CENTERLINE 2500 Low Voltage Motor Control Centers and Power Distribution Gear Catalog Structure Breakdown

Transcription

1 Technical ata CENTERLINE 2500 Low Voltage Motor Control Centers and Power istribution Gear Catalog Structure Breakdown Catalog Numbers 2500

2 Table of Contents Topic Page Additional Resources 2 Ordering a CENTERLINE 2500 Low Voltage Motor Control Center (MCC) 3 Step 1: Ordering a Column 3 Step 2: Ordering a Unit 5 Bulletin irect Online Reversing (OLR) Starter Units 6 Bulletin irect Online (OL) Non-reversing Starter Units 7 Bulletins 2593M - Main Units 8 Bulletin 2593F - Feeder Units 10 PowerFlex Variable Frequency rive (VF) Units 12 Bulletin 2563T - PowerFlex 40 VF Unit Catalog Number Explanation 13 Bulletin 2563U - PowerFlex 753 VF Unit Catalog Number Explanation 14 Bulletin 2563V - PowerFlex 755 VF Unit Catalog Number Explanation 15 Catalog Number Explanation Tables 16 Additional Resources These documents contain additional information concerning related products from Rockwell Automation. Resource CENTERLINE 2500 Low Voltage Motor Control Centers and Switchgear Assemblies Selection Guide, publication 2500-SG001 PowerFlex Low Voltage AC rives Selection Guide, publication PFLEX-SG002 CENTERLINE 2500 Low Voltage Motor Control Centers Installation Instructions, publication 2500-IN001 Product Certifications website, escription Provides detailed information on selecting and ordering a CENTERLINE 2500 low voltage motor control center. Provides detailed information on selecting and ordering PowerFlex 40 and 750-series low voltage AC drives. Provides detailed information on installing a CENTERLINE 2500 low voltage motor control center. Provides declarations of conformity, certificates, and other certification details. You can view or download publications at To order paper copies of technical documentation, contact your local Allen-Bradley distributor or Rockwell Automation sales representative. 2 Rockwell Automation Publication 2500-T004A-EN-P - September 2013

3 Ordering a CENTERLINE 2500 Low Voltage Motor Control Center (MCC) This publication details two catalog number structures needed to order a CENTERLINE 2500 MCC. The first step is to determine the catalog number structure for column configuration where you first determine column size and design before you fit it with units. The second step is to determine the catalog number structure for unit configuration where you determine which units are needed for your application and will be housed in the column. Column Horizontal Wireway Unit Column Width Preferred Lead Time Items Unit Both catalog number structures include preferred lead time items, which are items that are readily available and do not add any lead time to the building of your CENTERLINE 2500 MCC. Table cells highlighted in blue signify preferred lead time items. In the example in Figure 1, three of the five available code selections in the table are preferred lead time items. Figure 1 - Preferred Lead Time Items Example Column Vertical Wireway Unit Column Height Withdrawable Units Configuration Fixed 1 Frame mounted 2 Withdrawable 3 SecureConnect 4 Keyed withdrawable 5 Preferred Lead Time Items Unit Step 1: Ordering a Column Use the following information for each CENTERLINE 2500 MCC column that you order. Figure 2 - Column Catalog Number Structure Column Column ims. Wiring B L E 1 1 L A 12 U 00 G B G 3 U 3 U 3 U * (1) Column options are currently unavailable. Position Comm. External Color Internal Color Ingress Protect Arc Protect Horiz. Bus Size Horiz. Material Neutral Bus Size Neutral Material Neutral Location Ground Material Vertical Bus Size Vertical Material Neutral Bus Size Neutral Material Ground Bus Size Ground Material Column Setup Horizontal Bus Bar Vertical Bus Bar Options (1) Rockwell Automation Publication 2500-T004A-EN-P - September

4 Column Catalog Number Explanation Column Setup Horizontal Bus Bar Vertical Bus Bar Options B L E 1 1 L A 12 U 00 G B G 3 U 3 U 3 U * See table: a b c d Currently Unavailable Left Middle Right Column Position Location Standalone Column (1) Configuration (1) Wireway options depend on frame mounting. (2) ACB = air circuit breaker L M R X Fixed 1 Frame mounted 2 Withdrawable 3 SecureConnect 4 Keyed withdrawable 5 Fixed 6 with pluggable ACB (2) Frame mounted 7 with pluggable ACB (1) Bus Sizing (1) Capacity (Amps) None (1) Applies to horizontal and neutral bus bars. Bottom Half rated Top None Neutral Bus Location Location B H T X Material Bus Material Silver-plated copper (1) Insulated silver-plated copper (2) Tin-plated copper (1)(3) Insulated tin-plated copper (2) Unplated copper (1)(4) Insulated unplated copper (2) None (1) (1) Available for all horizontal, vertical, neutral, and ground bus bars. (2) Available only for horizontal and horizontal neutral bus bars. (3) Standard for horizontal bus bars. (4) Standard for ground bus bars. Bus Sizing (1) Capacity (Amps) G H S T U V X None Communication Network None X evicenet Arc Protection Rating Arc resistant to 480V Not resistant A X (1) Available for vertical, neutral, and ground bus bars. EtherNet/IP E Profibus P Ingress Protection Rating IP54 IP42 IP20 J K L 4 Rockwell Automation Publication 2500-T004A-EN-P - September 2013

