W W W. N I P P O N P U L S E. C O M. Linear Stage Systems NPM. Nippon Pulse. Your Partner in Motion Control W W W. N I P P O N P U L S E.
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- Cora Armstrong
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1 W W W. N I P P O N P U S E. C O M inear Stage Systems NPM Nippon Pulse Your Partner in Motion Control W W W. N I P P O N P U S E. C O M
2 SCR The SCR Nanopositioning Series offers the accuracy of piezo driven stages with the speed and performance of servo stages. SCR series stages produce extremely accurate results with no loss in stability, regardless of the complexity of the motion profile. As in all inear Shaft Motor applications, a non-critical air gap allows for a system that does not have any variation of force generated. The SCR stage also includes an integrated cross-roller guide. With a simple, lightweight, compact shaft-type linear motor comprised of only a magnet and a coil, large drive force is gained with an efficient and short coil length, allowing for high speed and high precision applications. Because there is no friction, there is no sound or dust, making the motor maintenance-free. NANOPOSITIONING SERIES High Precision Single-Axis inear Stage Moving Stage Four SCR stage models allow for design flexibility in high-precision applications Forcer SCR5 SCR75 SCR SCR15 NPM Cross-Roller Guide Shaft SP Coil Unit Shaft Slider ACCUINE SERIES High Performance Single-Axis inear Stage inear Guide inear Encoder A high-precision stage for industrial applications, the SP Acculine Series stage offers superior technology unmatched by any other linear stage system. As an all-inclusive stage, SP series stages provide integrated shaft support within the housing, simplifying the transition from conventional linear motion systems such as ball-screws and pneumatic actuators. Because it features an integrated, lightweight, compact inear Shaft Motor, the SP is a low-profile, high-precision stage. The inear Shaft Motor is designed for the ultra high-precision market (for more on the SM see the inside back cover). The SP series features the smallest deadzone of any stage system available on the market. In addition, no competing stage matches the SP series' force-to-volume ratio, making it an outstanding solution for projects and applications with space limitations. There are three SP models to meet your high-performance needs SP15 SP25 SP35 N i p p o n P u l s e
3 SCR Stages SCR5 The SCR5 stage utilizes a S4 inear Shaft Motor, making it a compact, precise solution for small-scale stage applications. The encoder and motor cables are built into the stationary base and are designed so there is no need for them to bend and flex. All SCR stages utilize a moving magnet design. With a built-in optical linear encoder that provides sub-nanometer resolution, the SCR5 is a complete compact stage solution for small-scale precision movement. Each SCR stage requires a servo driver to operate the stage. Any two SCR stages will bolt directly together to form a very stiff, compact X-Y assembly, without the need for adaptor plates. Two SCR stages can be supplied as an X-Y stage to insure true orthogonal orientation between the two axes. Stage Specifications Stage Specifications Units SCR5-2 SCR5-4 Travel/ mm 2 4 Accuracy μm 2 2 Encoder Resolution nm, 5,, 5, 1 Bi-Directional Repeatability 1 ±1 count Maximum Acceleration m/s Maximum Velocity 2 m/s.4.5 oad Capacity 3 kg 1 Moving Mass kg Total Mass g Straightness & Flatness μm 2.5/25mm Home imit Switches Home Switch ocation Standard Center imit Switch Over Travel mm 1 Hard Stop Over Travel mm 2 Bearing inear Shaft Motor Dimensions Cross-roller Bearing S4Q Note 1: Repeatability +/- 2 counts at sub.1 μm resolutions Note 2: For 1nm (.1μm) resolution, max velocity of encoder is limited to 135mm/sec; for 5nm (.5μm), the limit is 675mm/sec; and for nm (.1μm), the limit is 135mm/sec Note 3: Please contact our Applications Engineers for loads exceeding 1kg Motor Cable U144 AWG 28 U red V white W black ength: 3mm (.3m) Encoder Cable ength: min. mm Acceleration (m/s 2 ) Acceleration (m/s 2 ) Acceleration/Velocity Curves SCR5-2 (kg) Acceleration Max Velocity SCR Acceleration Max Velocity (kg) inear Shaft Motor Specifications Motor Specifications S4Q (Units) MODE TRAVE mm A SCR SCR (1.162) All units are listed as mm (in) Fund. Motor Constant.41N/ W Motor Force Constant 2.1N/Arms Back-EMF Constant.7V/m/s Coil 25 C 22.4Ω Coil Inductance 1mH Cont. 135 C.3Arms Acceleration Current 1.1Arms Cont. 135 C.58N Acceleration Force 2.3N Cont. Power Rating 2.16W Thermal Resistance 62.6 C/W Y o u r P a r t n e r I n M o t i o n C o n t r o l 1
