Product Brochure. The motor speed control experts. AC motor speed control products and peripherals for the motion and automation control industries
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1 Product Brochure AC motor speed control products and peripherals for the motion and automation control industries The motor speed control experts Rev 1
2 The Motor Control Warehouse The motor speed control experts Welcome to the Motor Control Warehouse brochure This brochure gives you details of the products we supply although this is not an exhaustive list. If you can t see what you require, why not give us a call and we will see if we can help. About us At the Motor Control Warehouse, we specialise in motor speed control products. We supply AC inverter drives, motors, gearboxes, soft starters and many more associated speed control products. The Motor Control Warehouse also designs and manufactures motor speed control systems from a simple star delta starter in a box or drive in a box to bespoke automation systems with a HMI and PLC. We can also develop software to control the system to your specification. The Motor Control Warehouse prides itself on excellent before and after sales customer service and technical support to make sure you choose the correct product for your application and that you get your system up and running with minimal delay. How to contact us: The Motor Control Warehouse Unit 43, Mochdre Industrial Estate Newtown Powys Wales SY16 4LE T: E: enquiries@motorcontrolwarehouse.co.uk W:
3 Contents Our range of products 04 HEDY HD700 AC Inverter drive 15 Inverter Drive Options 06 Optidrive E3 AC Inverter drive 08 Danfoss FC51 AC Inverter drive 16 AC Motors 17 Gearboxes / Gearmotors 18 Enclosed Star Delta Starters 10 PFE Soft Start 19 Enclosed Soft Starters 11 DFE Soft Start 12 Synergy Soft Start 20 Enclosed AC Inverter Drives 21 Open Chassis Star Delta Starters 22 Product Customisation 13 Solbrake DC Injection Braking Modules 22 Control Systems enquiries@motorcontrolwarehouse.co.uk 03
4 HEDY HD700 AC Inverter drive HEDY HD700 General purpose AC inverter drive for controlling the speed of three phase AC motors. Easy to use and set up but packed full of extra features. 230V single or 230V 3 phase input, 230V 3 phase output, IP20 Part number Frame size kw Output current In-built EMC Filter Built in braking transistor HD700-20D00040 A Yes Yes HD700-20D00075 A Yes Yes HD700-20D00150 A Yes Yes HD700-20D00220 B Yes Yes HD700-20D00400 C Yes Yes 400V 3 phase input, 400V 3 phase output, IP20 Part number Frame size kw Output current In-built EMC Filter Built in braking transistor HD700-40T00075 A Yes Yes HD700-40T00150 A Yes Yes HD700-40T00220 B Yes Yes HD700-40T00400 B Yes Yes HD700-40T00550 C Yes Yes HD700-40T00750 C Yes Yes HD700-40T01100 D Yes Yes HD700-40T01500 D Yes Yes HD700-40T01850 E Yes Yes HD700-40T02200 E Yes Yes HD700-40T03000 F Yes Yes HD700-40T03700 F Yes Yes HD700-40T04500 F Yes Yes HD700-40T05500 F Yes Yes HD700-40T07500 F Yes Yes HD700-40T09000 G Yes Yes 04
5 Options Part number HDOM-232 HDOM-USB HDOM-IO-Logic HDOM-RM-Keypad Keypad pallet HEDYCom Sizes & Weights Description RS232 to RS485 converter to connect between PC and HD700 USB to RS485 converter to connect between PC and HD700 Extra Input/Output option module Remote keypad with in-built speed potentionmeter Keypad pallet for through hole mounting of keypad on cabinet door PC commissioning software Key features Cost effective Robust & reliable design Easy to use Feature rich to aid set up of more complex applications High number of input/output terminals Removable keypad Modbus RTU serial communications as standard Optional keypad with speed potentiometer HEDYcom PC commissioning software IP20 / Frame size Height Width Depth Weight (kg) A B C D E F G enquiries@motorcontrolwarehouse.co.uk 05
