mining conveyors and similar high speed applications. Conveyor Components Sandvik Offering Guide

254 END CAP ROLLERS HR100 SERIES We manufacture end cap rollers and frames to DIN and ISO standards, as well as in CEMA diameters ranging from 51 mm (2") to 219 mm (8.6") and bearing sizes from 6204 to Sandvik HR100 series end cap rollers are available with impact discs for loading areas, rubber discs for return rollers and rubber lagging for special applications. UNIT HANDLING ROLLERS HR110 Sandvik HR110 unit handling rollers are used in belt and roller conveyors for unit goods transfer. The rollers deep-drawn end caps of steel are pressed inside the shell. Rollers with chain wheels are also available. SANDVIK HR120 STANDARD END CAP ROLLERS OFFERING RANGE BEARING ROLLER DIAMETER mm inch OFFERING RANGE Sandvik Offering Guide 2015 Conveyor Components

255 STANDARD END CAP ROLLERS HR120 Sandvik HR120 standard end cap steel rollers are robust rollers equipped with strong end caps, effective labyrinth seals and precision bearings. Manufactured in automated production, standard sizes are available from stock. IMPACT ROLLERS HR130 In order to absorb and reduce impact loads on the rollers and the belts the impact rollers are equipped with rubber buffer rings. Where impact loads are extremely high, the impact rollers are designed to achieve good running times and trouble-free operation. DISC RETURN ROLLERS HR140 On return rollers, support discs can be used to prevent the conveyed material from caking on the roller. They can also prevent wear to the carrying side of the belt. Depending on application, various disc profiles and materials are available, disc arrangement as per standard or as per your demand. MACHINED AND BALANCED ROLLERS HR150 Sandvik HR150 rollers are machined and balanced low noise rollers with smooth operation and long service life thanks to excellent roundness and good dynamic balancing and reduced vibration. ALUMINIUM & MOLDED END CAP ROLLERS HR160 Aluminium rollers provide resistance to corrosion in applications subjected to harsh environmental conditions. Aluminum reduces the total roller weight significantly. Molded end cap rollers are fitted with a composite material end cap and aluminum tube to provide a lightweight corrosion-resistant roller. Conveyor Components Sandvik Offering Guide

256 FORMED ROLLERS HM100 SERIES With our new Sandvik HM100 series rollers, an intelligent design and sophisticated manufacturing process delivers a straightforward product with superior characteristics. Designed for highest loading capacities and belt speeds, formed rollers offer special features such as long life, low weight, energy efficiency, low vibrations and decreased noise levels. Formed rollers are also available with hollow formed shafts instead of full steel shafts. Formed rollers are available as carry, impact and return rollers and garlands as well. END FORMED ROLLERS HM140 With the bearing seats formed as an integral part of the shell, the opposing bearings are tightly aligned. The formed bearing holders improve reliability of the roller, leading to lower failure rates. 256 Sandvik Offering Guide 2015 Conveyor Components

257 FLOW AND END FORMED ROLLERS HM150 In addition to the benefits of the Sandvik HM140 roller, the Sandvik HM150 series rollers are equipped with a flow formed roller shell. The flow forming process delivers a shell of exceptional roundness and increased hardness, which is a key to success in mining conveyors and similar equipment. An increased wall thickness at the center of the shell allows for better loading capabilities with lower shell deformations. Flow formed rollers do not require machining and balancing, as TIR is extremely low and shell thickness remains constant, leading to improved operation and longer lifetime. FORMED ROLLERS OFFERING RANGE BEARING ROLLER DIAMETER mm , , , ,6 inch HM140 OFFERING RANGE ROLLER DIAMETER mm inch HM150 OFFERING RANGE Conveyor Components Sandvik Offering Guide

258 SPECIAL ROLLERS HR400 SERIES For a long belt life and more efficient material transport, we offers wide selection of special rollers of various designs and configurations belt tracking rollers, holdback rollers, as well as side guide rollers. Our belt tracking and guiding products help keep the belt correctly aligned during operation. Our easy-to-fit trackers range from traditional types with side-guiding idlers to the rapid response belt tracking roller. BELT TRACKING ROLLERS Sandvik HR410 is an efficient return belt tracking solution for single and reversible belts that helps align the belt without causing any additional wear to the belt or the structure. Sensitive and rapid response; roller tilts and turns to correct the belt travel at the very first sign of deviation, and the belt will not travel sideways as it would with a traditional tracking device. SIDE GUIDE ROLLERS Sandvik HR430 side guide rollers are installed in belt tracking idlers, or in areas where the belt s side movement needs to be limited. HOLDBACK ROLLERS Where required, inclined conveyors can be equipped with rollers that have an anti-runback device to prevent reverse movement of the belts. HR420 holdback rollers are available upon special request and are tailor-made for your application. 258 Sandvik Offering Guide 2015 Conveyor Components