4 SCR Stages SCR75 The SCR75 stage is a complete single axis stage which integrates a slide guide, encoder, and inear Shaft Motor. It offers a wide range of advantages for applications requiring high performance and accuracy. The inear Shaft Motor allows for higher resolution, speed, and continuous force than standard stepper or piezo servomotors. The SCR75 uses a standard S8Q inear Shaft Motor, however, the coil windings are customizable to a double or triple winding. The SCR75 features a moving magnet design, a precision ground cross roller, and a built-in encoder. Each SCR stage requires a servo driver to operate the stage. Any two SCR stages will bolt directly together to form a very stiff, compact X-Y assembly, without the need for adaptor plates. Two SCR stages can be supplied as an X-Y stage to insure true orthogonal orientation between the two axes. Stage Specifications Stage Specifications 1 Units SCR75-5 SCR75- SCR75-15 Travel/ mm 5 15 Stage Width (B) mm Accuracy μm Encoder Resolution nm, 5,, 5, 1 Bi-Directional Repeatability 2 ±1 count Maximum Acceleration m/s Maximum Velocity 3 m/s oad Capacity 4 kg 45.5 Moving Mass kg Total Mass kg Straightness & Flatness μm 2.5/25mm Note 1: Standard stage specifications are based on the S8Q inear Shaft Motor Note 2: Repeatability +/- 2 counts at sub.1μm resolutions Note 3: For 1nm (.1μm) resolution, max velocity of encoder is limited to 135mm/sec; for 5nm (.5μm), the limit is 675mm/ sec; and for nm (.1μm), the limit is 135mm/sec Note 4: Please contact our Applications Engineers for loads exceeding 45.5kg Home imit Switches Home Switch ocation Standard Center imit Switch Over Travel mm 1 Hard Stop Over Travel mm 2 Bearing inear Shaft Motor Cross-roller Bearing S8Q 2 N i p p o n P u l s e
5 SCR Stages SCR75 inear Shaft Motor Specifications inear Shaft Motor Force Specifications Units S8Q Fundamental Motor Constant N/W 1.46 Motor Force Constant (Kf) N/A rms 4.2 Back-EMF Constant V/m/s 1.4 Coil 25 C Ω 9. Coil Inductance mh 1.3 Continuous 135 C A.8 Acceleration Current A 3.4 Continuous 135 C N 3.5 Acceleration Force N 14 Continuous Power Rating W 5.76 Thermal Resistance C/W 17.3 Note: Curves apply only to the stage s standard inear Shaft Motor, the S8Q. If you are interested in using the S8D or S8T in your stage, please contact our application engineers to learn more about these coils. Acceleration/Velocity Curves Acceleration (m/s 2 Acceleration (m/s 2 ) ) SCR75-5 (kg) oad Mass (kg ) A C C D co il A C C T co il A C C Q co il M a x V E D co il M a x V E T co il M a x V E Q co il SCR oad Mass (kg ) A C C D co il A C C T co il A C C Q co il M a x V E D co il M a x V E T co il M a x V E Q co il SCR Acceleration (m/s 2 ) Dimensions oad Mass (kg ) A C C D co il A C C T co il A C C Q co il M a x V E D co il M a x V E T co il M a x V E Q co il Motor Cable app Unitronic AWG 28 U red V white W black ength: 3mm Encoder cable length: minimum mm SCR75 Demo Video MODE TRAVE mm A B C SCR N/A 14 N/A SCR SCR All units are listed as mm Y o u r P a r t n e r I n M o t i o n C o n t r o l 3
6 SCR Stages SCR ike its relatives, the SCR integrates a slide guide, encoder, and a inear Shaft Motor. A wide range of options allows for a better match for stage applications needing sub-nanometer resolution that is free from motion errors. ike the SCR5 and SCR75, the encoder and motor cables are built into the stationary base and are designed so there is no need for them to bend and flex. Each SCR stage requires a servo driver to operate the stage. Any two SCR stages will bolt directly together to form a very stiff, compact X-Y assembly, without the need for adaptor plates. Two SCR stages can be supplied as an X-Y stage to insure true orthogonal orientation between the two axes. Stage Specifications Specifications 1 Units SCR-5 SCR- SCR-15 SCR- SCR-25 SCR-3 Travel/ mm Stage Width (B) mm Accuracy μm Encoder Resolution