6 Optidrive E3 AC Inverter drive Optidrive E3 is a general purpose AC inverter drive for applications from 0.37 to 22kW. Easy to use with simple set up for precise motor control. IP20 for panel mounting. IP66 for mounting where dust-tight operation is required or in washdown environments. 230V single phase input, 230V 3 phase output Part number Frame size kw Output current In-built EMC Filter Built in braking transistor ODE F1# Yes No ODE F1# Yes No ODE F1# Yes No ODE F4# Yes Yes ODE F4# Yes Yes ODE # No Yes # = Enclosure type: 2 = IP20, X = IP66 Non-switched, Y = IP66 switched 400V 3 phase input, 400V 3 phase output Part number Frame size kw Output current In-built EMC Filter Built in braking transistor ODE F1# Yes No ODE F1# Yes No ODE F4# Yes Yes ODE F4# Yes Yes ODE F4# Yes Yes ODE F4# Yes Yes ODE F4# Yes Yes ODE F4# Yes Yes ODE F Yes Yes ODE F Yes Yes ODE F Yes Yes # = Enclosure type: 2 = IP20, X = IP66 Non-switched, Y = IP66 switched 06
7 Options Part number OPT-2-STICK-IN OPT-2-OPPAD-IN OPT-2-OPORT-IN OPT-J45SP-IN OD-BR100-IN ODE-3-LOCMO-IN USB-RS485 Cable Optitools Studio Sizes & Weights IP20 / Frame size Height Description Optistick - Parameter cloning tool and Bluetooth connection to E3 Optipad- Remote keypad with OLED display Optiport 2- Remote keypad with LED display 3 way RJ45 cable splitter 100ohm internal braking resistor for E3 size 2 & 3 E3 commissioning mouse USB to RS485/Modbus converter cable Invertek Optidrive PC software Width Depth Weight (kg) Key features Easy to use Compact & robust Simple commissioning Application macros for industrial, pump and fan control Modbus RTU & CANopen serial communications as standard Bluetooth connectivity using Optistick Optitools Studio PC commissioning software Controls the following motor types: - IE2, IE3 & IE4 motors - Induction motors - AC permanent magnet motors - Brushless DC motors - Synchronous reluctance motors IP66 / Frame size Height Width Depth Weight (kg) enquiries@motorcontrolwarehouse.co.uk 07
8 Danfoss FC51 AC Inverter drive The Danfoss FC51 Micro Drive is a general purpose AC inverter drive for applications from 0.37 to 7.5kW. The small drive with high performance. 230V single phase input, 230V 3 phase output, IP20 Part number Frame size kw Output current In-built EMC Filter Built in braking transistor 132F0002 M Yes No 132F0003 M Yes No 132F0005 M Yes Yes 132F0007 M Yes Yes 400V 3 phase input, 400V 3 phase output, IP20 Part number Frame size kw Output current In-built EMC Filter Built in braking transistor 132F0017 M Yes No 132F0018 M Yes No 132F0020 M Yes Yes 132F0022 M Yes Yes 132F0024 M Yes Yes 132F0026 M Yes Yes 132F0028 M Yes Yes 132F0030 M Yes Yes 08
9 Options Part number 132B B B0102 N/A N/A N/A N/A N/A Sizes & Weights IP20 / Frame size Height Description FC51 display without on-board potentiometer (LCP 11) FC51 display with on-board potentiometer (LCP 12) Keypad remote mounting kit Din rail mounting kit Type 1 mounting kit IP21 mounting kit EMC De-coupling plate VLT Motion Control Tool MCT 10 Set up software Width Depth Weight (kg) M M M Key features FC51 Micro Drive shares the user-friendliness of the VLT family Plug and play minimum effort, minimum time Minimum Commissioning save time Copy settings via local control panel simple set up of multiple drives Intuitive parameter structure minimal manual reading Optimum heat dissipation longer lifetime High quality electronics/capacitors low lifetime cost All drives full load tested from factory high reliability Earth fault, temperature and short circuit protection lean operation Circuit boards well protected and coated increased robustness enquiries@motorcontrolwarehouse.co.uk 09
