Offshore Marine. Setting the benchmark in safety and reliability. For more than 100 years. Power. Passion. Partnership.

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1 Offshore Marine Setting the benchmark in safety and reliability. For more than 100 years. Power. Passion. Partnership.

2 Contents I A CUSTOMER-ORIENTED TECHNOLOGY LEADER. 6 Offshore Portfolio Overview IV GENERATOR SETS FOR MARINE OFFSHORE SERVICE & SUPPLY APPLICATIONS VIII MTU POWER RANGE PORTFOLIO FOR MARINE OFFSHORE EXPLORATION & PRODUCTION APPLICATIONS II III MARINE OFFSHORE SERVICE & SUPPLY 10 Propulsion for Offshore Wind Park Crew Boats, Service & Supply Vessels 12 Propulsion for Platform Supply Vessels MTU POWER RANGE PORTFOLIO FOR MARINE OFFSHORE SERVICE & SUPPLY APPLICATIONS 16 Series Series Series 2000 for Vessels with Unrestricted Continuous Operation 22 Series 2000 for Fast Vessels with High or Intermittent Load Factors 24 Series 2000 P Specifically Designed for Offshore Oil & Gas Applications 26 Series 4000 for Vessels with Unrestricted Continuous Operation 28 Series 4000 for Fast Vessels with High Load Factors 30 Series 4000 P Specifically Designed for Offshore Oil & Gas Applications V VI 38 Series 4000 MTU Marine Generator Sets SYSTEMS SOLUTIONS FOR MARINE OFFSHORE SERVICE & SUPPLY APPLICATIONS 42 Diesel-Mechanic Propulsion Systems 43 Diesel-Electric Propulsion Systems 44 Combined Propulsion Systems 45 Noise Reduction Technologies 46 Emissions Reduction Technologies 47 Gas-Protected Operation MTU AUTOMATION SYSTEMS 50 BlueVision NewGeneration 52 BlueVision_Basic NewGeneration 54 BlueVision_Advanced NewGeneration VII MARINE OFFSHORE EXPLORATION & PRODUCTION 58 Power for Offshore Installations 60 Diesel Engines IX X XI 64 Series Series 2000 P Specifically Designed for Offshore Oil & Gas Applications 68 Series 4000 P Specifically Designed for Offshore Oil & Gas Applications SYSTEMS SOLUTIONS FOR MARINE OFFSHORE EXPLORATION & PRODUCTION APPLICATIONS 72 Engines Plus 74 Complete Solutions. From One Trusted Source. ATEX ZONE 2 3G IIB T3 CERTIFIED MTU P-ENGINES REDUNDANT CONTROLLER FOR FIRE PUMP DRIVE SYSTEMS (NFPA 20) XII MTU VALUE CARE 82 ValueService 84 ValueSpares ValueExchange XIII SERVICE NETWORK XIV QUALITY AND CERTIFICATIONS Photo: Anette Westgard/Statoil 32 Series Series 8000 Setting the benchmark in safety and reliability. For more than 100 years. I Offshore Marine I 3

3 I A customer-oriented technology leader. Photo: Øyvind Hagen/Statoil MTU supplies its customers with technologicallyadvanced products that are proven in the fi eld. MTU s range of products and services for off-highway applications is extensive and includes both standard and customized solutions Power MTU meets even the most demanding propulsion requirements with powerful and reliable engines and propulsion systems. 2 Passion MTU is passionate about fulfi lling the needs of its customers with the utmost professionalism and precision. 3 Partnership MTU is a reliable and trend-setting partner which acts with foresight in a results-oriented manner. MTU is the core brand of Rolls-Royce Power Systems AG, which is a world-leading provider of high- and medium-speed diesel and gas engines, complete drive systems, distributed energy systems and fuel injection systems for the most demanding requirements. The product range of MTU is one of the widest and most modern in the sector. We offer comprehensive, powerful, and reliable engine solutions for yachts, commercial ships, and naval vessels, the oil & gas industry, construction & industrial vehicles, agricultural machinery, mining, rail, and military vehicles. We also provide a full line of service products to help you maximize uptime and performance. For over 100 years, MTU has been known for cutting-edge innovation and technological leadership. That same spirit of innovation inspires our sustainability efforts. Today and in the future, our focus is on developing and implementing system solutions to maximize effi ciency and meet emissions standards. An important success factor If MTU engines symbolizes one thing in particular, it s uncompromising reliability. For decades they have proven themselves in many of the world s toughest applications in intense, continuous operation under extreme conditions. It is especially in environments that place the highest demands on our technology where MTU engines can show off their strengths: robustness, longevity, maximum availability, and as a result, optimal effi ciency. And those qualities will play a signifi cant role in your success, too. An expert leader in the field MTU has always set the standard in technological expertise for customized product and system solutions. In order to deliver maximum power density, we concentrate our innovation strength on the continuous advancement of our core competencies: fuel injection, exhaust turbocharging, exhaust emission minimization, and electronics. A passionate engine specialist We spend every day working with you, our customers, to deliver engines and systems that best fi t your needs. Whether it s a standard system or a customized solution we are passionate about the art of engine creation. A reliable partner We understand specifi c demands for diverse applications. In collaboration with you, we look for the solutions that are most suited to your individual requirements. Every step of the way from the start of project planning, during the design of your integrated system solution, at the point of delivery and commissioning, and continuing through the care of your product we are there with you for the entire product lifecycle. Setting the benchmark in safety and reliability. For more than 100 years. I Offshore Marine I 5