259 IDLERS AND GARLANDS HR300 SERIES IDLERS A conveyor idler consists of a number of rollers and a frame. We manufacture conveyor idlers for the carrying and return run, impact and transition. Available in a wide range of sizes for belt widths from 400 to 3,500 mm (16" to 137") and in various designs for different placements, troughing angles and functional demands. Our idlers are equipped with the high-quality Sandvik rollers supported by close tolerance, premium bearings and effective seals. Renowned for high performance and reliability, they are sealed for life and virtually maintenance-free. We can supply idlers either with galvanized or a painted surface frame. Our idler frames permit great flexibility in conveyor design and idler replacement. Sandvik HR300 idlers and HR200 frames are designed to maintain an optimum conveyor belt profile, which in turn promotes low rolling resistance, excellent belt support, good belt guidance and long belt life. Manufactured with high-grade steel, all Sandvik frames provide minimal gaps between rollers and are designed to counteract material build-up. Jig-welded for high precision, they have great structural integrity and optimal weight-to-load capacity ratios. Conveyor Components Sandvik Offering Guide

260 GARLANDS Instead of fixed idlers, garland rollers can be installed in the carrying and return run, as well as in impact areas. The rollers are connected to each other with flexible links and fixed to the conveyor frame with suspension links, which allows free movement in the direction of the belt travel. A garland set is easy to replace by lifting the idler set from the hook. The flexible arrangement also has a positive influence on the self-centering of the belt. Garlands are mostly used for rollers with bigger diameters and in mining areas with wider belts at higher belt speeds, as well as in underground conveyors. BELT TRAINERS Training idlers are designed to provide mechanical assistance with tracking of a conveyor belt. Any 1-roller, 2-roller, 3-roller or 5-roller trough or return idler can be supplied as a positive action training idler. Training idlers have a heavy duty pivot arrangement in the center and are fitted with training arms and side guide rollers. Roller arrangements vary from three equal rollers to deep trough, or to five rollers for the carry run. Return garlands feature two rollers in most cases. The rollers can be equipped with discs or impact rings. 260 Sandvik Offering Guide 2015 Conveyor Components

261 CONVEYOR PULLEYS HP100 SERIES We offer conveyor pulleys in a wide range of diameters and lengths to meet application requirements as well as industry standards. Each pulley is available with many choices of lagging appropriate for drive and non-drive pulleys. Our conveyor pulley assemblies can be provided with bearings mounted for ease of installation. We also offer special pulley assemblies such as dead shaft, wing and deflection wheels for high angle conveying. process incorporating Finite Element Analysis ensures that all Sandvik pulleys are designed to the best engineering practice. Further to world-leading calculation and design philosophy we select only first class material and subcomponent suppliers. We have incorparted a quality assurance system that guarantees high performance of pulleys throughout a long lifetime. As a recognized world leader in pulley design, our in-house design software enables us to supply the correct solution for your conveyor pulley requirements. Advanced pulley design Conveyor Components Sandvik Offering Guide

262 Three ranges, from light to heavy duty pulleys, provide the following pulley diameter and bearing size combinations: 2600 HP100 Pulley Offering Range Pulley Diameter in mm HP120 Medium Duty Pulleys HP130 Heavy Duty Pulleys HP110 Light Duty Pulleys Pulley Sha Diameter (Bearing) in mm LIGHT DUTY PULLEYS HP110 The Sandvik HP110 series of high quality, light duty pulleys operate with maximum efficiency in construction conveyors for sand and gravel and similar applications. They are predesigned to provide an economic solution to a wide range of industry applications. With pulley diameters from 200 mm to 600 mm (8" to 24") and shaft diameters from 50 mm to 140 mm (2" to 5.5"), the Sandvik HP120 pulleys are ideally suited to mobile and semimobile equipment, and to standard conveyors with belt widths up to 1,200 mm (48") as well. HP110 METRIC DIMENSIONS Pulley diameter BELT WIDTH mm FACE WIDTH mm Sandvik Offering Guide 2015 Conveyor Components

263 HP110 IMPERIAL DIMENSIONS Pulley diameter BELT WIDTH inch FACE WIDTH inch MEDIUM DUTY PULLEYS HP120 Sandvik HP120 series of standardized pulleys meet the regular needs of medium scale applications, mobile machines and crushing plants. Pulley diameters range up to 1,250 mm (50") and shaft diameters from 100 mm to 400 mm (4" to 16") for belt widths from 800 mm to 2,600 mm (32" to 104"). Medium duty pulleys have standardized bearing centers for bearings up to 360 mm (15"), efficient locking elements that consider bending and torque, welded as well as T-shaped end discs. Designed for normal loads, the medium duty pulleys are available as catalogue items, eliminating the need for customized calculations. BELT WIDTH mm HP120 MEDIUM DUTY PULLEYS FACE WIDTH ,250 1,000 1,150 1,500 1,200 1,400 1,750 1,400 1,600 1,950 1,600 1,800 2,200 1,800 2,000 2,400 2,000 2,200 2,700 2,200 2,400 3,000 2,400 2,600 3,200 2,600 2,800 3,400 BEARING HEAVY DUTY PULLEYS HP130 Sandvik HP130 pulleys are individually designed and custom-built for heavy duty applications. They are available in many configurations, from single-piece profiled turbine disc pulleys to cast T-shaped end discs for especially demanding applications. Each Sandvik HP130 series pulley is analyzed using a program developed by our engineers, combining the best conveyor pulley design principles Conveyor Components Sandvik Offering Guide

