Central Battery System ZB 96/EURO ZB.1

Transcription

1 Central Battery System ZB 96/EURO ZB.1 1x6 1/ 1 Circuit Overload Non-maintained light Maintained light switched via BL DL T1 T2 DLS DLS TLS CEAG Sicherheitstechnik GmbH /1

2 Planing Criteria for Emergency Lighting Rules and regulations In the Federal Republic of Germany, emergency lighting is regularized by the applicable standard (DIN VDE 0108 and the regulation for workplaces with its implementing orders. The regulation for workplaces ASR 7/4 defines the detailed requirements placed on emergency lighting. In addition, it contains important information on the necessity of emergency lighting at business premises. In Germany, emergency lighting for buildings with public access such as meeting halls or hotels is defined in the building right of the Federal states. Here, the size of a building, number of the people or other criteria for the installation of emergency lighting are defined. In the individual Federal states there do not exist uniform regulations. Instead, these differ in their implementing orders and must be considered separately for the specific location. The concept of the ZB 96 and EURO ZB.1 central battery system takes into account the different requirements and thus permits its universal application C 0 C90 0 Polar curve SL Lighting engineering l/cd/klm The decisive factor for planning a emergency lighting plant is the lighting engineering of the installed luminaires. The lamps selected, their luminous intensity distribution and their economical service life determine the purchase and operating costs to a great extent. The basis for planning an economical emergency lighting system is EN 188 which defines the main requirements placed on illumination and uniformity.emergency luminaires featuring excellent lighting properties used with 8 W fluorescent lamps allow large distances between the luminaires despite a low power consumption and an optimum illumination. Thereby, the energy-saving realization of emergency lighting projects is possible. A reduction to a required minimum of the expensive battery capacity as well as of the number of luminaires is feasible. Supply of the emergency lighting The supply system is determined by the selected luminaires rating and the structural conditions. A flexible configuration of the covers is the basis of the emergency lighting plant. The possibility of a decentralized connection of substations allows a reliable and economical installation and supply. Due to the modular design of the ZB 96 and EURO ZB.1 central battery system, the plant s reliable and economical operation is possible. Central battery system ZB 96 Shopping mail Centro Oberhausen CEAG Sicherheitstechnik GmbH /2

3 Planing Criteria for Emergency Lighting [ ZB96 - Line 1 / CEAG] Accommodation 8 US 8 US 8 US 8 US 8 US 8 US 8 US 8 US 8 US 8 US 8 US 8 US 8 US 8 ZB I- IV 8 ZB Sys tem O.K. Troubleshooting via the monitor with ZB 96 Monitoring 1:22:02 Next Function Tes t Next Duration Tes t 1.12 / 10: / 20:00 F1 The operativeness of a emergency lighting system is decisive. Manual checks are costly and their performance involves a great technical effort (non-maintained emergency lighting). The readiness for operation of a emergency lighting plant and its logging can be ensured at low cost by the automatic CEWA GUARD monitoring station. By means of the printer that logs the test results, the user is relieved of keeping a log book. Select F2 - INFO- F Function Menu F4 Return The accommodation of emergency lighting supply systems is determined by the requirements placed on fire protection. Depending on the utilization of the buildings, an installation of the individual covers/substations per segregated fire zone is required. It prevents the socalled Goliath effect. In a mains fail condition, each substation that is connected to the central battery, individually responds in the affected area. In addition, this results in installation cost savings, since with a segregated installation of substations the output circuits of the emergency lighting must not comply with fire classification E0. The flexible cover configuration of the ZB 96 makes it easy to determine the ideal combination of covers for each project. Main units and substations can thus be located in the best possible way. Fire z one III Substation US 96/85 E0 Charging technology An optimum charging state of the battery plays a decisive role for operational safety considerations of a emergency lighting supply system. The charging method and charge monitoring are decisive for its reliability and service life. CEAG has developed a charge monitoring system for which a patent has been obtained. This system takes into account all essential aspects and thus ensures a gentle and optimum charge. Function test Date Time 08:7 Charge current = -002 A Ubatt = 248 U Isolation o.k. Booster o.k. Charging unit o.k. BGT 2 Place 1 circuit SSSS SS BGT 2 Place 5 circuit 1 Circuit failure Fire z one II F0 Door T0 Fire z one I F90 Door T0 E0 UVS E0 HVS The ZB 96 and EURO ZB.1 emergency lighting supply system is based on completely maintenance free, leak-proof lead-acid gas recombination batteries (acc. to DIN VDE 0510 part 2, table 4) with a service life of over 10 years. U I 2,4V/cell 2,2V/cell 1,7V/cell U I deep dis charge protection 1min. 1min. t Function test: Printout of the printer Example of a decentralized installation of the emergency lighting CEAG Sicherheitstechnik GmbH /