4 Offshore Portfolio Overview MTU: Your experienced offshore supplier. Offshore areas are becoming increasingly important for energy generation, whether it s for producing fossil fuels like oil and natural gas or generating wind energy. The infrastructure is being continuously developed and its effi ciency increased. Engines, drive systems, and gensets from MTU are playing a key role in this fi eld. In non-stop everyday operation under the harshest conditions, they ensure that the fl ow of energy is guaranteed at all times. 2 3 Our comprehensive portfolio of MTU products are in stationary operation in the fi eld of exploration & production at offshore oil platforms as well as mobile operation in the area of service & supply for offshore windparks and platforms. 1 Natural gas processing plant for Liquefied Natural Gas (LNG) and Liquefied Petroleum Gas (LPG) Generator sets for essential and emergency power Offshore wind park installation vessel Diesel-electric propulsion systems Onboard power generation 3 Substation platform for offshore wind parks Auxiliary power for wind farm construction and operational phase (e.g. for cooling, control systems, fi rewater pumps) Back-up power (in case of wind turbine standstill) for substation platforms 4 Offshore wind park crew boat Diesel-mechanic propulsion systems Onboard power 6 5 Fast crew boat Diesel-mechanic propulsion systems Onboard power generation 7 6 Floating production storage and offloading unit (FPSO) Generator sets for emergency, essential and auxiliary power Fire pump drivers Drillship Diesel-electric propulsion systems Onboard power generation 8 Semi-submersible rig / fixed platform / jack-up platform Generator sets for emergency, essential, auxiliary and main power (Bergen Diesel) Fire pump drives for mechanical / hydraulic / electric installations Drives for mud and cement pumps, well servicing operations, nitrogen units Platform supply vessel (PSV) Diesel-electric /-mechanic propulsion systems Onboard power generation 10 Anchor-handling tug supply vessel (AHTS) Diesel-electric propulsion systems Onboard power generation 11 Multi purpose platform supply vessel Diesel-electric propulsion systems Onboard power generation

5 Marine Offshore Service & Supply We don t promise maximum availability. We ensure it. Ensuring that offshore wind turbines are serviced or oil & gas platforms provisioned requires ships that are built to withstand extreme conditions with absolute reliability. Maximum availability is absolutely vital and we ensure this with our thoroughly proven, fl exible diesel-electric and diesel-mechanical propulsion solutions. Designed in every case to meet specifi c requirements and extremely rugged and exceptionally cost-effective in operation, our engines and systems practically come with a built-in guarantee for suppliers as well as those who need to be supplied. II

6 1 Propulsion for Offshore Wind Park Crew Boats, Service and Supply Vessels You are powering the future. We are powering you. With its longtime and strong commitment to marine sector, MTU has always felt a particular responsibility for the environment and has lived up to that responsibility in all aspects. That s what makes us the ideal partner for companies active in similar, future-oriented sectors such as power generation from renewables. The range of development includes products and services designed specifi cally to meet the needs of offshore wind farm operators. Installation and construction vessels for offshore wind parks These vessels are specialized for the preparation, transport, and installation of all necessary components of an offshore wind park. To satisfy the varying power demands within this application, MTU offers diesel-electric propulsion systems with an excellent load response, high stability as well as maximum reliability and availability. 2 3 Maintenance and service vessels for offshore wind parks In order to provide high maneuverability, good sea keeping ability, and fast transfer, these vessels require engines that are made for these demanding tasks. Also classifi ed propulsion systems are required in many cases. The high bollard push capabilities of MTU engines guarantee safe access to wind turbines. Thanks to their lightness, excellent power-to-weight ratio and response, the engines allow the essential fast maneuvering of the vessels. 1 Llandudno Bay Powered by 2x MTU 8V Wind Force II Powered by 2x MTU 10V Friedrich Ernestine Powered by 5x MTU 16V 4000 Setting the benchmark in safety and reliability. For more than 100 years. I Offshore Marine I 11

7 Propulsion for Platform Supply Vessels You have a lot of responsibility. We give you the capability. 1 No matter how rough conditions are at sea: You have to get out there and your vessels availability must be guaranteed. So what you need are propulsion systems that are 100% reliable, punctual and safe. MTU makes sure they are: with engines braving even the harshest conditions, with preventive maintenance concepts designed for continuous heavy duty service and with comprehensive support around the clock. MTU delivers customized propulsion and service solutions which satisfy the most specialized and demanding applications: Fast supply vessels MTU s propulsion systems for fast supply ships offer unsurpassed power density in terms of power-to-volume ratio and power-to-weight ratio combined with the effortless unfolding of power and bottom end torque Platform offshore supply vessels MTU offers diesel-electric propulsion systems and onboard power generation for extremly safe, effi cient and environmentally friendly operation. Design of the installation, location in the ship and operating modes are highly fl exible. Due to special mounting concepts, vibration and noise can be reduced to a minimum. 2 1 Rolls-Royce UT 771 Equipped with 4x MTU generator sets based on 12V 4000 M23S Ironmen engines Platform Supply Vessel Orion Equipped with 4x MTU generator sets based on 16V 4000 M33S Ironmen engines. 12 I Offshore Marine I Setting the benchmark in safety and reliability. For more than 100 years.