nm, 5,, 5, 1 Bi-Directional Repeatability 2 ±1 count Maximum Acceleration m/s Maximum Velocity 3 m/s oad Capacity 4 kg 45.5 Moving Mass kg Total Mass kg Straightness & Flatness μm 2/25mm Home imit Switches Home Switch ocation imit Switch Over Travel mm 1 Hard Stop Over Travel mm 2 Bearing inear Shaft Motor Standard Center Cross-roller bearing S8Q Note 1: Note 2: Note 3: Note 4: Standard stage specifications are based on the S8Q inear Shaft Motor Repeatability +/- 2 counts at sub.1μm resolutions For 1nm (.1μm) resolution, max velocity of encoder is limited to 135mm/sec; for 5nm (.5μm), the limit is 675mm/sec; and for nm (.1μm), the limit is 135mm/sec Please contact our Applications Engineers for loads exceeding 45.5kg 4 N i p p o n P u l s e
7 SCR Stages SCR inear Shaft Motor Specifications inear Shaft Motor Force Specifications Units S8Q Fundamental Motor Constant N/W 1.39 Motor Force Constant (Kf) N/A rms 4.2 Back-EMF Constant V/m/s 1.4 Coil 25 C Ω 9 Coil Inductance mh 1.3 Continuous 135 C A.84 Acceleration Current A 3.4 Continuous 135 C N 3.5 Acceleration Force N 14 Continuous Power Rating W 12.7 Thermal Resistance C/W 17.3 Note: Curves apply only to the stage s standard motor, the S8Q inear Shaft Motor. If you are interested in using the S8D or S8T in your stage, please contact our application engineers to learn more about these coils. Dimensions Acceleration/Velocity Curves Acceleration (m/s 2 ) Acceleration (m/s 2 ) Acceleration (m/s 2 ) SCR SCR Acceleration Q coil Acceleration Q coil SCR-15 Max Velocity Q coil Acceleration Q coil Max Velocity Q coil Max Velocity Q coil Motor Cable app Unitronic AWG 28 U red V white W black ength: 3mm Encoder cable length: minimum mm MODE TRAVE mm A B C SCR-5 5 N/A 14 N/A SCR SCR SCR- 29 SCR SCR All units are listed as mm Acceleration (m/s 2 ) Acceleration (m/s 2 ) Acceleration (m/s 2 ) SCR Acceleration Q coil Max Velocity Q coil SCR Acceleration Q coil Max Velocity Q coil SCR Acceleration Q coil Max Velocity Q coil Y o u r P a r t n e r I n M o t i o n C o n t r o l 5
8 SCR Stages SCR15 The largest of the SCR stages, the SCR15 stage has stroke lengths up to 3mm while maintaining the high performance and accuracy of the smaller SCR stages. ike the other three stages, the SCR15 is a complete single axis stage which integrates a slide guide, encoder, and a inear Shaft Motor. It offers a wide range of advantages for applications requiring high performance and accuracy. Each SCR stage requires a servo driver to operate the stage. Any two SCR stages will bolt directly together to form a very stiff, compact X-Y assembly, without the need for adaptor plates. Two SCR stages can be supplied as an X-Y stage to insure true orthogonal orientation between the two axes. Stage Specifications Specifications 1 Units SCR15- SCR15-15 SCR15- SCR15-25 SCR15-3 Travel/ 2 mm Stage Width (B) mm mm Accuracy μm Encoder Resolution nm, 5,, 5, 1 Bi-Directional Repeatability 3 ±1 count Maximum Acceleration m/s Maximum Velocity 4 m/s oad Capacity 5 kg 45.5 Moving Mass kg Total Mass kg Straightness & Flatness μm 2/25mm Home imit Switches Home Switch ocation imit Switch Over Travel mm 1 Hard Stop Over Travel mm 2 Bearing inear Shaft Motor Standard Center Cross-roller bearing S16D Note 1: Note 2: Note 3: Note 4: Note 5: Standard stage specifications based on the S16D inear Shaft Motor Travel/ with S16D coil; when using S16T, stroke is 3mm shorter; when using S16Q, stroke is 6mm shorter Repeatability +/- 2 counts sub.1μm resolutions For 1nm (.1μm) resolution, max velocity of encoder is limited to 135mm/sec; for 5nm (.5μm), the limit is 675mm/ sec; and for nm (.1μm), the limit is 135mm/sec Please contact our Applications Engineers for loads exceeding 45.5kg 6 N i p p o n P u l s e