4 Lighting Engineering has Priority Fig C 0 C l/cd/klm Luminous intensity distribution for S Fig. 2 conventional illumination, half the number of luminaires in emergency operation (fig. ) conventional illumination with CEAG N- electronic ballast and half the number of luminaires in emergency operation (fig. 4) SL S emergency luminaires the layout of which is based on lighting engineering (fig. 5) As compared with the conventional lighting system (fig. ), with the use of the special CEAG N-electronic ballast only half of the battery capacity is required and with the use of the optimized CEAG SL S luminaires even only 1/8 of the battery capacity. Moreover, the uniformity of the illumination and hence the safety of people is still increased by these luminaires. CEAGs lighting laboratory Lighting engineering instead of battery volume Planning a emergency lighting system should set out with the lighting engineering and not with the battery in order to ensure the efficient and most economical layout of the luminaires (fig. 6 and 7). A cost benefit combined with a high safety standard can only be achieved by emergency luminaires featuring excellent lighting properties and the respective planning of the lighting. The illustrated polar curve for the SL S emergency luminaire (fig. 1 and 2) shows a course of the luminous intensity which is excellent for emergency lighting. The luminous intensity below the luminaire is reduced as much as to easily reach the required 1.25 lux. The lateral light outlet within an angle of 0 to 65 permits luminous intensities of up to 260 cd/klm by which the distance between the luminaires is increased. From this results a very uniform illumination in line with the safety require-ments of EN 188 part 5 and, at the same time, a lowest possible number of emergency luminaires and hence a reduction of the re-quired battery capacity. By way of example, the outlined escape route shall be illuminated applying three different lighting concepts and taking into account the lighting requirements of EN 188 part S emergency luminaire Fig. m 2m 5.1Lx 206Lx 5.1Lx 206Lx 5.1Lx 206Lx 58 W standard electronic ballast/100 % luminous flux, IBatt = 260 ma Battery capacity with h discharge and 100 luminaires 220 V/100 Ah Fig. 4 m 2m 1.5Lx 61Lx 1.5Lx 61Lx 1.5Lx 61Lx N-electronic ballast 58 W/0 % luminous flux, IBatt = 120 ma Battery capacity with h discharge and 100 luminaires 220 V/52 Ah Fig. 5 14m 14m 5Lx 1.25Lx 5Lx 1.25Lx 5Lx with 8 W fluorescent lamp, IBatt = 0 ma Battery capacity with h discharge and 100 luminaires 220 V/12 Ah Fig. 6 Conventional planning approach Subdistribution Battery board Luminaires Fig. 7 CEAG planning approach Subdistribution Battery board Luminaires CEAG Sicherheitstechnik GmbH /4

5 Luminaires Show the Way In dangerous situations, CEAG emergency luminaires reliably show the right way Lighting engineering and the design must not be inconsistent. CEAG offers emergency luminaires featuring a high luminous output, an attractive styling and high-quality materials. Thus it is no problem to integrate the emergency lighting into the indoor decoration of a building. Due to the selection of suitable materials and computer-calculated reflectors, these luminaires are in harmony with their ambiance. Economical and energy saving thanks to our electronic ballasts CEAG offers a wide range of special ballasts for emergency light for installation into existing light fittings. The ballasts include a monitoring module which signals the luminaire s current status to the central power supply cover. By the use of electronic ballasts with automatically reduced luminous flux in battery operation, a considerable reduction of energy is achieved. This saves costs and adds to environmental protection since it provides equal safety with smaller batteries. Total current rating of an 8 W fluorescent lamp Power loss of ballasts Luminaires of sophisticated design, combined with economical ballast. Example: Exit luminaire with wall bracked CEAG Sicherheitstechnik GmbH /5

6 Standing for a Flexible Structure System Components max.20 P Colourmonitor Control module Keyb oard Emergency lighting is so easy with the CEAG ZB 96 emergency lighting supply system and the CEWA GUARD function monitoring There is a permanent exchange of information between the overriding P monitoring station and the connected ZB/US 96 covers. That means that an exact information on the state of the whole emergency lighting installation is available to the user any time. ZB96 Mains monitoring Non- Maintained The control module processes all systemrelated data and triggers the maintained and non-maintained light circuits. Control module Mains monitoring Maintained Each circuit module operates individually and switches the consumer to the required operating state. The consumers power supply is ensured by maintenance free, sealed lead-acid gas recombination batteries. Terminal s trip, b attery Terminal s trip, maint. lig ht The ZB 96 and EURO ZB.1 emergency lighting supply system offers a wide range of covers with graduated functions which allows their individual layout dependent on the size of the building. Charg er Phas e s elector >1 max.20 t Battery 220V CEAG Sicherheitstechnik GmbH /6

7 Battery Charging Technology E Assets of the environmentally friendly battery technology: 2.4V/cell 2.2V/cell 1.7V/cell E deep dis charg e protection completely maintenance-free, leak-proof gas recombination battery block extremely low gassing due to antimonyfree alloys and an internal recombination of the generated oxygen service life of over 10 years density of acid between 1.24 kg/l and 1.26 kg/l design acc. to DIN VDE 0510 part 2, table 4 maintenance-free special connectors with protected poles 1min. 1min. low self-discharge, therefore the possibility of long rest periods during transport and storage The patented CEAG charge monitoring method enables the recognition of: a blown fuse a failure in the charging circuit a faulty charging unit missing batteries battery voltage monitoring CEAG Sicherheitstechnik GmbH /7

8 The Economical Solution for Emergency Lighting Systems with Individual Monitoring: ZB 96 Already the conception of the new ZB 96 emergency lighting supply system allows for all requirements placed on a reliable, economical and environmentally friendly emergency lighting. Equipped with system modules of future-oriented technology, it is focussed on a decentralized layout of emergency lighting systems. That avoids the drawbacks of large central battery systems with a great number of circuit outputs which no longer conform to the current requirements. To the user that means compact safety. The decentralized layout of substations prevents the so-called Goliath effect so that failures in the emergency lighting supply system can no more lead to total failures. An essential part of the required infor-mation is processed by the substations which include power electronics for the reliable supply of the luminaires and thus relieve the central cover. More flexibility in the choice of the locations also means more safety due to short luminaire connecting leads and protected locations. In this context, the ever growing regu-lations on fire protection are a decisive argument for the use decentralized substations. A US 96 substation with the required function preservation of 0 min. fire protection is available the same as the insulation against fire of the battery compartments. Compact design of covers and substations Individual circuit changeover module Freely programmable switching modes of the emergency luminaires High safety due to decentralized system setup High safety level due to decentralized layout Installation per segregated storeys or fire zones CEAG Sicherheitstechnik GmbH /8

