Additional Information. Measurement made easy
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1 ABB MEASUREMENT & ANALYTICS PARTS LIST VortexMaster FSV430, FSV450 SwirlMaster FSS430, FSS450 Vortex and Swirl Flowmeter Measurement made easy VortexMaster FSV430, FSV450 SwirlMaster FSS430, FSS450 Additional Information Additional documentation on VortexMaster FSV430, FSV450 and SwirlMaster FSS430, FSS450 is available for download free of charge at Alternatively simply scan this code:
2 2 VortexMaster, SwirlMaster VORTEX AND SWIRL FLOWMETER PL/FSV/FSS/430/450-EN REV. E Table of contents Safety instructions for repair work... 3 Name plate specifications for spare parts orders... 4 Overview... 5 Spare parts list... 6 Transmitter housing integral mount design including transmitter... 6 Transmitter housing remote mount design... 8 Base complete Sensor accessories Upgrade Kits Upgrade kit 1 FST450 Transmitter with housing Upgrade kit 2 FSV/FSS 430/450 with integral mount design -> FSV/FSS 450 with remote mount design Upgrade kit 3 FV4000 VT4 / FS4000 ST4 -> FSV450 / FSS Upgrade kit 4 FV4000 VR4 / FS4000 SR4 -> FSV450 / FSS Activation codes to enable functions for FSV/FSS
3 Change from one to two columns Change from two to one column VortexMaster, SwirlMaster VORTEX AND SWIRL FLOWMETER PL/FSV/FSS/430/450-EN REV. E 3 1 Safety instructions for repair work ABB flowmeters are designed to be easy to repair thanks to uniform replacement parts and simple replacement of predefined parts. However, if repair work is not carried out in accordance with the guidelines, this may result in malfunctioning of the device, causing serious injury to persons, and harm to the environment. This is especially true for safety-critical devices and those certified for use in explosion hazard environments. Certifications will also lapse if the repairs were not carried out with the proper tool or by persons without adequate training. We therefore recommend all repair work on flowmeters be carried out by ABB service technicians. As the manufacturer of the device, ABB cannot guarantee the necessary quality of the repair procedures if the work and/or parts exchange was not carried out by ABB. ABB does not assume any liability for the deterioration or loss of device performance, malfunctions, or damage arising from the above repair work or replacement. All liability for defects shall lapse when the replacement or repair work is not carried out by ABB. If you are unsure about the repair process even if some or all replacement parts are available, please get in touch with ABB Service before beginning work. Respect national and internal laws when carrying out repairs. In particular laws relating to certified flowmeters used in explosion hazard environments. Repair work which is carried out without following the legal requirements can result in the revocation of your operating permit. For more information, go to or contact your local ABB Customer Service Center. The plant operator is responsible for all repairs carried out by the customer, plant operator, or third party. In this case, ABB will reject all responsibility for any improper device functionality, in particular all safety-related functions.