8 MTU Power Range Portfolio for Marine Offshore Service & Supply Applications All engines at a glance. MTU is your global partner offering solutions for all emissions requirements as well as the full power range from 224 9,100 kw (300 12,203 bhp). Our engines set the benchmark for what diesel engines must deliver marine offshore service & supply applications. Their uncompromising operational availability ensures that operations run with absolute reliability, while their exceptional effi ciency is a key factor in the economic success of the operators. III Engine Type Page kw ,000 1,500 2,000 2,500 3,000 3,500 4,000 4,500 5,000 5,500 6,000 6,500 7,000 7,500 8,000 8,500 9,000 9,500 10,000 kw Series kw bhp Series kw bhp Series ,630 kw 966 2,185 bhp Series 2000 P ,050 kw 668 1,408 bhp Series ,600 kw 1,000 4,830 bhp Series 4000 P ,800 kw 1,529 3,755 bhp Series ,500 kw 4,828 8,715 bhp Series ,200 9,100 kw 9,655 12,203 bhp bhp ,000 1,500 2,000 2,500 3,000 3,500 4,000 4,500 5,000 5,500 6,000 6,500 7,000 7,500 8,000 8,500 9,000 9,500 10,000 10,500 11,000 11,500 12,000 12,500 13,000 bhp

9 Series 60 Tried, tested and long-time proven. Availability Enhanced availability maximizes service levels and reliability. Our availability-optimized preventive maintenance schedules are based on a major global engine population and comprehensive fi eld data. Life cycle costs (LCC) By reducing maintenance and repair costs, we cut the cost of ownership throughout the whole life cycle of the product. Effi cient and reliable for decades to come. Maintainability Our maintenance-optimized engines require less maintenance. That cuts ownership costs by reducing expenditure on labor and increasing vessel availability overall. Reliability Uncompromising reliability maximizes delivery of scheduled services and creates the basis for productive business partnerships. A major global engine population and comprehensive fi eld data underpin our outstanding record for reliability. Series 60 6R for mechanical main propulsion Power output kw (bhp) ( ) Speed rpm 1800 / 2100 Emissions IMO II, EPA Tier 2 compl. Series 60 for onboard power generation / diesel-electric drives 50 Hz 60 Hz Power output kw (bhp) ( ) ( ) Speed rpm Emissions IMO I IMO II, EPA Tier 2 compl. MTU s unique expertise means its tailor-made propulsion and power generation solutions set high standards. References from very demanding applications provide the proof. Design- and type-approved by the major classifi cation societies, SOLAS approved these are features that set this engine apart in the marine market. Unrivalled operational fl exibility whether idling or traveling at full speed: the Series 60 delivers what it promises. Setting the benchmark in safety and reliability. For more than 100 years. I Offshore Marine I 17

10 Series 1600 Compact onboard power. Availability Enhanced availability maximizes service levels and reliability. Our availability-optimized preventive maintenance schedules are based on a major global engine population and comprehensive fi eld data. Life cycle costs (LCC) By reducing maintenance and repair costs, we cut the cost of ownership throughout the whole life cycle of the product. Effi cient and reliable for decades to come. Series 1600 for onboard power generation / diesel-electric drives 6R 50 Hz 60 Hz Power output kw (bhp) (361) (433) Speed rpm Emissions IMO II IMO II, EPA Tier 3 Maintainability Our maintenance-optimized engines require less maintenance. That cuts ownership costs by reducing expenditure on labor and increasing vessel availability overall. Reliability Uncompromising reliability maximizes delivery of scheduled services and creates the basis for productive business partnerships. A major global engine population and comprehensive fi eld data underpin our outstanding record for reliability. Dedicated marine power generation products tailored to the very special needs of the industry our tradition, our goal, our business. Design- and type-approved by the major classifi cation societies, SOLAS approved these are features that set this engine apart in the marine market. Setting the benchmark in safety and reliability. For more than 100 years. I Offshore Marine I 19