9 Betrieb U U 0 0 (1) U U 0 0 (2) F1,15A T Service F2,15A T 2 x 2 A F,15A T F4,15A T O Booster Funktionsmenü Batteriebetrieb Battery Ein On Netzausfall Mains Fallure Störung Fallure Drucker/Printer U U 0 0 (1) U U 0 0 (2) F1,15A T Service F2,15A T 2 x 2 A F,15A T F4,15A T O Booster E G A Booster 2,5A U U 0 0 (1) U U 0 0 (2) Netzsicherung Mains Fuse F1,15A T Service F2,15A T 2 x 2 A F,15A T F4,15A T O Booster Ein On Starkladung Boost Charge Ladestörung Charge Fallure Batt.-Kapazität Batt.-Capacity U U 0 0 (1) F-Tasten F1 Auswahl F2 F -INFO- F4 Zurück F1,15A T Service F2,15A T 2 x 2 A F,15A T F4,15A T O Booster ISO-Fehler ISO-Fallure F1 F2 F F4 Ein On U U 0 0 (1) Ein/On HDD Esc Alt Strg Ctrl Shift F1,15A T Service F2,15A T A Y 2 x 2 A F,15A T F4,15A T " S X O Booster Booster 2,5A U U 0 0 D C F1 10A T Service F2 10A T Ein On Booster 2,5A U U 0 0 (1) $ F V F1,15A T Service F2,15A T % T G B 2 x 2 A F,15A T F4,15A T & H N O Booster L N LN L N L N S1 S2 S S4 / J M Ein On Booster 2,5A S1 Ein /On S2 S S4 Service DLS S5 S6 S7 S8 ( U U 0 0 (1) K Space ) O L ; F1,15A T F2,15A T Service 2 x 2 A F,15A T F4,15A T Ö = P O Booster :? ß \ > < I ' * + Ein On Booster 2,5A Service TLS Hilfe Help End Pos 1 U U 0 0 (1) Entf Del Einfg Ins Alt Gr Enter F1,15A T F2,15A T Service 2 x 2 A F,15A T F4,15A T O Booster Ein On Booster 2,5A Made-to-measure Central Battery Systems in Modular Design Cable entry from top Modules: control module, charging unit, DC-DC converter, maintained light switch monitoring, staircase light switching Modules: 2 x 2 A circuit change-over module S1 S2 S S4 Un GND Batterie Sicherung Battery-Fuse Drucker/Printer S 5 S 6 S 7 S 8 L N L N L N L N T 1 T 2 T T P monitoring and programming facility CEAG -Z B 96 - Vers 1.2. Strang 1 [ ZB96 - Strang / CEAG ] Anlage O.K. CEAG -Z B 96 - Vers 1.2. Strang 2 [ ZB96 - Strang / CEAG ] Anlage O.K. CEAG -Z B 96 - Vers 1.2. Strang [ ZB96 - Strang / CEAG ] Anlage O.K. U U 0 0 (2) U U 0 0 (2) U U 0 0 (2) U U 0 0 (2) U U 0 0 (2) Load break switch, battery Terminal strip, battery F5 F6 F7 F8 F9 F10 F11 F12! Q W E R Z U I Ü Ä CEAG Load break switch, mains Terminal strip, mains Booster 2,5A Ein On Booster 2,5A 2.5 A boost charging unit Cable entry from bottom CEAG Sicherheitstechnik GmbH /9

10 N NNNNNNNPP P P P P P P E E E E E E E E N NNNNNNNPP P P P P P P E E E E E E E E L1 L2 L + Table of Covers Technical Data ZB 96 for covers and substations ZB 96/200 with P 800 mm ZB 96/200 S ZB 96/LAD ZB 96/200 C ZB 96/260 C 800 mm 800 mm 800 mm ZB 96/160 C Connected load: 20 V 50/60 Hz Insulation class: I 600 mm Permissible ambient temperature: -5 C to +5 C for the cover Max. total connected load: 22 kva, depending on cover 2050 mm 2050 mm 2050 mm 2050 mm 1600 mm No. of vacant module bays for 18 without P circuit modules 10 with P and options Space for P yes Printer yes yes yes yes yes Phase selector module yes yes yes only 20 A only 20 A Max. numbers of charging steps/boosters Terminal strip for maint. llight and each 4 outlets each 2 outlets 2 x each 8 outlets each 2 outlets each 2 outlets battery cable Through-wiring for maintained light cable, yes yes yes yes yes battery cable data line (EGA) Terminals (mm 2 ) for battery connecting cable 5 mm 2 5 mm 2 5 mm 2 5 mm 2 5 mm 2 mains connecting cable 5 mm 2 5 mm 2 5 mm 2 5 mm 2 5 mm 2 Looping terminals Maint. light cable 5 mm 2 5 mm 2 5 mm 2 5 mm 2 16 mm 2 Battery cable 5 mm 2 5 mm 2 5 mm 2 5 mm 2 16 mm 2 Data ling (EGA) 2.5 mm mm mm mm mm 2 Emerg. light circuits 2.5 mm mm mm mm mm 2 Cable entry from top yes yes yes yes yes from bottom yes yes yes Protection category IP 21 IP 21 IP 21 IP 21 IP 21 Dimensions 2050 x 800 x 400 h x w x d (mm) 2050 x 800 x x 800 x x 800 x 400 (ZB 96/200 C) 1600 x 600 x x 800 x 600 (ZB 96/260 C) CEAG Sicherheitstechnik GmbH /10

11 Table of Covers Technical Data ZB 96 US 96/200 US 96/120 US 96/80 US 96/110 E0 US 96/60 US 96/8 800 mm 600 mm 800 mm 2050 mm 600 mm US 96/85 E0 920 mm 450 mm 80 mm 1200 mm 950 mm 1200 mm 600 mm 80 mm 80 mm yes yes yes yes yes yes yes yes nein yes yes 5 mm 2 5 mm 2 5 mm 2 5 mm 2 5 mm 2 5 mm 2 5 mm 2 5 mm 2 5 mm 2 5 mm 2 5 mm 2 5 mm mm mm mm mm mm mm mm mm mm mm mm mm 2 yes yes yes yes yes yes yes IP 21 IP 54 IP 54 IP 54 IP 54 IP 54 US 96/ x 800 x x 600 x x 600 x x 450 x x 80 x x 80 x 210 US 96/85 E0 950 x 920 x 00 CEAG Sicherheitstechnik GmbH /11