9 SCR Stages SCR15 inear Shaft Motor Specifications inear Shaft Motor Force Specifications Units S16D Fundamental Motor Constant N/W 3.51 Motor Force Constant (Kf) N/A rms 16 Back-EMF Constant V/m/s 5.4 Coil 25 C Ω 21 Coil Inductance mh 8.2 Continuous 135 C A.6 Acceleration Current A 2.5 Continuous 135 C N 1 Acceleration Force N 4 Continuous Power Rating W 16.1 Thermal Resistance C/W 33.2 Note: Curves apply only to the stage s standard motor, the S16D inear Shaft Motor. If you are interested in using the S16T or S16Q in your stage, please contact our application engineers to learn more about these coils. Dimensions [5] Acceleration/Velocity Curves Acceleration (m/s 2 ) Acceleration (m/s 2 ) Acceleration (m/s 2 ) SCR Acceleration D coil Max Velocity D coil SCR Acceleration D coil SCR Acceleration D coil Max Velocity D coil Max Velocity D coil SCR Acceleration (m/s 2 ) 15 5 Motor Cable U2464 AWG 24 U orange V white W gray ength: 3mm Encoder cable length: minimum mm MODE TRAVE mm A B C SCR15- N/A 23 N/A SCR SCR SCR SCR All units are listed as mm Acceleration (m/s 2 ) Acceleration D coil Max Velocity D coil SCR Acceleration D coil Max Velocity D coil Y o u r P a r t n e r I n M o t i o n C o n t r o l 7
10 SP Stages SP15 High Thrust, High Speed, High Responsiveness, High Precision, ong Simple Design and Easy Installation Non-Contact Drive means ow Noise, ong ifespan, and Maintenance-Free Stage Specifications Rated Spec Unit Specification Encoder Resolution µm 1 (HEIDENHAIN IDA279) Continuous Force N 17 Acceleration Force 1 N 9 Continuous Current 2 A.51 Acceleration Current 1 A 2.7 Force Constant (Kf) N/A rms 33 Back-EMF Constant V/m/s 11 Resistance 3 ohm 56 Inductance 3 mh 24 Magnetic Pitch (N-N) mm 6 Maximum Acceleration 4 G 3.5 Maximum Velocity 4, 5 m/s 3. Bi-Directional Repeatability mm ±.5 Max oad, Horizontal kg 5. oad Capacity kg 3., Single Forcer 6 mm ~13 ( interval), Double Forcer 6 mm ~1 ( interval) Operating Temperature C ~+4 Operating Humidity % 2~8 (no condensation) Storage Temperature C 2~+6 Moving Mass kg.5 Note 1: Acceleration Force given is based on the output with the use of the following driver - SP15: (14) Hitachi Production Machine System ADA3-12 Note 2: The effective amperage when the temperature increase of the coil front becomes 11K Note 3: An average value of U-V, U-W, and V-W Note 4: There are instances when this is not achieved due to load or operation specifications Note 5: There are instances when this is not achieved due to the length of the stroke Note 6: Contact NPA for longer stroke lengths Overhanging Weight Tolerance (in mm) 9 45 Horizontal Wall oad kg kg kg kg kg kg kg kg F-V Curve Force, N Force (N) Max. Acceleration vs. oad Max Acceleration (G) Error (µm) F V F-V Curve GHR15 SP15 Acc. Force ce Cont. Force Velocity, (m/s) m/s j 駆動 hラ* CoDriven にX 日立 by Y@VXe ADA3-12 ム ADA3 12driver をgpした場合の with f[^ AC ですinput. B A- Curve SP oad (kg) * Driven by ADA3-12 driver with AC input. Position Repeatability Repeatability SP Count 8 N i p p o n P u l s e
11 SP Stages isp15 Single Slider Dimensions ions Detail For P&Q 88 P 5 Q 6 1 (Including Mechanical Stop) 4-M4 4 Depth 1 2-φH7 Depth For Frame Ground Travel FG abel M3 Depth 4 Opposite side is the same 2 x N-M3 Depth 5 Pitch x (N-1) 2 x N - φ3.5 Drill φ6 Countersink Depth 3 (From Rear) 1 (Including Mechanical Stop) N Weight (Kg) Encoder Cable N = sets of holes on stage Available stroke mm-2m Motor Power Supply Cable (8) (8) All units are listed as mm Motor Cable Specifications Hitachi Cable U2464 AWG 25 U-red; V-white; W-black Outer Diameter ø 4.3mm JST XM Connector (Male) Encoder Cable Specifications Heidenhain Outer Diameter ø 4.3 mm Dsub 15 Pin Connector (Male) Double Slider Dimensions 88 For Frame Ground Travel FG abel M3 Depth 4 Opposite side is the same N Weight (Kg) x N-M3 Depth 5 Pitch x (N-1) Detail For P&Q 25 1 (Including Mechanical Stop) 4-M4 4 Depth 1 2-φH7 Depth x N - φ3.5 Drill φ6 Countersink Depth 3 (From Rear) 2 (Including Mechanical Stop) 5 (Mechanical Stop) 5 (Mechanical Stop) (8) (8) Encoder Cable Motor Power Supply Cable (8) (8) All units are listed as mm N = sets of holes on stage Available stroke mm-2m Motor Cable Specifications Hitachi Cable U2464 AWG 25 U-red; V-white; W-black Outer Diameter ø 4.3mm JST XM Connector (Male) Encoder Cable Specifications Heidenhain Outer Diameter ø 4.3 mm Dsub 15 Pin Connector (Male) Y o u r P a r t n e r I n M o t i o n C o n t r o l 9