10 PFE Soft Start Used to start three phase AC motors on light load industrial applications (Trip Class 5 as standard). 400V 3 phase input, 400V 3 phase output, IP20 Part number Frame size kw Output current PFE PFE PFE PFE PFE PFE PFE PFE PFE Sizes & Weights Frame size Height Width Depth Weight (kg) Optional cooling fan: Size 1: PFEFAN01 Size 2: PFEFAN02 Requires external thermal overload relay for motor thermal protection. Key features Easy to use DIN rail mountable Enable & Start/Stop inputs Fault relay output Internal bypass relay Over current protection Start & Stop ramp time potentiometers Requires 24VDC power supply for control circuitry: DRA18-24: VAC single phase input, 24VDC 18W output (can be used for up to 3 x PFE Soft Starters). WRA120-24: VAC 3 phase input, 24VDC 120W output. 10
11 DFE Soft Start Used to start three phase AC motors on light to medium load industrial applications (Trip class 5 as standard) 400V 3 phase input, 400V 3 phase output, IP20 Part number Frame size kw Output current (A) DFE DFE DFE DFE DFE DFE DFE DFE DFE Sizes & Weights Frame size Height Width Depth Weight (kg) Requires 24VDC power supply for control circuitry: DRA18-24: VAC single phase input, 24VDC 18W output (can be used with up to 3 x DFE-02 to DFE-16). DRAN60-24: VAC single phase input, 24VDC 60W output (use with each DFE-22 or DFE-24). WRA120-24: VAC 3 phase input, 24VDC 120W output Requires external thermal overload relay for motor thermal protection Key features Easy to use Start/Stop inputs Fault & running relay outputs Internal bypass relay Over current protection Start & Stop ramp time potentiometers enquiries@motorcontrolwarehouse.co.uk 11
12 Synergy Soft Start Used to start three phase AC motors on medium to heavy load industrial application (Trip class 10 as standard). 400V 3 phase input, 400V 3 phase output, IP00 Part number Frame size kw Output current (A) SGY SGY SGY SGY SGY SGY SGY SGY SGY SGY SGY SGY SGY SGY SGY SGY SGY Sizes & Weights Frame size Height Width Depth Weight (kg) Options Part number Description SGY-010 Synergy remote keypad CBL-014 RJ45 to RJ12 serial comms adaptor cable SGY-IP20-1 Synergy size 1 IP20 finger guard kit SGY-IP20-2 Synergy size 2 IP20 finger guard kit AB6274 Ethernet IP module AB6223 Modbus TCP module AB6270 Profibus Module AB6271 DeviceNet module AB6272 CANOpen module Control circuitry can be powered from 230VAC, 110VAC or 24VDC DRAN60-24: VAC single phase input, 24VDC 60W output WRA120-24: VAC 3 phase input, 24VDC 120W output Key features Easy to use Graphical keypad Programmable inputs and outputs Fault & running relay outputs Internal bypass relay Motor thermal overload and over current protection Can be connected In-Delta connection 12
13 Solbrake DC Injection Braking Modules The Solbrake - Solid State Motor Brake provides fast, smooth, frictionless braking of three-phase squirrel-cage motors by injecting controlled DC current to the motor windings. Solbrake V 3 phase input, 400V 3 phase output, IP00 Part number Input voltage AC (2 phase) kw Output current (Amps - DC) Solbrake Solbrake Solbrake Solbrake Solbrake Solbrake 17, 31 & 58 Solbrake 105 enquiries@motorcontrolwarehouse.co.uk 13