12 ZB 96 System Components and Options For ease of installation, all modules are provided with plug-in terminals for 2.5 mm 2 rigid and flexible cables. Thereby, the modules can easily be replaced. The PE connection is established on a common PE rail. The operating elements and displays as well as the fuses are easily accessible on the front of the modules. All modules are mounted by means of two quick-fixing devices so that their replacement is no problem at all. Care has to be taken that the removed modules are again fitted in the same place. Plug-in terminals for easy installation Later extension no problem Easily accessible fuses Quick-fixing devices for easy mounting CEAG Sicherheitstechnik GmbH /12

13 ZB 96 Components and Options 4 x 1 A The 4 x 1 A circuit change-over module feeds four circuits and a current of 1 A AC/DC in mains and battery operation. The switch mode and function monitoring module of each circuit pair can be freely programmed by means of the control module. The supply terminals are provided by one plug-in terminal block for 2.5 mm 2 rigid and flexible. 4 x 1 A Max. connected load 20 VA/220 W Max. inrush current 60 A/1 ms Fuse protection 1.6 A/250 V 6. x 2 No. of circuits per module 4 pcs. Terminals/plug-in terminals 2.5 mm 2 rigig and flexible 4 x 1 A Plug-in module 1 partial unit with circuit monitoring or individual luminaire monitoring x 2 A The 2 x 2 A circuit change-over module feeds two circuits with max. 12 luminaires each and allows current of 2 A AC/DC in mains and battery operation. The switch mode and function monitoring module of each circuit can be freely programmed by means of the control module. As supply terminals per circuit, plug-in terminal blocks for 2.5 mm 2 rigid and flexible are available. Max. connected load per circuit 460 VA/440 W Max. inrush current per circuit 120 A/1 ms Fuse protection.15 AT/250 V 6. x 2 No. of circuits per module 2 pcs. Terminals/plug-in terminals 2.5 mm 2 rigid and flexible 2 x 2 A 2 x 2 A Plug-in module, 1 partial unit with circuit monitoring or individual luminaire monitoring x 6 A The 6 A circuit change-over module feeds a circuit with max. 12 luminaires and a current of 6 A in mains and battery operation. The switch mode and function monitoring module of each circuit can be freely programmed by means of the control module. The supply terminals are provided by one plug-in terminal block for 2.5 mm 2 rigid and flexible. Max. connected load 180 VA/120 W Max. inrush current 180 A/1 ms Fuse protection 10 AT/250 V 6. x 2 No. of circuits per module 1 pcs. Terminals/plug-in terminals 2.5 mm 2 rigid and flexible 1 x 6 A 6 A Plug-in module 1, partial unit with circuit monitoring or individual luminaire monitroing CEAG Sicherheitstechnik GmbH /1

14 ZB 96 Components and Options Control module ST 20 Control module ST 20 and ST 8 The freely programmable ST 20 control module with 4-line text display in plain language and a parallel printer interface is used for programming, monitoring and logging of all operational states. The freely programmable ST 8 control module with 2-line display is used for programming and moni-toring all operational states of the US 96/8 substations. All functions such as charge, mains and battery changeover and deep discharge protection as well as the emergency luminaires connected to the emergency lighting supply system are ST 20 Max. current load voltfree indicator contacts 11/12, 21/22, 1/2 Display Printer interface automatically checked. Optionally, an external phase monitor and an annunciator cover with key-operated switch can be connected at ST 20 by means of terminals. The test intervals for the function and duration test can be inputted. Failures are shown in the display and signalled by means of potentialfree contacts. An E/G/A interface allows the connection to an overriding monitoring station. With ST 20 a built in log book fulfils the requirement of logging for 2 years. 24 V 0.5 A AC/DC 4-line/20 characters per line DB 25 Centronics ST 8 Display 2-line/8 characters per line Control module ST 8 Control module ST 20 Plug-in module 2 partial units for all covers except US 96/ Control module ST 8 Plug-in module 1 partial unit for US 96/ Charging module LT A Charging module LT A The charging module is designed for the recharge of 220 V lead-acid accumulators. The charge current is 2.5 A. For higher battery capacities additional boost charging units are used each of which delivers 2.5 A. The charging boosters are triggered via the LT 2.5. Via the voltfree indicator contacts of the charging module messages such as failure, insulation fault and boost charge can be transmitted. A display on the module indicates the residual battery capacity. (Capacity >10 %, >50 %, 100 %). The integrated earth leakage monitor signals a conductive connection between battery + and PE or battery - and PE. Charging characteristic I/U Terminals 2.5 mm 2 rigid and flexible Fuse protection mains 6. AT/250 V/5 x 20 Fuse protection battery.15 AT/250 V/5 x 20 Charging end voltage Boost charge 248 V DC Trickle charge 240 V DC Max. charge current Charging module LT A Booster 2.5 A Deep discharge protection 18.6 V DC Potential-free indicator contacts 11, 12, 21, 22, 1, A/24 V AC DC LT A Plug-in module partial units Boost charging unit 2.5 Separate module CEAG Sicherheitstechnik GmbH /14