5 Step 2: Ordering a Unit Each CENTERLINE 2500 MCC product in this publication uses a catalog number structure that you fill out to order that product. See the figure below on how to use a unit s catalog number structure. Figure 3 - Unit Catalog Number Structure Example Pole Configure Wiring Ingress Protect oor Latch Voltage Configure Circuit Protect Handle External Color Withdrawable Internal Color 25xx B 3 L A QL5 BTY R * * * * * Common Unit Structure Unit Specific Suffix Options These selections are available to all unit types. These selections vary by unit type. These selections are engineered options that can be added to certain unit types. They are currently unavailable. Rockwell Automation Publication 2500-T004A-EN-P - September

6 Bulletin irect Online Reversing (OLR) Starter Units These combination direct online reversing starter units are supplied with Allen-Bradley Bulletin 104C or 104 contactors and a circuit breaker disconnect. The starters are mechanically and electrically interlocked to avoid both contactors being closed simultaneously. These units are available with an E1 Plus or E3 Plus overload relay and available with or without an external reset button for the overload relay. OLR starter with circuit breaker Bulletin 2507 Catalog Number Explanation Common Unit Structure Unit Specific Suffix Options 2507 B 3 L A QL5 BTY R E C037 C22 E1FF * See table: b e f c d g i Currently Unavailable Pole Configuration Handle Operation Contactor Poles Handle Capacity (Amps) 3-pole 3 Flange F 16 C016 Rotary (black) R 23 C023 Rotary (red/yellow) Y 37 C037 Ingress Protection Rating IP54 J IP42 K Withdrawable Unit Configuration 85 C IP20 L Fixed 1 Frame mounted 2 Withdrawable 3 Communication oor Latch Standard (not arc resistant) T-handle (not arc resistant) Standard arc resistant (1) A B C SecureConnect 4 Keyed withdrawable 5 Network None evicenet EtherNet/IP Profibus X E P T-handle arc resistant (1) 6 Rockwell Automation Publication 2500-T004A-EN-P - September 2013

7 Bulletin irect Online (OL) Non-reversing Starter Units irect online non-reversing starter units are supplied with Allen- Bradley Bulletin 100C or 100 contactors and either a fusible or circuit breaker disconnect. These units are available with a E1 Plus or E3 Plus overload relay and available with or without an external reset button for the overload relay. OL non-reversing starter with circuit breaker Bulletin 2513 Catalog Number Explanation Common Unit Structure Unit Specific Suffix Options 2513 B 3 L A QL5 BTY R E C037 C22 E1FF * See table: b e f c d g i Currently Unavailable Pole Configuration Handle Operation Contactor Poles Handle Capacity (Amps) 3-pole 3 Flange F 16 C016 Rotary (black) R 23 C023 Rotary (red/yellow) Y 37 C037 Ingress Protection Rating IP54 J IP42 K Withdrawable Unit Configuration 85 C IP20 L Fixed 1 Frame mounted 2 Withdrawable 3 Communication oor Latch Standard (not arc resistant) T-handle (not arc resistant) Standard arc resistant (1) A B C SecureConnect 4 Keyed withdrawable 5 Network None evicenet EtherNet/IP Profibus N E P T-handle arc resistant (1) (1) Arc resistant to 480V Rockwell Automation Publication 2500-T004A-EN-P - September