11 Series 2000 for vessels with unrestricted continuous operation The powerful heart for maximum agility. Availability Enhanced availability maximizes delivery of scheduled services and creates the basis for productive business partnerships. Based on the comprehensive fi eld data that comes with a major global engine population, our availability-optimized preventive maintenance concepts ensure the best possible availability rates. Life cycle costs (LCC) We achieve benchmark LCC targets by reducing maintenance and repair costs. It cuts the cost of ownership throughout the whole life cycle of the product and ensures effi cient and reliable performance for decades to come. Maintainability Our maintenance-optimized engines require less maintenance. That cuts ownership costs by reducing expenditure on labor and increasing vessel availability overall. Reliability Uncompromising reliability maximizes delivery of scheduled services and creates the basis for productive business partnerships. A major global engine population and comprehensive fi eld data underpin our outstanding record for reliability. Series V, 12V, 16V for mechanical main propulsion Power output kw (bhp) ( ) Speed rpm 1800 Emissions IMO II, EPA Tier 2 compl., CCNR II Series 2000 for onboard power generation / diesel-electric drives 8V, 12V, 16V 50 Hz 60 Hz Power output kw (bhp) ( ) ( ) Speed rpm Emissions IMO II IMO II, EPA Tier 2 compl. Some engines for onboard power generation are also available with interface automation genoline MTU s unique expertise means its tailor-made propulsion and power generation solutions set high standards. References from very demanding applications provide the proof. Design- and type-approved by the major classifi cation societies, SOLAS approved these are features that set this engine apart in the marine market. Unrivalled operational fl exibility whether idling or traveling at full speed: the Series 2000 delivers what it promises. Setting the benchmark in safety and reliability. For more than 100 years. I Offshore Marine I 21

12 Series 2000 for fast vessels with high or intermittent load factors If unrivalled speed, agility and safety are what you need, MTU Series 2000 has it all. Reliability MTU Series 2000 combines cutting-edge safety features with the durability and reliability of one of the most successful marine engines ever. Life cycle costs (LCC) By reducing maintenance and repair costs, we cut the cost of ownership throughout the whole life cycle of the product. Effi cient and reliable for decades to come. Power-to-weight ratio Unsurpassed power density. Outstanding volume-to-power and powerto-weight performance combined with the smooth development of power and bottom-end torque thanks to MTU s unique sequential turbocharging technology. Design- and type-approved by the major classifi cation societies, SOLAS approved these are features that set this engine apart in the marine market. MTU s outstanding expertise in noise, vibration and harshness engineering means our unique tailor-made propulsion solutions set the bar very high. Series V, 10V, 12V, 16V for mechanical main propulsion Power output kw (bhp) ( ) Speed rpm Emissions IMO II, EPA Tier 2 compl., CCNR II, EU IIIA (including recreational crafts EU 94/25 EC) Series 2000 for onboard power generation / diesel-electric drives 8V, 12V, 16V 50 Hz 60 Hz Power output kw (bhp) ( ) ( ) Speed rpm Emissions IMO II IMO II EPA Tier 2 compl. Some engines for onboard power generation are also available with interface automation genoline Unrivalled operational fl exibility whether idling or traveling at full speed: the Series 2000 delivers what it promises. Setting the benchmark in safety and reliability. For more than 100 years. I Offshore Marine I 23

13 Series 2000 P specifi cally designed for offshore oil & gas applications Safe power when it really matters. Availability Enhanced availability improves safety for platform and vessel operations and creates the basis for productive business partnerships. Based on the comprehensive fi eld data that comes with a major global engine population, our availability-optimized preventive maintenance concepts ensure the best possible availability rates. Reliability MTU Series 2000 P combines safety features that lead the fi eld in the oil industry with the durability and reliability of one of the most successful offshore marine engines ever. Power-to-weight ratio Unsurpassed power density. Outstanding volume-to-power and powerto-weight performance. Vital factors in offshore and marine operations. Maintainability Our maintenance-optimized engines require less maintenance. That cuts ownership costs by reducing expenditure on labor and increasing vessel availability overall. Series 2000 P 12V, 16V for mechanical drives with variable speed Power output kw (bhp) ( ) Speed rpm 1800 / 2100 Emissions IMO II, EPA Tier 2 compl. Series 2000 P for power generation and mechanical drives with constant speed 12V, 16V 50 Hz 60 Hz Power output kw (bhp) ( ) ( ) Speed rpm Emissions IMO I IMO II, EPA Tier 2 compl. Life cycle costs (LCC) By reducing maintenance and repair costs, we cut the cost of ownership throughout the whole life cycle of the product. Effi cient and reliable for decades to come. Design- and type-approved by the major classifi cation societies, SOLAS approved these are features that set this engine apart in the marine market. Specifi cally designed to meet the most exacting demands and safety standards in the offshore oil & gas industry. MTU s unique expertise means our outstanding tailor-made power generation solutions set the bar very high. References from extremly demanding applications bear witness to MTU s system engineering capabillities. Setting the benchmark in safety and reliability. For more than 100 years. I Offshore Marine I 25