264 from around the world. Sandvik HP130 pulleys are available for belt widths from 1,000 mm to 2,600 mm (42" to 104") in pulley diameters up to 2,500 mm (100") and shaft diameters up to 600 mm (24"). Heavy duty pulleys are also available based on standardized bearing centers for bearings up to 450 mm (18"). These pulleys are in most cases with T-shaped end discs and are equipped with efficient locking elements, considering bending moments and torques. BELT WIDTH mm HP130 HEAVY DUTY PULLEYS FACE WIDTH 1,000 1,150 1,600 1,200 1,400 1,900 1,400 1,600 2,100 1,600 1,800 2,400 1,800 2,000 2,600 2,000 2,200 2,800 2,200 2,500 3,200 2,400 2,700 3,400 2,600 2,900 3,600 BEARING We have designed and manufactured engineered heavy duty pulleys with 2,500 mm (100") diameter and 45 tonnes (99,000 lb) in weight. PULLEY LAGGING MATERIALS HP140 We offers wide range of pulley lagging materials to suit all operating conditions. The selection is dependent on the type of pulley in question as well as the application in which it will be used. The selection of lagging for a drive pulley may differ to that selected for a non-drive pulley on the same conveyor. The main purpose of lagging is to increase the friction between the belt and the surface of the pulley. Flexible lagging materials also help prevent material building up on the surface of the pulley, protect the shell of the pulley from wear and provide a wear surface that can be replaced economically. LAGGING OPTIONS HP141 Plain steel HP142 Hot vulcanized diamond groove rubber HP143 Hot vulcanized plain rubber HP144 Cold bonded diamond groove rubber HP145 Friction beam HP146 Ceramic lagging HP147 Urethane 264 Sandvik Offering Guide 2015 Conveyor Components

265 CONVEYOR ACCESSORIES Conveyor accessories are required to ensure trouble-free, reliable and safe operation of the conveyor. By choosing the right conveyor accessories, operating efficiency and the life time of main conveyor components and the conveyor belt can be remarkably increased. We manufacture wide range of belt cleaners of compact and efficient design that are easy to maintain. Designed to keep the conveyor belt, pulleys and rollers as clean as possible, our cleaners prolong conveyor service life, improve belt tracking, minimize spillage and improve safety and productivity. In collaboration with the conveyor industry, we have also developed a range of monitoring, safety and control devices, such as emergency stop switches, belt rotation detectors, belt misalignment switches, blocked chute switches and an on-line belt condition monitoring device. Conveyor Components Sandvik Offering Guide

266 BELT CLEANERS HB100-HB500 We offer a range of primary, secondary and tertiary belt cleaners and tail protection for light to heavy duty applications. Our cleaners are easy to install and maintain, and can be equipped with different blade materials. Our belt cleaners are also available for reversing conveyors and can be fitted with an optional spray pole for additional cleaning. All Sandvik belt cleaners are designed to keep the conveyor belt as clean as possible. Keeping the belt clean prolongs service life for return rollers, improves belt tracking, minimizes spillage and cleaning work and improves safety and economy. A high quality belt cleaner can help you raise the total performance of the conveying operation. PRIMARY BELT CLEANERS HB100 SERIES Primary belt cleaners are generally set up on the head pulley to remove the bulk of carry back adhering to the belt. We offer a full range of primary cleaners equipped with polyurethane blades or tungsten tip blades. All primary belt cleaners are compact designs, easy to install and maintain. From the wide range of primary belt cleaners, it is easy to select a suitable cleaner for different applications. TERTIARY BELT CLEANERS HB300 SERIES Tertiary cleaners remove spillage from the belt that may remain after earlier cleaners. These cleaners clean the belt with less mechanical contact (less wearing of the belt) and can also be used with chevron belts. TAIL PROTECTION HB400 SERIES Belt plows are componets of safety equipment for all conveyors. They are designed to prevent material from being caught between the return side of the conveyor belt and the pulley face. Our belt plows are self-adjusting and designed to operate efficiently with minimum maintenance. Our cleaner range also includes vertical plows and V-plows. Material options for wear parts are polyurethane and polyurethane alloyed with aluminum oxide granules. All metal structures are hot galvanized. CLEANER ACCESSORIES HB500 All wear parts are designed and manufactured for use in abrasive conditions, and are available in stock to reduce lead times. SECONDARY BELT CLEANERS HB200 SERIES Secondary belt cleaners are generally set up behind the tangent point where the belt leaves the pulley and are responsible for final belt cleaning. We offer a full range of compact secondary cleaners, easy to install and maintain. All secondary cleaners are equipped with tungsten tip blades for long lifetime and good cleaning result. 266 Sandvik Offering Guide 2015 Conveyor Components

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269 WEAR PROTECTION SAFETY FIRST 270 WEAR PROTECTION CAST-IN CARBIDE 272 WEAR PROTECTION CERAMIC 273 WEAR PROTECTION RUBBER 274 WEAR PROTECTION IMPACT BARS 275 NOTE! Customer Services p. 276 Wear Protection Sandvik Offering Guide

