Indonesia Dealer : PT Findotek
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1 Indonesia Dealer : PT Findotek
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4 Principles of Operation Bypass Electric Oil Purifiner System Filtration down to 1 Micron Evaporate & remove liquid & gaseous contaminants Work in conjunction with OEM full flow filter System suitable for lube oil, hydraulic oil, transmission oil, transformer oil.
5 Stage One: Filtration The oil first passes a metering jet; (1) Reduce the flow rate to 40 litres/hour (2) Trap particles larger than 1 micron in size. Stage two: Evaporation The oil enters the heated evaporation 95 ºC; (3) Evaporates the water in the oil (4) The water vapour is vented out before it condenses. (5) The oil exits the system via the return line and returns back to the oil sump via gravity. Stage 2 Stage 1 (4) (3) (3) (2) Vapor Vent Heating Element Evaporation Chamber 1 Micron Replacement Filter The cleaning cycle continues and your oil is kept clean continuously. (5) Oil Return (1) Oil Inlet
6 95 ºC (1) Thin film effect (2) Evaporates the water (3) The oil exits & returns back to the oil sump. Vapor Vent Heating Element Evaporation Chamber Filtration (1) flow 40 litres/hour (2)Trap particles larger than 1 micron in size. Oil Return 1 Micron Replacement Filter Oil Inlet
7 GLW Oil Purifier - can remove water - can remove gas & air - can prevent acid formation - can remove solid up to 1 micron Normal Filter - can t remove water - can t remove gas & air - can t prevent acid formation - can t remove solid smaller than 25 microns
8 Prevent formation of acid which can cause great harm to engine parts & lowering of oil Base Number Prevention is better than cure H 2 O + SO 2 / SO 3 = H 2 SO 4 Water reacts with Sulphur Dioxide, Trioxide to form Sulphuric Acid The GLW system removes H 2 SO 4 components Proactive, Pre-reaction
9 Effects of Water Contamination : - loss of hydrodynamic oil film & results in excessive wear - hydrogen embrittlement & weaken bearing material - increase oil oxidation & premature aging of oil - hydrolyze sulfurous additives, form acidic by-products - lost of demulsifying agents, build up of sludge & sediment - reacts with certain synthetics & form corrosive acids
10 - Society of Automotive Engineers (SAE Paper ) : particles in the 4 7 micron range are responsible for up to 88% of engine wear. - Typical clearance of piston pin pushing is only about microns (to prevent solid being trapped in between & serious wear)
11 Graph from Noria Corporation
12 Component Clearance (microns*) Roller Element Bearings Journal Bearings Gears Engines Ring/Cylinder Rod Bearing Main Bearings Piston Pin Bushing Valve Train Gearing Pump, Gear Tooth to Side Plate Tooth Tip to Case Pump, Vane Vane Sides 5-13 Vane Tip Pump, Piston Piston to Bore 5-40 Valve Plate to Cylinder Servo Valves Orifice Flapper Wall Spool to Sleeve 1-4 Actuators Table from Noria Corporation
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14 Running hours after filter installation
15 Advantages Significant and safe extension of oil drain intervals Up to 90% decrease in new oil purchases Up to 90% decrease in waste oil generated Extension of engine life due to less wear, lesser overhauls Savings from replacement of worn engine parts Lesser service downtime Increase human and equipment productivity Energy conservation / fuel efficiency
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17 Fixed Type Bypass Purifying System Oil Purifier
18 FS 100 FS 200 FS 400 FS2000 FS 4000
19 Fixed Type Unit FS 50 FS 100 FS 200 FS 400 FS 2000 FS 4000 Capacity Lube Tank Liter Capacity Hydraulic Oil liter ,000 4,000 Flow Rate liter/hour Height mm Width mm Weight Kg Power Source * DC 12 volt 12 / 24 V 12 / 24 V 12 / 24 V 12 / 24 V 12 / 24 V AC /220 V 110/220 V 110/220 V 110/220 V 110/220 V Power source option: either DC or AC; Selection of type is based on the oil tank capacity of the machine.
20 Yacht
21 Batam-Singapore Ferry
22 Tug boat
23 LCT vessel
24 Tanker
25 Generator Trailer
26 Passenger car
27 Bus
28 Truck
29 Concrete Mixer
30 IPU Genset:- Caterpillar Generator with MainTech Oil Cleaning System and MainTech Oil Condition Sensor to Achieve Engine Oil and Filters Service Interval Extension from 250 to 2,000 hours
31 Schlumberger Arabian Drilling Company Caterpillar D398, D399, 3512 Engine Oil and Filters Service Interval Extension from 500 to 2,000 hours Installed on rigs throughout Saudi Arabia
32 Mobile Type Unit GHH180H GHH180PH GHH280PH GHH380PH Capacity - Hydraulic Oil liter 2,000 2,000 4,000 6,000 Flow Rate liter/hour Dimension mm 600x280x x280x x520x x560x910 Weight Kg Filter Quantity No Pump Capacity (max) bar Power Source AC 230 V/1.4kW 230 V/1.6kW 230 V/2.2kW 230 V/2.4kW GHH180H GHH180PH GHH280PH GHH380PH
33 Anchor harbor tug
34 Tug Boat
35 GLW OIL Purifiner Applications in industries
36 This is so far the best Oil Filtration machine that I had ever come across giving excellent quality and retaining oil properties after filtration Mr Peter William Lomas PSB Corporation Chemical & Testing Senior Consultant
37 We cut down up to 90% of purchasing NEW oil after 1 year of usage and our machines is still running on the filtrated used oil MrKoh Hwee Kui Shimano (singapore) Pte LTD HEAD Of Engineering Dept
38 The Oil Filtration System has effectively prolonged the Generator s oil change interval by 12 times and we have gained substantial savings from the reduced needs of purchasing new oil. PT AsiaTec Recyclindo
39 After oil is purified, there is no spark even when oil is subjected to 80kV electrical voltage (breakdown voltage > 80 kv). This proves that the oil purifier is very effective in removing water and contaminants from the transformer oil. PT Poly Jaya Medikal
40 *Extracts from Letter from Lloyd s Register dated 29 th April 2009
41 Indonesia Dealer : PT Findotek
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