14 Series 4000 for vessels with unrestricted continuous operation One of the most successful heavy-duty engines ever. Availability Enhanced availability maximizes delivery of scheduled services and creates the basis for productive business partnerships. Based on the comprehensive fi eld data that comes with a major global engine population, our availability-optimized preventive maintenance concepts ensure the best possible availability rates. Life cycle costs (LCC) We achieve benchmark LCC targets by reducing maintenance and repair costs. It cuts the cost of ownership throughout the whole life cycle of the product and ensures effi cient and reliable performance for decades to come. Reliability Uncompromising reliability maximizes delivery of scheduled services and creates the basis for productive business partnerships. A major global engine population and comprehensive fi eld data underpin our outstanding record for reliability. Maintainability Our maintenance-optimized engines require less maintenance. That cuts ownership costs by reducing expenditure on labor and increasing vessel availability overall. Series V, 12V, 16V for mechanical main propulsion Power output kw (bhp) ( ) Speed rpm 1600 / 1800 Emissions IMO II, EPA Tier 2 compl., EPA Tier 3, EU IIIA Series 4000 for onboard power generation / diesel-electric drives 8V, 12V, 16V, 20V 50 Hz 60 Hz Power output kw (bhp) ( ) ( ) Speed rpm Emissions IMO II IMO II, EPA Tier 2 compl., EPA Tier 3 Some engines for onboard power generation are also available with interface automation genoline 12V 4000 M53 Ironmen Offshore Marine I 27

15 Series 4000 for fast vessels with high load factors Reliable power for persistent operation. Power-to-weight ratio Unsurpassed power density. Outstanding volume-to-power and power-to-weight performance combined with the smooth development of power and bottom-end torque thanks to MTU s unique sequential turbocharging technology. Life cycle costs (LCC) By reducing maintenance and repair costs, we cut the cost of ownership throughout the whole life cycle of the product. Effi cient and reliable for decades to come. Reliability MTU Series 4000 combines cutting-edge safety features with the durability and reliability of one of the most successful marine engines ever. MTU s outstanding expertise in noise, vibration and harshness engineering means our unique tailor-made propulsion solutions set the bar very high. Design- and type-approved by the major classifi cation societies, SOLAS approved these are features that set this engine apart in the marine market. Unrivalled operational fl exibility whether idling or traveling at full speed: the Series 4000 delivers what it promises. Series V, 16V, 20V for mechanical main propulsion Power output kw (bhp) ( ) Speed rpm Emissions IMO II, EPA Tier 2 compl. Series 4000 for onboard power generation / diesel-electric drives 8V, 12V, 16V, 20V 50 Hz 60 Hz Power output kw (bhp) ( ) ( ) Speed rpm Emissions IMO II IMO II, EPA Tier 2 compl., EPA Tier 3 Some engines for onboard power generation are also available with interface automation genoline 20V 4000 M73 / M93 Offshore Marine I 29

16 Series 4000 P specifi cally designed for offshore oil & gas applications The installed insurance for maximum safety. Availability Enhanced availability improves safety for platform and vessel operations and creates the basis for productive business partnerships. Based on the comprehensive fi eld data that comes with a major global engine population, our availability-optimized preventive maintenance concepts ensure the best possible availability rates. Reliability MTU Series 4000 P combines safety features that lead the fi eld in the oil industry with the durability and reliability of one of the most successful offshore marine engines ever. Power-to-weight ratio Unsurpassed power density. Outstanding volume-to-power and powerto-weight performance. Vital factors in offshore and marine operations. Maintainability Our maintenance-optimized engines require less maintenance. That cuts ownership costs by reducing expenditure on labor and increasing vessel availability overall. Series 4000 P 12V, 16V for mechanical drives with variable speed Power output kw (bhp) ( ) Speed rpm 1800 / 2100 Emissions IMO I Series 4000 P for power generation and mechanical drives with constant speed 12V, 16V, 20V 50 Hz 60 Hz Power output kw (bhp) ( ) ( ) Speed rpm Emissions IMO I, IMO I, IMO II IMO II, EPA Tier 2 compl. Life cycle costs (LCC) By reducing maintenance and repair costs, we cut the cost of ownership throughout the whole life cycle of the product. Effi cient and reliable for decades to come. Design- and type-approved by the major classifi cation societies, SOLAS approved these are features that set this engine apart in the marine market. Specifi cally designed to meet the most exacting demands and safety standards in the offshore oil & gas industry. MTU s unique expertise means our outstanding tailor-made power generation solutions set the bar very high. References from extremly demanding applications bear witness to MTU s system engineering capabillities. Setting the benchmark in safety and reliability. For more than 100 years. I Offshore Marine I 31

17 Series 1163 The proven, evolved engine for the marine sector. Availability Enhanced availability maximizes service levels and reliability. Our availability-optimized preventive maintenance schedules are based on a major global engine population and comprehensive fi eld data. Life cycle costs (LCC) By reducing maintenance and repair costs, we cut the cost of ownership throughout the whole life cycle of the product. Effi cient and reliable for decades to come. Power-to-weight ratio Unsurpassed power density. Outstanding volume-to-power and power-to-weight performance combined with the smooth development of power and bottom-end torque thanks to MTU s unique sequential turbocharging technology. Reliability MTU Series 1163 combines cutting-edge safety features with the durability and reliability of one of the most successful marine engines ever. MTU s outstanding expertise in noise, vibration and harshness engineering means our unique tailor-made propulsion solutions set the bar very high. References from very demanding applications bear witness to MTU s systems engineering capabilities. Design- and type-approved by the major classifi cation societies, SOLAS approved these are features that set this engine apart in the marine market. Unrivalled operational fl exibility whether idling or traveling at full speed: the Series 1163 delivers what it promises. Series V, 16V, 20V Power output kw (bhp) ( ) Speed rpm Emissions IMO II for mechanical main propulsion Offshore Marine I 33