8 Bulletins 2593M - Main Units Main units provide a lug connection for incoming lines (mains) to distribute power to the motor control center. Lug compartments are available in ratings from A and are fixed mounted. Lug compartments are available in either top or bottom entry. Mechanical or crimp style lugs are available. The compartments are front accessible for easy maintenance and thermography checks. Molded-case circuit breakers (MCCB) are available for main circuit breaker units. The MCCB main units are available with a thermal magnetic trip circuit breaker up to 1200 A and an electronic trip circuit breaker 50 A and above. The main circuit breaker units are fixed mounted for all ratings. L1 L2 L3 N L1 L2 L3 -QF1 1L1 1L2 1L3 Horizontal Bus MCCB units are front accessible with removable protective barriers on the line side, reducing the possibility of accidental contact with line terminals. Air circuit breaker (ACB) units are front accessible with removable protective Main unit with air circuit breaker barriers on the line side, reducing the possibility of accidental contact with line terminals. ACBs offer short circuit protection and disconnect means. When opened, the breaker contacts are rapidly swung into a small sealed chamber causing the displaced air to blow out the arc. They are critical components in switchgear mains, feeders and main-tie-mains. The ACB compartments have trip ratings available from 400 to 4000 A. These ACBs are available with a drawout or fixed style. The ACBs for mains include an option to use 4-pole breakers. ACBs can be integrated into auto-transfer switch schemes such as main-main or main-tie-main schemes. Top or bottom mounting is available. The ACBs are available with enclosure ratings of IP 20, IP 42, and IP 54. 1L1 1L2 1L3 N Customer Incoming Cables 8 Rockwell Automation Publication 2500-T004A-EN-P - September 2013

9 Bulletin 2593M Catalog Number Explanation Common Unit Structure Unit Specific Suffix Options 2593M B 3 L A QL5 BTY R C40 2 A * See table: b e f c d h Currently Unavailable Pole Configuration Handle Operation Trip Protection Poles Handle 3-pole 3 Flange F LI A 4-pole 4 Rotary (black) R LSI B Rotary (red/yellow) Y LSIG C None (if ACB) (1) N Ingress Protection Rating IP54 IP42 J K Withdrawable Unit Configuration Breaker Configuration MCCB Electronic 1 IP20 L Fixed 1 Thermomagnetic 2 Frame mounted 2 ACB PR121 3 oor Latch Standard (not arc resistant) A Fixed with pluggable ACB (1) Frame mounted with pluggable ACB (1) 7 (1) ACB = air circuit breaker 6 PR122 4 PR123 5 T-handle (not arc resistant) B Standard arc resistant (1) C T-handle arc resistant (1) (1) Arc resistant to 480V Rockwell Automation Publication 2500-T004A-EN-P - September

10 Bulletin 2593F - Feeder Units Feeder units provide a lug connection for outgoing cables (feeders) to feed power from the motor control center to an external load. Lug compartments are available in ratings from A and are fixed mounted. Lug compartments are available in either top or bottom entry. Mechanical or crimp style lugs are available. The compartments are front accessible for easy maintenance and thermography checks. Molded-case circuit breakers (MCCB) are available for feeder circuit breaker units. The MCCB feeder units are available in a withdrawable unit style up to 225 A and are fixed mounted for ratings 250 A and above. L1 L2 L3 N QF Horizontal Bus MCCB units are front accessible with removable protective barriers on the line side, reducing the possibility of accidental contact with line terminals. U V W 1N Air circuit breaker (ACB) units are front accessible with removable protective Customer Outgoing Cables barriers on the line side, reducing the possibility of accidental contact with line Feeder unit with circuit breaker terminals. ACBs offer short circuit protection and disconnect means. When opened, the breaker contacts are rapidly swung into a small sealed chamber causing the displaced air to blow out the arc. They are critical components in switchgear mains, feeders and main-tie-mains. The ACB compartments have trip ratings available from 400 to 4000 A. These ACBs are available with a drawout or fixed style. ACBs can be integrated into auto-transfer switch schemes such as main-main or main-tie-main schemes. Top or bottom mounting is available. The ACBs are available with enclosure ratings of IP 20, IP 42, and IP Rockwell Automation Publication 2500-T004A-EN-P - September 2013

11 Bulletin 2593F Catalog Number Explanation Common Unit Structure Unit Specific Suffix Options 2593F B 3 L A QL5 BTY R C40 2 A * See table: b e f c d h Currently Unavailable Pole Configuration Handle Operation Trip Protection Poles Handle 3-pole 3 Flange F LI A 4-pole 4 Rotary (black) R LSI B Rotary (red/yellow) Y LSIG C None (if ACB) (1) X Ingress Protection Rating Breaker IP54 J Withdrawable Unit Configuration IP42 K Configuration MCCB Electronic 1 IP20 L Fixed 1 Thermomagnetic 2 Frame mounted 2 ACB PR121 3 oor Latch Standard (not arc resistant) A Fixed with pluggable ACB (1) Frame mounted with pluggable ACB (1) 7 (1) ACB = air circuit breaker 6 PR122 4 PR123 5 T-handle (not arc resistant) B Standard arc resistant (1) C T-handle arc resistant (1) (1) Arc resistant to 480V Rockwell Automation Publication 2500-T004A-EN-P - September

