Page 2 DS LOW VOLTAGE POWER CIRCUIT BREAKERS Digitrip Trip Unit Inside Wiring Guide Outside Wiring Guide Shutter Drawout Unit Position Indicator Escut

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1 Page 1 Supersedes Renewal Parts Data G pages 1-20 dated December, 1988 Mailed to: C, D, E/ Westinghouse DS and DSL Low Voltage Power Circuit Breakers and Cell Parts Contents Pages DS Breaker (Front and Rear View) 2 Procedure for Identifying Breaker Type 2 Ordering Instructions 3 Sample Order Form 3 Pole Units 4-7 Arc Chutes 8 Barriers 9 Main Disconnecting Contacts 1 0 Levering Mechanism1 1 Mechanism and Related Parts Control Components Automatic Tripping System Current Sensors 2 0 DSL Current Limiting Breakers 2 1 Switchgear Cell Parts Accessories and Other Parts Switchgear Cell Provisions and Upgrades 2 8 Recommended Spares 2 8

2 Page 2 DS LOW VOLTAGE POWER CIRCUIT BREAKERS Digitrip Trip Unit Inside Wiring Guide Outside Wiring Guide Shutter Drawout Unit Position Indicator Escutcheon Plate Nameplate Emergency Charging Handle Open-Close Indicator Padlock Plate Trip Plate Close Bar Spring Charge Indicator Front Cover Figure 2.1 DS-416 Breaker Front View Automatic Trip Relay (ATR) Digitrip Trip Unit Auxiliary Switch Wire Guide Arc Chutes Secondary Disconnect Contact Mounting Frame PT Module (700 and 800 Only) Auxiliary Current Sensors Shunt Trip Rating Plug Auxiliary Switch Emergency Charging Handle Levering Mechanism Assembly Auxiliary Switch Secondary Disconnect Contact Cover Moving Secondary Disconnect Contacts Main Disconnect Contacts Direct Trip Actuator Overcurrent Trip Switch Spring Charge Motor (Power Operated Breakers Only) Opening Spring Levering Device Arm Roller (4 per Breaker) Sensors Figure 2.2 DS-416 Breaker with Front Cover Removed Figure 2.3 DS-416 Breaker Side View without Barriers

3 Page 3 PROCEDURE FOR IDENTIFYING BREAKER TYPE ORDERING INSTRUCTIONS A breaker is identified by the data found on the nameplate. Shop Order or S.O. numbers were used to identify breakers until September These S.O. numbers were usually seven characters constructed with two numbers followed by a letter and then an additional four numbers. Examples are: 24Y Y Y Y Y Y1260 After September 1990, DS breakers were identified using three unique numbers. One is the G.O. (general order number), the second is a 10 character F.N. (feature number) and the third is a 20 character OPTION number. An example is: G.O. CG12345 F.N. 6616C31G02 Option Number: Check the nameplate to identify the type of breaker you have. (If adding accessories or options to existing breakers, you must also provide the information in the procedure listed to the left.) 2. Identify the part(s) from the photos shown. 3. Determine the style number for the required parts. 4. Specify the quantity required. 5. Use the form below and order the parts from your local Cutler-Hammer distributor. 6. State the method of shipment. Refer to Figure 2.1 for this type of nameplate DS BREAKER RENEWAL PARTS ORDER FORM Company Name and Address Contact Person D a t e Purchase Order Method of Shipment Phone Number REQUIRED INFORMATION Shop Order General Order Number Feature Number Option Number Breaker Type Frame Amp Rating Hertz Breaker Control Voltage Motor Voltage Trip Voltage PARTS LIST ITEM QTY DESCRIPTION STYLE NUMBER UNIT PRICE

4 Page 4 POLE UNITS Type DS-206, DSL-206 Figure 4.1 DS-206 Pole Unit Assembly Front View Figure 4.2 DS-206 Pole Unit Assembly Rear View Figure 4.3 DS-206 Lower Stud Assembly Figure 4.4 DS-206 Upper Stud Assembly No. Req'd DS-206 DSL-206 Figure Per Style Style Description Number Breaker Number Number Three Pole Unit Assembly 4.1, D152G05 140D152G07 A three pole unit assembly includes: Molded Base Lower Stud Assembly C652G01 591C652G03 Upper Stud Assembly C653G01 591C653G03 Only available in a three pole unit assembly.