15 ZB 96 Components and Options Phase selector option PH 20, PH 80 Should one phase fail, this module enables the automatic changeover of the ZB 96 system to an undisturbed input phase. Only when all three input phases fail, the emergency lighting will be switched to battery operation. The battery s unnecessary discharge is thereby prevented which meets the requirements of DIN VDE 0108/ 10.89, para The light transmitting diodes on the front of the module indicate the function of the phases. Two phase selector sizes are available. The PH 20 A phase selector is suitable for a consumer load of up to 4 kva and the PH 80 phase selector for higher loads. The phase selector is an optional extra. Phase selector option PH 20 Max. connected load current PH VA/20 A PH VA/80 A PH 20 Plug-in module 1 partial unit PH 80 Module TLS staircase light switching module The assignment of the push-buttons to the emergency light circuits as well as the time (1 to 1 min.) can be freely programmed for the TLS. The TLS option has 8 input channels. Using the same push-button for mains luminaires and emergency luminaires a TLS staircase light switch module must be mounted in one distribution board. On mains failure the TLS module effects on the full. It supplies all connected glow lamps of the push-button. TLS staircase light switching module Plug-in module Terminals/plug-in terminals 2.5 mm 2 rigid and flexible Time setting 1 to 1 min. No. of push-button inputs 8 pcs. No. of push-buttons per TLS input with 1 ma glow lamp 50 pcs. 0.8 ma glow lamp 62 pcs. 0.4 ma glow lamp 125 pcs. without glow lamp any No. Dimensions (h x w x d) mm 111 x 95 x 89 Circuit modules Staircas e Luminaire with emerg ency f unction ZB 96 TLS TLS Plug-in module 1 partial unit to f urther pus h- b utton TLS-switching module If the general lighting luminaires and the emergency luminaires shall be operated via the same push-buttons, a TLS switching module must be integrated into the light distribution cover. The TLS switching module can be loaded up to max. x 16 A. The staircase light switching module is an optional extra. Terminals 2.5 mm 2 rigid and flexible Dimensions (h x w x d) mm 84 x 52 x 64 TLS switching module TLS-switching module Module CEAG Sicherheitstechnik GmbH /15

16 ZB 96 Components and Options DLS maintained light switch monitor By means of the DLS module it is possible to jointly switch luminaires of the general lighting and circuits of the emergency lighting via existing light switches in mains operation. Only the switched phase (tapping downstream of the light switch) and the respective neutral conductor must be connected to the DLS terminals. Via electrically isolated input channels the DLS module can monitor up to 8 light switches. The assignment of the light switches to the emergency light circuits is freely programmable (max. 2 independent light switches per circuit). The assignment can be altered any time, e. g. in case of an altered use or modified operational procedures. There is no problem to adapt the emergency lighting to all operational requirements without additional cost. DLS maint. light switch monitor Terminals/plug-in terminals No. of light switch inputs 2.5 mm 2 rigid and flexible 8 pcs. Circuit moduls ZB 96 DLS L1 N PE DLS Plug-in module 1 partial unit MDB SDS 8 module By means of the SDS 8 module it is possible to monitor max. 8 subdistributions of the general lighting via separate 24 V current loops. Thereby, the emergency light circuits can selectively be switched on. When a subdistribution fails, only Terminals No. of 24 V monitoring loops those emergency luminaires will be switched on that are assigned to it. 2.5 mm 2 rigid and flexible 8 pcs. SDS 8 SDS 8 module Plug-in module 1 partial unit Circuit module ZB 96 24V monitoring loop 24V monitoring loop SDS8 8- times Printer PD 2 The printer logs and memorizes all function tests and mains failures of a ZB 96 cover or a substation. After the performance of an automatic function test, the results are printed out in plain language stating also the time and date. A mains failure is also logged with time and date. The printer documents the operational state of emergency luminaires of a emergency lighting supply system. Thermo-paper Paper width Max. dia. of the paper rol Core hole dia. By means of the printer, the maintenance cost of an emergency lighting system can be reduced, since information on possible failures of the luminaires (e. g. defective lamp) is printed out in detail. The printer must not be used together with LON module. woodfree printing paper 57.5 mm 50 mm 12 mm Printer PD 2 Printer PD 2 Plug-in module 2 partial units Printer thermopaper CEAG Sicherheitstechnik GmbH /16

17 ZB 96 Components and Options IV relay module The bipolar IV relay module transmits data and operational states of the covers/substations Terminals/plug-in terminals Switching capacity of the contacts to a central building management system (Not for US 96/8). 2.5 mm 2 rigid and flexible 24 V/0.5 A AC DC IV relay module IV Plug-in module 1 partial unit ZLT Function test On/Off Emergency operation Mains operation Emergency light failure Charging fault Deep discharge protection Duration test On/Off IV Three-phase monitor When one phase fails, the module switches a relay contact and interrupts the standard electronic 24 V current loop in the ZB 96 cover and/or the US 96 substations. The emergency luminaires in non-maintained mode are switched to mains operation, if the mains voltage still applies to the ZB 96 cover (HVS). Dimensions (mm) (h x w x d) 85 x 52,5 x 65 Enclosure Plastic Terminals 2.5 mm 2 rigid and flexible Type of mounting DIN rail Contact 1, 2,, S, S 0.5 A/24 V AC/DC Three-phase monitor General lig hting dis trib ution Three-phase monitor Module ready for mounting L1 L2 L N PE NLL2L2L1 L1 1 2 S S 24V monitoring loop CEAG Sicherheitstechnik GmbH /17

18 ZB 96 Components and Options DC-DC converter.1 The DC-DC converter converts the 220 V DC battery voltage into 24 V DC and 5 V DC for the supply of the modules and of the processor. Fuse protection 0.05 AT/250 V -5 x 20 Type Order No. DC-DC converter DC-DC converter.1 LON-module The LON-module provides a link-possibility to a building management system (BMS). Mandatory tests can be released via the BMS. A system- Tranceiver integration (additional software requirements) allows the access to further information. The LON-Module must not be used together with printer PD2. FTT 10 A, 2-wire connection LON-module Type Order No. LON-module, 1 partial unit F remote indication Operating from a battery supply, the F remote indication ensures the display of important opera-tional information also in a mains fail condition. By means of the built-in key-operated switch, the connected ZB/US 96 covers can be centrally put out of operation. Thereby, the F remote indication complies with DIN VDE 0108 part 1, para which permits a remote control only if the operation by unauthorized persons is prevented. Terminals 2.5 mm 2 rigid and flexible Dimensions (mm) (h x w x d) 160 x 80 x 55 F remote indication F remote indication Module To ZB 96 Remote s witch OF F ON Sys tem operation Battery operation Sys tem f ailure CEAG Sicherheitstechnik GmbH /18

