P ower & Industrial Systems P erformance Group
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1 P ower & Industrial Systems P erformance Group
2 America Sales and Technology, Inc.
3 As a leading manufacturer in Asia, HICO has a competitive edge in terms of price, quality, and production capabilities The Industrial Performance Group of Hyosung Corporation (HICO) ushered in a new era of Korean heavy industry since its establishment in 1962, when the Korean industrial landscape was still barren. Since then, HICO has led the production of heavy electrical equipment in Korea. HICO s first successful development of 154kV extra high-voltage (EHV) transformers in 1969 hastened the coming of age of the high-voltage grid system in Korea. The subsequent development of 345kV transformers along with 362kV EHV GCB & GIS (Gas Insulated Switchgear) in 1978 demonstrated HICOs highly advanced technological expertise in electrical engineering. In January of 1999, HICO made big strides in the field of electrical engineering by designing 765kV ultra high-voltage (UHV) transformers, also called a highway of power supply. As a result of ceaseless R&D activities, HICO succeeded in developing 800kV GIS in February The continued technological progress has enabled HICO to produce a wide range of products, including electrical motors, gear reducers, electric panels and instrumentation systems. The Company also implemented several turnkey projects, making full use of its comprehensive engineering capacity in heavy electrical equipment and industrial machinery. HICO is proud of its superior technology in design, manufacture, and follow-up services, all of which are supported by cutting-edge automation facilities. HICO has set up a total quality management system to ensure the highest level of customer satisfaction. In 1993, HICO received the ISO 9001 Certificate, solidifying its position as Korea s largest manufacturer of integrated heavy electrical equipment.
4 HICO has pursued technological innovations with continued research and development activities BRIEF HISTORY 1962 Established HICO 1969 Developed 154kV extra high-voltage (EHV) transformer 1978 Developed 362kV gas circuit breaker 1978 Developed 345kV 475MVA EHV transformer 1983 Received UL certification for safer explosion-proof induction motors 1986 Received CSA certification for industrial induction motors 1987 Received ASME Stamp for industrial machinery 1992 Developed 765kV 3MVA ultra high-voltage (UHV) transformer prototype 1993 Received ISO 9001 certification (EHV transformers, GCB/GIS/DS, electric motors) 1994 Developed 13.2kV electric motors for nuclear power plants 1996 Developed 765kV 1500/3MVA UHV transformer 1996 Received ISO 9001 certification for all HICO products 1996 Developed 12,000HP electric motor 1998 Developed 345kV 100MVAR shunt reactor 1998 Received KEMA certification for 300kV 40kA, 2000/3100A GIS 1998 Developed 362kV 63kA 8000A GIS with the highest short circuit capacity 1998 Developed gas engine equipped with co-generation system 1999 Developed 765kV 2000/3MVA UHV transformer 1999 Developed 800kV 50kA 8000A UHV GIS 2000 Received ISO certification 2001 Developed transformer for 154kV 4000MVA FACTS and 170kV GCB 2003 Developed nation's first 362kV 50kA GIS and 154kV 80MVA FACTS pilot plant 2005 Developed 750kW wind power system and 100kW power conversion technology for fuel cell
5 POWER SYSTEMS
6 Products & Services UHV Power Transformer Power TR(500kV~765kV) EHV Power Transformer Power TR(115kV~450kV) Distribution Transformer Cast Resin Transformer Shunt Reactor Substation Equipment Steel Tower & Structure Gas Circuit Breaker Gas Insulated Switchgear Disconnecting Switch Digital Relay SCADA System Control Panel MCSG HV/LV Switchgear MCC IPB HISMAC(Substation Man Machine Console) Welder & Automatic Welding System Distribution Control System Substation and Turnkey Project for Electric System 765kV 2000MVA UHV Power Transformer EHV Transformer Assembly Shop
7 POWER SYSTEMS Cast Resin Transformer Distribution Transformer
8 Leading the Global Electric Power Industry with the Development of 800kV Transformer and GIS Staying At the Top with the Latest Technology Pipe Tower for 800kV Transmission Line As Korea s leading manufacturer of extra high-voltage (EHV) transformers, gas circuit breakers, and gas insulated switchgears, the Power Systems Performance Unit has been the dominant provider of power transmission and distribution equipment to KEPCO, the national power utility company, and other industrial companies for more than 35 years. HICO has a long history of setting major product development milestones, including the development of Korea s first and the world s sixth 765kV ultra high-voltage (UHV) transformer in 1992 and the world s third 800kV GIS in The Company will strive to keep construction new landmarks in the electric power equipment industry in Korea and the world. Taking Multi-faceted Approaches to Improving Product Quality HICO has earned wide acclaim from both domestic and overseas customers for product and technological excellence in the area of oil-immersed and mold transformers. HICO s products also include a variety of electronic systems for controlling, monitoring, and safeguarding electric power operations. Its technological