14 Inverter Drive Options Braking resistors Part number Ohms Power (W) Voltage (Vdc) BW154/250/ BW154/250/ BW153/400/ BW156/600/ BW156/1000/ Input line reactors/chokes, IP20 Part number Phases Current rating (A) CNW901/ CNW901/ CNW901/ CNW903/6 3 6 CNW903/ CNW903/ CNW903/ CNW903/ CNW903/ CNW903/ CNW903/ Output reactors/chokes, IP20 Part number Phases Current rating (A) CNW854/8 3 8 CNW854/ CNW854/ CNW854/ CNW854/ CNW854/ CNW854/
15 Output sine filters, IP20 Part number Phases Current rating (A) CNW933/8 3 8 CNW933/ CNW933/ CNW933/ CNW933/ CNW933/ CNW933/ CNW933/ EMF filters Part number Phases Current rating (A) CNW102/ CNW102/ CNW114/6 3 6 CNW114/ CNW114/ CNW114/ CNW114/ CNW114/ CNW114/ DIN rail power supplies Part number Phases Input voltage (VAC) Output voltage (VDC) Current rating (A) DRA DRAN DRAN / DRAN / WRA WRA General accessories Single turn speed pot kit Single turn 10kΩ speed pot, pot knob and label 10 turn speed pot kit 10 turn 10kΩ speed pot and knob Single turn IP65 speed pot Single turn IP65 10kΩ speed pot with screw terminal connections USB to RS485 converter USB to RS485/Modbus converter cable with RJ45 connector enquiries@motorcontrolwarehouse.co.uk 15
16 AC Motors TEC TPC permanent split capacitor single phase motor 0.09kW to 2.2kW 2 or 4 pole (3000 or 1500rpm) Foot, face or flange mount TECA, Aluminium frame, IE1 standard efficiency, 3 phase motors 0.09kW to 3kW 2, 4, 6 or 8 pole (3000, 1500, 1000 or 750rpm) Foot, face or flange mount TECA, Aluminium frame, IE2 high efficiency, 3 phase motors 0.75kW to 37kW 2, 4, or 6 pole (3000, 1500 or 1000rpm) Foot, face or flange mount TECC, Cast iron frame, IE1 standard efficiency, 3 phase motors 0.55kW to 315kW 2, 4, 6 or 8 pole (3000, 1500, 1000 or 750rpm) Foot, face or flange mount TECC, Cast iron frame, IE2 high efficiency, 3 phase motors 0.75kW to 315kW 2, 4, or 6 pole (3000, 1500 or 1000rpm) Foot, face or flange mount TEC ECOL, Aluminium frame, IE3 premium efficiency, 3 phase motors 0.75kW to 160kW 2, 4, or 6 pole (3000, 1500 or 1000rpm) Foot, face or flange mount TECA-BM Brake motor 0.25kW to 15kW 2 or 4 pole (3000 or 1500rpm). Foot, face or flange mount TECA, Aluminium frame, IE2 high efficiency, 3 phase vector motors Motor fitted with an encoder and force vent fan as standard 0.75kW to 37kW 2, 4, or 6 pole (3000, 1500 or 1000rpm) Foot, face or flange mount Options Force vent fan kits Encoders for motor speed feedback Motor slide bases Anti condensation heaters 16
17 Gearboxes / Gearmotors FCNDK 90 degree worm reduction gearboxes FCNDK30 to FCNDK150 Various gearbox ratios are available Can be supplied already coupled to the motor (worm gearmotor) Accessories Face or flange motor mount Single or double output shaft Output flange Torque arm Output cover RD Inline helical gearboxes RD02 to RD63 Various gearbox ratios are available Can be supplied already coupled to the motor (MRD02 to MRD63) Accessories Output flange Additional output shaft size Other gearbox products Double reduction worm gearboxes Bevel helical gearboxes Mechanical variators enquiries@motorcontrolwarehouse.co.uk 17
18 Enclosed Star Delta Starters Enclosed star/delta starters for three phase AC motors. Recommended for light to medium industrial type loads (trip class 10). 400V three phase input voltage Part number Frame size kw Max motor current (A) Motor current (A) Coil voltage (V) Weight (kg) SDS075EN400V to SDS11EN400V to SDS15EN400V to SDS185EN400V to SDS22EN400V to SDS30EN400V to SDS37EN400V to SDS45EN400V to SDS55EN400V to Sizes & Weights Frame size Height Width Depth Key features IP65 powder coated steel enclosure RAL: 7035 Interlocked input isolator as standard Keyed E-stop button (Cat-0) Mains supply and control MCBs Adjustable thermal overload relay Stop and Start button Terminals for external connections (start/stop) Adjustable delay timer Can be customised to individual client requirements 18
