SUBMERSIBLE ELECTRIC ECTRIC MOTOR KM6 6
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- Toby Long
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1 SUBMERSIBLE ELECTRIC ECTRIC 60 MOTOR KM6 6 6-inch Water Cooled Series
2 6 Borehole Submersible Motors KM Poles KOMAX (Private) Limited, an ISO 900:205 certified company, has the pride to say that it is the first ever manufacturer of 6-Inch NEMA Submersible Motors in Pakistan. At our state of the art manufacturing facility, located at Plot No. 722, Sundar Industrial Estate Lahore, having covered area of 70,000 sq.ft. we are manufacturing quality submersible motors and pumps conforming to IEC standard & having CE certification. 6-Inch NEMA Submersible Motor KM6 is the core product of KOMAX (Pvt.) Limited. These are specialized motors suitable for operating in deep wells. Its application areas are Agriculture, Industry, Commercial Buildings, Oil-fields, Municipalities and any other system that involves pumping the water from deep wells. The existing facility having latest CNC machines and fully automated assembly line of German & Italian origin, has an annual manufacturing capacity of 20,000 units. KM6 has proven its reliability in every corner of the world and exponentially gaining markets in the Middle East, North Amerca, South Amerca, Europe and Africa. 2
3 KM Poles 6 Borehole Submersible Motors Salient Features Specificaions The new improved series of 6 submersible motors KM6 has been designed to achive compatibility with inverter outputs (modified sine waves) making it the first choice for solar and other high efficiency applications. In design and material selection all efforts have been made to offer an energy efficient product to our customers which stand for reliability, excellent quality, long and trouble free life. KM6 6 water filled submersible motors have asynchronous three phase rewindable stator and squirrel cage rotor. Wet Stator Design High Grade Material Easy Maintenance Long Service Life High Thermal Capacity High Efficiency Re-windable Eco Friendly Industrial, Commercial, Agriculture and Irrigation Purpose Technical Specification degree of protection working temperature voltage tolerance mounting position min. flow rate speed max. immersion depth starting per hour IP68 upto 50 C + 6% / - 0% vertical 6 cm/sec 50 m 0 Winding: Made of pure electrolytic copper wire sheeted with BOPP insulation for high temperature. Robust winding having extra copper than standard version to lower the current density and the electric resistance resulting in reduced winding losses. Stator: Increased length with M800 low-losses electrical magnetic sheet fixed in stainless steel casing. Rotor: Increased length with M800 low-losses electrical magnetic sheet fixed with high grade copper bars. Spline Shaft: AISI 420 stainless steel induction hardened & grinded, flange dimensions according to 6 NEMA standard, over size designed to ensure stiffness in severe conditions. Shaft Bearing/Bush: Super finished water lubricated guide bearing/bush made of high grade carbon, are fixed in upper and lower brackets. Thrust Bearings: Super grade thrust sliding block bearings, self aligning mitchell type, with axial load capacity of 8000 N (upto 0 HP), N (40 to 60 HP) and N (70 HP) Mechanical Seal: Silicon carbide mechanical seal for normal and sandy wells. Pressure Equalizing System: Consists of rubber diaphragm located at lower end providing compensative volume for internal pressure developed during operation. Brackets: High resistance cast iron upper & lower bracket supports are dressed in stainlsess steel jackets. Filler Fluid: Water mixed with non-toxic anti freeze provide cooling and lubrication, also protect and prevent inside parts from corrosion. Connection: Connected through rubber sheathed cable Available in Delta & WYE (Star) configuration. packing wooden case Note: All specifications are subject to change without any prior notice.