capability and reliability are evident in the main control board supplied to Youngkwang nuclear power plant in 1994 to monitor the entire plant. In 1995, HICO dedicated a large-scale plant for the production of angle and pipe steel towers used in telecommunication and power transmission. In particular, the full load test facility for steel towers is only the second of its kind in the world, and has greatly contributed to the construction of 765kV UHV pipe steel towers for power transmission. HICO already enjoys the leading position in the Korean electric equipment industry but also seeks to join the ranks of globally renowned companies in the 21st century. To that end, the Company is implementing strategies based on technological leadership and exceptional product quality, forming a product development partnership with KEPCO, and expanding its presence in key export markets. 3 Phase 345kV EHV Power Transformer
9 POWER SYSTEMS Gas Insulated Switchgear Assembly Shop 800kV Gas Insulated Switchgear
10 25.8kV Cubicle Type Switchgear More compactness, Higher reliability, and Less maintenance 362kV Gas Insulated Switchgear
11 INDUSTRIAL MACHINERY & ENGINEERING
12 Focusing on the Development and Introduction of New Technologies for Industrial Machinery & Engineering A Wide Range of Products HICO s Industrial Machinery & Engineering Performance Unit is the largest and most comprehensive supplier of electric motors and gear products in Korea. The Company has been the leader in Korea s rotating machinery industry since 1962 when it first started to manufacture electric motors. With an annual capacity of 20,000HP, HICO now manufactures more than 40,000 electric motors a month. It also produces a variety of motors, including highefficiency energy-saving electric motors, traction motors for trains, and special purpose motors for ships and the military. HICO also is a pivotal player in the nations machinery industry as a major supplier of power generators and gear reducers to public facilities, industrial sites, and power plants. Industrial Machinery, Chemical Containers & Cableway Equipment for Leisure and Tourism Industry The Company also provides such chemical process systems as reactors, heat exchangers, and vessels, as well as machinery systems including fans and blowers, cranes, drawing machinery, and stranding machinery. Because HICO also supplies tramways, it has a technical tie in with Garaventa of Switzerland to produce world-class ropeways, ski lifts and gondolas. The Company has contributed immensely to the on-going development of Korea s leisure and tourism infrastructure as well. Turnkey Base System Engineering Projects HICO is also actively engaged in several turnkey based system engineering projects: establishment of mail centers; construction of wind tunnels and combined power systems for buildings and thermal power plants; and development of wind-turbine generating systems and CNG recharging systems. New Technology Seeking to secure the highest level of quality and technology in the 21st century, the Company is focusing on the development and introduction of new motor technologies, which will set new industrial product standards. Stator of 6000HP Electric Motor for Power Plant
13 INDUSTRIAL MACHINERY & ENGINEERING Three Phase Induction Motor Diesel Generator in Power Plant Vertical Squirrel Cage Drip Proof Type 6.6kV 650kW Electric Motors
14 Satisfying Customer s Needs with High Efficiency Products & Services Electric Motor AC/DC Squirrel Cage & Wound Rotor Explosion Proof Pole Change Special Purpose (Hoist/Crane/Elevator/Torpedo) Gear Reducer Parallel Shaft Planetary Geared Motor Worm Chemical Process Equipment Column & Tower Pressure Vessel Reactor Heat Exchanger Industrial Machinery Crane Steel Cord Drawing & Stranding Machine Tramway Ropeway Chair Lift Gondola Specialized System CNG Refill Station Automated Inventory System Automated Post Office Windmill Power Generation System Subsonic Wind Tunnel Casting Iron Steel Copper Electric Motor Assembly Line Pulverizer Gear Reducer for Thermal Power Plant
15 INDUSTRIAL MACHINERY & ENGINEERING Spherical Tank for Chemical Plant Big Silo for Polystyrene Tramway
16 Increased Convenience for Customers, Enhanced Harmony with Nature Distribution Control System Central Control System for Nuclear Power Plant Automatic Welding System Sewage Treatment
17 CONSTRUCTION & ENGINEERING HICO s Other Endeavors Creating a New Lifestyle Combining its outstanding technology and construction know-how, HICO has made an impact in the construction industry since 1970, when the Company first started its construction business, by presenting a new concept in living environment, which emphasizes harmonious blending of nature and man-made structures. The Company was the first in the industry to build villa-type housing in Korea, transforming the urban landscape across the nation as well as enhancing comfort and convenience for urbanites. Armed with its extensive experience and solid reputation in the construction industry, HICO played an active role in developing many apartment complexes in Seoul and the surrounding metropolitan area. Even then, as it is now, the Company placed priority on satisfying customers needs at each construction phase from designing to