Measurement Products. SensyTemp temperature sensors Precision and fl exibility in temperature measurement for process effi ciency

Transcription

1 Measurement Products SensyTemp temperature sensors Precision and fl exibility in temperature measurement for process effi ciency

2 ABB temperature measurement More than 130 years of innovation Precise temperature measurement is a fundamental prerequisite for successful process operation in a variety of industries. Customers benefit is ABB s extensive experience in the field of temperature measurement, yielding one of the most comprehensive product portfolios on the market. ABB provides the support needed to choose the devices or systems that perfectly suit customers process requirements. A full range of reliable temperature measurement products tailored to serve special industry applications is available from ABB. Always a step ahead with ABB measurement products ABB considers customers demands on measurement products early in the product planning and engineering phase. Robust instrument design allows for convenient and costeffective installation and configuration. The solutions are tailored to provide the ideal instrument perfectly fitted to any application. ABB s measurement products are equipped with the latest fieldbus technology and provide many possibilities for functional monitoring; device status information meeting all demands, enhance processes and ensure high plant availability. A worldwide network of qualified service personnel supports the customer through the entire product lifecycle and helps to increase the plant productivity. A heritage to be proud of ABB and its heritage companies have been leaders in innovation and technology for more than 100 years. Proven technologies and reliable solutions help customers provide efficient processes. ABB is the partner of choice for temperature measurement. Aztec Bush Beach Engineering Limited Pressductor 2 SensyTemp temperature sensors

3 Measurable energy efficiency Energy efficiency for your process ABB is a leader in power and automation technology and helps customers improve performance while using energy efficiently. An increase in efficiency and energy saving always begins with high-precision measurement. ABB temperature sensors and transmitters provide the utmost reliability, giving absolutely precise measurement results. Accurate determination of the temperature of all processes allows minimizing the process energy requirements. This is how ABB temperature measurement products help customers increase efficiency and save resources. 1 Water and waste water 2 Power and industrial steam 3 Chemical and petrochemical 4 Oil and gas 5 Pulp and paper 6 Minerals 7 Metals 8 Food and beverage 9 Pharmaceuticals SensyTemp temperature sensors 3

4 Temperature sensors and transmitters With innovative temperature sensors and transmitters from ABB customers get the most out of their investment and benefit from standardized modules with an impressive longterm stability. The versatile family of temperature measurement products is based on a modular design principle which from a range of combinations, allows for the utmost flexibility. ABB offers extremely short delivery times for its many standard versions and a simplified ordering process due to the clear portfolio structure. 4 SensyTemp temperature sensors

5 SensyTemp temperature sensors overview Process measurement High-temperature measurement Product series SensyTemp TSP100 and TSP300 SensyTemp TSH200 Applications Chemical industry Power generation Petrochemical industry Basic industry Power generation Cement industry Oil and gas Garbage incineration Plant construction Metals processing Process industry Glass industry Approvals ATEX (Ex ia, Ex n, Ex d) GOST Russia GOST Russia GOST Kazakhstan GOST Kazakhstan FM / CSA cfmus Measuring ranges Resistance thermometers: Resistance thermometers and C thermocouples up to 1800 C Thermocouples: C Process connections Thermowells for insertion Threaded or flange socket, Thermowells with cylindrical or fastened to a holding tube conical thread connections Thermowells with flanges acc. to international standards More information Pages 10 and 11 Page 12 SensyTemp temperature sensors 5