270 SAFETY FIRST SAFETY Our wear-resistant rubber linings are lightweight compared with steel linings, making them easier and safer to handle. With our reliable bolt-in design there is no need for welding or flame cutting, consequently reducing the risk of hot-work injuries during installation. OPERATOR COMFORT Our rubber products produce fewer vibrations and less noise through their ability to absorb impact energy during operation. As experienced by the human ear, installing our rubber liners typically cuts the noise level in half compared with steel. The light-weight mechanical fastening system is designed with ergonomics in mind and the rubber liners are tailor-made, thus eliminating any need for use of cutting tools on the work site. ENVIRONMENT Sandvik WT7000 dual hardness modular wear protection is 100 % recyclable. The product consists of a dual rubber compound design that eliminates the need of a steel backing to achieve necessary stiffness. Our complete range of Sandvik Wear Protection products is designed to meet relevant Environment, Health and Safety (EHS) requirements. Please contact your local Sandvik representative for further information. SERVICEABILITY/MAINTAINABILITY The long life of our wear protection products minimizes the number of maintenance shutdowns and the risk of unscheduled breakdowns, as well as the heavy work of replacing wear plates. Our rubber liners extend the equipment life by reducing vibrations and by dampening the impact forces that otherwise cause cracks in the superstructure. 270 Sandvik Offering Guide 2015 Wear Protection

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272 WEAR PROTECTION CAST-IN CARBIDE Sandvik HX900 liners can be used in a wide range of applications to protect parts exposed to heavy wear. The combination of the high wear resistance of cemented carbide and the shock resistance, ductility and forming capability of nodular cast iron makes the material ideal for many materials handling applications. HX900 liners are available in standard sizes, or can be custom-made to suit your specific application. 272 Sandvik Offering Guide 2015 Wear Protection

273 WEAR PROTECTION CERAMIC Our composite rubber-ceramic wear plates WT9200 and sheeting WG9200 can be bolted or glued into transfer chutes to provide extended service life where high abrasion occurs. These products are available from 5 mm up to 37 mm (0.2 in up to 1.5 in) thick and provide cushioning of the ceramic tiles, reducing the risk of impact damage. Wear Protection Sandvik Offering Guide

274 WEAR PROTECTION RUBBER Our long-lasting rubber liners WT6000/ WT7000 are all-around wear protection that fit most applications, from light- to extra heavyduty. Our polyurethane wear plates WT8000 and polyurethane sheeting WG8000 are ideal for use in wet applications. Our rubber wear protection WG3500/WG4000/WG6000 can be installed to the inside of transfer chutes for improved wear life as well as reduced noiseto improve personnel comfort and safety. 274 Sandvik Offering Guide 2015 Wear Protection

275 WEAR PROTECTION IMPACT BARS Sandvik WT1000 impact bars have a top surface of low-friction material and a core of soft impact-absorbing rubber. Equipped with an extruded aluminum profile for quick and safe installation, they are ideal for loading zones and transfer points. Wear Protection Sandvik Offering Guide

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277 CUSTOMER SERVICES SAFETY FIRST 278 SERVICING THE MINING INDUSTRY GLOBALLY 279 EXPLORATION 280 SURFACE DRILL AND BLAST 281 UNDEGROUND HARD ROCK MINING 283 UNDERGROUND SOFT ROCK MINING 284 CRUSHING AND SCREENING 285 MINING SYSTEMS 286 SANDVIK PARTS 287 SERVICE OFFERING 289 Customer Services Sandvik Offering Guide

278 SAFETY FIRST SUSTAINABILITY IN MINING SAFETY Safety is the key to employee well-being and our industry s reputation. Our objective is zero harm to our people, our customers and our suppliers. Safety is our top priority at Sandvik Mining and we employ many initiatives to ensure we re one of the leading mining equipment and service companies in this crucial area. Learn more about our EHS commitments at SandvikMakeItCount.com. ENVIRONMENT The world, as well as the approach around how we protect and preserve it, is changing. As a member of the UN Global Compact, an adherent to OECD guidelines and the UN Guiding Principles on Business and Human Rights, we are taking the lead in finding better ways to protect our environment. Along with ISO certification for our production sites, these ethical frameworks help us support international standards for greater sustainability. We recycle solid carbide from used drill bits to make new tools. This requires 70 % less energy and emits about 40 % less carbon dioxide than making them from raw materials. This is just one of the many ways we work to help protect the environment. COMMUNITY We understand that local communities form the cornerstone of mining operations worldwide. We strive to interact constructively to enhance these local communities and maximize the benefits that a successful mining operation offers them.we are involved in corporate-community collaborations, making commercial and community investments and charitable donations to a wide range of initiatives. These include various education and child-care facilities and environmental sustainability efforts. 278 Sandvik Offering Guide 2015 Customer Services

