Electric Drive HYDRAULIC EXCAVATOR. EX-6 series Electric drive version

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1 EX- series Electric drive version Electric Drive HYDRAULIC EXCAVATOR Model Code : EX300E- / EX5500E- / EX000E- Power Output : EX300E- : 1 00 kw EX5500E- : x 0 kw EX000E- : x 1 00 kw Operating Weight : EX300E- : kg EX5500E- : kg EX000E- : kg Loading Shovel Bucket : Heaped : EX300E- : m 3 EX5500E- : 7.0 m 3 EX000E- : 0.0 m 3

2 The No-Emission Super-Giant Electric Excavators That Count on Mining Sites Where Low-Cost Electric Power is Available The Hitachi super-giant electric excavator series, packed with leading-edge technologies, offers a host of advantages, including superior controllability, mobility, durability, maintainability and operator comfort, as well as low running costs. The electric excavator is the cost-efficient, emission-free alternative to the engine-driven excavator. The Hitachi electric excavators are comprised of the proven devices : hydraulic system, undercarriage and front attachment common to the engine-driven excavators, enhancing touch operation and dependable servicing with high parts availability. The Hitachi electric motors sustain tough mining operations, too. Note: Photos in this brochure may include optional equipment. They may also include custom-made options to meet specific user needs. 3

3 Outstanding Productivity Large Bucket Designed to enhance efficiency. The large bucket has been shaped specifically to enhance scooping and loading operations. Its sharp tilt angle helps boost operating efficiency. Tilt angle Quick Assembly The electric excavator is separated into subassemblies when shipped. At a job site, the electric excavator can be quickly assembled with less workforce and cranes, reducing preparation costs and time for earlier commissioning. Profitable Excavation Bucket movement trace can be changed from under ground during excavation. There is no need for bucket repositioning and retraveling according to job requirements, boosting operating efficiency. Refined Bucket Control Dumping angle of the bucket can be freely adjusted for efficient dumping. This reduces shocks to the dump body for longer service life and less repair costs. Efficient Level Crowding Level crowding is easy and efficient, without need for any assisting equipment for leveling. Bucket Passes to Dump Truck The electric excavators are well matched with large-sized dump trucks for mining production. EH3500AC EH500- EH5000 Nominal Payload 1 tonnes 5 tonnes tonnes Load Capacity (SAE :1, heaped) 111 m m 3 19 m 3 EX300E- Loading Shovel Bucket Capacity m or 9 EX5500E- Loading Shovel Bucket Capacity m 3 5 or 7 EX000E- Loading Shovel Bucket Capacity m 3 3 High Mobility The undercarriage is designed for suitable travel speeds and lower ground pressure for quick job-to-job travel. Travel speeds (High / Low) EX300E-...1 / 1. km/h EX5500E-...1 / 1.5 km/h EX000E / 1.3 km/h 5

4 High Durability Note : This picture shows EX5500E-. Enhanced Operator Comfort Note : This picture shows a cab for EX5500E-. Rigid Box Design Resists bending and twisting forces. Computer-assisted analysis was used to check that the frame box can withstand heavy-duty excavation work. Center Track Frame More strength for this key area. The center track frame of integral cast steel structure can avoid stress concentration, and increase reliability. Integral cast steel Constant Correct Track Tension Nitrogen gas accumulators absorb abnormal track tension. The accumulators help prevent abnormal track tension from causing damage. Travel is automatically stopped if accumulator pressure exceeds a preset level. High-Pressure Filter Provides clean oil. Hydraulic oil is filtered at high pressure to remove damage-causing contaminants. This filter is positioned down-line from the pumps to help prevent damage in the rare event of pump failure. Positioned for easy maintenance. Rugged Track Links Shoes include roller guides for extended service life. This design has proven itself on Hitachi's popular Giant EX Series. The roller guides have been added to help extend service life. Roller guide Rugged Comfortable Cab Protects the operator from falling objects. Fluid filled elastic mounts help absorb vibration to provide durability and a comfortable ride. The top guard, conforming to OPG* level II (ISO), is provided on the cab roof. *Operator Protective Guard Efficient Cab Layout All controls within natural reach of operator. The ergonomic layout of the cab means the operator will do less stretching and reaching when operating the controls. This adds up to less operator fatigue and greater operating efficiency. Constant-Cab-Comfort Air Conditioner Keeps the cab pressurized to keep out dust while maintaining comfortable temperature. Intelligent Multi-Display Monitor provides machine data and operating status at a glance. The operator can monitor machine conditions and operating status with a.5-inch color LCD. The controller provides instant fault diagnosis through all sensors, displaying warnings and countermeasures if failure arises. Major Functions: Multiple meters, and alert symbols indication Alert/failure status, and countermeasures indication Snap-shot function that stores operating data, including fiveminute operating data immediately before alerting, and succeeding one-minute data (temperatures, pressures, and more) Setting oil change intervals with alerting Much more functions are provided to ease maintenance and servicing. Outside Cameras (Optional) Enhances operating safety. The operator can monitor around the machine, using four optional cameras to eliminate blind spots. * Illustration shows a sample of the Emergency Switch. 7