12 SP Stages SP25 High Thrust, High Speed, High Responsiveness, High Precision, ong Simple Design and Easy Installation Non-Contact Drive means ow Noise, ong ifespan, and Maintenance-Free Stage Specifications Rated Spec Unit Specification Encoder Resolution µm 1 (HEIDENHAIN IDA279) Continuous Force N 8 Acceleration Force 1 N 34 Continuous Current 2 A 1.2 Acceleration Current 1 A 5.1 Force Constant (Kf) N/A rms 66 Back-EMF Constant V/m/s 22 Resistance 3 ohm 22 Inductance 3 mh 31 Magnetic Pitch (N-N) mm 9 Maximum Acceleration 4 G 3.5 Maximum Velocity 4, 5 m/s 3. Bi-Directional Repeatability mm ±.5 Max oad, Horizontal kg 3 oad Capacity kg 15, Single Forcer 6 mm -1 ( interval), Double Forcer 6 mm -1 ( interval) Operating Temperature C ~+4 Operating Humidity % 2~8 (no condensation) Storage Temperature C 2~+6 Moving Mass kg 2.7 Note 1: Acceleration Force given is based on the output with the use of the following driver - SP25: (14) Hitachi Production Machine System ADA3-12 Note 2: The effective amperage when the temperature increase of the coil front becomes 11K Note 3: An average value of U-V, U-W, and V-W Note 4: There are instances when this is not achieved due to load or operation specifications Note 5: There are instances when this is not achieved due to the length of the stroke Note 6: Contact NPA for longer stroke lengths Overhanging Weight Tolerance (in mm) 9 45 Horizontal oad kg 1kg 8 15kg kg kg 55 5 F-V Curve Force (N) F V F-V Curve GHR25 SP25 Acc. Force Cont. Force Velocity, (m/s) * Driven by ADA3-12 driver with AC input. Max. Acceleration vs. oad Max Acceleration (G) A- Curve SP oad (kg) * Driven by ADA3-12 driver with AC input. Position Repeatability Error (µm) Repeatability SP Count 3kg kg 58 6kg 8 45 Wall 9kg 67 12kg kg N i p p o n P u l s e
13 SP Stages SP25 Single Slider Dimensions i Encoder Cable Encoder Cable 8.5 Encoder Cable Power Supply Cable Detail For P&Q () () For frame ground terminal FG label (Including mechanical stop) Q 66 2-ø6H7 Depth 15 Double Slider Dimensions () () 147 Detail For P&Q (Including mechanical stop) 4-M6 Depth 15 2-ø6H7 Depth xN-M6 Depth 1 4-M6 Depth 15 For frame ground terminal FG label Pitch x (N-1) 2xN-ø6.5 Drill φ6 Countersink Depth 3 (From rear) 2xN-M6 Depth 1 Pitch x (N-1) 2xN-ø6.5 Drill φ11 Countersink Depth 6.5 (From rear) 5 (mechanical stop) 5 (mechanical stop) () () 27.5 (Including mechanical stop) All units are listed as mm 27.5 (Including mechanical stop) All units are listed as mm For frame ground terminal FG label N N Motor Cable Specifications Hitachi: Power Supply Co. U257 AWG 18 U-red; V-white; W-black Outer Diameter ø 6.1 JST H Connector (male) Encoder Cable Specifications Heidenhain Outer Diameter ø 4.3 Dsub 15 Pin Connector (Male) Weight (Kg) N = sets of holes on stage Available stroke mm-2m Motor Cable Specifications Hitachi Cable U257 AWG 18 U-red; V-white; W-black Outer Diameter ø 6.1 JST H Connector (male) Encoder Cable Specifications Heidenhain Outer Diameter ø 4.3 Dsub 15 Pin Connector (Male) Weight (Kg) N = sets of holes on stage Available stroke mm-2m Y o u r P a r t n e r I n M o t i o n C o n t r o l 11
14 SP Stages SP35 High Thrust, High Speed, High Responsiveness, High Precision, ong Simple Design and Easy Installation Non-Contact Drive means ow Noise, ong ifespan, and Maintenance-Free Stage Specifications Rated Spec Unit Specification Encoder Resolution µm 1 (HEIDENHAIN IDA279) Continuous Force N 185 Acceleration Force 1 N 97 Continuous Current 2 A 2.7 Acceleration Current 1 A 14.4 Force Constant (Kf) N/A rms 68 Back-EMF Constant V/m/s 22 Resistance 3 ohm 7.2 Inductance 3 mh 12 Magnetic Pitch (N-N) mm 12 Maximum Acceleration 4 G 3.5 Maximum Velocity 4, 5 m/s 3. Bi-Directional Repeatability mm ±.5 Max oad, Horizontal kg 6 oad Capacity kg 3, Single Forcer 6 mm 3-1 ( interval), Double Forcer 6 mm 3-9 ( interval) Operating Temperature C ~+4 Operating Humidity % 2~8 (no condensation) Storage Temperature C 2~+6 Moving Mass kg 4.4 Note 1: Acceleration Force given is based on the output with the use of the following driver - SP35: (14) Hitachi Production Machine System ADA3-12 Note 2: The effective amperage when the temperature increase of the coil front becomes 11K. Note 3: An average value of U-V, U-W, and V-W. Note 4: There are instances when this is not achieved due to load or operation specifications. Note 5: There are instances when this is not achieved due to the length of the stroke. Note 6: Contact NPA for longer stroke lengths. Overhanging Weight Tolerance (in mm) 9 45 Horizontal oad kg 2kg 9 3kg kg kg F-V Curve Force (N) F V F-V Curve GHR25 SP35 Acc. Force Cont. Force Velocity, (m/s) m/s * Driven by ADA3-12 driver with AC input. Max. Acceleration vs. oad Max Acceleration (G) A- Curve SP oad (kg) * Driven by ADA3-12 driver with AC input. Position Repeatability Error (µm) Repeatability SP Count 6kg kg 7 1kg 9 6 Wall 15kg kg kg kg N i p p o n P u l s e
