Breakers & attachments
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1 Breakers & attachments
2 Technopark IMPULSE Genuine vision since 1968 Brief Technopark Impulse combined deep experience, advanced technologies and state-of-the-art production facility. Our vision is to produce technology-intensive hydraulic attachments for construction machinery, which support our Partners increasing their efficiency and comfort in everyday job. Our team produces attachments with unique features which meet international standards and requirements. Contact info Address: , Moscow region, Domodedovo, v. Rastunovo, Industrial area Impulse Web: en.impulse.su Impulse Quality made! Follow us: 2
3 Product supply map Hydraulic breakers Vibratory pile drivers Compactors Auger drills & augers We invite for cooperation all over the world Now Impulse attachments are successfully operated in Australia, India, UK, Germany, France, Italy, South Africa, Scandinavia, Latin America, China Municipal attachments Breaker boom systems Company evolution Equipments & technologies Own production capacities Up-to-date production facilities 5700 square meters of industrial and storage facilities equipped with 136 modern and high-precision production machines 3
4 Hydraulic breakers Technopark Impulse produces NextGEN hydraulic breakers for the most tough applications. Each model is developed with special focus on maximum reliability and efficiency. World Wide SUPPORT Light series Maximum concentration of power in each bit of mass. Easy-to-change single bushing and cylinder linear make Impulse breakers completely repairable in the field and without special service tools. Conical bottom part provides better penetration. No through bolts - no troubles with blank firing. Medium series Enlarged gas camera provides better productivity even at lighter excavators. Additional outside changeable buffer saves housing from damages during heavy operation. Single bush-box easy dismounting by just four bolts no need in heavy press. Boltless main body s design decreases damage risks after blank firing. Heavy duty series Tested in rough Siberian and African conditions and proved reliability, strength and productivity. Bottom housing is made of special wear resistant casting steel, which provides additional protection of main body even after blank firing. 4
5 Breaker Impulse 150S - internal structure - Easy disassembling screw cap for easy disassembling in the field without special tools Up&Down safety buffers decrease influence of impact force to the boom of base machine Usable connection 360 degrees swivel joints extend lifetime of high-pressure hoses Changeable cylinder liner the breaker will never need complete overhaul in factory conditions MONOLITH main body without tie-rods the root trouble of old-type breakers is solved Diamond hardening outside surface of piston is hardened to ensure extended service life Guard ring high-strength guard ring is an additional anti-blank firing protection Stop pin one cylinder-shaped pin provides quick replacement of working tool Single bushing one bushing instead of standard two; can be dismounted without press Two-component seal reduces risks of abrasive materials entering inner of cylinder Ultimate equipment Weight of base machine, t Tool diam., mm Both SILENT and OPEN/TOP types of breakers are available Weight, kg 5 Frequency, bpm Oilflow, l/min Impulse 100S Impulse 120S Impulse 150S Impulse 300S Impulse 400S Impulse 450S Impulse 500S Impulse 600S
6 Vibratory pile drivers Classic pile driver Beneficial price and long life period of the equipment make this pile-driver very fast-payback and profitable investment. One of the largest amplitude and eccentric moments powerful equipment. Compact height of the equipment provides maximum usage of excavator s operation radius and reach - longer piles can be driven; Impulse classic pile-driver is 30% lighter comparing to analogues; Different types of clamps provide effective driving/extraction of sheet and Larssen piles, H-beams, U-sections, pipes of different diameters; Impulse pile-drivers can be equipped with compacting plates for soil densifying like standard hydraulic compactor, but much more powerful. Impulse vibratory pile driver is reliable and high-performance equipment, that capable of carrying out a wide range of tasks: driving and extraction of piles, pipes, double T-beams, etc. Tilting pile driver Due to 90 hydraulic tilting, piles and pipes can be clamped and taken directly from the ground; up to 30% more efficient comparing to standard pile-driver. Impulse VP350R & VP600R pile-drivers are equipped with screw drive swing bearing; main advantage - more precise rotation. All the operations are arranged via single joystick, operate tilting/positioning/clamping/driving by one hand. The pile-drivers are powered from hydraulic system of excavator via single-flow piping-kit (same as for hydraulic breaker); the pile-driver can be installed without additional costs. Weight of base machine, t Amplitude, mm Eccentric moment, kgm Weight, kg Oilflow, l/min VP VP350R* VP600R* *s with hydraulic tilting and rotating mechanism 6