19 ZB 96 Components and Options -Controller ZB 96 For the central monitoring of ZB 96, the novel CEAG -Controller offers a variety of new features: Housing protection category IP 65 log book acc. to VDE 0108/10.89: Storage of results of functional tests carried out for a period of 2 years Control and monitoring of up to 2 emergency supply systems Storage of luminaire designation for 1000 luminaires with 17 digits -Controller 2 MB Smart-Media-Card 2 MB memory card for the storage of systems configuration, luminaire designation and log book Programming of the -Controller via PC preprogrammed memory card via 2 MB SMC can be realized using a.5 adapter disk Dimensions (mm) (H x W x D) 184 x 240 x 112 Enclosure Plastic RAL 705, with clear cover Protection category (IEC 529) IP 65 Supply voltage 20 V 50/60 Hz/24 V DC Insulation class II Ambient temperature -5 C to + 40 C Connection terminals/plug-in terminals 2.5 mm 2 rigid and flexible Display Illuminated, alphanumeric, 4 x 20 characters Keyboard foil-keypad 4 x 4 Volt-free contact 1 x UM, 24 V 0.5 A; freely programmable Potential-free contact freely programmable for: charging fault luminaire fault ISO failure power failure or battery operation Type Supply Scope Order No. -Controller ZB 96 Controller in enclosure incl. EGA-interface Memory card Memory card reader, interface (SMC) ready for mounting, for SMC Memory card Memory card, 2 MB Adapter SMC Memory card adapter for,5 disk PC-Software PC-Software for programming -Controller ZB CEAG Sicherheitstechnik GmbH /19

20 [ ZB96- Line 1/CEAG] 09:09:40 Nächs terfunktions tes t: Notlichts törung Nächs terbetrieb s dauertes t: Stromkreis :1 Bereits chaf ts licht Timer1 DLS1ó TLSó Dauerlicht Timer2 DLS1ó Leuchte1 2.OGNotaus g ang Wes t 8WLLp Leuchte2 2.OGNotaus g ang Nord 8WLLp Leuchte 2.OGBereichC5 18WLLp Leuchte4 2.OGBereichC17 18WLLp Leuchte5 2.OGBereichC29( Leiter! ) 18WLLp Leuchte6 2.OGTreppenhaus A 8WLLp Leuchte7 2.OGTreppenhaus B 8WLLp Leuchte8 2.OGNotaus gang Caf eteria 8WLLp Leuchte9 2.OGNotaus g ang Was chraum Damen 8WLLp Leuchte10 2.OGNotaus g ang Was chraum Herren 8WLLp /14: /20:00 Zurück ' ZB 96 Installation Example L1 L2 L N PE Fuseprotected P F1 F2 F * F Alt Q W E R T Z U I O P AltGr +~ F4 Strg F4 A S D F G H J K L F1 Ctrl # ~ ;, :. _- Enter Shif t Y X C V B N M F1 Lig hting s witch s witched maintained mode F1 F2 Ein/On F5 Es c F6! 1 HDO F7 " 2 F8 $ F9 $ 4 F10 % 5 F11 & 6 F12 / 7 { ( 8 [ ƒ ) 9 ] = 0 } CEAG? Entf ß\ Del >< Hilf e Einf g Help Ins Mains connecting cab le 24 V monitoring loop From ZB 96/200 ST 20 control module LT.1 2.5A charg ing module DC/DC conv erter Maint. lig ht s witch monitor DLS Staircas e lig ht s witching TLS Illuminated pus h- b uttons in s taircas es ZB 96/200 L1 L2 L N Output circuits of s af ety luminaires Phas e s elector 2 x 2A 2 x 2A 2 x 2A 2 x 2A 20A Output circuits of exit luminaires Load b reak s witch b attery Q2 Shunt F10 F11 F12 F1 P E F0 F1 F2 F Terminal s trip, b attery X9 Battery cab le to the s ub - dis trib utions E 0 Battery connecting cab le Load b reak s witch Q1 X8 EGA EE GG AA F50 F51 F52 F5 E/G/A data line Terminal s trip, maintained lig ht Maintained lig ht cab le to the s ub - s tations CEAG Sicherheitstechnik GmbH /20

21 ZB 96 Installation Example L1 L2 L N PE Distribution board for general lighting ~ To the general lighting 24 V monitoring loop ST 20 control module DC/DC converter 2 x 2A 2 x 2A 2 x 2A US 96/80 Outgoing circuits of safety luminaires 2 x 2A 2 x 2A 2 x 2A 2 x 2A Outgoing circuits of Exit luminaires X11 Battery cable US 96/8 Steuerteil ST 8 E/G/A data line 2 x 2A 2 x 2A X11 Maintained light cable CEAG Sicherheitstechnik GmbH /21