279 SERVICING THE MINING INDUSTRY GLOBALLY Sandvik Mining is passionate about you meeting your production targets in a better, faster and more cost efficient way; even in the most challenging of mining operations. We understand the complex and challenging nature of your business. In support of our customers we employ close to 12,000 skilled and dedicated professionals world-wide; people who you have contact with on a daily basis. Through this extensive network, we can offer you a high level of service based on continuous internal training, direct links with our factories and engineering centers, local customer focus and best practice sharing. Your success relies on choosing the right service partner to make your operation more productive through safe, efficient and innovative support. THINK GLOBAL, BE LOCAL With business in more than 130 countries, we get exposed to mining in almost every corner of the world. Combined with our local presence, we strive to provide service of the highest quality that matches your local needs. Our global distribution center and workshop infrastructure bring a network of advanced skills, best practice and efficient parts management to every customer interaction. With our 150- year legacy, Sandvik Mining is a company you can trust to enable greater profitability while upholding high standards of safety, sustainability and community involvement. As the future of the industry unfolds, we continue to help you optimize your operations and embrace your opportunities by providing quality equipment, responsive services and continuous innovation. Kiruna Kajaani Spokane Elko Grand Junction Saskatoon Guadalajara Chicago Colombia Lima Antofagasta Santiago Val-d Or Lively Brier Hill Eindhoven Doncaster Portlaoise Bamako Essen Belo Horizonte Buenos Aires Kumasi Johannesburg Nokia Turku Tychy Mwanza Kitwe Harare Botswana Delmas Jet Park Yekaterinburg Satpaev Ulaanbaatar Hyderabad Selangor Luoyang Singapore Shanghai Perth Mount Isa Krasnokamensk Seoul Hong Kong Manila Balikpapan Freeport Orange Burnie Yokohama Mackay Brisbane Newcastle SMT Auckland Customer Services Sandvik Offering Guide

280 EXPLORATION More than 150 years of experience, and the most complete offering for the mining industry, give us a unique perspective when it comes to the early stages of the mining process. We can meet your exploration needs, whether you are a small local company or a large entity operating around the globe. Our worldwide presence means we re always close by to support you. Our exploration aftermarket offering which includes services, as well as the complete package of tools and consumables is supported by sampling equipment and accessories designed to enhance the safety of your people, and geological supplies for every stage of your project. 280 Sandvik Offering Guide 2015 Customer Services

281 SURFACE DRILL AND BLAST Drill speed, cost efficiency, quick support and safety are all key success factors for surface drill and blast operators in an increasingly competitive global market. Conditions are getting more difficult with more mining in high altitude and remote locations, often coupled with harsh weather. Consistent, accurate and quick drilling requires reliable equipment combined with competent people. For this you need to train your operators, but you also need to maintain your equipment with carefully planned service jobs using high quality parts. We can help you address these needs to unlock your full business potential. Whether you are in need of qualified operator training, spare and wear parts or a long-term maintenance and service planning partner, we re is there to support you. Our local service personnel work together with you to address your specific needs, no matter where you are located or what you are mining, and always with the highest level of safety in mind. We bring decades of global application experience to every customer interaction and through our network of surface drill and blast specialists we help you to focus on your core business. Customer Services Sandvik Offering Guide

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283 UNDERGROUND HARD ROCK MINING In underground hard rock mining, failure is not an option. You want to focus on the task at hand, confident that your equipment has been serviced properly, that its vital components, such as rock drills, cylinders and transmissions, are of highest possible quality and that your operators have the appropriate skill level. Nowhere else are working conditions for drill rigs, loaders and trucks more extreme. Even with Sandvik providing you with the best equipment money can buy, superior service is essential to keep you mining. every customer interaction. With workshops, trainers and field service teams specialized in your application and equipment, we are there to find a solution that fits your needs regardless if it is a training course, ad hoc support, rebuilds, parts supply or a full service contract. We can support you in running your business in the most efficient, productive and safe way possible. Let us work with you to realize your potential. As the leading OEM within underground hard rock mining, we combine solid application expertise with extensive service experience in Customer Services Sandvik Offering Guide

284 UNDERGROUND SOFT ROCK MINING In a world where safety and production cost are fundamental, there is no room for compromise. The pressure on your business is increasing and you need to deliver more reliable and productive operations. Add an environment, as tough as it gets, to the mix and you know that both your equipment and people need the best support available in order to prevent unplanned and costly production disruptions. Never before has the need for a high-performing and reliable service partner been so high within underground soft rock mining. The difference between success and failure will be determined by how you operate and care for your equipment; every shift, every day, all year long. For us at Sandvik Mining, safety is a top priority and our vision to eliminate harm to our employees and our customers characterizes our approach to services. As the OEM we have superior product knowledge; no one knows our equipment as well as we do. With our extensive underground soft rock mining experience in places such as Australia, Africa and China, we are confident that we can provide support and services that help you bridge your full productivity gap in a safe and efficient way, always with a strong local presence, backed up by our global network. 284 Sandvik Offering Guide 2015 Customer Services

285 CRUSHING AND SCREENING Reliable and efficient crushing and screening equipment is crucial to optimize total operating costs. In a competitive market, downtime means high production costs. We supply crushing and screening equipment supported by genuine parts and services geared to last longer and run more efficiently than ever. Our expert training programs are tailored to operators and maintenance personnel. Trained operators and technicians will run equipment optimally, ensuring peak performance around the clock. Expertly trained service technicians from our worldwide network ensure that you have access to our trained technical service experts, who can support your equipment when you cannot. Unique consultancy services from our process intelligence team (PIQ) bring global application experience to your site. PIQ can execute plant diagnostics in order to improve your operational capacity, safety and energy consumption. Together with you, PIQ can identify and help address bottlenecks to boost your throughput while reducing energy consumption and carbon footprint. This results in higher productivity and lower total cost while reducing environmental impact. Customer Services Sandvik Offering Guide