7 Compactors Impulse compactor is a hydraulic attachment which is intended to carry out planing works as well as works on soil compaction, and preparation of building sites. Classic compactor & newest one New compactors of series VT Compaction force depends on severe parameters, including amplitude, frequency and weight of compactor. Technopark Impulse introduces innovative solution of classic compaction equipment. The engineering decision in each part of hydraulic compactors Impulse VT provides up to two times higher efficiency comparing to classic version. The frequency was increased to 4800 r/min (classic compactors reach maximum 2400 r/min). The solution is increased final ratio of hydraulic motor. Less of welding seams and lighter weight provides higher amplitude and as a result higher compaction force. Compactors of series V Classic and proven set-up solution for sustainable compaction works. High-quality motors and reliable engineering steel ensure no-failure operation of each model in the range. Wide range (from mini-excavators up to 35 tons machines) covers all main tasks at job-sites. Quite easy in maintenance and service repair. Module system which can be modernized into pile-driver for compact wooden piles. High impulse energy, longer life-time and low maintenance cost meet the demand of most end-users in construction business. Weight of base machine, t Compacting plate size, mm Compacting force, kg Weight of compactor, kg Oilflow, l/min VT x V x V x V x V x
8 Auger drills & augers Impulse auger drill is advanced and professional equipment for drilling holes of mm diameter up to 10 meters depth. Increase applicability of wide range of the carriers. Auger drills High torque, simple design and reliability are implemented in a new range of auger drills of M series. A new generation of planetary gear and hydraulic motor with variable dynamic response allow to obtain maximum torque in wide range of oilflows. The high torque provides the high quality drill works on different types of soils ranged from abrasive to rock ones. Direct drive ensures more efficient operation. Strengthen output shaft guarantee longer life period of the auger drill. Wide selection of mounting adaptors provides easy installation at backhoe-loaders, skid-steers and different types of excavators. Ready-to-operate supply kit and wide range of augers makes Impulse auger drills one of the best solutions in the market. Strict quality control at each production stage provides trouble-free operation. 8
9 Holes from 1.2 up to 10 meters depth All the models of auger drills can be equipped with optional reverse valve which can be installed either on the auger drill itself or base machine. This option makes reverse rotation available for the carriers which don t have double-flow hydraulic line - augers and piles can be easily in and out with full control from the excavator cab. Impulse auger drill is ideal tool to expand the range of tasks for the carrier machine. Augers Quite wide range of changeable augers and extensions of different diameters and lengths is available. Depending on tasks and soil conditions, Abrasive or Rock augers can be used. All of augers are equipped with changeable branded teeth produced at high precision technology. Weight of base machine, t Torque, Nm Frequency, r/min Oilflow, l/min Weight, kg M M M M M M M M
10 Technopark Impulse produces a wide range of attachments for backhoe-loaders, skid-steers and wheel loaders to handle materials and clean areas. Pallet forks Municipal attachments Used for a whole lot of material handling operations like heavy or palletized materials movement at warehouses and other construction & industrial sites. They are suitable for backhoe-loaders, skid-steers and wheel loaders. These machines equipped with pallet forks can be operated in limited spaces with such features as high maneuverability, minimizing of expenses and based machine protection due to the fork s design. Load capacity, kg Fork width, mm Fork thickness, mm Fork length, mm Carriage width, mm Weight, kg PF PF / PF / / PF / PF / / Angle brooms Impulse angle brooms are all season attachments: they easily cope with dust and tree leaves during summer, and snow in winter. Efficient area of contact with the surface is achieved by special turning mechanism it makes possible sweeping snow and dust at the 25 angle. Easy at mounting and operation, functional protection of hydraulic hoses and components, even wear of brushes and light design all these advantages mark Impulse angle brooms as high performance equipment. Width, mm Disk diameter, mm Tilting angle, degrees SP / SP / SP / SP / SP / SP / SP / Oilflow, l/min Weight, kg