12 PowerFlex Variable Frequency rive (VF) Units The combination drive units for the CENTERLINE 2500 Motor Control Centers contain a variable frequency AC drive and either a fusible or circuit breaker disconnect. Available standard models include: PowerFlex 40 PowerFlex 753 PowerFlex 755 PowerFlex drive features include: Isolated logic and power A three-phase, pulse width modulated (PWM) adjustable frequency output and voltage output for exceptional control of motor speed and torque Access to mode programming, providing precise and repeatedly accurate setup, control and operation, and adaptability to handle a variety of applications PowerFlex drive with a circuit breaker without a line or load reactor PowerFlex drive with a circuit breaker with a load reactor PowerFlex drive with a circuit breaker with a line reactor PowerFlex drive with a circuit breaker with a line and load reactor 12 Rockwell Automation Publication 2500-T004A-EN-P - September 2013

13 Bulletin 2563T - PowerFlex 40 VF Unit Catalog Number Explanation Common Unit Structure Unit Specific Suffix Options 2563T B 3 K A QL5 BTY R E * ** See table: b e f c d Currently Unavailable p Pole Configuration Handle Operation Communication Poles Handle Network 3-pole 3 Flange F None X Rotary (black) R evicenet Rotary (red/yellow) Y EtherNet/IP E Ingress Protection Profibus P Rating IP54 J Withdrawable Unit IP42 K Configuration IP20 L Fixed 1 Frame mounted 2 Withdrawable 3 oor Latch SecureConnect 4 Keyed withdrawable 5 Standard (not arc resistant) A T-handle (not arc resistant) B Standard arc resistant (1) C T-handle arc resistant (1) (1) Arc resistant to 480V Rockwell Automation Publication 2500-T004A-EN-P - September

14 Bulletin 2563U - PowerFlex 753 VF Unit Catalog Number Explanation Common Unit Structure Unit Specific Suffix Options 2563U B 3 L A QL5 BTY R E * ** See table: b e f c d Currently Unavailable p Pole Configuration Handle Operation Communication Poles 3-pole 3 Handle Flange Rotary (black) Rotary (red/yellow) F R Y Network None evicenet EtherNet/IP X E Ingress Protection Profibus P Rating IP54 J Withdrawable Unit IP42 K Configuration IP20 L Fixed 1 Frame mounted 2 Withdrawable 3 oor Latch SecureConnect 4 Keyed withdrawable 5 Standard (not arc resistant) A T-handle (not arc resistant) B Standard arc resistant (1) C T-handle arc resistant (1) (1) Arc resistant to 480V 14 Rockwell Automation Publication 2500-T004A-EN-P - September 2013

15 Bulletin 2563V - PowerFlex 755 VF Unit Catalog Number Explanation Common Unit Structure Unit Specific Suffix Options 2563T B 3 L A QL5 BTY R E * ** See table: b e f c d Currently Unavailable p Pole Configuration Handle Operation Communication Poles Handle Network 3-pole 3 Flange Rotary (black) Rotary (red/yellow) F R Y None evicenet EtherNet/IP X E Ingress Protection Profibus P Rating IP54 J Withdrawable Unit IP42 K Configuration IP20 L Fixed 1 Frame mounted 2 Withdrawable 3 oor Latch SecureConnect 4 Keyed withdrawable 5 Standard (not arc resistant) A T-handle (not arc resistant) B Standard arc resistant (1) C T-handle arc resistant (1) (1) Arc resistant to 480V Rockwell Automation Publication 2500-T004A-EN-P - September

16 Catalog Number Explanation Tables Column epth (mm) a Column imensions Back to Back? Column Width (mm) 600 Yes No No b Wiring Configuration Single Front ouble Front (back to back) Wiring System Form Wiring System Form Wire 3 wire 2 a A No wire 3 wire 2 a M b B b N 3 a C 3 a O b b P 4 a E 4 a Q b F b R 4 wire 2 a G 4 wire 2 a S b H b T 3 a I 3 a U b J b V 4 a K 4 a W b L b X c Available Colors, External Color Color RAL RAL Munsell N Custom 9 Munsell N d Available Colors, Internal Color Color RAL RAL Munsell N Custom 9 Munsell N Table e is on page 17. f Circuit Breaker Protection escription 140M C//F Magnetic AAY Thermal magnetic standard IC ATY Thermal magnetic high IC AMY Thermal magnetic extra IC AXY 140M H/J/L Magnetic BAY Thermal magnetic standard IC BTY Thermal magnetic high IC BMY Thermal magnetic extra IC BXY 16 Rockwell Automation Publication 2500-T004A-EN-P - September 2013