15 SP Stages SP35 Single Slider Dimensions ions For frame ground terminal Detail For P&Q Q 65 2 (Including mechanical stop) ø6H7 Depth 15 2xN-M6 Depth 1 4-M8 Depth 15 FG label Pitch x (N-1) 2xN-ø6.5 Drill φ11 Countersink Depth 6.5 (From rear) 3 (Including mechanical stop) N Weight (Kg) N = sets of holes on stage Available stroke mm-2m Encoder Cable 17 Motor Cable Specifications Hitachi Cable U257 AWG 18 U-red; V-white; W-black Outer Diameter ø 6.1 JST H Connector (male) Power Supply Cable (14) All units are listed as mm Encoder Cable Specifications Heidenhain Outer Diameter ø 4.3 Dsub 15 Pin Connector (Male) Double Slider Dimensions For frame ground terminal FG label M5 Depth 1 For frame ground terminal FG label N Weight (Kg) xN-M6 Depth 1 Pitch x (N-1) Detail For P&Q 2 (Including mechanical stop) 4-M8 Depth 15 2-ø6H7 Depth xN-ø6.5 Drill φ6.5 Countersink Depth 6.5 (From rear) 5 (mechanical stop) 5 (mechanical stop) 3 (Including mechanical stop) 28 N = sets of holes on stage Available stroke mm-2m Motor Cable Specifications Hitachi Cable U257 AWG 18 U-red; V-white; W-black Outer Diameter ø 6.1 JST H Connector (male) Encoder Cable 17 Encoder Cable Specifications Heindenhain Outer Diameter ø 4.3 Dsub 15 Pin Connector (Male) (14) Power Supply Cable (14) (14) All units are listed as mm Y o u r P a r t n e r I n M o t i o n C o n t r o l 13
16 Pinouts and Applications SCR Standard Pinout Pin Signal Function 2 V Ground 4 Z- Reference Mark 5 B- Incremental Signal 6 A- Incremental Signal 7 5V Power 8 5V Power 9 V Ground 1 Q imit 11 P imit 12 Z+ Reference Mark 13 B+ Incremental Signal 14 A+ Incremental Signal 15 shield Note: imits-open collector output, asynchronous pulse imit Outputs SP Pinout Pin Signal Wire Color Function 1 A+ White Incremental Signal 2 V Black/Red Ground 3 B+ Green Incremental Signal 4 5V Red Power 7 Z- Black/Yellow Reference Mark 9 A- Black/White Incremental Signal 11 B- Black/Green Incremental Signal 14 Z+ Yellow Reference Mark SP Cable Options Nippon Pulse SMART Available from Nippon Pulse is the inear Shaft Motor Application Resource Tool (SMART) sizing resource. You must be running Microsoft Excel 98 or a later version. SMART is available at manuals/ 5-24 V R* Option B - Use pin number V p V q P Q *select R for I max <2 ma Alternatively, use a suitable relay or opto-isolator Application Examples OADER/UNOADER Multiple sliders move independently at high precision. Use of a multi-slider enhances cost-cutting and saves space. STANDARD X-Y ARRANGEMENT Due to the many number of ways in which the high-speed SP15, SP25 and SP35 can be used together, a wide range of movement is possible. SCR X-Y ARRANGEMENT Option A - Use wire color SUBSTRATE CONVEYANCE DEVICE By placing the lower shafts in a parallel position it is possible to place work in the central space. The shaft motors can be driven with one driver or in parallel motion. Orthogonal Jig Plate for use with SP X-Y table When constructing a multiple-axis table utilizing several SP series stages, installation is exceptionally easy with the placement of this jig between the axes. It is possible to easily gain orthogonal precision between the lower axis and the upper axis by positioning the two attached positioning pins to the precision holes on the face of the stage s slider installation. However, because there is a limit to the possible combinations between models, please use the models suitable for multiple axes. Z-axis jig plates are also available for three-dimensional motion. Jig plates are not needed for SCR stage multiaxis arrangements. Jig Plate A - ower axis SP 15, Upper axis SP 15 Jig Plate B - ower axis SP25/35, Upper axis SP 15/25/35 Z-axis Jig Plate - Z-axis SP15, X-axis SP25 14 N i p p o n P u l s e