11 Snowblowers Quality engineered and built blower provides fast and easy street cleaning from snow, as well as narrows, roads and warehouse areas cleaning. Design ensures maximum performance and distance of snow blowout with minimized risks of jamming. Direct hydraulic drive of blower s auger eliminates such trouble parts as chains or sprockets. Wear-resistant & replaceable edge, larger width and efficient work even at machines without High-Flow. Snow blades Width, mm Blowout, m SR SR SR SR SR SR Light designed especially for skid-steers and backhoe-loaders. All models of Impulse snow blades are equipped with tilting mechanism (left or right 30 degrees). Solid design is lightened by the rubber blade, which does not lose elasticity, is wear- and frost-resistant and quite easy to change. Anti-shock system, which is part of the design, ensures avoiding super-tough obstructions, by that protecting the base machine and blade itself. Productivity, m 3 /min Oilflow, l/min Weight, kg Width, mm Height, mm Tilting angle, degrees Oilflow, l/min Weight, kg TB / TB / TB /
12 Breaker boom systems Stationary Boom System with the hydraulic breaker is used for secondary crushing, crushing of the frozen soils and eliminating of the jams in the loading hoppers. Geologic exploration, quarrying and transportation of the mine rocks just half the battle. Materials processing is the most important and not less labour-intensive task, which cannot be completed without special equipment systems and special-purpose machines. Earlier, lumps were left after blasting operations and accumulated at ground for further crushing by drilling or new blasting. If lumps fell into intake screen, crane or excavator had to be involved to extract the lumps. Costs of such job and down time of the processing equipment are much higher than acceptable loss. Nominal horizontal reach, m Horizontal working area, m S S C S C C C C C Vertical working area, m Angle of rotation
13 Usage of breaker boom systems at reception bunkers of crushing machines, tracked mobile crushing and screening machines simplifies production process, decreases down time of the equipment and self-cost of the processing. Productivity can be increased, inconvenience can be excluded. Installation of Impulse breaker boom system at the reception bunkers of crushing machines will result in real benefit, which can be calculated. Capacity of the breaker installed to the boom system is selected and adjusted depending on the dimensions and hardness of the lumps. The process of crushing should take not more than 15 seconds. In this case the lump should be crushed out into 5-6 parts allowable by size. Crushing equipment often works with different types of rocks and if lumps with high hardness fall into the machine (like granite, basalt with high compressive strength), the capacity and energy of the breaker is the key parameter. Higher energy provokes higher inner stresses of lumps and results into best efficiency. Operator of the crushing equipment can manage the breaker boom system in close vicinity to the machine or remotely with special control options. Oilflow, l/min Energy consumption, kw Required voltage, V Dimensions H x W x D, mm HA18A 200 / / x x 900 HA22A 200 / / x x 900 HA30A 200 / / x x 900 HA37A 200 / / x x 900 HA45A 200 / / x x HA55A 200 / / x x HA75A 200 / / x x HA90A 200 / / x x
14 Company evolution Technopark Impulse a unique company with a rich history, successor of the experience of previous generations of researchers and developer of the latest models of high-tech equipment. History of the industry 1968 Start of original designed hydraulic breakers development in USSR First project of joint ventured production of breakers with Finish company Roxon Six research establishments develop hydraulic breakers in USSR Twelve factories all over the USSR produce 3000 hydraulic breakers per year Most of the factories were closed, research & developments are continued by groups of enthusiasts. History of the company 1995 Company foundation; unite of leading engineers in Impulse project. Impulse become successor of Soviet development school Start of processing base and machinery equipment accumulation First engineering prototypes of SMG & D series of IV breaker s generation were produced Factory modernization for production of 100 series hydraulic breakers (V generation) Start of pilot production of new-generation hydraulic breakers; production of buckets Serial production of V generation breakers; start of utility equipment production. Building of new factory 2011 ISO 9001 certification; start of hydraulic pile drivers production Export shipments started; cooperation with SSAB (Sweden). Production of breaker boom systems and hydraulic stations First tests and pilot production of VI generation hydraulic breakers EVO series VI generation of hydraulic breaker was patented in WIPO according to PCT standard. Moscow region, Domodedovo, v. Rastunovo, Industrial area Impulse 14
15 Equipment & technologies Cutting (Plasma) Bending Three modern plasma & gas-cutting machines 600 tons sheet bending press Machining Welding Over 50 units of unique machining equipment Only US welding machines Heat-treatment Assembly Self-developed technology of heat-treatment Intermediate control at all stages 15
16 en.impulse.su
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