5 Page 5 POLE UNITS Type DS-206E, DS-206H, DS-206S,DS-416, DSL-416,DS-416H, DS-416S, DS-420, DSL-420 Figure 5.1 DS-416 Pole Unit Assembly Front View Figure 5.2 DS-416 Pole Unit Assembly Rear View Figure 5.3 DS-416 Lower Stud Assembly Figure 5.4 DS-416 Upper Stud Assembly DS-206E DS-206H DS-416H No. DS-206S DS-416S Req'd DS-416 DSL-416 DS-420 DSL-420 Figure Per Style Style Style Style Description Number Breaker Number Number Number Number Single Pole Unit Assembly 5.1, D064G01 151D065G01 151D065G02 151D065G08 A single pole unit Includes: Molded Base Lower Stud Assembly D298G06 139D633G04 139D633G05 139D633G06 Upper Stud Assembly C750G02 139D635G01 139D635G02 139D635G01 Only available in a single pole unit assembly. This is a direct replacement pole unit. It is different in appearance than the original.

6 Page 6 POLE UNITS Type DS-632 Figure 6.1 DS-632 Pole Unit Assembly Front View Figure 6.2 DS-632 Pole Unit Assembly Rear View Figure 6.3 DS-632 Lower Stud Assembly Figure 6.4 DS-632 Upper Stud Assembly No. Req'd DS-632 Figure Per Style Description Number Breaker Number Single Pole Unit Assembly 6.1, F962G01 A single pole unit assembly includes: Molded Base Lower Stud Assembly D091G05 Upper Stud Assembly D299G02 Only available in a single pole unit assembly.

7 Page 7 POLE UNITS Type DS-840 Figure 7.1 DS-416 Pole Unit Assembly Front View Figure 7.2 DS-840 Pole Unit Assembly Rear View Figure 7.3 DS-840 Lower Stud Assembly Figure 7.4 DS-840 Upper Stud Assembly No. Req'd DS-840 Per Style Description Figure Breaker Number Single Pole Unit Assembly 7.1, F991G03 A single pole unit assembly includes: Molded Base Lower Stud Assembly D778G01 Upper Stud Assembly D779G01 Only available in a single pole unit assembly.

8 Page 8 ARC CHUTES Arc Chutes Figure 8.1 DS-840 without Barriers Figure 8.2 Figure 8.3 Figure 8.4 No. Arc Chute Kit Req'd (Includes 3) Figure Per Style Breaker Type Number Breaker Number DS-206, DSL A33568G01 DS-206E, DS-206H, DS-206S A33568G02 DS-416, DS-416H, DS-416S, DSL-416 DS-420, DSL-420 DS A33568G03 DS A33568G04 Figure 8.5

9 Page 9 BARRIERS Barriers Figure 9.1 DS-840 with Barriers Figure 9.2 Figure 9.3 Figure 9.4 No. Barrier Kit Req'd (Includes 4) Figure Per Style Breaker Type Number Breaker Number DS-206, DSL A33569G01 DS-206E, DS-206H, DS-206S A33569G02 DS-416, DS-416H, DS-416S, DSL-416, DS-420 DSL A33569G03 DS A33569G04 DS A33569G05 Figure 9.5

10 Page 10 MAIN DISCONNECT CONTACT ASSEMBLY Figure 10.1 Figure 10.2 Figure 10.3 Figure 10.4 Figure 10.5 No. Main Maximum Req'd Disconnect Amp. Figure Per Contact Breaker Type Rating Number Breaker Assembly Kit DS-206, DSL A33570G01 DS-206H, DS-206S, DS-416, DSL A33570G02 DS-206E, DS-416H, DS-416S, DS A33570G03 DSL-420, DS A33570G04 DS A33570G05 A kit includes the total number of main disconnect contact assemblies required for one breaker.

11 Page 11 MECHANISM Figure 11.1 Levering Mechanism Assembly Figure 11.2 Crank Kit All Types DS/DSL No. except DSL-420, DSL-420 Req'd DS-632 and DS-840 DS-632 DS-840 Figure Per Style Style Style Description Number Breaker Number Number Number Levering Mechanism Assembly D224G04 449D224G04 449D224G05 Crank Kit includes: A95G A95G A95G03 Crank Arm with Roller, Special Bolt and Elastic Stop Nut

12 Page 12 MECHANISM and RELATED PARTS Figure 12.1 Electrically Operated with Closing Spring Figure 12.2 Manual Mechanism with Closing Spring Figure 12.3 Closing Spring Assembly Figure 12.4 Emergency Charge Handle Kit Figure 12.5 Manual Charge Handle Kit with Charging Cams Figure 12.6 Oscillator Assembly Kit Figure 12.7 Opening Spring Figure 12.8 Trip Shaft Kit Figure 12.9 Hold Pawl and Rachet Kit