18 Series 8000 The most powerful highspeed engine meeting maximum demands. Availability Enhanced availability maximizes delivery of scheduled services and creates the basis for productive business partnerships. Based on the comprehensive fi eld data that comes with a major global engine population, our availability-optimized preventive maintenance concepts ensure the best possible availability rates. Life cycle costs (LCC) We achieve benchmark LCC targets by reducing maintenance and repair costs. It cuts the cost of ownership throughout the whole life cycle of the product and ensures effi cient and reliable performance for decades to come. Reliability MTU Series 8000 combines cutting-edge safety features with the durability and reliability of one of the most successful marine engines ever. MTU s outstanding expertise in noise, vibration and harshness engineering means our unique tailor-made propulsion solutions set the bar very high. References from very demanding applications bear witness to MTU s systems engineering capabilities. Design- and type-approved by the major classifi cation societies, SOLAS approved these are features that set this engine apart in the marine market. Unrivalled operational fl exibility whether idling or traveling at full speed: the Series 8000 delivers what it promises. Series V for mechanical main propulsion Power output kw (bhp) ( ) Speed rpm 1150 Emissions IMO II EPA Tier 2 compl. Offshore Marine I 35

19 IV Generator Sets for Marine Offshore Service & Supply Applications MTU. Generating power. For power generation MTU delivers gensets up to 3000 kwe, as auxiliary and diesel-electric propulsion. We offer multiple ratings in order to meet your vessel s electrical power needs. MTU Marine gensets are designed specifi cally for the challenges of harsh marine environments and are manufactured in ISO 9001 certifi ed facilities. You can be sure that all components work together seamlessly. Whether cost-effi cient standardized gensets or highend customized solutions: What you get is a complete propulsion solution from a single trusted source in proven MTU quality. Setting the benchmark in safety and reliability. For more than 100 years. I Offshore Marine I 37

20 Series 4000 MTU Marine generator sets Description MTU gensets up to 2,880 kwe for commercial applications, as auxiliary and diesel-electric propulsion High fl exibility to adapt customer specifi c requirements Benefits MTU proven quality and reliability, from cost-effi cient standardized gensets to high-end customized solutions Global component sourcing and worldwide manufacturing potential (for example, Brazil) to fullfi l local content requirements High availability and long TBO of up to 42,000 hours for maximum effi ciency Very easy installation in the engine room thanks to the compact genset design and mounting on a rugged and robust base frame Standard scope and options: Engine Series 4000 Air- or water cooled alternator (50 / 60 Hz, V) MTU designed baseframe for rigid installation Factory approved resilient mounting for engine and alternator Factory approved torsional resilient coupling for fl ange mounted double bearing alternator Local operating panel (LOP genoline) Fuel prefi lter with water separator Lube oil priming pump with control unit (PPC) Certifi cation of all major classifi cation societies Available as engine mounted heat exchanger with raw water pump or fresh water cooling system for ship side cooler (box or keel cooling) Available also with generator as sleeve bearing version Engine model* 8V 4000 M23F 12V 4000 M23F 50 Hz 50 Hz 400 V / 690 V 400 V / 690 V Rated power ICXN kwe 1) (@cosphi 0.8) Rated power ICXN kva 1) (@cosphi 0.8) Speed rpm Exhaust optimization 2) IMO II IMO II Engine model* 8V 4000 M23S 12V 4000 M23S 60 Hz 60 Hz 450 V / 690 V 450 V / 690 V Rated power ICXN kwe 1) (@cosphi 0.8) Rated power ICXN kva 1) (@cosphi 0.8) Speed rpm Exhaust optimization 2) IMO II/ IMO II/ EPA Tier 2 compl. EPA Tier 2 compl. 16V 4000 M23F 8V 4000 M33F 12V 4000 M23F 16V 4000 M33F 50 Hz 50 Hz 50 Hz 50 Hz 400 V / 690 V 400 V / 690 V 400 V / 690 V 400 V / 690 V IMO II IMO II IMO II IMO II 16V 4000 M23S 8V 4000 M33S 12V 4000 M33S 60 Hz 60 Hz 60 Hz 450 V / 690 V 450 V / 690 V 450 V / 690 V 16V 4000 M33S 16V 4000 M43S 60 Hz 60 Hz 450 V / 690 V 450 V / 690 V IMO II/ IMO II/ IMO II/ EPA Tier 2 compl. EPA Tier 2 compl. EPA Tier 2 compl IMO II/ IMO II/ EPA Tier 2 compl. EPA Tier 2 compl. Engine model* 8V 4000 M24S 12V 4000 M24S 60 Hz 60 Hz 450 V / 690 V 450 V / 690 V Rated power ICXN kwe 1) (@cosphi 0.8) Rated power ICXN kva 1) (@cosphi 0.8) Speed rpm Exhaust optimization 2) EPA Tier 3 EPA Tier 3 12V 4000 M34S 16V 4000 M24S 16V 4000 M34S 60 Hz 60 Hz 60 Hz 450 V / 690 V 450 V / 690 V 450 V / 690 V EPA Tier 3 EPA Tier 3 EPA Tier 3 20V4000 M53B 60 Hz 450 V / 690 V IMO II Engine model 8V 12V Dimensions and masses Length mm (in) 3800 (150) 4500 (177) Width mm (in) 1850 (73) 1850 (73) Height mm (in) 2200 (87) 2285 (90) Mass, dry kg V 5500 (217) 1990 (78) 2285 (90) ) Rated power depends on ambient conditions and alternator specifi cation 2) Other emissions on request * Generator sets also available with engines up to 2800 kw on request Setting the benchmark in safety and reliability. For more than 100 years. I Offshore Marine I 39

