Requirements in Sub station.
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1 Requirements in Sub station. APPENDIX F-1 1 One steel table and two chairs for LT room 1 SET 2 Sufficient nos 600 mm wide Exhaust Fan. 6 nos 3 Small work shop with Steel Table with Vice, Drill machine for drilling up to 25 mm dia hole. Room shall be well equiped 1 ton chain pulley block, lifting wire Rope of different size. Etc 1 SET 4 For regular operation & maintenance following meters require. LT Megger ( step from 500 V to 1 KV) with Facility of measuring of PI vale for 1 minute & 10 a Minutes. 1 nos Digitial Multimeters for measuring AC/DC voltage, Current in ma also,resistance, b capacitance,transistor/ Diode tester etc. 1 nos c Digital Clip-on meter for measuring AC/ DC current, 1 nos d Digital Clip-on meter for measuring AC/ DC ma current, 1 nos e Motor checker with motor inductance measurements. 1 nos f Earth resistance Megger 1 nos 5 Dowell make crimping tool for crimping lug size from 16 to 300 sqmm. 1 nos 6 Dowell make crimping tool for crimping lug from.75,1, , 4, 6 & 10., 16 sqmm. 1 nos 7 Different size of ladders, Flexible ladder. 8 Hand operated Lorry 1 nos 9 Cup board with bins(1 for VFD room, 2 in store room) 3 nos 10 Cabinet for Drawing files & documents.(in LT room) 1 nos 11 Rack for equipments (1 in LT room & 1 in store room) 2 nos 12 Bearing Puller 1 nos 13 Bucket type grease gun 1 nos
2 APPENDIX F-2 1. The substation shall be cellar type with cable cellar at the ground floor with sufficient height (Min. 10 feet clear from FFL to Beam bottom) for easy movements for men & small machinery. Inserts on ceiling shall be provided for cable tray support work / electrical lighting fittings fixing. The height of cellar may be decided on following factors. Clear man height shall be available from FFL to bottom most cable tray installed in cellar for easy movement of men. Though we may keep inserts in ceiling, steel columns from floor for cable tray support may be allowed, if required. 2. There shall be one stores cum maintenance room ( non A/C) (min. Size 4M X 4M ) at ground floor. Inserts on ceiling shall be provided for electrical lighting fittings fixing. Lifting beam with chain piiley block shall be provided to handle electrical equipment. Foundation 500 L X 500 B X 500 H mm with adjustable base frame shall be made beneath lifting beam to facilitate no load trail of motors of various ratings. 3. Switchgear floor shall be available on first floor. The requirement of AC / Non AC area is indicated below. Sr. Equipment AC / non AC area No V Power Motor Control station Non AC area with forced ventilation (PMCC), 3 Power Distribution Non AC area with forced ventilation board (PDB), Main lighting distribution board, energy saver 4 VFD room Air conditioned area 4. The switchboard room shall have minimum clear height (FFL to bottom of beam) of 3.7 metres at first floor with 40 % area for panel including provision for the panels for future provisions & 60 % area shall be open in & around panels for ease in maintenance & future expansions. Inserts on ceiling shall be provided for electrical lighting fittings fixing. Flooring shall be of Kotahstone. Size of substation will dependent on total electrical equipment to be installed. However, we have specified following in electrical design philosophy. a) Space between fronts of two 415V switch boards- 2.5 meters
3 b) Space between rear of 415V switch board and wall (column edge)- 1.5 meters c) Space between two switch boards in a row- 1.5 meters 5. It will have provision of I beam with lifting gear for panels with projected platform at one end & removable type railing, rolling shutters etc. If we keep size of loading platform as 2.0 meters them we may not have I beam with lifting arrangements. We shall load the panels with crane. 6. The Switch gear room shall have toilet facilities with full height first quality glazed tiles & spartek tile flooring in the entire toilet 7. Staircase at the both the ends of the buildings. One staircase shall be built up to terrace. 8. There shall be transformer yard with separating blast proof RCC walls, covering shed, oil drain pit depending on the capacities of the transformer, chain link fencing, proper gates, vicat gates, gravel packing, etc complete. The purling for shed shall be removable type so as to facilitate transformer lifting by crane. We may refer code to go for 355 mm thick brick wall instead of 240 mm thick RCC wall to reduce cost. 9. Clear space of 3.5 meters shall be available surrounding to Substation for substation earth pits & substation earth grid formation. 10. Approach road to substation loading platforms and transformer yard shall be design for crane movement. 11. Substations shall have minimum TWO doors in diagonally (preferably) / lengthwise opposite direction. Additional points- 1) Flooring in different area a. Switch board room, VFD room- Kotah stone b. Stores cum maintenance room- IPS c. Cellar- IPS 2) Windows sliding type of aluminium frame 3) In non AC areas, the windows shall also have additional frame having net to facilitate ventilation and bird entry is prevented.