4 4 VortexMaster, SwirlMaster VORTEX AND SWIRL FLOWMETER PL/FSV/FSS/430/450-EN REV. E 2 Name plate specifications for spare parts orders The flowmeter version can be identified by referring to the name plate that is attached to the housing. When placing spare parts orders, always remember to state the serial number p as shown on the name plate. A A VortexMaster Serial Number: Model Number: Manufactured by: Power Supply: PN: IP: Tmedium: DN: Iout: Firmware: Tamb.: Qmax DN: SEP / Fluid Year/Month Made in xxxx B B C II 3 G Ex na IIC T4...T6 Gc II 2/1 G Ex d ia IIC T6 Gb/Ga- II 3 D Ex tc IIIC T85 C II 2 D Ex tb IIIC T85 C for electrical parameters see cert, FM13ATEX0057X-IECEx FME X FM13ATEX0056X, IECEx FME X (-40 C < Ta<+75 C) POWER SUPPLY 42 Vdc, Um : 45V II 1 G Ex ia IIC T4...T6 Ga II 1 D Ex ia IIIC T85 C for electrical parameters see cert, FM13ATEX0055X, IECEx FME X Designed by: ABB Engineering(Shanghai) Ltd. C Tag Number: WARNING - DO NOT REMOVE OR REPLACE FUSE WHEN ENERGIZED D A Name plate B Additional plate with Ex marking C Plate with measuring point tagging (TAG number) D Tag plate with customer data made from stainless steel (optional) 1 Product name 2 Firmware version 3 Maximum flow rate at nominal diameter 4 Nominal diameter 5 Current output 6 Maximum ambient temperature 7 Symbol: read instruction before use Figure 1: Name plate VortexMaster AAAAAAAAAAAAAAAAAAAAAAAAA BBBBBBBBBBBBBBBBBBBBBBBB CCCCCCCCCCCCCCCCCCCCCCC DDDDDDDDDDDDDDDDDDDDDDDD EEEEEEEEEEEEEEEEEEEEEEEE 8 Country of manufacture 9 Manufacture date j Maximum measuring medium temperature k IP rating l Pressure rating m Power supply n Manufacturer s address o Model number p Serial number q Manufacturer logo G11749
5 VortexMaster, SwirlMaster VORTEX AND SWIRL FLOWMETER PL/FSV/FSS/430/450-EN REV. E 5 3 Overview Note Prices available upon request! 1 Transmitter housing 2 Base 3 Sensor Figure 2: Overview
6 6 VortexMaster, SwirlMaster VORTEX AND SWIRL FLOWMETER PL/FSV/FSS/430/450-EN REV. E 4 Spare parts list Transmitter housing integral mount design including transmitter 1 3 h 3 2 f i g e d G11973 Figure 3: Transmitter housing, integral mount design Number Designation Variant Ordering number Recommended spare Price ( ) part 1 Cover with sight glass, aluminum 3KQZ207029U0100 X Cover with sight glass, stainless steel 3KQZ207030U0100 X 3 O-ring 3KQZ207039U0100 X 2 Blind cover, aluminum 3KQZ207036U0100 X Blind cover, stainless steel 3KQZ207037U0100 X 3 O-ring 3KQZ207039U Housing module aluminum 2pins NPT 3KQZ207004U0100 Housing module stainless steel 2pins NPT Housing module aluminum 2pins M20 Housing module stainless steel 2pins M20 Housing module aluminum 8pins NPT Housing module stainless steel 8pins NPT Housing module aluminum 8pins M20 Housing module stainless steel 8pins M20 5 Communication board, 4 to 20 ma / HART / Digital I/O 3KQZ207008U0100 3KQZ207004U0200 3KQZ207008U0200 3KQZ207006U0100 3KQZ207010U0100 3KQZ207006U0200 3KQZ207010U0200 3KXF065100U0100 X Communication board, 4 to 20 ma / HART 3KQZ207044U0200 X Communication board Modbus 3KXF065280U0100 X