13 Page 13 MECHANISM and RELATED PARTS All DS/DSL except DS-632 and DS-840 DS-632 and DS-840 Electrically Manually Electrically Manually No Req'd Operated Operated Operated Operated Figure Per Style Style Style Style Description Number Breaker Number Number Number Number Mechanism Assembly F759G02 N/A 567F759G04 N/A w/o Closing Spring Includes: Main Drive Link Assembly (w/roller), Oscillator Assembly, Oscillator Reset Spring, Emergency Charge Device, Trip Latch, Trip Lever (for Motor Cutoff Switch), Trip Latch Reset Spring Mechanism Assembly N/A 567F759G01 N/A 567F759G07 w/o Closing Spring Includes: Main Drive Link Assembly (w/roller), Trip Latch, Trip Lever (for Motor Cutoff Switch), Trip Latch Reset Spring Closing Spring Assembly A671G03 791A671G03 Includes: Closing Spring and Spring Ends DS-206, DS-206S, DSL A521G01 349A521G01 DS-206H, DS-416, DS-416S, A671G02 791A671G02 DSL-416, and DSL-420 DS-206E, DS-416H, DS A671G01 791A671G01 Emergency Charge Handle Kit A96G02 N/A 3838A96G02 N/A Includes: Emergency Charge Device and Emergency Charge Handle Manual Charge Handle Kit N/A 3838A96G01 N/A 3838A96G01 Includes: Manual Charge Assembly and Manual Charge Handle and Charging Cams Oscillator Assembly Kit A33566G01 N/A 1A33566G01 N/A Includes: Oscillator Assembly, and Oscillator Reset Spring Opening Spring B907H01 698B907H01 698B907H01 698B907H01 Trip Shaft Kit A33567G01 1A33567G01 1A33567G01 1A33567G01 Includes: Trip Shaft Lever, Trip Shaft, and Trip Shaft Return Spring Hold Pawl and Rachet Wheel Kit A33579G01 N/A 1A33579G01 N/A Two Opening springs are required for DS-632 and DS-840

14 Page 14 CONTROL COMPONENTS Figure 14.1 Spring Charging Motor Kit Figure 14.2 Anti-Pump Relay Figure 14.3 Undervoltage Trip Assembly Figure 14.4 Latch Check Switch Figure 14.5 Shunt Trip Assembly (Coil not shown) Figure 14.6 Overcurrent Trip Switch Manual Reset Figure 14.7 Spring Release Assembly Figure 14.8 Motor Cut-Off Switch

15 Page 15 CONTROL COMPONENTS DS/DSL except DS-840 DS-840 Fig. Style Style Description No. Voltage Number Number Spring DC 449D431G03 449D431G03 Charging 125 DC 449D431G01 449D431G01 Motor Kit 250 DC 449D431G02 449D431G02 Includes: Motor HZ 449D431G01 449D431G01 Crank, Roller, HZ 449D431G02 449D431G02 Connectors, Mtg. Bracket and Hardware Anti-Pump DC 8293A05G A05G03 Relay 125 DC 8293A05G A05G DC 8293A05G A05G HZ 8293A05G A05G HZ 8293A05G A05G02 Undervoltage HZ 3752A05G A25G01 Trip Assembly HZ 3752A05G A25G02 w/wires HZ 3752A05G A25G03 (Instantaneous) HZ 3752A05G A25G04 48 DC 3752A05G A25G DC 3752A05G A25G DC 3752A05G A25G07 24 DC 3752A45G A45G HZ 3752A45G A45G HZ 3752A45G A45G HZ 3752A45G A45G HZ 3752A45G A45G HZ 3752A45G A45G HZ 3752A45G A45G06 Undervoltage HZ 3752A06G A26G01 Trip Assembly HZ 3752A06G A26G02 w/wires HZ 3752A06G A26G03 (Time Delay) HZ 3752A06G A26G04 48 DC 3752A06G A26G05 125DC 3752A06G A26G06 250DC 3752A06G A26G07 24 DC 3752A46G A46G HZ 3752A46G A46G HZ 3752A46G A46G HZ 3752A46G A46G HZ 3752A46G A46G HZ 3752A46G A46G HZ 3752A46G A46G06 Latch Check 14.4 A l l 140D161G01 140D161G01 Switch Replacement shunt trip, spring release and undervoltage trip are complete assemblies and include mounting hardware and wire leads (not shown). If adding shunt trip, spring release or undervoltage trip to manual breakers; an auxiliary switch (page 16), and wiring guide kit (page 27) are required. Confirm that secondary contacts exist in the rear of the breaker. All changes or additions on the breaker should be wired per the standard drawing 508B508 and indicate the change on the breaker nameplate. DS/DSL except DS-840 DS-840 Fig. Style Style Description No. Voltage Number Number Shunt Trip DC 3752A02G A22G01 Assembly 32 DC 3752A02G A22G02 w/wires 48 DC 3752A02G A22G DC 3752A02G A22G DC 3752A02G A22G HZ 3752A02G A22G HZ 3752A02G A22G07 For use 3752A02G A22G08 with Capacitor Trip(125VDC) Overcurrent 14.6 All 3752A04G A24G01 Trip Switch Manual Reset (2 Cont. w/wires) Overcurrent 14.6 All 3752A04G A24G02 Trip Switch Manual Reset (3 Cont. w/wires) Overcurrent 14.6 All 3752A04G A24G03 Trip Switch Manual Reset (4 Cont. w/wires) Overcurrent DC 3752A04G A24G04 Trip Switch 115 AC 3752A04G A24G05 Electrical Reset 125 DC 3752A04G A24G06 includes coil 230 AC 3752A04G A24G07 (2 Cont. w/wires) 250 DC 3752A04G A24G08 Overcurrent DC 3752A04G A24G09 Trip Switch 115 AC 3752A04G A24G10 Electrical Reset 125 DC 3752A04G A24G11 includes coil 230 AC 3752A04G A24G12 (3 Cont. w/wires) 250 DC 3752A04G A24G13 Spring Release DC 3752A03G A23G01 Assembly 125 DC 3752A03G A23G02 w/wires 250 DC 3752A03G A23G HZ 3752A03G A23G HZ 3752A03G A23G05 Motor Cut-off 14.8 A l l 567F430G06 567F430G06 Switch Includes: Mounting Brkt. and Insulation