17 Part Numbering Guide SCR Stage Part Numbering Guide Example model number: SCR-5-1-8Q Stage Width Encoder* Motor Size Hall Effects SCR 5 XXX XXX XXX XX Blank = No Hall Effects HA = Hall Effects XXD = Motor Size with double winding XXT = Motor Size with triple winding XXQ = Motor Size with quadruple winding = nm 5 = 5nm 1= nm 5 = 5nm 1 = 1nm 5mm (1.97 in) mm (3.94 in) 15mm (5.91 in) mm (7.88 in) 25mm (9.85 in) 3mm (11.82 in) XX Stage Width in mm Stage Main Body Model *SCR Encoder Upgrade Notice As of September 1, 21, all Nippon Pulse SCR Nanopositioning stages are available with a upgraded encoder. Any stage built after September 1, 21, and beginning with unit SN#821-1, comes standard with the Renishaw Tonic Encoder. The previous encoder was the Renishaw RGH24, which used optional and separate read switch end-of-travel limits. The Tonic Encoder includes limit switches as a part of the new read head and makes end limits standard at no additional cost. This change optimizes performance and eliminates extra wiring needed with the optional limit switches. Other benefits of using the new encoder include improving interpolation feedback by four times, achieving 5nm resolution without the use of a large RGB interpolator, and increased resolution and speed options. SP Stage Part Numbering Guide Example model number: SP15--S-SH Frame Motor Encoder Cable Size Slide Cable* Cable* Carrier Jig Plate* Blank = No Orthogonal Jig Plate SP XXXX X XX XX XX XXXX XYPA = Orthogonal Jig Plate A 15 XYPB = Orthogonal Jig Plate B 25 XZP = Z-Axis Jig Plate 35 See explanation at left. (When ordering a jig plate, you get one jig plate per slider). Y o u r P a r t n e r I n M o t i o n C o n t r o l Blank = No Cable Carrier SH = S-Type Horizontal Mount SW = S-Type Wall Mount MH = M-Type Horizontal Mount MW = M-Type Wall Mount A1: Single-end D-sub 1m A3: Single-end D-sub 3m A6: Single-end D-sub 6m A9: Single-end D-sub 9m B1: Double-end D-sub 1m B3: Double-end D-sub 3m B6: Double-end D-sub 6m B9: Double-end D-sub 9m M1: 1m motor cable M3: 3m motor cable M6: 6m motor cable M9: 9m motor cable S = 1 slide D = 2 slides ength - (mm increments) 15, 25, 35 = Frame Size Stage Main Body Model *Motor cables, encoder cables, and jig plates can be ordered separately. When ordering separately, add 'S-' in front of the part number. Example: S-A9 for a single-end D-sub 9m encoder cable or S-XYPA for an orthogonal jig plate A. 15
18 Cable Carriers SP Cable Carrier Dimensions SP15 S-Type Cable Carrier Wall 48 SP15 M-Type Cable Carrier Wall Horizontal Horizontal SP25 S-Type Cable Carrier Wall 79 SP25 M-Type Cable Carrier Wall Horizontal Horizontal SP35 S-Type Cable Carrier Wall 9 SP35 M-Type Cable Carrier Wall Horizontal Horizontal Custom Stages In addition to the two standard stage series, Nippon Pulse America also has the ability to build custom stages to fit a client's applications. Please contact Nippon Pulse or a local representative for more information and pricing of a custom stage unit. To provide better support, a custom stage worksheet is available from Nippon Pulse. This worksheet is available on the Nippon Pulse America web site. Cut and paste the UR from below, or follow the 'Custom NPA Worksheets' link on the NPA website ( Complete the form and return it to Nippon Pulse to make custom staging more efficient N i p p o n P u l s e
19 inear Shaft Motor The Next Generation In inear Motion What is a inear Shaft Motor? Nippon Pulse's inear Shaft Motor is the first linear motor or designed and built for the ultra high precision market. The design of the inear Shaft Motor maximizes use of magnetic flux, provides stiffness times greater than that of other coreless es linear motors, and minimizes heat production and the impact of generated heat, allowing it to complete movements with sub micron resolutions. The inear Shaft Motor is a simple design, made of only two parts, a shaft and forcer. Because of its simple design, the inear Shaft Motor or is far more efficient ent than competing linear motors, using 5% less power than u-shaped motors. This is in large part because all magnetic flux created by the coils cut the magnetic shaft at 9. The inear Shaft Motor is also designed to reduce the amount of heat that is dumped into the work surface, further maximizing izing the motor's efficiency. The inear Shaft Motor is the only linear motor on the market that does not use an added heat sink while evaluating and documenting motor ratings. Unlike platen linear motors, the inear Shaft Motor does not produce Eddy currents and, because it is an ironless design, has no cogging. And