7 VortexMaster, SwirlMaster VORTEX AND SWIRL FLOWMETER PL/FSV/FSS/430/450-EN REV. E 7 Number Designation Variant Ordering number Recommended spare Price ( ) part 6 Terminal block, 3 terminals, without overvoltage protection, HART Terminal block, 3 terminals, with overvoltage protection, HART Terminal block, 9 terminals, without overvoltage protection, HART Terminal block, 9 terminals, with overvoltage protection, HART Terminal block, 8 terminals, without overvoltage protection, Modbus 3KQZ207063U0100 3KQZ207064U0100 3KXF065090U0100 3KXF065091U0100 3KXF065282U LCD display with TTG operation 3KQZ204001U0000 X Connector Indicator ET3020 X HMI with push buttons AU3048B X 8 Sealing plugs Ex M20x1.5 SW. Plastic D150Z007U09 Sealing plugs ½ in. NPT galvanized steel Kapsto sealing plugs GPN300/F18 ½ in. D150Z007U11 1D114A Screw connection M20 x 1.5 plastic gray D150A004U14 Cable gland M20 x 1.5 plastic blue Ex-i D150A008U13
8 8 VortexMaster, SwirlMaster VORTEX AND SWIRL FLOWMETER PL/FSV/FSS/430/450-EN REV. E 4 Spare parts list Transmitter housing remote mount design f 3 e d f A A See Transmitter 2 1 f G11974 Figure 4: Transmitter housing, remote mount design Number Designation Variant Ordering number Recommended spare Price ( ) part 1 Housing module remote transmitter, M20 stainless steel, ExD Housing module remote transmitter, NPT stainless steel, ExD Housing module remote transmitter, M20 stainless steel, ExD painted Housing module remote transmitter, NPT stainless steel, ExD painted Housing module remote transmitter, M20 stainless steel, standard Housing module remote transmitter, NPT stainless steel, standard Housing module remote transmitter, M20 stainless steel, standard painted Housing module remote transmitter, NPT stainless steel, standard painted 3KXF065026U0100 3KXF065026U0200 3KXF065026U0300 3KXF065026U0400 3KXF065081U0100 3KXF065081U0200 3KXF065081U0300 3KXF065081U0400 Piping kit for 200series
9 VortexMaster, SwirlMaster VORTEX AND SWIRL FLOWMETER PL/FSV/FSS/430/450-EN REV. E 9 Number Designation Variant Ordering number Recommended spare Price ( ) part 2 Signal cable, standard, 5 m (16 ft) 3KXF065068U0200 X Signal cable, 10 m (33 ft) 3KXF065068U0300 X Signal cable, 20 m (66 ft) 3KXF065068U0400 X Signal cable, 30 m (98 ft) 3KXF065068U0500 X 3 Remote terminal board 3KXF065099U0100 X 4 Terminal block, 9 terminals, for remote terminal box 3KXF065097U Housing module aluminum 8pins NPT 3KQZ207006U0100 Housing module stainless steel 8pins NPT Housing module aluminum 8pins M20 Housing module stainless steel 8pins M20 3KQZ207010U0100 3KQZ207006U0200 3KQZ207010U Blind cover, aluminum 3KQZ207036U0100 Blind cover, stainless steel 3KQZ207037U0100 O-ring 3KQZ207039U0100 X
10 10 VortexMaster, SwirlMaster VORTEX AND SWIRL FLOWMETER PL/FSV/FSS/430/450-EN REV. E 4 Spare parts list Base complete d G11975 Figure 5: Complete base Number Designation Variant Ordering number Recommended spare Price ( ) part 1 Screw M6 x 8 stainless steel 3KXF065004U0100 Spring washer 6.0 stainless steel 2 Piezo sensor GES. / VG B OR-NUT Piezo sensor GES. / VG B OR-NUT optimized Std. / Ex i / Ex d / FM / CS Ex d / FM / CSA D085L026ZU20 D693B082U01 D693B082U02 PT Sensor O-ring nut x M6 Std Ex-i D693B082U03 Optical sensor flat D (PT100), 4571 Ex d / FM / CSA D693B043U32L4 Optical 4-hole sensor nut (PT100) SPECIAL Std. / Ex i / Ex d / FM / CS D693B043U30L4 Piezo sensor B 400 GC ExD Ex d D693B051U20 Piezo sensor B 400 C Standard D693B080U01 PT Sensor O-ring xM6 Std Ex-d 3KXF065235U0100 PT Sensor flat D xM6 Std Ex-d 3KXF065236U0100 PT Sensor O-ring nut x M6 PT Sensor flat D x M6 3KXF065237U0100 3KXF065239U0100 Piezo sensor complete 3-core 400 ExD 3KXF065240U Front-end board PCBA 3KXF065007U Adapter housing module including front-end board PCBA 3KXF065094U0100 X FSV/FSS adapter housing std programmed 3KXS360005L0002 X