5 SPECIFICATIONS EX300E- LOADING SHOVEL WORKING RANGES Meter ELECTRIC MOTOR High Voltage, Three Phase, Squirrel Cage Induction Motor, Totally Enclosed Air-to-Air-Cooled (TEAAC) EH3500 Type... HITACHI TFOA-KK Rating Rated continuous output kw Voltage... AC V / 50 Hz AC V / 0 Hz Number of poles... Synchronous RPM min -1 / 50 Hz 1 00 min -1 / 0 Hz Rated current V Insulation class... F class B raise Space heater included Thermo-guard (temperature detector) Starting condition... Reactor 50 % tap Simplified Maintenance Proven Hitachi Motors The Hitachi electric motors, TFOA-KK, are powerful and tough. They require less overhauling, periodic inspection, and servicing, unlike an engine-driven excavator. This motor is brushless, and the motor bearings permit longer lubricating intervals of 1500 hours or.5 months. Engineless Design Means Low Maintenance Costs The electric excavator, featuring engineless design, does not need costly consumables, such as engine oil, filter, coolant, fan belt. What s more, there is no need for engine - related adjustments and servicing - for instance, suction/exhaust valve timings, and draining of the water separator for fuel system. Engineless design can slash maintenance costs. Oil-Filled Upper/Lower Rollers and Idlers They eliminate daily lubrication and help reduce maintenance costs. Auto Lubrication System Eliminates the need for manual lubrication. This system automatically lubricates the front joint pins and swing circle. This eliminates cumbersome daily lubrication. Folding Stairs with Wide Steps Folding stairs are designed for easy access to the machine for servicing and maintenance. MIC Mining The MIC Mining comprises the DLU (Data-logging unit) on the machine DLU continuously records performance of the hydraulic system. The record can be download by PC and PDA*. SATELLITES (Option) MACHINE DATA Logger MMS DLU Reports The Centralized Lubrication System: Fast Filling System Download via Cable PC & PDA PDA* Download Program Transmit Downloaded Data PC Data Viewer Program Upload via Internet INTERNET [Server] Upon Request Customer Dealers Meter A Min. digging distance 190 mm B Min. level crowding distance 9 10 mm C Level crowding distance 5 00 mm D Max. digging reach mm E Max. cutting height 1 50 mm E' Max. dumping height 990 mm DIMENSIONS R Ground Line F Max. digging depth mm G Working radius at max. dumping height 50 mm H Max. bucket opening width mm Arm crowding force 1 00 kn (1 000 kgf) Breakout force kn (7 000 kgf) Unit: mm 0 HYDRAULIC SYSTEM Main pumps... variable-displacement,axial piston pumps for front attachment,travel and swing Pressure setting MPa (300 kgf/cm ) Max. oil flow... x 500 L/min UPPERSTRUCTURE Swing speed... UNDERCARRIAGE Travel speeds... Maximum traction force... Grade ability....9 min -1 (rpm) High: 0 to.1 km/h Low : 0 to 1. km/h 1 70 kn ( kgf) 0 % (30 degree) max. WEIGHTS AND GROUND PRESSURE Equipped with 1.0 m 3 (heaped) bottom dump bucket Shoe width Operating weight Ground pressure 1 70 mm kg 15 kpa (1.9 kgf/cm ) ATTACHMENTS Bucket Capacity (heaped) 1.0 m 3 : Materials density 1 00 kg/m m 3 : Materials density 1 00 kg/m 3 The number of wear plates and their installation positions on the bucket of loading shovel vary depending on applications at job site. The installation of wear plates is indispensable. Consult your nearest Hitachi or Hitachi dealer for details. * Personal Digital Assistant 9