16 Page 16 CONTROL COMPONENTS Mounting Screw Auxiliary Switch Top Cover End Cover Figure 16.1 New Auxiliary Switch Assembly Kit (round) - one high New Auxiliary Switch Assembly Kit (round) (Includes mounting bracket, switch, covers, and screw) Style Number 1 High Assembly Kit 1A33571G01 2 High Assembly Kit 1A33571G02 Additional Auxiliary Switch Assembly w/cover (rectangular) 2 n d Auxiliary Switch 697B536G08 3 r d Auxiliary Switch 697B536G09 Replacement Auxiliary Switches Assembly (rectangular) (Includes: switch, drive link and hardware) 1st Auxiliary Switch (ABAB only) 697B536G04 2 n d Auxiliary Switch 697B536G05 3 r d Auxiliary Switch 697B536G06 Replacement Auxiliary Switch Only (rectangular) ABAB Auxiliary Switch 449D622G33 AAAA Auxiliary Switch 449D622G34 BBBB Auxiliary Switch 449D622G35 AAAB Auxiliary Switch 449D622G36 ABBB Auxiliary Switch 449D622G37 A = N.O. B = N.C. When adding an auxiliary switch, be sure that the wiring guides are installed. There are three wiring guides and they are located as follows: one inside and one outside on the left side of the breaker, and one between the right side of the trip unit and the auxiliary switch. Refer to figures 2.1 and 2.2. for location and to page 27 for style numbers. Additional secondary contacts and covers may be required. Refer to figure 2.3 and page 27 for the style number. For adding to breakers with existing rectangular auxiliary switches. Used for replacement only of existing rectangular auxiliary switches.

17 Page 17 AUTOMATIC TRIPPING SYSTEMS Figure 17.1 Amptector I-A Solid State Trip Amptector I-A can be supplied in various combinations of four independent continuously adjustable overcurrent tripping functions: Long delay (L) Short delay (S) Instantaneous (I) Ground (G) The following combinations are available: LI LSIG LIG LSG LSI Figure 17.2 Direct Trip Actuator (DTA) For use with Amptector I-A Trip System 6482C55G21 For use with Digitrip Box 6482C55G28 For use with Digitrip Mounting 6482C55G11 All Types DS/DSL except DS-632 and DS-840 DS-632 DS HZ. 60 HZ. 60 HZ. Figure Style Style Style Model Number Number Number Number L I C97G C97G C97G01 LIG C97G C97G C97G82 L S C97G C97G C97G03 L S G C97G C97G C97G84 LSIG C97G C97G C97G85 LSI C97G C97G C97G06 There are various vintages of Amptector solid state tripping devices (Amptector, Amptector I, and II, and Amptector I-A and II-A). Amptector I-A is the only vintage of Amptector trip system currently available. (AVAILABLE THROUGH DECEMBER 1996 ONLY). After December 1996 and for all other vintages of Ampector trip systems; a Digitrip retrofit kit is available. (Additional secondary contacts may be required). Contact your local Cutler-Hammer distributor for detail information. For information on application and operation of the Amptector automatic tripping system, refer to section 8 of Instruction Book G.