22 Planning and Layout of the ZB 96 Emergency lighting supply system Based on the data given in the tables, planning the ZB 96 central battery system can easily and quickly be carried out. We recommend the following procedure: 1 Calculation of the required battery capacity and number of additional boost charging units. The number of required emergency luminaires is known from the emergency lighting design with the engineering guides which is included in the CEAG catalogue on emergency luminaires. Example: The following number of luminaires has been calculated for the emergency lighting of a meeting hall ( h rated duration and 10 h recharge period). 100 pcs each 0 ma 10 circuits = =.00 A 5 modules 2 x 2 A 280 pcs each 0 ma 28 circuits = = 8.40 A 14 modules 2 x 2 A 120 pcs. EVG 1.2 each 47 ma 12 circuits = for 11 W TC-E = 5.64 A 6 modules 2 x 2 A Drawn battery = A 50 circuits = current 25 modules 2 x 2 A Based on table 2 and depending on the required rated duration (1 h or h), the battery capacity is to be calculated, depending on the maximum discharge current that has been determined on the basis of the total current drawn from the battery by all consumers. In the above example, the battery current drawn totals A. For a required rated duration of h, the 80 Ah battery is selected. The max. discharge current is 21.7 A for hours. In order to ensure the required recharge period of 10 h, 2 boost charging unit will have to be installed according to table. Example: 100 pcs each 16 VA = 1.60 kva 280 pcs each 16 VA = 4.48 kva 120 pcs. EVG 1.1 for 11 W TC-E LT 2,5 charging unit has 1 kva Boost charging unit has 1 kva (2x) Total connected load each 22.5 VA = 2.70 kva = 8.78 kva =.00 kva = kva Fuse protection in the mains distribution board of the general power supply (MDB): Load break switch 6 A acc. to table 7 for connected loads of from 11 to 14 kva. Planning of covers Depending on the constructional circumstances, different cover configurations are possible. Tables 8 and 8.1 specify the covers and substations with their possible combinations of modules. As to the opposite example, two variants are at choice. Variant 1: The cover selected is a ZB 96/200 with 18 circuits of each 2 A (9 2 x 2 A) and the sub-station a US 96/80 with 2 circuits each 2 A (16 2 x 2 A). The ZB 96/200 incorporates a 80 A phase selector and a P. The battery is rack mounted. Variant 2: The cover selected is a ZB 96/200S with 50 circuits of 2 A each (25 2 x 2 A) and one 80 phase selector and a separate battery cabinet housing the 80 Ah battery. 2 Fuse protection of the mains input In order to determine the fuse in the main distribution board of the general power supply, you must know the total connected load of the ZB 96 system. It is made up of the sum of mains connected loads of the individual luminaires and consumers (see table 1 and 6) and of the ratings of the charging unit (charging module 2.5 A and boost charging unit 2.5 A). CEAG Sicherheitstechnik GmbH /22

23 Electronic Ballast 20 V AC/220 V DC EVG 1.2 -S / EVG 18 -S / EVG 18 C -S N-EVG 126 -S / N-EVG 16 -S / N-EVG 158 -S EVG 1.2 -S, EVG 18 -S, EVG 18C -S Dimensions (mm) EVG Table 1 Electrical data EVG 1.2 -S, EVG 1.2, EVG 18 -S and EVG 18C -S for mains and battery operation International Lamp cap Type of EVG Lamp Power consump- Power Inrush term EVG... load tion for battery- consumption current in [W] operation in [A] 1) in [VA] [A/ms] T 16 G S S S S TC-SEL 2 G S S S S TC-DEL G 24 q S S G 24 q-2 18C -S TC-TEL GX 24 q S GX 24 q-2 18C -S EVG 1.2 with mounting plate T 26 G S TC-F 2 G S TC-L 2 G S ) for luminous flux NE/NN =75 % 9 address switch Table 1.1 / Electrical data N-EVG 126 -S, N-EVG 16 -S and N-EVG 158 -S for mains and battery operation International term T 26 TC-TEL TC-DEL Lamp cap G 1 GX 24 q- G 24 q- Type N-EVG S 16 -S 126 -S Lamp load 58 W 6 W 26 W 26 W Dimensions (mm) Current consumption in A at battery operation in switch position (Luminous flux E / N in %) 0 (100%) ( 90%) ( 80%) ( 70%) ( 60%) ( 50%) ( 40%) ( 0%) Power consumption in VA Inrush current [A/ms] Table 1.2 Current ratings of incandescent and tungsten halogen lamps 220 V incandescent lamps (AGL) 12 V tungsten halogen lamps with 220 V electronic transformer rated Current consumption Lamp- Current rating Mains confrom the battery rating from the battery nected load 7 W 0 lm 0 ma 20 W 115 ma.6 VA 15 W 90 lm 70 ma 5 W 200 ma 58.0 VA 25 W 20 lm 110 ma 50 W 285 ma 84.0 VA 40 W 40 lm 180 ma 75 W 420 ma 72.6 VA 60 W 70 lm 270 ma 100 W 570 ma VA 75 W 960 lm 40 ma 100 W 180 lm 450 ma CEAG Sicherheitstechnik GmbH /2

24 Tables Table 2 Table 6 Table 7 Calculation of the required battery capacity of maintenance free, sealed 216 V lead-acid gas recombination batteries (higher capacities on request) Battery capacity Ah max. discharge 1h 1) current [A] with rated 1h 2) operating time [h] h 1) h 2) h 1) h 2) ) acc. VDE 0108 discharge to 1.70 V/cell / 2) acc. DIN EN discharge to 1.80 V/cell Calculation of charging current [A] acc. VDE 0108 for recharging of: Table Recharging cycle [h] Ah hours / 90 % hours / 90 % Calculation of charging current [A] acc. DIN EN for recharging of: Table a Recharging cycle [h] Ah hours / 80 % Additional number of 2.5 A boost charging units for recharge period acc. VDE 0108 of: Table 4 Recharging cycle [h] Ah hours / 90 % hours / 90 % Additional number of 2.5 A boost charging units for recharge period acc. DIN EN of: Table 4a Recharging cycle [h] Ah hours / 80 % Number of battery cabinets; battery weight Table 5 Recharging cycle [h] No. of battery cabinest (weight approx. 150 kg) 1* 1* 1* 1* 1* 1* 1* 1* 1* per cabinet Total weight per battery set apx. kg * ZB 96/200 C, ZB 96/260 C and ZB 96/160 C, battery cabinet is included Connected loads of the charging unit to determine the mains fuse No. of boost charging units single-phase mains connection 1 kva 2 kva kva 4 kva 5 kva 6 kva -phase mains connection 1 kva 2 kva 2 kva 2 kva kva kva Fuse protection of the mains feed-in on the main distribution board (MDB) and required min. cross-section of the maintained light lead to the substation(s); () built-in terminals 5 mm 2 Total connected load bis 8 kva 8-11 kva kva kva kva Fuse protection on the MDB (load break switch) 5 A 50 A 6 A 80 A 100 A Min. cross section 1) (mm 2 ) of the mains cable to the HVS and maint. light cable to ths substation(s) The terminal strips in the ZB 96/200, ZB 96/200 S, ZB 96/260, ZB 96/200 C and ZB 96/LAD covers are fuse-protected on two poles for max. DO2 6 A. They are factory-fitted with DO2 25 A. 1) The values are min. cross-sections. To allow for the permissible voltage drop, the cable has to be dimensioned according to the distance and connected load. Max. voltage drop of mains line to substation: % Max. voltage drop of battery line to substation: % CEAG Sicherheitstechnik GmbH /24