6 Thermocouples IEC and ANSI MC 96.1 features The temperature sensor is an essential part in the measurement system. In modern industrial temperature measurement two contact-based sensor principles are predominantly used: Pt100 resistance thermometers and thermocouples. Resistance thermometers cover the entire temperature range of -196 to 600 C. As the majority of measuring points are located between -40 to 400 C, they can benefit from the Pt100s high accuracy. Thermocouples are used for temperature measurements up to 2300 C. They consist of two dissimilar conductors. The following table lists eight thermocouple types together with their application ranges and their color coding. Limit deviation classes to IEC and ANSI MC 96.1 Type Positive side Negative side Measuring range Tolerance class 1 Tolerance class 2 IEC ANSI 96-1 T Copper Copper-nickel C C C ± 0,5 C ± 2,5 C Cu CuNi C C ± 0,004 x t ±0,0075x t J Iron Copper-nickel C C C ±1,5 C ±2,5 C Fe CuNi C C ±0,004 x t ±0,0075 x t E Nickel-chrome Copper-nickel C C C ±1,5 C ±2,5 C NiCr CuNi C C ±0,004 x t ±0,0075 x t K Nickel-chrome Nickel-aluminum C C C ±1,5 C ±2,5 C NiCr NiAl C C ±0,004 x t ±0,0075 x t N Nickel-chrome- Nickel-silicon C C C silicon ±1,5 C ±2,5 C C C NiCrSi NiSi ±0,004 x t ±0,0075 x t R Platinum-13% Platinum C C C Rhodium ±1,0 C ±1,5 C C C Pt13Rh Pt ±(10,003 (x t -1100)) C ±0,0025 x t S Platinum-10% Platinum C C C Rhodium ±1,0 C ±1,5 C C C Pt10Rh Pt ±(10,003 (x t -1100)) C ±0,0025 x t B Platinum-30% Platinum-6% C C Rhodium Rhodium ±0,0025 x t Pt30Rh Pt6Rh 6 SensyTemp temperature sensors

7 Temperature transmitter components 1. Connection head Connection heads of temperature sensors comply with EN This industry standard defines the electrical and mechanical connection conditions for the thermowell, measuring inset or transmitter and the connection cable. For decades ABB has continuously advanced connection head design. The latest development is a plastic connection head with an extended cap accommodating up to two transmitters. ABB also offers variants with optional LCD indicators for direct measuring value indication. (a) Extension tube The extension tube protects the electronics from high process temperatures. When process lagging is used, the extension tube ensures that the connections are accessible above the lagging. 3. Process connection Measuring elements can be connected directly into the process using compression fittings. When a thermowell is used it can be connected to the process via a screwed connector or a flange to any of a number of international standards. Additionally a thermowell may also be provided in a design suitable for welding into position. 4. Thermowell A fabricated thermowell consists of a seamless pipe sealed at the process end with a welded piece. A sold drilled thermowell is manufactured from a single piece of bar material with a hole drilled to within a few millimetres of the tip. Both of these thermowell types provide protection for the plant and an acceptable response time to changes in temperature (a) Measuring inset The measuring inset can be replaced while the system is running, without opening the device or shutting down the plant. This allows for easy measuring inset replacement and/or calibration at any time. Measuring insets protect the temperature sensor. 4. SensyTemp temperature sensors 7

8 The ABB transmitter portfolio Innovation in proven 2-wire technology Product series TTH200 Input Resistance thermometers Thermocouples Resistance-type remote sensors Voltages, mv-voltages Output Two-wire circuit ma, temperature linear HART signal Continuous sensor and Supply voltage monitoring self-monitoring Wire break and corrosion monitoring according to NE 89 Approvals ATEX, Ex ia (zone 0), Ex na IECEx, Ex ia (zone 0) FM CSA SIL2 Configuration Data sheet FDT / DTM (Field Device Tool / Device Type Manager) EDDL (Electronic Device Description Language) SMART VISION DSV401 DS/TTH200 8 SensyTemp temperature sensors

9 ABB temperature transmitters excel in measurement accuracy and long-term stability. Comprehensive diagnostic functions, freestyle characteristics and arithmetic functions improve the stability of any process. TTH300 TTH300 TTH300 Resistance thermometers Thermocouples Resistance-type remote sensors Voltages, mv-voltages Two-wire circuit Two-wire circuit Two-wire circuit ma, temperature linear PROFIBUS PA, profile 3.01 FOUNDATION Fieldbus H1, HART signal ITK Version 5.1 Supply voltage monitoring Wire break and corrosion monitoring acc. to Extended diagnostics acc. to NE 107 with sensor drift monitoring and sensor redundancy ATEX IECEx, zone 0 FM CSA GOST Russia SIL2 FDT / DTM (Field Device Tool / Device Type Manager) EDDL (Electronic Device Description Language) SMART VISION DSV401 DS/TTH300 SensyTemp temperature sensors 9