18 Page 18 AUTOMATIC TRIPPING SYSTEMS Potential Transformers (PT Module) Digitrip Rating Plug Power Relay Module(ATR) Figure 18.1 Digitrip Box (800 Box shown) Figure 18.2 Digitrip Mounting w/atr and PT Module Figure 18.3 Auxiliary CT Mounting (for use with Digitrip Mounting) Figure 18.4 Digitrip w/rating Plug The Digitrip Box (figure 18.1) was used prior to June 1994 and on breakers identified by style series 6616C G02. The Digitrip Mounting (figure 18.2) was used after June 1994 and is identified by breakers with style series 6616C G03. This series of breakers used the Digitrip 500, 600, 700, and 800 trip units. After August 1994, the Digitrip 510, 610, 810, and 910 trip units were used and these breakers are identified by style series 6616C G04. Digitrip Box Type of Figure Style Trip Unit Number Number 500 w/gnd C501G w/o Gnd C501G w/gnd and ATR C501G w/o Gnd and ATR C501G w/ Gnd, ATR, and PT module C501G w/o Gnd, w/atr and PT module C501G w/ Gnd, ATR, and PT module C501G w/o Gnd, w/ ATR and PT module C501G06 Digitrip Mounting Type of Figure Style Trip Unit Number Number 500/510 w/gnd C735G01 500/510 w/o Gnd C735G02 600/610 w/gnd C735G03 600/610 w/o Gnd C735G04 700/800/810/910 w/ Gnd, ATR, and PT module C735G05 700/800/810/910 w/o Gnd and w/atr and PT module C735G06 Auxiliary CT Mounting Figure Style Type Number Number w/gnd C740G01 w/o Gnd C740G02 Digitrip (Figure 18.4) Trip Trip Style Unit Functions Number 500 LI No Longer 500 LSI Available. 500 L S Replace 500 LIG With 500 L S G Digitrip 500 LSIG LI No Longer 600 LSI Available. 600 L S Replace 600 LIG With 600 L S G Digitrip 600 LSIG LI No Longer 700 LSI Available. 700 L S Replace 700 LIG With 700 L S G Digitrip 700 LSIG LI No Longer 800 LSI Available. 800 L S Replace 800 LIG With 800 L S G Digitrip 800 LSIG 810 or LI 7829C05G LSI 7829C05G L S 7829C05G LIG 7829C05G L S G 7829C05G LSIG 7829C05G LI 7829C10G LSI 7829C10G L S 7829C10G LIG 7829C10G L S G 7829C10G LSIG 7829C10G LI 7829C08G LSI 7829C08G L S 7829C08G LIG 7829C08G L S G 7829C08G LSIG 7829C08G LI 7829C09G LSI 7829C09G L S 7829C09G LIG 7829C09G L S G 7829C09G LSIG 7829C09G06

19 Page 19 AUTOMATIC TRIPPING SYSTEMS Digitrip Rating Plugs Digitrip Rating Plugs for 500, 600, 700, 800 Rated Current Current Sensor Style I n Rating Hertz Number D10G D10G D10G D10G D10G D10G D10G D10G D10G D10G D10G D10G D10G D10G D10G D10G D10G D10G D10G D10G D10G D10G D10G D10G D10G D10G D10G D10G D10G D10G D10G D10G D10G D10G D10G D10G D10G D10G D10G D10G D10G D10G D12G D12G D12G D12G D12G D12G D12G D12G D12G D12G D12G D12G D12G D12G D12G D12G D12G D12G D12G D12G D12G D12G D12G D12G D12G25 Digitrip Rating Plugs for 500, 600, 700, 800 Rated Current Current Sensor Style I n Rating Hertz Number D12G D12G D12G D12G D12G D12G D12G D12G D12G D12G D12G D12G D12G D12G D12G D12G D12G41 Digitrip Rating Plugs for 510, 610, 810, 910 Rated Current Current Sensor Style I n Rating Hertz Number /60 3D86734G /60 3D86734G /60 3D86734G /60 3D86734G /60 3D86734G /60 3D86734G /60 3D86734G /60 3D86734G /60 3D86734G /60 3D86734G /60 3D86734G /60 3D86734G /60 3D86734G /60 3D86734G /60 3D86734G /60 3D86734G /60 3D86734G /60 3D86734G /60 3D86734G /60 3D86734G /60 3D86734G /60 3D86734G /60 3D86734G /60 3D86734G /60 3D86734G /60 3D86734G /60 3D86734G /60 3D86734G /60 3D86734G /60 3D86734G /60 3D86734G /60 3D86734G /60 3D86734G /60 3D86734G /60 3D86734G /60 3D86734G /60 3D86734G /60 3D86734G /60 3D86734G /60 3D86734G /60 3D86734G /60 3D86734G41 For use with forced air cooled DS-840 only.