286 MINING SYSTEMS The stakes are high for mining and materials handling equipment. Every maintenance or technical department knows of the pressure from the operations department. If a machine goes down, there is not another one to take its place. Availability is the name of the game, and it doesn t matter if the downstream process is a power plant, a rolling train or a ship scheduled to sail. Best technical expertise and anticipation are required to prevent unscheduled shutdowns or costly delays. Sandvik as OEM Original Equipment Manufacturer together with Customer Services has the expertise to provide owner/operators with in-depth and continuous support as needed to drive their machine availability and performance. We would like to be strategic partner to all our customers in managing their mining and material handling equipment by supporting them with the most reliable, effi cient and safe expert services. This is why we create also new Customer Services offering portfolio which is collection of different programs and their expert services that will bring to the customers their expected peace of mind. Our offering includes the following programs: Machine Availability Life Enhancement Spare and Wear Parts Automation and Smart Services EHS Improvement Services CONTACTS For more information and contacts, please see page Bulk Materials Handling, specifically section Mining Systems - Customer Services. 286 Sandvik Offering Guide 2015 Customer Services

287 SANDVIK PARTS We strive to provide the highest quality equipment, which includes the highest quality parts. You need to get the best out of your equipment with no compromises on quality, delivery times or service. We design and engineer Sandvik parts to make sure the equipment functions at its best and safest, allowing you to rely on machinery that will deliver and help you to meet or exceed your most demanding production targets. We accompany you throughout the entire lifecycle of the equipment, because we re committed to your productivity. As an OEM, we stand for reliability, innovation and product development. Not only do Sandvik parts offer peace of mind, but our expansive network of professionals is always at the ready to provide guidance and support. Our goal is to ensure you get the best equipment utilization through on-time parts delivery. Sales and logistics will make sure the right parts for the job reach you when and where needed. We have service and maintenance plans available to keep your equipment running, as well as a full complement of qualified service technicians, if needed. If a problem does occur, we ll be right there to fix it. WHEN YOU NEED SANDVIK PARTS To make sure that you always get the Sandvik part you need, we offer multiple options for getting in touch with us as quickly as possible. Sales: Our salespeople are dedicated to identifying upgrades, rebuilds and productivity and efficiency improvement solutions for your applications. Web Portal: A broad range of aftermarket services including parts, tools and consumables are online. This allows you instant access to compare and find the right parts, check prices and availability, then order, track and trace orders. Invoices can also be viewed online. This is ideal for companies placing small to medium order volumes. Direct Connect: Placing an immediate order using your own ERP system is another way to conduct e-business with us and a good option for a high volume of orders. We can easily share purchase orders, order confirmation, shipping notes and invoices with you. Direct Connect can be integrated directly with your systems or through third parties such as Quadrem, Hub Woo and M2North. Customer Support Center: Sometimes picking up the phone just feels most convenient. Manned 24 hours a day by knowledgeable Sandvik staff around the world, our support center is always at the ready. You can also reach us through or fax. Representatives help with parts ordering, service ordering, unit down solutions and expediting, part number reconciliation and back order reporting. We maintain warehouses all over the globe to make sure your parts are delivered promptly. Customer Services Sandvik Offering Guide

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289 SERVICE OFFERING STARTUP SERVICES Giving your equipment the right start is always important when you have invested to improve your operation. Our startup services optimally configure your equipment to your working conditions without compromising safety. We provide equipment relocation planning, strip and assembly, commissioning and local adaptions while ensuring compliance with local legislations and specific mine requirements. SERVICE CONTRACTS Our service contracts deliver you bundled services designed to support your technical capacity, equipment reliability and operational productivity requirements. Through this we can ensure faster response times, connecting you to a global network of expertise that delivers greater value while ensuring your service is customized to your unique requirements and conditions. We also offer dedicated rock tool drilling contracts See page 145 for more information. NOTE Our service offering may vary between geographical areas due to local adaptions. Please consult your Sandvik Mining service representative for more details about your local area. Customer Services Sandvik Offering Guide

290 EQUIPMENT REBUILD Investing in brand new equipment is not always an option. When your fleet is aging and your operation requirements change, we offer an option that extends the life of your equipment at a lower cost than buying new. A rebuild is a cost efficient alternative that restores your machine reliability to the level of its early days. With application and product expertise, we understand your unique requirements before updating your machine, upgrading its safety features and restoring it to its original glory. The end result is a safer, more reliable and productive piece of equipment. SERVICE EXCHANGE AND COMPONENT REPAIR When a vital component fails, fixing the problem and getting the machine back in operation is the top priority. For this, we offer economical component solutions such as Service Exchange, where damaged components are exchanged for rebuilt and warranted components off the shelf, or Component Repair, where damaged components are repaired and brought back to operational status before returned to you. Both options rely on our wellestablished workshop network, where highest possible quality is guaranteed through proven processes and OEM know-how. All components are inspected, repaired and tested before released to you. 290 Sandvik Offering Guide 2015 Customer Services

