HVAC Rollforming Machines Plasma Cutting Machines

Transcription

1 HVAC Rollforming Machines Plasma Cutting Machines

2 AIR-WORKS PSM 20 Pittsburgh Seam Machine Max. sheet thickness 1,0mm Specially designed for the HVAC Industry to create an airtight and strong standard square duct-work Female Pittsburgh Seam formed by 5 inboard stations Timing belt driven Easy to operate due to an extra long entrance gauge Extra emergency stop Option 1: Increased productivity by using the Automatic Male Seam Attachment (AMS) for the production of the Male Pittsburgh Seam. Option 2: Possibility of mounting an extra set of rolls on the outboard station. Pittsburgh 20 Female Seam standard 0,7-1,0mm ± 25mm 8mm Automatic Male Seam Attachment 0,5 0,7mm up to ± 4mm up to ± 6mm high Double Seam Rolls Type S 0,5 1,0mm ± 16mm ± 11mm seam Straight Right Angle Flange Rolls 0,5 0,7mm up to ± 9mm up to ± 10mm high Drive Cleat Rolls 0,5-1,0mm ± 54mm ± 29mm width Incl. AMS # Stations AMS Speed ± 8m/min ± 8m/min Motor 0,75kW 0,75kW Current 400V, 50Hz 3 phase 400V, 50Hz 3 phase Dimensions 1,35m x 0,6m 1,35m x 0,6m Table height 0,83m 0,97m 115kg 135kg PSM 20 incl. AMS

3 AIR-WORKS PSM 16 Pittsburgh Seam Machine Max. sheet thickness 1,6mm # Stations 7 Speed ± 14m/min Motor 2,2kW Current 400V, 50Hz 3 phase Dimensions 1,75m x 0,7m Table height 0,83m 285kg Specially designed for the HVAC Industry to create an airtight and strong standard square duct-work Female Pittsburgh Seam formed by 7 inboard stations Timing belt driven Easy to operate due to an extra long entrance gauge Extra emergency stop Option: Possibility of mounting an extra set of rolls on the outboard 7-rolls forming station. Pittsburgh 16 Female Seam standard 0,7-1,6mm ± 35mm ± 13mm Double Seam Rolls Type S 0,4 0,7mm ± 29mm ± 10mm seam Double Seam Rolls Type L 0,7 1,6mm ± 32mm ± 11mm seam Straight Right Angle Flange Rolls 0,6 1,6mm up to ± 11mm up to ± 12mm high Drive Cleat Rolls 0,5-1,0mm ± 54mm ± 29mm width AIR-WORKS RSM 16 Right Angle Seam Machine Max. sheet thickness 1,6mm # Stations 1 Speed ± 5,5m/min Motor 0,75kW Current 400V, 50Hz 3 phase Dimensions 0,8m x 0,75m Table height 0,83m 115kg Specially designed for the HVAC Industry to create standard square duct-work and filttrays Forming of the Male Pittsburgh seam in one operation Easy to operate due to semi-automatic guiding of the curves Minimum radius 83mm V-belt driven Extra emergency stop at the front of the table Two seam sizes available Right Angle Seam standard 0,6 1,6mm ± 9mm up to ±10mm high Right Angle Seam 0,4 1,3mm ± 6mm up to ±7mm high

4 AIR-WORKS SSM 20 Snaplock Seam Machine Max. sheet thickness 1,0mm # Stations 9 Speed ± 20m/min Motor 2,2kW Current 400V, 50Hz, 3 phase Dimensions 1,75m x 0,7m Table height 0,83m 350kg Specially designed for the HVAC Industry to reduce production time to create standard square duct-work Female Snaplock seam formed by 9 inboard stations Male Snaplock seam formed by 9 outboard stations Timing belt driven Easy to operate due to an extra long entrance gauge Extra emergency stop Snaplock 20 Female Seam standard 0,5 1,0mm ± 33mm ± 13mm Snaplock 20 Male Seam standard 0,5 1,0mm ± 9mm ± 10mm seam AIR-WORKS BSM 20 Button Punch Snaplock Machine Max. sheet thickness 1,0mm # Stations 2 Speed ± 5,5m/min Motor 0,75kW Current 400V, 50Hz, 3 phase Dimensions 0,8m x 0,75m Table height 0,83m 115kg Specially designed for the HVAC Industry to create standard square duct-work and fittings Reduction of production time Easy to operate due to semi-automatic guiding of the curves Semi-automatic forming of the Male Snaplock seam, fits perfectly into the Female Snaplock seam of model SSM 20 Minimum radius of 89mm inside or 127mm outside V-belt driven Extra emergency stop at the front of the table Button Punch Snaplock Male Seam standard 0,4-1,0mm ± 9mm up to ± 10mm high