25 Optional Component Combinations ZB 96/US 96 Table 8 Note: Planning of the covers is based on the vacant module bays, i. e. the space required by the variable modules differs. It is determined by the indication of the partial unit (UW). UW Module ZB 96/... Type UW /200 /200 S /260 C /200 C /160 C /LAD Required modules ST 20 control module DC/DC converter A charging unit A charging booster Variable modules Vacant module bays A phase selector A phase selector (add. 20 A phase selec tor, 1 uw/required) Printer PD LON P built-in version DLS module with 8 inputs TLS module with 8 inputs x 6 A x 2 A x 1 A SDS 8 selektive gency light switching, fold IV relay module battery capacities Built into central unit Ah Ah Ah Built into battery cabinet (h x w x d) 80 Ah 80 Ah 80 Ah 2050 x 800 x 400 Built into 2 battery cabinets 160 Ah 160 Ah 160 Ah Battery rack mounted 90 Ah 90 Ah 90 Ah Table 8.1 Note: It is possible to install max. 4 optional modules (DLS/TLS/SDS 8) either individually or in combination, in one cover or one substation! Max. 2 different, freely programmable DLS or SDS 8 inputs can be assigned, also in combination, to each circuit. 2 x 2 A ST 20 Type UW US 96/200 US 96/120 US 96/110 E0 US 96/60 US 96/8 US 96/80 US 96/85 E0 Required modules ST 20 control module ST 8 control module 1 1 DC/DC converter Variable modules Vacant module bays DLS module with 8 inputs TLS module with 8 inputs x 6 A x 2 A x 1 A IV relay module SDS 8 selective emergency light switching fold PD LON CEAG Sicherheitstechnik GmbH /25

26 ZB 96 Accomodation Example 1 Example 2 Example for the possible accomodation of a ZB 96 and laying of cables which, however, depend on the building s use. Walls and ceiling s F0- B to DIN 4102 p. 2 to the b attery E0 Door T 0 Walls and ceiling s F0- B to DIN 4102 p. 2 Walls and ceiling s F0 to DIN 4102 p. 2 Ventilation ZB US Door T 0 ZB Fire z one III Fire z one II Door T 0 F90 Door T 0 MDB Battery connecting cab le E 0 Maintained lig ht cab le Door T 0 F0 Fire z one I DB MDB E0 UVS E0 HVS A number of rules and regulations apply to the accomodation of central battery systems, in particular the DIN VDE 0108, DIN VDE 0510, part 2, MILAR and LBO. Depending on the constructional circumstances, the following possibilities of accomodation result from these rules and regulations. Example 1: Main distribution board of the general Lighting power supply (MDB) and main distribution board of the emergency Lighting power supply (ZB) in an electrical room. In case of an accomodation acc. to example 1, attention must be paid that the MDB and ZB are isolated from each other so that arcing is safely prevented. Example 2: Main distribution board of the emergency Lighting power supply (ZB) including the battery, in a separate electrical room. Ventilation of electrical rooms Dimensioning of the ventilation acc. to DIN VDE 0510, part 2 par The ventilation of rooms, cabinets or containers in the inside of which batteries are operated, is considered sufficient, if a min. air volume flow is ensured that has been calculated according to the following formula: Air volume flow: Q = 0.05 x n x I Q = air volume flow 0.05 = fixed factor n = No. of accumulator cells I = 1 A per 100 Ah battery capacity with trickle charge Example for a ZB cover with 160 Ah lead-acid battery. Air volume flow Q = 0.05 x 108 x 1.60 A Q = 8.64 m /h For the maintenance-free lead batteries with low antimony content installed in the ZB cover, the computed air volume flow can be multiplied by the reduction factors f1 and f2. f1 = 0.5 and f2 = 0.5 QRed = Q x f1 x f2 QRed = 8.64 m /h x 0.5 x 0.5 QRed = 2.16 m /h In order to ensure the air volume flow of 2.16 m /h, the air inlets and outlets in the electrical distribution room must have the following min. cross-sections acc. to VDE 0510 part 2 para : Vent cross-section of the air inlets and outlets: A 28 x QRed A 28 x 2.16 = cm 2 The required vents in the F90 walls must be guarded by fire protection measures, e. g. F90 fire shutters. As the calculation shows, the use of even the largest battery does not require an elaborate technical ventilation (e.g. explosion protected fans). Due to the installed maintenance-free, sealed lead acid gas recombination batteries no further special constructional requirements such as a floor resistant to electrolyte or a floor covering (tiles) etc. have to be met. Dimensioning acc. DIN EN Requirements for ventilation: Q = 0.05 x n x Igas x CN x 10 - The current Igas, who causes the gas emitting is fixed by following equations: Igas = Ifloat/boost x fg x fs For lead batteries with sealed cells: fg = 0.2, fs = 5, Iboost = 8 ma per Ah Ventilation outlet: A = Q x 28 Table 9 Table 9a Calculation of ventilation of electrical rooms acc. DIN VDE 0510 part 2: Battery 216 V Air volume flow req. for the ventilation of the place of installation [m /h] Required free air volume inside the place of installation (m ) Vent corss-selection of the air inlets and outlets of the place of installation [cm 2 ] Calculation of ventilation of electrical rooms acc. DIN EN (calculated for boost charge): Battery 216 V Air volume flow req. for the ventilation of the place of installation [m /h] Vent corss-selection of the air inlets and outlets of the place of installation [cm 2 ] CEAG Sicherheitstechnik GmbH /26