17 Catalog Number Explanation Tables, continued IMPORTANT e Additional power and control wiring options are configurable by using the code builder (below right). However, only codes highlighted in the table (below left) are preferred lead time items. Power and Control Wiring Line Voltage Coil (control) Frequency (Hz) Individual Control Separate Control V C 50 NJ5 AJ5 60 NJ6 AJ6 110V AC 50 N5 A5 60 N6 A6 115V AC 50 NE5 AE5 60 NE6 AE6 120V AC 50 NF5 AF5 60 NF6 AF6 220V AC 50 NL5 AL5 60 NL6 AL6 230V AC 50 NM5 AM5 60 NM6 AM6 240V AC 50 NN5 AN5 60 NN6 AN V C 50 FJ5 J5 60 FJ6 J6 110V AC 50 F F V AC 50 FE5 E5 60 FE6 E6 120V AC 50 FF5 F5 60 FF6 F6 220V AC 50 FL5 L5 60 FL6 L6 230V AC 50 FM5 M5 60 FM6 M6 240V AC 50 FN5 N5 60 FN6 N V C 50 QJ5 EJ5 60 QJ6 EJ6 110V AC 50 Q5 E5 60 Q6 E6 115V AC 50 QE5 EE5 60 QE6 EE6 120V AC 50 QF5 EF5 60 QF6 EF6 220V AC 50 QL5 EL5 60 QL6 EL6 230V AC 50 QM5 EM5 60 QM6 EM6 240V AC 50 QN5 EN5 60 QN6 EN6 N 5 Line Frequency s Frequency 50 Hz 5 60 Hz 6 Coil Control s Voltage 24V C 110V AC 115V AC 120V AC 220V AC 230V AC 240V AC Line (system) Voltage J E F L M N Line Control s Individual Control Separate Control 380 (1) N A 400 (1) K C 415 (1) F 440 (1) Q E 480 (1) B G 600 (1) T M 690 (1) U X (1) Typically for engineered to order (ETO) units. Contact your local Allen-Bradley distributor for delivery lead times. Rockwell Automation Publication 2500-T004A-EN-P - September

18 Catalog Number Explanation Tables, continued g Power Configuration kw kw 0.18 A18 75 C A25 90 C A A A B B B B B B B B B C C C C C C C C55 h Amperage (IEC categories) Amps 2 B20 4 B40 6 B60 10 C10 13 C13 16 C16 20 C20 25 C25 32 C32 40 C40 50 C50 63 C63 80 C E E E E E E E40 18 Rockwell Automation Publication 2500-T004A-EN-P - September 2013

19 Catalog Number Explanation Tables, continued i IMPORTANT All four code digits must be from highlighted cells to be a preferred lead time item. C2 A Z Overload Relay Product Model Full Load Current Range (amps) Feature E1 E A Thermistor A B Ground fault current B C Jam C Ground fault and jam E Remote reset E 9-45 F EtherNet/IP F G evicenet G J Profibus H K No option Z E3 EC1 C P EtherNet/IP A EC2 C A No option Z EC3 C B EC4 C C EC5 C E G H J Product Operator Interface Sensing Features Full Load Current Range (amps) igital Modes Analog Mods E300 LC I 3A A I, G 3B B I, G, V 3C C LE I I, G 3E 4 E I, G, V 3F 1 0 F None I 3G 1 G I, G 3H 2 H I, G, V 3I 3 I 4 J 2 0 K 1 L 2 M 3 N 4 O 3 0 P 1 Q 2 R 3 S 4 T 4 0 U 1 V 2 W 3 X 4 Y Rockwell Automation Publication 2500-T004A-EN-P - September

20 Important User Information Read this document and the documents listed in the additional resources section about installation, configuration, and operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards. Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice. If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment. The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams. No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual. Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited. ocumentation Feedback Your comments will help us serve your documentation needs better. If you have any suggestions on how to improve this document, complete this form, publication RA-U002, available at Allen-Bradley, CENTERLINE, LISTEN.THINK.SOLVE., PowerFlex, Rockwell Automation, and Rockwell Software are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies. Rockwell Otomasyon Ticaret A.Ş., Kar Plaza İş Merkezi E Blok Kat: İçerenköy, İstanbul, Tel: +90 (216) Publication 2500-T004A-EN-P - September 2013 Supersedes Publication XXXX-X.X.X - Month Year Copyright 2013 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.