291 MAINTENANCE SERVICES Whether you are in need of scheduled maintenance or unscheduled damage repairs, you can count on us. We support you with in-depth product and application expertise, rapid response, local presence and a worldwide logistics network. With Sandvik-trained technicians you can have confidence in the quality of the services and support we provide. With your safety and productivity in mind we provide: Field service Troubleshooting Product support Software updates Customer Services Sandvik Offering Guide

292 TECHNICAL AUDIT AND INSPECTION SERVICES Machine failures and unexpected stoppages are costly and, more importantly, can pose potential safety risks. A addressing potential failure causes in a proactive manner can minimize the risk for breakdowns. Technical machine inspections determine the technical status on your machine or fleet of machines to identify potential risks. With product and application expertise, our specialists thoroughly inspect your machine according to standard procedures, with machine safety and reliability in focus. The result is presented with recommendations on service and repair needs, possible upgrades and further improvements. Furthermore, the result can serve as qualified support in decisions about new maintenance schedules, investments in operator training or machine rebuilds. 292 Sandvik Offering Guide 2015 Customer Services

293 TRAINING SERVICES Your equipment is only as good as the people who are operating and caring for it. Welltrained people are fundamental to increased safety and productivity. We offer training within multiple fields of competence. Training courses cover: Operator Maintenance Technical skills Supervisory SANDVIK CREDIT When you are ready to invest in quality equipment, consider taking advantage of the financial resources of the manufacturer that built it. We offer full financial services for anything from a single equipment unit to large fleets, with payment schedules that have the flexibility to meet your individual project needs. Customer Services Sandvik Offering Guide

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295 SAFETY PRODUCTS AND ENVIRONMENTAL SOLUTIONS SANDVIK WE8000i TELESCOPIC CHUTE 296 DUST-SEALING 298 SAFETY AND CONTROL DEVICES HX200 SERIES 299 FOAM FIRE SUPPRESSION SYSTEMS 300 OPERATOR COMPARTMENT PROTECTION 302 ERECTABLE SAFETY HANDRAILS 303 NOTE! Carbide Recycling p. 150 NOTE! Customer Services p. 276 Safety products and environmental solutions Sandvik Offering Guide

296 SANDVIK WE8000i TELESCOPIC CHUTE Our WE8000i telescopic chute, available with ceramic liners for tough mining applications, prevents the emission of dust and loss of material as a vacuum is created inside the chute by the material flow. The user-friendly design enables easy maintenance. The chute is of simple and robust design and the ratio between minimum and maximum heights is excellent. The number of conical chute segments can vary, depending on the height of the stockpile and that of the conveyor. The Sandvik WE8000i telescopic chute can be operated from the control cabin via a PLC with automatic level sensor. The chute senses its height above the material stockpile and automatically adjusts, minimizing the risk of dust emissions. The automatic level sensor minimizes the need for manual monitoring and prevents the lowest conical chute segment from being in contact with the material stockpile. In addition, the electrical chain hoist is equipped with limit switches and overload protection to limit movement and prevent damage to the chute. 296 Sandvik Offering Guide 2015 Safety products and environmental solutions

297 TECHNICAL DATA WE8000i W1 D1 D2 TOTAL HEIGHT H NO. OF CONES LENGTH, M H W2 MAX. CAPACITY MATERIAL TYPE TYPICAL BULK DENSITY WE8000i MEDIUM TOP SIZE OF MATERIAL <8 mm 8 mm 16 mm 25 mm 32 mm Ore 1) 3.9 t/m t/h 1,350 t/h 2,000 t/h 3,300 t/h 4,600 t/h 1) Primary factor for this type of material is high interparticular friction and high bulk density (typical for ore and coaggregates). D3 APPLICATION Suitable for material size mm 0 32 Suitable for belt width mm 800 1,200 Suitable for belt speed m/s < 2.5 Maximum wind tolerance m/s 10 Maximum moisture content % 2 Information required: Belt width, belt speed, drop height, max. material size, capacity and moisture content. DIMENSIONS Total frame assy. depth, D1 mm 1,890 Top frame depth, D2 mm 1,640 Top frame width, W1 m/s 1,610 Cone outlet opening, D3 x W2 m/s 350 x 750 Weight of each section kg 100 Weight of top frame and chain hoist kg 500 WE8000i MEDIUM* Note: In most cases it is not necessary to have a chute that extends all the way down to the ground since stockpiles are rarely entirely removed. WE8000i MEDIUM Information required: Customer or conveyor manufacturer must confirm that the conveyor can carry the weight of the telescopic chute. *A smaller version suitable for material size 0 25 mm (0 1 in) and belt width mm ( in) is available. Safety products and environmental solutions Sandvik Offering Guide

298 DUST-SEALING We provide a complete range of modular dust-sealing components that can be fitted to feeders, screens and conveyors.our screens can be configured for the Dustflex dustsealing system during manufacturing or as a retrofit kit. The WE4000 (Dustflex) cloths are available in both standard and antiflame, covering working temperature ranges of C and C respectively. We Sandvik dust-sealing cloths WE4000 (Dustflex) are made of a soft and pliable grade of black rubber with extremely good flexibility and are able to absorb the stresses in a moving seal. The WE4000 cloths are fixed into position using the Sandvik grip strip WE7000 snap-on profiles that are mounted on the equipment to be encapsulated. 298 Sandvik Offering Guide 2015 Safety products and environmental solutions