unlike u-shaped linear motors, the inear Shaft Motor does not have inherent air flow restrictions, which lead to increased heat production. Although an ironless motor, the inear Shaft Motor provides greater stiffness than other motors, taking advantage of its cylindrical design. Shaft Magnetic Flux U W Basic Structure of a inear Shaft Motor The magnetic structure of the shaft is built in such a manner that there is no space between each magnet and is fully supported within itself. The magnetic structure is then inserted into a protective stainless steel tube. This process is protected by numerous patents throughout the world. The process used to construct the inear Shaft Motor produces a very strong magnetic field, twice that of other linear motors. Force U W N S S N N S S N N S S N V V Gap U W Motor Coil (Forcer) V U W V Stainless Steel Shaft High Energy Magnet Shaft Magnet Forcer Coil Gap Magnetic Flux Forcer Construction The coils of the inear Shaft Motor are of a cylindrical design, providing a number of key advantages over other linear motors. The cylindrical design of the coils makes the coil assembly very stiff without the use of external stiffening materials, such as the iron used by platen style linear motors. The coils surround the magnets allowing for the optimal use of all the magnetic flux. This makes the air gap (.5~5.mm) non-critical. As long as the forcer does not come in contact with the shaft there is no variation in the linear force. The magnetic flux cuts motor windings at right angles for maximum efficiency. All sides of the coil are positioned to allow for maximum dissipation of heat. The inear Shaft Motor requires less current and less mass, to produce a similar force, and is more efficient than any other linear motor on the market. Y o u r P a r t n e r I n M o t i o n C o n t r o l
20 The Nippon Pulse Advantage For nearly sixty years, Nippon Pulse has built state-of-of-the-art products based on a solid foundation of advancing technology and thorough product research. Nippon Pulse America, Inc. (NPA) faithfully provides these high-quality products to a wide range of industries s in North and South America, as well as Europe. Nippon Pulse has established itself as a leader in stepper motor, or, driver, and controller technology while introducing innovative products such as the inear Shaft Motor and MotionNet. At Nippon Pulse, we believe that by bringing products to market which not only meet customers requirements, but actually impress them, we contribute to the progression of technology and its positive impact on our society. We pride ourselves on the reputation of our high-quality products that provide that impact. Nippon Pulse s mission is to faithfully create new products sought by its customers and to contribute to the development of society from a global viewpoint. Nippon Pulse has representatives throughout North and South America and Europe to directly assist customers. imited quantities of stock on standard motors and electronics are available to allow faster response to customer needs. In addition, Nippon Pulse America has a model shop in its headquarters for quick turnaround on custom prototypes and special orders. A wholly owned subsidiary of Nippon Pulse Motor Co., td., Nippon Pulse America is headquartered in Radford, Va. When you choose a Nippon Pulse motor, driver, controller, network or stage, you re doing more than just buying a quality product. You re benefitting from what we call the Nippon Pulse Advantage. This includes superior r prototyping, complete system engineering, proper compliance and certification according to international guidelines, and exceptional tailoring to your needs. It also includes unmatched support. Our biggest asset at Nippon Pulse is our people, both our employees and our customers. We ensure that we have the best people working for us so that we build loyalty among those buying from us. It s an advantage you won t find at any of our competitors and why we pride ourselves on our products and our company. Nippon Pulse Representative Information NPM 4 Corporate Drive Radford, Va USA Tel: Fax: info@nipponpulse.com inear Stage Catalog e: SM-211-1K Copyright 211 Nippon Pulse All Rights Reserved
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