10 SensyTemp TSP series The new generation of temperature sensors for the process industry Product series TSP111 TSP121 TSP131 Approvals ATEX (Ex ia, Ex n) GOST Russia GOST Kazakhstan Measuring ranges Resistance thermometers: C Thermocouples: C Measuring insets According to DIN 43735, replaceable Connection heads BUZ BUZH BUZHD BUKH Process connections Insertion in existing Screw-in thread Screw-in thread thermowell Flange Flange Compression fitting Welded connection Data sheet DS/TSP1xx 10 SensyTemp temperature sensors

11 TSP series Sensors allow for measuring inset replacement during normal operation. With their short response time and high vibration resistance these devices are best suited to meet the most demanding process requirements. TSP311 TSP321 TSP331 ATEX (Ex ia, Ex n, Ex d) CSA GOST Russia GOST Kazakhstan Resistance thermometers: C Thermocouples: C According to DIN 43735, replaceable AGL AGLH AGLD AGS AGSH AGSD Insertion in existing Screw-in thread Screw-in thread thermowell Flange Flange Compression fitting Welded connection DS/TSP3xx SensyTemp temperature sensors 11

12 SensyTemp TSH series Product series TSH210 TSH220 TSH250 Approvals GOST Russia GOST Kazakhstan Measuring ranges Resistance thermometers and thermocouples up to 1800 C Connection heads AUZ AUZH BUZ BUZH Process connections Datenblatt Stop flange with counter flange Threaded socket Welded standard flange DS/TSH SensyTemp temperature sensors

13 Reliable high-temperature measurement The temperature sensors of the SensyTemp TSH product series have been designed to meet the requirements of temperature applications from 600 C to 1800 C. ABB assists customers in selecting the appropriate thermowell for demanding hightemperature measurements in combustion, annealing or smelting processes. SensyTemp temperature sensors 13

14 Temperature measurement under control LCD indicator Consistent operating concept ABB offers an optional LCD indicator for temperature sensors, which provides for convenient parameter reading directly from the device. Two LCD indicator variants are available: The indicator type AS provides a pure display function, whereas type A additionally allows configuration options via four keys. The intuitively operable menu is very user-friendly. The keys and the LCD indicator are protected by a housing cover with window. LCD indicator type A LCD indicator type AS Configuration options of the type A indicator Sensor configuration for standard sensors Measuring range Failure mode (HART) Software write protection for configuration data Device address for FOUNDATION Fieldbus and PROFIBUS PA Function keys 1 Exit/cancel 2 Previous 3 Next 4 Select 14 SensyTemp temperature sensors