21 V Systems Solutions for Marine Offshore Service & Supply Applications You define it. We realize it. For us, being your partner means: We do not just work for you fi rst and foremost, we work together with you. From the very beginning onwards, we are at your side. Together, we defi ne the mission, the objective, the requirements. And together, we develop the solution which is customized for you: From an individually tailored propulsion system to a perfectly fi tting after-sales package. The basis for this is having all core competencies bundled within our company as well as benefi tting from decades of practical experience. From system engineering to implementation, from operation and maintenance to major overhaul of your MTU propulsion: Trust MTU as your powerful and reliable partner. Setting the benchmark in safety and reliability. For more than 100 years. I Offshore Marine I 41

22 Systems Solutions Diesel-mechanic propulsion systems Systems Solutions Diesel-electric propulsion systems MTU delivers diesel-mechanical drive propulsion systems comprised of an engine, coupling, and transmission packaged as a complete series system. The diesel engine s power is either applied directly to the ship s propeller or through a transmission. The system can also be upgraded to included other drive components, such as the shafting and a propulsor, if so desired. Whether waterjet, fi xed pitch propeller, controllable pitch propeller, Voith Schneider, or any other type of propulsor MTU has the expertise to integrate it into the complete system in the optimal way. In addition, MTU offers matching accessories, such as: Fuel treatment plant Coolant pre-heater Lube oil priming pump Exhaust muffl er In addition to diesel-mechanical propulsion, MTU offers gensets for diesel-electric propulsion systems and onboard power generation based on Series 60, Series 2000, and Series 4000 engines. Diesel-electric propulsion systems offer a wide range of benefi ts: High fuel effi ciency Lower emissions High operating safety due to the use of multiple gensets The design of the installation, its placement on the ship, and its operating modes are all highly fl exible Low life cycle costs Compact design Reduced noise and vibration during operation thanks to optimized mounting systems Even more noise and vibration reduction possible through the use of high-quality insulating capsules and double elastic mountings Two diesel engines directly power two rudder propellers either fi xed pitch propellers (FPP) or controllable pitch propellers (CPP). The engines are monitored by the automation system. In addition to the main engines, onboard power is also supplied by the gensets. Four marine diesel generator sets provide electrical power to the electrical-driven propellers and to the onboard power supply. The marine generator sets are monitored by the automation system.

23 Systems Solutions Combined propulsion systems Noise Reduction Technologies Reducing noises. Raising comfort. In some cases, combined systems with several diesel engines or hybrid propulsion systems are the preferred propulsion systems for commercial vessels. With our longtime expertise, we engineer the propulsion systems for your specifi c application. All the components engines, gas turbines, gearboxes, automation and accessories come from one source and are combined into an integrated complete system. Four diesel engines power two controllable pitch propellers (CPP) via four main gearboxes (two for each side). Adapted to each operation mode, the vessel can always be operated in the most economic way either with two or four engines. The propulsion system is controlled by the automation and control system. In addition to the main engines, onboard power is also supplied by the gensets. Squaring the circle The reduction of sounds and vibrations that are inevitably caused by engines, pumps, and propellers in operation is something that is requested for different reasons. On the one hand, certain special ships require the sound which is propagated into the water to be reduced to a bare minimum. On the other hand, everyone wants to have the least amount of stress possible while working on board, including stress caused by noise. With well-engineered concepts for noise reduction on board, MTU has a number of possibilities at its disposal to fulfi ll both the desire for more power and the need for optimum comfort. Running at over 2000 rpm, MTU engines are perfectly suited for implementing noise-reducing measures. For this purpose, we offer both standard systems as well as complex customized solutions. Standard mounting concepts Signifi cant noise reduction can be achieved with our standard mounting systems. Generally speaking, all MTU marine engines are elastically mounted. Here are some typical confi gurations: Flange mounted gearbox, resilient mounts Freestanding gearbox; rigid or resilient Suitable coupling systems Customized mounting concepts For higher acoustic demands, MTU offers complex systems that are cus tomized for the respective vessel in order to fi t the needs of the owner. Our proven systems make use of state-of-the-art technologies, utilize special concepts, and incorporate acoustic improvements: With the double elastic mounting system, the soundproof engine sits elastically on a frame that is also elastic-mounted. This leads to signifi cantly less structure-borne noise being passed into the ship s structure as is the case with single elastic mounts. The innovative active mounting system combines and complements proven high-quality conventional mounting technologies with special active elements derived from the automobile and aerospace industries. The active element contains the actuators and sensors required for noise reduction. The adjustment and control electronics which are optimized accordingly works on a stand-alone basis that is set up separately. Integrating the entire engine into a sound-reducing capsule also reduces airborne noise.