maintenance. HICO s commitment to technology and quality has been recognized with several awards. In 1986, the Company received the Construction Culture Award from the municipal government of Seoul and, in 1994, the Best Constructor Award for building first-rate apartment buildings in Korea. More recently, in 1998, HICO was again honored by the government, with the President s Award in recognition of its contribution to improving the nation s residential environment and overall welfare. Harmonizing the Environment and SOC Projects Gradually expanding its construction business from traditional housing construction to include large-scale civil engineering and environmental projects as well as SOC and overseas construction projects, HICO will ultimately become a complete construction company, building living and industrial facilities all over the world. Hyosung Villa Hyosung Apartment Products & Services Apartment Villas Redevelopment projects Office buildings Industrial and Environmental Projects Plants Sewage treatment facillties and port facillties
18 OVERSEAS ACTIVITIES In Search of an Ultimate Competitive Edge HICO strives to join the ranks of internationally renowned companies. As a pioneer in the age of globalization, HICO utilizes its accumulated experience and technological capabilities to boost the status of Korean heavy industry in the world market, while earning high praises from the U.S., Southeast Asia, and the Middle East. In addition, the Company works to gain a competitive edge over world-class companies by exporting value-added system units that require advanced technology. HICO caters to its international customers with its own unique capabilities and strives to promote welfare in the global community with its ceaseless research and development endeavors in state-of-the-art technology. 145kV GIS in KLCC Building, Malaysia
19 PRODUCTION FACILITIES Extra Large-Scaled Manufacturing Facilities with Total Quality Control System HICO has modernized and specialized its production facilities in Changwon (No. 1, 2, 3, and 4) plants and Jochiwon plant. Changwon plants have several subfactories which include: a foundry capable of producing annually 20,000 tons of various casting products; a fabricating factory equipped to handle a wide range of tasks from surface treatment to painting precision welding frameworks and extra large welding structures; all of which undergo thorough quality control. Especially noteworthy is an automated motor production line with the U- line layout, which enables full diagnosis of the toll exchange system, and the production line with an output capacity of more than 40,000 standard motors per month. Transformers, circuit breakers, and other products are tested thoroughly in HICO s in-house laboratories by well-trained professionals, guaranteeing high product reliability. Each product is assigned to its own test laboratory, all of which are equipped with the latest testing equipment. For example, the EHV test room has an impulse generating equipment of up to 3,000kV, a power-frequency-withstand voltage test apparatus with 750kV capacity as well as highly sophisticated measuring instruments. Overview of HYOSUNG Factory Testing Laboratory for Gas Insulated Switchgear
20 R & D Serving Our Customers with Technological Innovation To provide products of the best quality, HICO recognizes the importance of not only incorporating the technology imported from well-known companies but also developing its own unique technology and products. Today, the Company shares its world-class technology with many countries in Southeast Asia and the Middle East. Furthermore, it boasts of voluminous research data and papers. In step with the information age, HICO s highly advanced computer system supports technology development planning and comprehensive management strategy, managed by an internal information management system. HICO pledges with great pride and a sense of responsibility to utilize its technological innovations so as to fulfill its commitment to the customers and further maximize customer value. QUALITY MANAGEMENT SYSTEM Quality Assurance Above the Customer s Needs and Expectations HICO established a company-wide quality management system to offer complete customer satisfaction. The system allows total quality control and quality assurance for the entire process of design, manufacture, installation, pilot operation and follow-up services. All HICO employees, from the chief executive officer down to the floor worker, participate in the implementation of the quality management system. The system has won wide recognition for its superior quality and management capability, receiving various international certificates such as ASME, UL, CSA, and other STAMP, as well as domestic certificates, including first-grade Quality Management, KS, Type Approval, and the In-house Calibration Laboratory. HICO was awarded the gold prize of industrial standardization in 1981, the Grand Prize of Quality Management in 1984, the certificate of ISO 9001 in 1993 and ISO in Such distinguished achievements clearly demonstrate HICO s excellence in quality management systems and its commitment to provide the best products and services to its customers.
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