4 4) The clear space of 250 mm shall be available between false ceiling and AC duct to facilitate installation of cable trays for lighting and smoke detectors. 5) Chine mosaic on terrace 6) Requirement of plaster on ceiling / POP 7) False ceiling required only in VFD room 8) Sun control film on glass windows for conservation of energy of AC system in VFD room
5 (1) The substation shall be cellar type with cable cellar at the ground floor with sufficient height (Min. 9.9 feet clear from FFL to Beam bottom) for easy movements for men & small machinery. Inserts on ceilling shall be provided for cable tray support work / electrical lighting fittings fixing. (4) Electrical sub station shall have two doors in diagonally ( Preferably) / length wise opposite direction.
6 TDI process substation KV switchboard - HVSB 753A KV-2000A-40KA for 3 sec. VCB 800A VCB VCB 800A Appendix-G 415V Emergency feeder Existing 1C X 300 sqmm cable 3.3/0.433 KV Transformer 3.3/0.433 KV Transformer PAC PMCC 415V-50KA for 1 sec. To ACB To Auxillary operated Loads motors, >55KW To motors <= 55KW To motors <= 55KW To Auxillary Loads To ACB operated motors, >55KW PDB MLDB 250A-3P+N+E 415V-50KA for 1 sec. 250A-3P+N+E 415V-50KA for 1 sec. 63A 160A 160A 63A 63A 63A 63A 63A Notes: -PMCCshallbedrawouttypewith3poleACBsformotorfeeders >55KW,3PoleMCCBsforMotorfeeders<=55KWand4pole MCCBs for tie feeders and other auxillary supplies. -TheO/GfromPMCCtoPDB&MLDBandI/CsofPDBsand MLDBs shall be 250A MCCB,4 pole(in panel rating, considering 50deg. C ambient), draw-out feeder to be provided with O/L, S.C. and earthfault protection. -PDBandLDBarefixedtype,singlefront,nondrawoutpanels. VCB Vaccuum circuit breakers Air circuit breakers MCCB
7 Appendix-H FORM NO: F2 REV2 All rights reserved
8 FORM NO: F2 REV2 All rights reserved
9 LIST OF COMMISSIONING CERTIFICATE FORMATS APPENDIX-I
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98 Vendor list Appendix-K Annexure- 2 Main Group/ Catagory Sub Group / Catagory Name of Vendor Location Cables 1.1KV PVC/XLPE Power & Control Cables KEC International Gloster Cables Industries Ltd. INCAB Indian cable company NICCO India Ltd. Torrent Cables Ltd. Universal Cables Ltd. Diamond Power KEI Industries Havell's Cable Corporation of India Finolex Cables Ltd. Ravin Cables Rallision Electricals Polycab Vadodara kolkata Pune kolkata Nadiad Satna Vadodara Vadodara Delhi Pune Ahmedabad Cable Glands Flameproof Baliga Lighting Equip. Pvt. Ltd. Chennai Ex-Protecta V. V. nagar FCG Flameproof Control Gears Flexpro Electricals Pvt. Ltd. Navsari FCG Power Sudhir Switchgear Govan R.stahl Chennai Weather proof Baliga Lighting Equip. Pvt. Ltd. Ex-Protecta FCG Flameproof Control Gears Flexpro Electricals Pvt. Ltd. Commet Brass Products Sudhir Switchgear Ltd. FCG Power Ind. Pvt.Ltd. Chennai V. V. nagar Navsari Vadodara PVC Novoflex Cable Care System kolkata Connectwell Mumai Lapp cable Banglore 1
99 Cable Trays [a] Metallic Globe Electricals Industries Indiana Cable Tray Corporation kolkata Parmar Metal Rajkot Metal MMS Thane Ratan Engg Kolkata Patney Systems Secunderaba Jamna Metal Delhi [b] Non metallic Ercon Jodhpur IDS Composite Kolkatta Kemrock Industries Indiana Gratings Aeron Composites EPP Composites Sintex Industries MCB / ELMCB MCB Havell's [I] Ltd. New Delhi Indo Asian Marketing Pvt. Ltd. New Delhi Legrand [MDS] S&S Power Switchgears Chennai Schneider Electricals HPL Delhi Flameproof /Increased Safety Equipment EL+MCB / ELCB L&T [Datar-Tripper brand] Legrand [MDS] Schneider Electricals [a] Lighting fixtures /Controlgears Shyam Switchgear Baliga Lighting Equip. Pvt. Ltd. Ex-Protecta FCG Flameproof Control Gears Flexpro Electricals Pvt. Ltd. FCG Power Sudhir Switchgear Govan R.Stahl Chennai V. V. nagar Navsari Chennai [b] Local control station Shyam Switchgear Baliga Lighting Equip. Pvt. Ltd. Ex-Protecta FCG Flameproof Control Gears Chennai V. V. nagar 2