6 SPECIFICATIONS EX5500E- LOADING SHOVEL EX000E- LOADING SHOVEL WORKING RANGES Meter Type... HITACHI TFOA-KK Rating Rated continuous output... 0 kw X Voltage... AC V / 50 Hz AC V / 0 Hz Number of poles... Synchronous RPM min-1 / 50 Hz 1 00 min-1 / 0 Hz Rated current... 9 A 00 V Insulation class... F class B raise Space heater included Thermo-guard (temperature detector) Starting condition... Reactor 50 % tap EH3500 ELECTRIC MOTOR High Voltage, Three Phase, Squirrel Cage Induction Motor, Totally Enclosed Air-to-Air-Cooled (TEAAC). Meter Type... HITACHI TFOA-KK Rating Rated continuous output kw X Voltage... AC V / 50 Hz AC V / 0 Hz Number of poles... Synchronous RPM min-1 / 50 Hz 1 00 min-1 / 0 Hz Rated current... 1 A 00 V Insulation class... F class B raise Space heater included Thermo-guard (temperature detector) Starting condition... Reactor 50 % tap G H 1 E E' EH5000 HYDRAULIC SYSTEM 0 Ground Line WORKING RANGES ELECTRIC MOTOR High Voltage, Three Phase, Squirrel Cage Induction Motor, Totally Enclosed Air-to-Air-Cooled (TEAAC) Main pumps 1 variable-displacement, axis piston pumps for front attachment, travel and swing Pressure setting 9. MPa (300 kgf/cm) Max. oil flow X 375 L/min, X 5 L/min 0 Meter UPPERSTRUCTURE F Max. digging depth 550 mm G Working radius at max. dumping height 900 mm H Max. bucket opening width 700 mm Arm crowding force kn ( 000 kgf) Breakout force kn ( 000 kgf) A F 7 C Travel speeds... High: 0 to.1 km/h Low : 0 to 1.5 km/h Maximum traction force kn (7 000 kgf) Grade ability... 0 % (30 degree) continuous WEIGHTS AND GROUND PRESSURE m3 Shoe width DIMENSIONS 1 00 mm (heaped) bottom dump bucket Operating weight kg D kpa (.3 Bucket Capacity (heaped) F Max. digging depth 0 mm G Working radius at max. dumping height 900 mm H Max. bucket opening width 00 mm Crowding force 70 kn ( kgf) Breakout force 30 kn (7 000 kgf) Travel speeds... High: 0 to 1.9 km/h Low : 0 to 1.3 km/h Maximum traction force kn ( kgf) Grade ability... 0 % (30 degree) max. WEIGHTS AND GROUND PRESSURE Equipped with 0.0 m3 (heaped) bottom dump bucket m3 : Materials density 1 00 Unit: mm 70 R 0 0 kg/m Shoe width Operating weight Ground pressure Triple grousers 1 50 mm kg kpa (.7 kgf/cm) ATTACHMENTS Bucket Capacity (heaped) The number of wear plates and their installation positions on the bucket of loading shovel vary depending on applications at job site. The installation of wear plates is indispensable. Consult your nearest Hitachi or Hitachi dealer for details Shoe type 0.0 m3 : Materials density 1 00 kg/m UNDERCARRIAGE kgf/cm) The number of wear plates and their installation positions on the bucket of loading shovel vary depending on applications at job site. The installation of wear plates is indispensable. Consult your nearest Hitachi or Hitachi dealer for details. 00 Swing speed....9 min-1 (rpm) DIMENSIONS Meter ATTACHMENTS R Main pumps 1 variable-displacement, axial piston pumps for front attachment, travel and swing Pressure setting 9. MPa (300 kgf/cm) Max. oil flow 1 x 500 L/min UPPERSTRUCTURE Ground pressure Unit: mm 730 Ground Line B A Min. digging distance 7 00 mm B Min. level crowding distance 11 0 mm C Level crowding distance 5 00 mm D Max. digging reach mm E Max. cutting height mm E' Max. dumping height mm UNDERCARRIAGE Equipped with Swing speed min-1 (rpm) A Min. digging distance 150 mm B Min. level crowding distance 9 00 mm C Level crowding distance mm D Max. digging reach 1 00 mm E Max. cutting height mm E' Max. dumping height 13 0 mm HYDRAULIC SYSTEM

7 These specifications are subject to change without notice. Illustrations and photos show the standard models, and may or may not include optional equipment, accessories, and all standard equipment with some differences in color and features. Before use, read and understand the Operator s Manual for proper operation. Hitachi Construction Machinery Co., Ltd. KS-EN (SA / KA, FT3) Printed in Japan

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