299 SAFETY AND CONTROL DEVICES HX200 SERIES SAFETY AND CONTROL DEVICES HX200 SERIES We offers range of high-quality safety and control devices to help safeguard personnel, equipment and materials. Products range from essential pull-cord emergency stop switches, belt alignment controls and rip detectors to alarms, rotation and speed monitors, flow controls, level switches and wire-mesh safety guards to online belt condition monitoring systems. The aim is to ensure safe, troublefree operation and smooth conveyance. Safety products and environmental solutions Sandvik Offering Guide

300 FOAM FIRE SUPPRESSION SYSTEMS We specifically design Sandvik fire suppression systems for fire protection of vehicles and mobile or transportable equipment, as well as protection of personnel operating these machines. The loss of pressure type of automatic design allows for maximum application and installation flexibility through a wide range of system sizes and options. Our safety-focused product line ensures optimum protection for equipment used in mining, construction, exploration, forestry, agriculture, transportation and materials handling. The systems have been specifically designed to suppress hydrocarbon fuel and oil fires by applying a film-forming foam discharged through a series of strategically mounted jet nozzles. System layout and coverage are determined by a customized fire risk assessment for each installation. All Sandvik fire suppression personnel are suitably trained and qualified to design, install, commission and service both the Sandvik brand and other fire suppression systems. The systems can either be included at factory build phase for Sandvik equipment or as an aftermarket addition to any brand equipment including Sandvik. We can also provide a range of handheld extinguishers for any type of application. The foam fire suppression systems (AFFF) are suitable for all geographic regions with the exception of areas where the ambient temperature falls below the freezing point. 300 Sandvik Offering Guide 2015 Safety products and environmental solutions

301 HEAVY VEHICLE FIRE SUPPRESSION SYSTEM Our patented Sandvik fire suppresion system is a pre-engineered stand-alone loss-ofpressure type foam suppression system that requires no electrical or gas cartridge activation devices. A simple release of the stored pressure (manual or automatic) in the activation line will initiate the system discharge. The flexibility of the design and range of various sized tanks makes it possible to custom-fit to any equipment. Brass fittings and stainless steel tanks provide excellent durability. Systems comply with Australian standard AS TANK SIZE LITER (GALLON) FOAM CAPACITY LITER (GALLON) FOAM TYPE AUTOMATIC SYSTEM WEIGHT (CHARGED) KG (LB) 20 (5.2) 17,5 (4.6) AFFF Y 36 (79) 25 (6.6) 21,5 (5.7) AFFF Y 44 (97) 35 (9.2) 26,5 AFFF Y 63 (139) 45 (11.8) 38 (10.0) AFFF Y 78 (172) 65 (17.1) 54 (14.3) AFFF Y 103 (227) 80 (21.1) 62 (16.3) AFFF Y 122 (269) 110 (29.0) 82 (21.7) AFFF Y 150 (330) LIGHT VEHICLE FIRE SUPPRESSION SYSTEM Our Sandvik Fire Suppression product line also provides two models of fire system specifically designed for light vehicles. The light vehicle range includes a system compliant with the current Australian Standard (AS ). Both systems are pre-engineered standalone fixed fire suppression systems including automatic activation detection, and the compliant series includes an alarm or engine shutdown on discharge. Both series are suitable for all models of light vehicles. TANK SIZE FOAM CAPACITY LITER (GALLON) LITER (GALLON) FOAM TYPE AUTOMATIC SYSTEM ENGINGE SHUTDOWN 25 (6.6) 21.5 (5.7) AFFF Y Optional 35 (9.2) 26.5 AFFF Y Y FIRE EXTINGUISHERS We distribute a basic range of hand-held and mobile fire extinguishers. These include Dry Chemical Powder (DCP), water and foam extinguishers. Safety products and environmental solutions Sandvik Offering Guide

302 OPERATOR COMPARTMENT PROTECTION BUDDY GUARD Rock related hazards are one of the largest causes of injuries and fatalities within many deep-level underground mines. Sandvik Mining has designed a new self-movable screen to better protect low profile drill operators against frontal falls of rocks in such environments. The protection is available as a systematic option on all new Sandvik low profile drills and also as a retrofit for existing units. Buddy Guard improves operator safety where rock falls are more common. In a typical low profile environment with a room height of 2.3 meters, Buddy Guard is designed to absorb the impact of a rock weighing two tons. 302 Sandvik Offering Guide 2015 Safety products and environmental solutions

303 ERECTABLE SAFETY HANDRAILS Sandvik Mining offers a range of safety handrails for its equipment, from fixed mounted handrails to insertable railings. One of the offerings for a number of Sandvik Load and Haul and Down The Hole drilling equipment is the option of erectable safety handrails. The purpose of these handrails, as with all others, is to enhance operator safety when servicing a machine. An added benefit of the erectable safety handrails is the option of clamping them away, onto the side of the equipment in order to make the machine more compact and transportable and to avoid any obstruction when the unit is being driven. The two types of erectable safety handrails offered by Sandvik Mining are: Manually operated (raised by hand) Electro-hydraulically operated (operated from a control box) Safety products and environmental solutions Sandvik Offering Guide