100 Indicating Lamps [c] Plug / Switch - socket [d] Junction boxes IL assembly LED [pilot lamps] Flexpro Electricals Pvt. Ltd. FCG Power Sudhir Switchgear R.Stahl Govan Shyam Switchgear Baliga Lighting Equip. Pvt. Ltd. Ex-Protecta FCG Flameproof Control Gears Flexpro Electricals Pvt. Ltd. FCG Power Sudhir Switchgear R.Stahl Govan Shyam Switchgear Baliga Lighting Equip. Pvt. Ltd. Ex-Protecta FCG Flameproof Control Gears Flexpro Electricals Pvt. Ltd. FCG Power Sudhir Switchgear R.Stahl Govan Navsari Chennai Chennai V. V. nagar Navsari Chennai Chennai V. V. nagar Navsari Chennai Insulation Material Jointing Kits / End termination Binay Electronics &Electricals kolkata Precifine Vadodara Teknic Controls Sleeves, Heat shrinkable DSG Germany Raychem RPG b. Heat Shrink Raychem Junction Boxes [ Weatherproof] Cast metal Baliga Lighting Equip. Pvt. Ltd. Ex-Protecta Chennai V. V. nagar FCG Flameproof Control Gears 3
101 Metallic / Non metallic for specific application Flexpro Electricals Pvt. Ltd. Phoenix Mecano [I] Pvt. Ltd. FCG Power Sudhir Switchgear CEAG Navsari Lighting Material Accessories like Switch/socket/pin top/buzzer etc. for domestic/office use Rittal Phoenix Mecano [I] Pvt. Ltd. Govan Hensel LK Pace Anchor Choksons-CPL [only decorative ] MK Electric [ only decorative] Legrand Banglore Banglore Chennai Chennai Indoor LED type fitting (600 Techno Electromech X 600) for control room, LED Wipro type Street light fitting & 1 X Philips 19~22 W LED fittings for sub GE Flood light Fitting Philips Meters Motors Switchgear Panels 4 Metal halide lamps, Ballast, Igniter Analog meters LT motors-415v 415V PMCC/PCC/MCC for process application Venture Lighting GE Lighting Philips Automatic Electric Ltd. Rishabh Instruments Pvt. Ltd. Baldor Bharat Bijlee Ltd. Crompton Greaves Ltd. NGEF Ltd. Siemens [I] Ltd. ABB Kirloskar Electric Banglore Thane Nasik Ahmadnagar Banglore Vadodara Surat
102 MLDB/MPDB Standard Enclosure for specific purpose L&T Ltd. Siemens [I] Ltd. Control & Switchgears Co. Ltd. Intrelec Horizon microtech pvt. ltd L&T Ltd. Siemens [I] Ltd. Simatic New Delhi Banglore Ahmedabad Rubber Mat for Electric use Rubber Mat for Electric use Rittal Banglore Terminals/ Terminal strips /Terminal Block a. Terminals b.terminal strips /Terminal Block Arun Rubber Industries Cyclo Electric Co. Jyoti Rubber Udyog Manisha Rubber Industries Vijay Rubber Products Connetwell Elemex Controls Pvt. Ltd. Wago Control Phoenix Contact Essen Denki Teknic Controls Balson IEC Chennai Banglore Chennai Vadodara Delhi Chandigarh Transformers 11/3.3/0433KV 415V CT&PT Areva T & D BHEL Bharat Bijlee Ltd. Crompton Greaves Ltd. EMCO Transformers Ltd. Alstom Projects NGEF Ltd. Voltamp Tansformer Ltd. AVK-SEG Controls [I] Ltd. Prayog Electricals Pvt. Ltd. Precise Electricals Vadodara Delhi Thane Thane Allahbad Banglore Vadodara New Delhi Banglore 5
103 Variable Speed Drives Lighting Poles Control/ Isolation transformer low voltage Variable Speed Drives a. Metal Poles for normal application b. FRP Poles Gilbert & Max Elect Narayan Powertech Silkaans Aman Transformers Ltd. Automatic Electric Ltd. Aplab Ltd. Apple System Pvt. Ltd. Gujarat Plugin Device Suvik Electronics Pvt. Ltd. ABB Ltd. Allen Bradley (Rockwell) Siemens [I] Ltd. Hitachi-Hi rel Electronics Pvt. Ltd. Larsen & Toubro (Yashkawa) Shah Engineering Works Bombay Tubes Riddhi Poles India Electric Poles Transpower Switchgear Bajaj Electrcals IDS Compsite Vadodara Vadodara Vadodara Thane Thane kolkata Vadodara Gandhinagar Banglore Ahmedabad Vadodara Vadodara Vadodara Kolkatta Communication cables Erection contractors Belden Lapp ABB L&T Joy Thomas Sterling & Wilson IOTEP Rohini (subsidiary of Voltas) Torrent Schneider Electric (Areva) 6
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