20 Page 20 AUTOMATIC TRIPPING SYSTEMS Current Sensors Spacer - DS 206 only (Required 2/Sensor) Figure 20.1 DS-206 Sensor w/spacer Figure 20.2 DS-632 Sensor Figure 20.3 DS-840 Sensor Sensor Ampere Rating Breaker Types Breaker Frame Rating Style Number 100 All DS-206, all DS-416, and all DS D995G All DS-206, all DS-416, and all DS D995G All DS-206, all DS-416, and all DS D995G All DS-206, all DS-416, and all DS D995G All DS-206, all DS-416, and all DS D995G All DS-206, all DS-416, and all DS D995G All DS-206, all DS-416, and all DS D995G All DS-416, and DS D995G All DS-416, and DS D995G DS D995G DS D995G DS D995G DS D995G DS D995G DS C734G02¹ 4000 DS C734G DS C734G03º DS-206 Spacer Kit (For DS-206 only. Not required for DS-206E, DS-206H or DS-206S) 794A965G01» These are replacements for sensors style 794A170G series, and are for phase or neutral use except as noted. For neutral use only. For phase use only. ¹ For DS-840 only. º For use with forced air cooled.» Kit includes 2 spacers. Refer to Instruction Book G, page 63 table 4 for application of sensors.

21 Page 21 CURRENT LIMITING BREAKERS Isolating Transformers Current Limiters Blown Limiter Indicators Figure 21.1 DSL-416 Front View Figure 21.2 DSL-416 w/o barriers Rear View No. Required Style Description Per Breaker Number Blown Limiter Indicator Ass y 1 140D777G01 Blown Limiter Indicator Ass y 1 140D777G03 (For fuse truck) Isolating Transformer Ass y 1 591C755G01 Isolating Transformer Only 3 795A823H01 Current Limiters Breaker No. Required Amp Style Type Per Breaker Rating Number DSL D316G01 DSL D316G02 DSL D316G03 DSL D316G04 DSL D316G05 DSL D316G06 DSL D316G07 DSL D316G10 DSL D316G11 DSL D316G12 DSL D932G01 DSL D932G02 DSL D932G03 DSL D932G04 DSL D932G05 DSL D932G09 DSL D932G10 DSL D932G10 Drawout Fuse Truck Type Current Limiters Truck No. Required Amp Style Type Per Breaker Rating Number DSL C01G C01G C01G03 DSL C01G C01G C01G C01G04 Includes 3 transformers. Limiters are mounted on a separate fuse truck. Refer to Instruction Book G, page 69 table 5 for application of limiters.

22 Page 22 SWITCHGEAR CELL PARTS Divider Panel Kits Between the circuit breakers in switchgear are divider panels which usually hold a variety of components for breaker control and metering. The most common components are ammeter, ammeter switch, kirk key interlock, and electrically operated pushbuttons and lights. Standard voltage is 120VAC. Each kit is pre-assembled, pre-wired and comes with hardware and instructions for ease of installation. The kits shown on this page apply to the DS circuit breakers listed below. For circuit breakers not listed, contact your local Cutler-Hammer distributor. Breaker Type Frame Size DS DS-206S,H 800 DSL DS DS-416S,H 1600 DSL DS Figure 22.1 Divider Panel with ammeter, current transformer and shorting block Figure 22.2 Divider Panel with ammeter, switch, pushbuttons, lights, current transformers and shorting block Figure 22.3 Divider Panel with ammeter, switch, 2-current transformers and shorting block Figure 22.4 Divider Panel with ammeter, switch, pushbuttons, lights, 2-current transformers and shorting block Figure 22.5 Divider Panel with ammeter, switch, 3-current transformers and shorting block Figure 22.6 Divider Panel with ammeter, switch, pushbuttons, lights, 3-current transformers and shorting block Figure 22.7 Divider Panel with pushbuttons and lights

23 Page 23 SWITCHGEAR CELL PARTS Divider Panel Kits Figure Ammeter Style Description Number Scale Number Divider Panel with A73104G01 Ammeter, Current A73104G02 Transformer and A73104G03 Shorting Block A73104G A73104G A73104G A73104G A73104G A73104G A73104G A73104G A73104G A73104G13 Divider Panel with A73112G01 Ammeter, Pushbuttons, A73112G02 Lights, Current A73112G03 Transformer and A73112G04 Shorting Block A73112G A73112G A73112G A73112G A73112G A73112G A73112G A73112G A73112G13 Divider Panel with A73106G01 Ammeter, Switch, A73106G02 2-Current Transformers A73106G03 and Shorting Block A73106G A73106G A73106G A73106G A73106G A73106G A73106G A73106G A73106G A73106G13 Figure Ammeter Style Description Number Scale Number Divider Panel with A73113G01 Ammeter, Switch, A73113G02 Pushbuttons, Lights, A73113G03 2-Current Transformers A73113G04 and Shorting Block A73113G A73113G A73113G A73113G A73113G A73113G A73113G A73113G A73113G13 Divider Panel with A73107G01 Ammeter, Switch, A73107G02 3-Current Transformers A73107G03 and Shorting Block A73107G A73107G A73107G A73107G A73107G A73107G A73107G A73107G A73107G A73107G13 Divider Panel with A73114G01 Ammeter, Switch, A73114G02 Pushbuttons, Lights, A73114G03 3-Current Transformers, A73114G04 and Shorting Block A73114G A73114G A73114G A73114G A73114G A73114G A73114G A73114G A73114G13 Divider Panel with 22.7 N / A 3A73115G01 Pushbuttons and Lights