4 6 Borehole Submersible Motors KM Poles Technical DATA Technical 60 - Three Phase - 220/80/460 Volt - 2 Pole Motor Type HP Motor Size KW Thrust Load (N) RPM Full Load Current (Amp.) S.F Load Current (Amp.) Cos. Φ at Full Load Efficiency at Full Load (%) Service Factor Phase - 220V - 60 KM6 055T 5, ,5 8,5 0,8 74,5 KM6 075T 7,5 5, ,6 26, 0,82 76,5 KM6 00T 0 7, ,2 4,2 0,8 80,5 KM6 50T , 50,0 0,85 82,5 KM6 200T ,2 6,4 0,85 82,5 KM6 250T 25 8, , 80,0 0,82 84,5 KM6 00T , 95,6 0,82 85,5 KM6 055T 5, ,8 0,9 0,86 74,5 Phase - 80V - 60 KM6 075T 7,5 5, , 5,2 0,82 79,5 KM6 00T 0 7, , 9, ,5 KM6 50T ,6 29,4 0,8 82,5 KM6 200T ,7 7,6 0,8 8,5 KM6 250T 25 8, ,6 46,6 0,8 84,5 KM6 00T ,2 55,6 0,8 85,5 KM6 400T ,8 74,6 0,8 85,5 KM6 500T , 95,8 0,82 82,5 KM6 055T 5, ,0 9, 0,85 76,5 KM6 075T 7,5 5, ,0 2,6 0,82 78,5 Phase - 460V - 60 KM6 00T 0 7, ,8 6,7 0,82 77,5 KM6 50T ,7 24,8 0,8 80,5 KM6 200T ,5,0 0,84 8,5 KM6 250T 25 8, ,0 8,2 0,84 82,5 KM6 00T ,8 46, 0,8 8,5 KM6 400T ,5 6,2 0,84 85,5 KM6 500T ,4 70,0 0,8 85,5 KM6 600T ,6 90,6 0,8 84,5 KM6 700T ,2 07,7 0,82 84,5 * Higher Thrust Bearing capacity upto 60000N are Optionally available. 4
5 KM Poles 6 Borehole Submersible Motors Technical DETAILS Size & Dimensions Motor Tail /80/460 Volt Sr: No. 2 Connection Type Direcet on Line Volt HP Motor Size KW 220V 5,5 ~ 5 4 ~ 80V 5,5 ~ 0 4 ~ V 5,5 ~ 0 4 ~ V 20 ~ 0 5 ~ 22 80V 40 ~ 50 0 ~ 7 460V 40 ~ 50 0 ~ 7 Cable Size Nos. x Cross Section (mm 2 ) x 6 x 0 x 0 x 0 Dimension B x H (mm) 9 x 8 D = 6 24 x 9 D = 6 Cable Length (mtr) Qty (Nr.) 4 Star Delta 80V 460V ~ ~ 52 x 6 x 0 220V 5,5 ~ 0 4 ~ 22 x 6 80V 5,5 ~ 50 4 ~ 7 x 0 460V 5,5 ~ 50 4 ~ 7 D = 0,5 D = 6 9 x 8 D = 6 2 D B H Motor Type Motor Size HP KW Dimensions and Weight Thrust Load (N) L Motor Length (mm) Packing Dimension W x H x L (mm) Without Packing Weight (Kg) With Packing KM6 055T 5,5 4, x 0 x KM6 075T 7,5 5, x 0 x KM6 00T 0 7, x 0 x KM6 50T x 0 x KM6 200T x 0 x KM6 250T 25 8, x 0 x KM6 00T x 0 x KM6 400T x 0 x KM6 500T x 0 x KM6 600T x 0 x KM6 700T x 0 x * Higher Thrust Bearing capacity upto 60000N are Optionally available. L W H 5
6 6 Borehole Submersible Motors Exploded VIEW KM Poles Cross-Sectional VIEW 6
7 KM Poles 6 Borehole Submersible Motors Parts LIST with Material & Quantity Pos. Item Code Part Name Material Qty Unit Stator Stack (Assembly) Magnetic Sheet 0 Set Stator Casing Stainless Steel 0 Nr Stator Flanges (Lower & Upper) Carbon Steel 02 Nr Winding Wire Insulated Copper 0 Set Insulation Film for Stator 6 Nr Fiber Staple / Wedge Fiberglass 8 Nr CMC Tape Adhasive Mash Tape,7 Mtr Motor Earth Cable Copper + Rubber 0 Mtr Motor Tail Cable (0 Core) Copper + Rubber 0 Mtr O. Ring 500 NBR 0 Nr Winding Protection Cover (Lower & Upper) LDPE 02 Nr Upper Threaded Socket Cast Iron 0 Nr Upper Socket Casing Stainless Steel 0 Nr Rotor Shaft Stainless Steel 0 Nr Key for Rotor Shaft Stainless Steel 0 Nr Rotor Lamination Magnetic Sheet 0 Set Lower Support Cast Iron 0 Nr Lower Support Casing Stainless Steel 0 Nr Gaskit Fiberglass 0 Nr Carbon Bush (Lower & Upper) Carbon 02 Nr Copper Bar Dw: Barrot-Riz Copper 22 Nr Copper End Ring for Rotor (Lower & Upper) Copper 02 Nr Circlip EXT: 42 (Lower & Upper) Stainless Steel 02 Nr Balancing Ring (Lower & Upper) Mild Steel 02 Nr Thrust Bearing Stainless Steel + Carbon 0 Nr Magnet Earth Magnet 0 Nr Thrust Support Cast Iron 0 Nr Thrust Support Casing Stainless Steel 0 Nr Bolt Allen MS M0x70 Carbon Steel 04 Nr Washer Bonded / Dowty Seal NBR + Carbon Steel 04 Nr Adjustment Bolt (Thrust Bearing) Stainless Steel 0 Nr Diaphragm Rubber NBR 0 Nr Diaphragm Support Polycarbonate 0 Nr End Cover of Diaphragm Stainless Steel 0 Nr Cover for Thrust Support Stainless Steel 0 Nr Allen Bolt (Lower Thrust Plate) Stainless Steel 04 Nr Screw (Upper Thrust) Stainless Steel 0 Nr Upper Thrust Bearing Brass 0 Nr Upper Support / Top Piece Cast Iron 0 Nr Washer Bonded / Dowty Seal NBR + Carbon Steel 04 Nr Bolt M2 Stainless Steel 04 Nr Spring Washer for M2 Stainless Steel 04 Nr Hex: M2 Nut Stainless Steel 04 Nr Cable Washer (Tail Cable) Stainless Steel 0 Nr Gaskit Rubber (Tail Cable) NBR 0 Nr Washer Nylon (Tail Cable) Nylon 0 Nr Cable Top Plate (Tail Cable) Stainless Steel 0 Nr Screw (Tail Cable) Stainless Steel 02 Nr Gaskit for Top Cover (Tail Cable) NBR 0 Nr Mechanical Seal Silicon Carbide + NBR + SS 0 Nr O.Ring (Seal Support) NBR 0 Nr Seal Support KM6 Stainless Steel 0 Nr Allen Bolt (Seal Support) Stainless Steel 0 Nr Sand Guard Rubber NBR 0 Nr Copper Washer (Top Piece) Copper 02 Nr Allen Bolt (Top Piece) Stainless Steel 02 Nr Top Cover KM6 (Top Piece) Stainless Steel 0 Nr 7
8 η Improved Efficiency and Wider Voltage Range High Quality Bearing and SiC - SiC Mechanical Seal High Endurance in Sandy Wells Can Sustain in Low Voltages KOMAX (Private) Limited Plot No. 722, Sundar Industrial Estate, Raiwind Road, Lahore (Punjab) PAKISTAN Tel : Fax : info@komaxmotor.com Web : Rev-0R - 02/8
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