19 Enclosed Soft Starters Enclosed soft starters for three phase AC motors. Recommended for light to medium type industrial loads (trip class 10). 400V three phase input voltage Part number Frame size kw Max motor current (A) Overload rating (A) Coil voltage (V) Weight (kg) SIB075EN400V to 18A SIB11EN400V to 25A SIB15EN400V to SIB22EN400V to SIB30EN400V to SIB37EN400V to SIB45EN400V to SIB55EN400V to Sizes & Weights Frame size Height Width Depth Key features IP65 powder coated steel enclosure RAL: 7035 Fairford DFE Soft Start Interlocked input isolator as standard Soft stop button Stop and Start button Running and Healthy lamps Adjustable thermal overload relay Bypass contactor Mains supply and control MCBs Can be customised to individual client requirements enquiries@motorcontrolwarehouse.co.uk 19
20 Enclosed AC Inverter Drives Enclosed AC Inverter drives for three phase AC motors. 230V single phase input, 230V 3 phase output Part number Frame size kw Motor current (A) HIB0150EN200V HIB0220EN200V HIB0400EN200V V 3 phase input, 400V 3 phase output Part number Frame size kw Motor current (A) HIB0075EN400V HIB0150EN400V HIB0220EN400V HIB0400EN400V HIB0550EN400V HIB0750EN400V HIB1100EN400V HIB1500EN400V HIB1850EN400V HIB2200EN400V Sizes & Weights Frame size Height Width Depth Weight (kg) Key features IP54 powder coated steel enclosure RAL: 7035 HEDY HD700 AC Inverter drive Interlocked input isolator as standard Inverter disable button IP rated speed potentiometer Stop and Start pushbutton Forward/reverse switch Running and Healthy lamps Mains supply and control MCBs Thermostat controlled cooling fan Optional high performance EMC filter Can be customised to individual client requirements: - Remote controls - Appliance inlets - Motor socket - Door mounted keypad - Emergency stop and Safety relay 20
21 Open Chassis Star Delta Starters Open chassis star/delta starters for three phase AC motors. Recommended for light to medium industrial type loads (Trip Class 10). 0V three phase input voltage Part number kw Motor current (A) Coil voltage (V) Weight (kg) Height Width Depth SDS075OC400V to SDS11OC400V to SDS15OC400V to SDS185OC400V to SDS22OC400V to SDS30OC400V to SDS37OC400V to SDS45OC400V to SDS55OC400V to Key features Fully assembled and wired Adjustable delay timer Adjustable thermal overload relay Ready for cabinet mounting 21
22 Product Customisation Motor Control Warehouse can customise products to individual client requirements or help with product/parameter set ups. Invertek E3 IP66 customisation examples Customised product labels to client specification 10 Turn potentiometer (instead of single turn) 2 position switch (instead of 3 position) Binary switch added to terminal cover (for selecting preset speeds) Push button switch added to terminal cover (for jog control) Optitools Studio PLC program writing to help realise specific application requirements (Optidrive P2 and Eco). Product parameter set ups for individual client application requirements. 22
23 Control Systems Motor Control Warehouse can design turnkey drive systems to your specific requirements. These systems can include: Inverter drives Soft starts Input isolator Circuit protection Contactors and relays HMI screens PLCs Software to control the system Lamps, push buttons & switches 23
24 Unit 43, Mochdre Industrial Estate Newtown Powys Wales SY16 4LE T: E: W:
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