24 Page 24 SWITCHGEAR CELL PARTS Neutral Sensor Kit The Neutral Sensor Kit (Figure 24.1) includes a fourth sensor and mounting hardware for four wire ground fault protection. Additional wiring needs to be done to the DS circuit breaker. (If there is no ground fault protection on the existing DS circuit breaker, then the trip unit also needs to be changed). A kit contains 1 neutral sensor, mounting plate and hardware. Neutral Sensor Kit Sensor Figure Style Ampere Rating Number Number A73101G A73101G A73101G A73101G A73101G A73101G A73101G A73101G A73101G A73101G A73101G11 Figure 24.1 Neutral Sensor Kit 3-Phase Current Transformer Kit Figure 24.2 is a 3-phase current transformer that takes the guess work out of wiring. Included in the kit along with the transformer is a new glass polyester barrier and the required hardware. This can be used instead of the individual current transformers (Figure 25.4) for metering and instrumentation ONLY. This kit is applicable for the following circuit breakers ONLY: DS-206, DS-206H, DS-206S, DSL-206, DS-416, DS-416S, DS-416H, DSL-416, and DS-420. Figure Phase Current Transformer Kit 3-Phase Current Transformer Kit Figure Style Ratio Number Number 250: A73102G01 300: A73102G02 400: A73102G03 500: A73102G04 600: A73102G05 750: A73102G06 800: A73102G : A73102G : A73102G : A73102G : A73102G : A73102G12 Key Interlock Provision Kit The key interlock provision kit (Figure 24.3) includes all the necessary hardware to complete a provision for all DS circuit breakers. Included in the kit is a new divider panel and blank plates to accept a key interlock. (2cylinders max.) Figure 24.3 Key Interlock Provision Kit Key Interlock Provision Kit Breaker Figure Style Type Number Number DS-206, DS-206S A73116G01 DS-206H, DS-206E DSL-206, DS-416, DS-416S, DS-416H, DSL-416, DS-420 DS-632, A73116G02 DS-632 with fuses DS-840, A73116G03 DS-840 with fuses

25 Page 25 SWITCHGEAR CELL PARTS Figure VDC Capacitor Trip Device (For use in 120VAC control circuits) Catalog Number (330mfd.) CTD-1 Catalog Number (1500mfd.) CTD-2 Figure 25.2 Stationary Secondary Contact (8 Point) Style Number 590C808G01 Figure 25.3 Breaker Cell Switch 3-NO, 3-NC Style Number 2A89010G01 6-NO, 6-NC Style Number 2A89010G02 Current Transformer Kit The current transformers shown in Figure 25.4 are for metering and instrumentation ONLY. Do not use these current transformers for relaying. A kit contains three current transformers and the required hardware. Figure 25.4 Current Transformer Kit Current Transformer Kit Circuit Breaker Figure Style Type Type Ratio Number Number D S M DS-206, DS-206S 100: A73103G01 DS-206H, DS-206E 150: A73103G02 DSL-206, 200: A73103G03 DS-416, 250: A73103G04 DS-416S, 300: A73103G05 DS-416H, 400: A73103G06 DSL-416, 500: A73103G07 DS : A73103G08 800: A73103G : A73103G : A73103G : A73103G : A73103G : A73103G : A73103G : A73103G16 DSM-32 DS-632, 2400: A73103G17 DS-632 with fuses 2500: A73103G : A73103G : A73103G : A73103G21 DSM-40 DS-840, 4000: A73103G22 DS-840 with fuses 5000: A73103G : A73103G24 Insulation Boot For Live Bus Stab Figure Style Description Number Number All breakers except DS-632 and DS D294H02 DS-632 (For cells w/o CTs) D769H01 DS-632 (For cells w/ CTs) D768H01 DS-840 (Not available) Figure 25.5 Insulation Boot for Live Bus Stab Required 1 for each stab.