15 ABB s temperature sensor calibration lab German Calibration Service (DKD) The German Calibration Service (Deutscher Kalibrierdienst, DKD) accredits calibration laboratories. ABB s in-house DKD calibration lab carries out order-related calibration of process equipment as well as test equipment and issues calibration certificates. By using DKD-certified measurement equipment customers can improve the accuracy and increase the reproducibility of their measurements. DEUTSCHER KALIBRIERDIENST Seite Page 3 DKD-K Environmental conditions Kalibrierlaboratorium für Temperatur und Durchfluss Calibration laboratory for measurand temperature and instruments The calibration of air mass has flow been carried out by an ambient temperature of 23 5 C, Akkreditiert durch die / accredited by the and an ambient humidity of 50% 20%. Measured ambient temperature: 23,0 C to 24,3 C Akkreditierungsstelle des Deutschen Kalibrierdienstes Surface temperature TF 12: 23,0 C to 33,6 C Calibration results The results of the calibration are DKD-K summarized in the following table. They represent average values from 10 individual measurings. The calibration took place in the measuring range 2.0 V of the digital multimeter, with an average time from 2 seconds/measurement. Automation Products GmbH SENSYCON, Alzenau Borsigstraße 2, Alzenau, Tel / Kalibrierlaboratorium für Temperatur und Durchfluss Temperature t Calibration laboratory for measurand temperature and instruments of air mass flow 90 in C Field-Foundation Display in C ,00 50,04 DKD-K- Kalibrierschein 100,00 Kalibrierzeichen 100, Calibration Certificate 150,00 Calibration mark 149, Deviation in K 0,04 0,03-0,05 Uncertainty in K Gegenstand SensyTemp TSP111 with The indicated deviations in K refer to the nominal values Dieser Kalibrierschein dokumentiert acc. to DIN EN die / Object Transmitter TF 12 Rückführung auf nationale Normale zur Darstellung der Einheiten in Übereinstimmung mit dem Internationalen Hersteller ABB Automation Products GmbH 7. Uncertainty Einheitensystem of measurement (SI). Borsigstraße 2 Der DKD ist Unterzeichner der multi- Manufacturer D Alzenau The expanded lateralen uncertainty Übereinkommen of measurement der European corresponding cooperation to the measurement results is stated as Typ Type for Accreditation (EA) und der SensyTemp TSP111, 1 x Pt 100 the, standard 3-wire uncertainty of measuremend multiplied by the coverage factor k = 2. It was determined International Laboratory Accreditation Transmitter measuring range in 0 accordance to 150 C Cooperation with DKD-3. (ILAC) The true zur value gegenseitigen is located in the corresponding interval with a probability of ca. 95% Anerkennung der Kalibrierscheine. Fabrikat/Serien-Nr. Für die Einhaltung einer angemessenen Serial number Frist zur Wiederholung der Kalibrierung ist Auftraggeber XXXXXXXXX GmbH der Benutzer verantwortlich. 8. Conformity (in accordance to standards or similar documents) This calibration certificate documents the Customer XXXXXXXXX Str. 4 traceability to national standards, which D-XXXXXXX no statementrealize the units of measurement according Deutschland to the International System of Units (SI). Auftragsnummer The DKD is signatory to the multilateral , item 0010 agreements of the European co-operation 9. Additional for information Accreditation (EA) and of the Order No. Anzahl der Seiten des Kalibrierscheines International Laboratory Accreditation The German calibration Cooperation service (ILAC) is signer for of the multilateral mutual conventions of the European CO operation for Number of pages of the certificate 3 Accreditation (I/O) recognition and that of internationally calibration certificates. Laboratory Accreditation Cooperation (ILAC) for the mutual Datum der Kalibrierung acknowledgement The of user the calibration is obliged lights. to have The the further object signers within and outside of Europe are to be Date of calibration taken from the InterNet recalibrated sides at appropriate of I/O ( intervals. accreditation.org) and ILAC ( Dieser Kalibrierschein darf nur vollständig und unverändert weiterverbreitet werden. Auszüge oder Änderungen bedürfen der Genehmigung sowohl der Akkreditierungsstelle des DKD als auch des ausstellenden Kalibrierlaboratoriums. Kalibrierscheine ohne Unterschrift und Stempel haben keine Gültigkeit. This calibration certificate may not be reproduced other than in full except with the permission of both the Accreditation Body of the DKD and the issuing laboratory. Calibration certificates without signature and seal are not valid. 0,20 0,20 0,20 Stempel Seal Datum Date Stellv. Leiter des Kalibrierlaboratoriums Deputy Head of the calibration laboratory Stellvertr. Leiter / Bearbeiter Person in charge Michael Antoni Michael Antoni ABB Automation Products GmbH, Borsigstrasse 2, D Alzenau SensyTemp temperature sensors 15

16 Contact us To find your local ABB contact visit: For more product information visit: Note: We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document. We reserve all rights in this document and in the subject matter and illustrations contained therein. Any reproduction, disclosure to third parties or utilization of its contents in whole or in parts is forbidden without prior written consent of ABB. PB/TEMP_SENSORS-EN All copyrights and trademarks are the property of their rightful owners. Copyright 2010 ABB All rights reserved HART is a registered trademark of HART Communication Foundation PROFIBUS is a registered trademark of PROFIBUS International FOUNDATION Fieldbus is a trademark of Fieldbus Foundation