11 VortexMaster, SwirlMaster VORTEX AND SWIRL FLOWMETER PL/FSV/FSS/430/450-EN REV. E 11 Sensor accessories 2 1 G11976 Figure 6: Sensor Number Designation Variant Ordering number Recommended spare part Price ( ) 1 O-ring x 2.62 VITON 101V709 X O-ring x 2.62 KALREZ 0 to 280 D101K002U01 X O-Ring x 2.62 KALREZ -20 to 275 D101K004U01 X O-ring x 2.62 PTFE D101C001U01 X Washer NOVAPH.SSTC D333C126U01 X 2 Cheese head screw M6 D009J112AU28 X Cheese head screw M6-3.1B D029J112AU26 X Spring washer 6.0 D085L026ZU20 X
12 12 VortexMaster, SwirlMaster VORTEX AND SWIRL FLOWMETER PL/FSV/FSS/430/450-EN REV. E 5 Upgrade Kits Upgrade kit 1 FST450 Transmitter with housing G11977 Figure 7: Transmitter with housing Number Designation Variant Ordering number Recommended spare Price ( ) part Upgrade kit for FST450 M20 x 1.5 aluminum housing Upgrade kit for FST450 ½ in. NPT aluminum housing Upgrade kit for FST450 M20 x 1.5 stainless steel housing Upgrade kit for FST450 ½ in. NPT stainless steel housing D800D522U01 D800D522U02 D800D522U03 D800D522U04 Note Upgrades shall be at the user's own risk! The upgrade can be performed by request on site or by the Göttingen service center.
13 VortexMaster, SwirlMaster VORTEX AND SWIRL FLOWMETER PL/FSV/FSS/430/450-EN REV. E 13 Upgrade kit 2 FSV/FSS 430/450 with integral mount design -> FSV/FSS 450 with remote mount design Integral mount design Upgrade kit Remote mount design Figure 8: Upgrade kit 2 G11978 Number Designation Variant Ordering number Recommended spare Price ( ) part Upgrade kit for FST450 M20 x 1.5 aluminum housing with 10 m cable Upgrade kit for FST450 M20 x 1.5 aluminum housing with 20 m cable Upgrade kit for FST450 M20 x 1.5 aluminum housing with 30 m cable Upgrade kit for FST450 ½ in.npt aluminum housing with 10 m cable Upgrade kit for FST450 ½ in.npt aluminum housing with 20 m cable Upgrade kit for FST450 ½ in.npt aluminum housing with 30 m cable Upgrade kit for FST450 M20 x 1.5 stainless steel housing with 10 m cable Upgrade kit for FST450 M20 x 1.5 stainless steel housing with 20 m cable Upgrade kit for FST450 M20 x 1.5 stainless steel housing with 30 m cable Upgrade kit for FST450 ½ in. stainless steel housing with 10 m cable Upgrade kit for FST450 ½ in. stainless steel housing with 20 m cable Upgrade kit for FST450 ½ in. stainless steel housing with 30 m cable D800D522U05 D800D522U06 D800D522U07 D800D522U08 D800D522U09 D800D522U10 D800D522U11 D800D522U12 D800D522U13 D800D522U14 D800D522U15 D800D522U16 Note Upgrades shall be at the user's own risk! The upgrade can be performed by request on site or by the Göttingen service center.
14 14 VortexMaster, SwirlMaster VORTEX AND SWIRL FLOWMETER PL/FSV/FSS/430/450-EN REV. E 5 Upgrade Kits Upgrade kit 3 FV4000 VT4 / FS4000 ST4 -> FSV450 / FSS450 VT4/ST4 Upgrade kit FSx450 G11979 Figure 9: Upgrade kit 3 Number Designation Variant Ordering number Recommended spare Price ( ) part Upgrade kit for VT4/ST4 M20 x 1.5 aluminum housing on FSx450 Upgrade kit for VT4/ST4 ½ in. NPT aluminum housing on FSx450 Upgrade kit for VT4/ST4 M20 x 1.5 stainless steel housing on FSx450 Upgrade kit for VT4/ST4 ½ in. NPT aluminum housing on FSx450 D800D522U17 D800D522U18 D800D522U19 D800D522U20 Note Upgrades shall be at the user's own risk! The upgrade can be performed by request on site or by the Göttingen service center.