5 AIR-WORKS PQC 3015 / 6015 Plasma Quick Cut Machine Worktable 1500mm x 3000mm or 1500mm x 6000mm Easily replaceable vertical sheet supports Individually divided exhaust zones The integral exhaust duct runs in the middle over the length of the table Mechanical register exhaust valves for zone extraction Should the torch collide, will it simply move out of the holder and is easily replaceable without loss of position, this removal system also enables quick and easy adjustment and replacement of consumables Optimally positioned drive system for high stability Postioning by sealed servo motors, with optically insulated encoder axis feedback Hypertherm Controller located on the bridge Hypertherm Powermax Plasma Unit High precision linear bearings Mono block design ensures easy installation and stability in operation. Heigth adjustable feet, small footprint - No foundation required Rack and pinion drives to X- and Y-axis Specifications Cutting table Cutting speed Exhaust volume Hypertherm Plasma Controller Electrical 1500mm x 3000mm or 1500mm x 6000mm Maximum table load: 750kg Table height: 850mm Maximum sheet thickness: depending on cutting source 0,3 to 11m/min depending on sheet metal thickness Max. positioning speed 20m/min 5000 m³/hour several systems available Ethernet RS232C IO port Machine control meets all requirements for European safety standard Hypertherm Plasma Unit 3 phase, 400V, 50Hz Hypertherm CNC Controller 1 phase, 230V, 50Hz, 5A 6,2 bar, Clean, Dry and Oil free Compressed air Dimensions (L x W x H) 4300mm x 1800mm x 1250mm 7300mm x 1800mm x 1250mm 1680kg / 3120kg

6 Hypertherm CNC Control Capabilities 15 Touch Screen Manual speed increase/decrease override Kerf compensation Graphic display Scale up/down Part rotation Acceleration control Encoder feedback for position Integrated emergency stop Joystick motion controll SOFTWARE MAP CAM-Duct HVAC Software, post processor included CAM-Duct is a total production package that incorporates all the features necessary to efficiently control the manufacturing of HVAC ductwork components. From the comprehensive database of manufacturing details right through to the most accurate automatic nesting system available, CAM-Duct provides the tools to meet manufacturing deadlines and improve your productivity. Flexibility is one of the key features of the program so that rather than having to alter the way you work, CAM-Duct can be tailored to meet your particular manufacturing needs. Whether used in a smaller company or a large multiple site organisation, CAM-Duct enables control of the production process to be placed in the office, where it can be quantified and managed. Developed using the knowledge gained from installing systems world-wide for several years. Also ideal for dust extraction systems, industrial flues & chimneys, insulation lagging, etc. Incorporates the most comprehensive and flexible pattern libraries available anywhere! Open ended Database for definition of unlimited numbers of connectors, seams, materials, notches. Specification/Pressure Class tables support all common standards i.e. DW144, SMACNA, DIN Specification driven Job Entry automatically controls the selection of manufacturing details i.e. gauge, connector, seams, splitters, air turning vanes, stiffeners, support brackets Advanced True Shape Automatic nesting reduces scrap levels to a minimum. Automatic and manual interactive Slice function for breaking down oversized parts. Flexible Report Generator for printing of nested sheets, labels and reports. Integral CAD system for drawing general parts + intelligent DXF import routines. Post processors and interfaces available to all types of Plasma profiling machines. Optional interfaces to de-coilers and duct forming machines for total production control. Interfaces with CAD-Duct and EST-Duct for automatic manufacturing and costing. Data Export facilities for linking to external software i.e. Accounts & order processing.

7 The functionality The contaminated air is extracted via a duct system and led in to the filter unit. The dust will be precipitated on the surface and starts a cleaning process by means of compressed air as soon as the limit value has been reached. This all takes place without interrupting the operation of the unit. The cleaned off dust falls into the dust collecting container from where it can be disposed easily. Intelligent control The core of KEMPER extraction and filter units is the intelligent control based on a Simatic S7 by Siemens. All functions can be accessed via the control panel of the especially designed control unit via a clear text display. An integrated diagnostic system controls all functions of the filter unit and reports possible malfunctions to the clear text display. The analytic function of the control algns the duty points of the filter unit to the local circumstances to prolong the service and maintance intervals as well as the life time of the filters. HYPERTHERM SYSTEMS Hypertherm designs and manufactures the world s most advanced plasma cutting systems for use in a variety of industries such as shipbuilding, manufacturing and automotive repair. Our product line includes handheld and mechanized plasma cutters and consumables, as well as CNC motion and heigh controls. Hypertherm systems are trusted for fast, precision metal cutting and reliability that results in increased productivity and profitability for tens of thousands of businesses. Patented technologies allow Hypertherm Powermax systems to maximize cut quality, speed and consumable parts life, while advanced circuitry optimizes power delivery. Durability and safety are assured even in the most demanding work environments. Hypertherm s engineering recources and unparalleled product support contribute to improvements in performance, value and reliability. Powermax systems are backed by Hypertherm s full three-year power supply warranty and one-year torch warranty. No parts excluded.

8 OUR SERVICE PROMISE Your AIR-WORKS rollforming- and plasma cutting machines are designed to outperform the competition. If and when it should require attention our team of highly trained service technicians are only a phone call away. We take pride in our reputation for fast and reliable service. WARRANTY The AIR-WORKS rollforming- and plasma cutting machines have been designed specifically with a minimum of moving parts. To ensure the reliability of the AIR- WORKS machines, a full 12 month warranty on all parts is supplied. Your Air-Works agent: sheet metal machinery Van de Abeelestraat BM Oosterland The Netherlands Phone+31 (0) Fax +31 (0) info@pacnet.nl The manufacturer reseves the right to change specifications without notification.