26 Page 26 ACCESSORIES and OTHER PARTS DSL-XXX Figure 26.1 Replacement Nameplate (DSL Shown) Figure 26.2 DS Breaker Label Kit Style Number 8187A84G01 Figure 26.3 DSL Breaker Label Kit Style Number 3831A07G01 Figure 26.5 Lifting Yoke (Spreader Bar) Style Number 694C614G02 Figure 26.6 Levering-In Tool Style Number 8644C73G01 Retaining Ring Std X Washer Figure 26.4 Portable Lifter Style Number 6727D63H20 Truarc Ring 'E' Ring Figure 26.7 Fastener Kit Style Number 3586A86G01 Figure 26.8 Finger Cluster Removal Tool Style Number 591C901G01 Each kit includes 84 fasteners in various sizes and quantities of the types shown in Figure 26.7.

27 Page 27 ACCESSORIES and OTHER PARTS Figure 27.1 Space Heater Figure 27.2 Breaker Test Kit and Adapter Style Number 8779C02G02 Figure 27.3 Test Kit Adapter Style Number 8779C02G03 Figure Style Description Number Use Application Number Replacement Nameplate 26.1 Used to replace the nameplates on the DS Dummy 9194D95H61 front of the breaker DS Drawout 9194D95H63 DSL 9194D95H64 Fuse Truck 9194D95H65 DS Fixed 9194D95H67 Space Heater 27.1 To reduce condensation when the switchgear 250 Watts, 125 Volts 7497A69H01 is de-energized 250 Watts, 250 Volts 7497A69H Watts, 125 Volts 7497A69H Watts, 250 Volts 7497A69H04 95 Watts, 125 Volts 7497A69H Watts, 250 Volts 7497A69H05 Secondary Disconnect 2.3 For Disconnecting secondary control All Breakers 591C498G06 Contact Secondary Disconnect 2.3 Covers top of secondary contacts All Breakers 503B569H01 Contact Cover Secondary Disconnect 2.3 For replacing secondary dicsonnect mounting All Breakers 591C498G07 Mounting Frame with frame, or for adding to breaker originally 8 point contact block supplied without secondary contacts Drawout Breaker 2.3 Covers Front of Breaker All DS except DS-632 Front Covers for and DS F498H01 Amptector or DS F499H01 Digitrip Box DS F503H02 DSL-206 and DSL F498H03 DSL C166H02 Drawout Breaker 2.3 Covers Front of Breaker All DS except DS-632 Front Covers for and DS C733H02 Digitrip II and DS C105H01 Digitrip III DS C106H01 DSL-206 and DSL C733H02 DSL C147H02 Escutcheon Plate 2.1 Mounts on front cover All DS Breakers 695C102H01 All DSL Breakers 695C103H01 Breaker Roller Kit 2.3 To roll the breaker in and out of the housing All Breakers 1A33578G01 (double edge type) (Set of four) and Retaining Rings Wiring Guide Kit 2.3 Guides for wiring All DS except DS-840 1A33588G01 DS D418G01 All DSL Breakers 1A33589G01 Customer is to provide the following original information: GO, P.O., Item, FN and Option numbers.

28 Page 28 SWITCHGEAR CELL PROVISIONS and UPGRADES If the original switchgear has blank compartments or if an existing breaker needs to be upgraded, cell parts can be ordered. typically include some or all of the following parts: Mounting pan, extension rails, and push-to-trip mechanism Interference brackets Polyester backplate (CT mounting plate) Line and load stabs Load bus runbacks, extensions, supports, and lug adapters Door with handle, hinge and trip button Gas and arc shields Seismic positioner They Contact your local Cutler-Hammer sales representative with the following information: General Order number Shop Order number Date of manufacture RECOMMENDED SPARE PARTS FOR STOCK The quantities listed are recommended for 5 breakers of the same rating. Items 8-10 are only required for electrically operated breakers. The reference page number contains the complete styles of the required parts. Where needed, fill in or complete the style numbers for your application and forward to your local Cutler-Hammer sales representative. Reference Page Style Item Qty Description Number Number 1 1 Pole Unit Assembly Main Disconnect Contact Assembly Kit 1 0 1A33570G 3 1 Trip Shaft Kit 1 3 1A33576G Direct Trip Actuator (DTA) C55G 5 1 Opening Spring B907H Fastener Kit A86G Secondary Disconnect Contact C498G Shunt Trip Assembly A G0 _ 9 1 Spring Release Assembly A G0 _ Anti-Pump Relay A05G Spring Charge Motor Kit D431G0 _ Cutler-Hammer Westinghouse & Cutler-Hammer Products Power Distribution Components Division Pittsburgh, Pennsylvania, U.S.A Printed in U.S.A.

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