15 VortexMaster, SwirlMaster VORTEX AND SWIRL FLOWMETER PL/FSV/FSS/430/450-EN REV. E 15 Upgrade kit 4 FV4000 VR4 / FS4000 SR4 -> FSV450 / FSS450 VT4/VR4/ST4/SR4 Upgrade kit FSx450 Figure 10: Upgrade kit 4 G11980 Number Designation Variant Ordering number Recommended spare Price ( ) part Upgrade kit for VT4/VR4/ST4/SR4 M20 x 1.5 aluminum housing on FSx450 with 10 m cable Upgrade kit for VT4/VR4/ST4/SR4 ½ in. NPT aluminum housing to FSx450 with 10 m cable Upgrade kit for VT4/VR4/ST4/SR4 M20 x 1.5 stainless steel housing to FSx450 with 10 m cable Upgrade kit for VT4/VR4/ST4/SR4 ½ in. NPT stainless steel housing to FSx450 with 10 m cable Upgrade kit for VT4/VR4/ST4/SR4 M20 x 1.5 aluminum housing to FSx450 with 20 m cable Upgrade kit for VT4/VR4/ST4/SR4 ½ in. NPT aluminum housing to FSx450 with 20 m cable Upgrade kit for VT4/VR4/ST4/SR4 M20 x 1.5 stainless steel housing on FSx450 with 20 m cable Upgrade kit for VT4/VR4/ST4/SR4 ½ in. NPT stainless steel housing to FSx450 with 20 m cable Upgrade kit for VT4/VR4/ST4/SR4 M20 x 1.5 aluminum housing to FSx450 with 30 m cable Upgrade kit for VT4/VR4/ST4/SR4 ½ in. NPT aluminum housing to FSx450 with 30 m cable Upgrade kit for VT4/VR4/ST4/SR4 M20 x 1.5 stainless steel housing to FSx450 with 30 m cable D800D522U21 D800D522U22 D800D522U23 D800D522U24 D800D522U25 D800D522U26 D800D522U27 D800D522U28 D800D522U29 D800D522U30 D800D522U31 Note Upgrades shall be at the user's own risk! The upgrade can be performed by request on site or by the Göttingen service center.
16 16 VortexMaster, SwirlMaster VORTEX AND SWIRL FLOWMETER PL/FSV/FSS/430/450-EN REV. E 6 Activation codes to enable functions for FSV/FSS 430 Number Designation Variant Ordering number Recommended spare Price ( ) part Activation code for internal temperature sensor Activation code for analog input Activation code for steam energy calculation 3KXS360050L0001 3KXS360050L0002 3KXS360050L0003
17 VortexMaster, SwirlMaster VORTEX AND SWIRL FLOWMETER PL/FSV/FSS/430/450-EN REV. E 17 Trademarks HART is a registered trademark of FieldComm Group, Austin, Texas, USA Modbus is a registered trademark of the Modbus Organization
18 18 VortexMaster, SwirlMaster VORTEX AND SWIRL FLOWMETER PL/FSV/FSS/430/450-EN REV. E Notes
19 Notes VortexMaster, SwirlMaster VORTEX AND SWIRL FLOWMETER PL/FSV/FSS/430/450-EN REV. E 19
20 ABB Automation GmbH - Service Instruments - Schillerstraße 72 D Minden Deutschland Fax: parts-repair-minden@de.abb.com To find your local ABB contact, visit: abb.com/contacts abb.com/flow We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document. We reserve all rights in this document and in the subject matter and illustrations contained therein. Any reproduction, disclosure to third parties or utilization of its contents in whole or in parts is forbidden without prior written consent of ABB. Copyright 2018 ABB All rights reserved 3KXF300003R4701 PL/FSV/FSS/430/450-EN Rev. E
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