24 Gas-Protected Operation Built-in safety. Security in all circumstances In order to maintain a high level of safety in dangerous, explosive environments, some engines in the 396, 4000, and 8000 series can be equipped for gas protection around fl ammable or explosive gasses. Engines are equipped with a safety package that meets with the related operational conditions. The following demands are thus satisfi ed: Prevention of retro-ignition in the atmosphere (engine is not to function as an ignition source). Controlled diesel-engine operation when drawing in high-energy gasses (protection for the engine to avoid overspeed). Approval by Germanischer Lloyd (GL). An engine management system includes the control units for the engine speed regulation, register loading, starting automatic, gas-protected operation including an engine safety stop system that responds if any of the following criteria are present: Engine overspeed and engine speed gradient Engine oil-pressure too low Engine coolant temperature too high Engine coolant pressure too low Controller failure Impermissible operation in gas-protected mode The following additional shipside measures are to be carried out: Exhaust cooling with temperature monitoring Exhaust silencer with spark arrestor Keel cooling system for engine-coolant Flame-retarder in the air-intake ducting Sealed engine-room citadel Emissions Reduction Technologies Working with a clear conscience. MTU a leader in assuming responsibility Operating on the water means working in a sensitive environment. Assuming responsibility for protecting the water and air and keeping them clean is second nature to us. MTU has always played a leading role in developing environmentally friendly engines and, in particular, solutions for reducing emissions. Since we have all the relevant key technologies bundled within our company in addition to our core business of building engines, we have been and will always be leaders in this space. MTU engines are an embodiment of the most state-of-the-art technology available. Running at above 2,000 rpm, they are, in comparison to engines with lower rpm ranges, generally more environmentally friendly and emit less nitrogen oxides. The greenest engines are high-speed engines and so it is logical that MTU engines comply with all current emission regulations. Optimizing the combined package In addition to low emission diesel engines, MTU offers customized exhaust after treatment systems such as: Diesel particle fi lters (DPF) with active or passive regeneration Selective catalytic reduction (SCR) units Combined DPF+SCR 46 I Offshore Marine I Setting the benchmark in safety and reliability. For more than 100 years.

25 VI MTU Automation Systems Automatically more reliability. As your systems partner, MTU not only provides you with the perfect engine, but also an automation system which is exactly suited to it. Our systems automatically monitor and control the reliable and effi cient operation of your propulsion system in every case, so that you can concentrate on the real important thing: performing your tasks.

26 BlueVision NewGeneration Simply perfect: MTU marine automation systems Standard systems customized to workboats. MTU standard automation systems are delivered ready-made to be in stalled in your vessel, meaning they are perfectly matched to your MTU propulsion system. So you get a complete package where everything is just right: not only powerful engine performance, but also maximum effi ciency, uncompromising reliability and environmental compatibility. Following the motto as comprehensive as necessary, as simple as possible, the new system BlueVision NewGeneration makes marine automation more convenient than ever before: easy to customize, easy to integrate, easy to operate. BlueVision NewGeneration is available both in the straightforward non-classifi able version BlueVision_Basic NewGeneration and in the expanded classifi able version BlueVision_ Advanced NewGeneration meeting different requirements according to boat design and customer budgets. The modular system design allows a fl exible confi guration; intelligent data bus technology ensures reliable data exchange and reduces cable efforts. Optimized interfaces between the propulsion and automation systems result in ideal all-round solutions that guarantee you security, effi ciency and reliability. With BlueVision NewGeneration MTU offers you a complete and convenient system solution individually optimized for your ship, as well as comprehensive service all from one source. Thanks to plug & play, the system is as easily installed as it is operated. Simple interfaces connect the Monitoring & Control System BlueVision NewGeneration with the MTU diesel engine (via EIM) and the gearbox. All components are type-approved und type-examination tested in shake / vibration / stress tests. Customer Benefits BlueVision_Basic NewGeneration and BlueVision_ Advanced NewGeneration are automation systems for propulsion plants especially in vessels with MTU Series 2000 or 4000 engines. BlueVision NewGeneration offers the following benefi ts: High operational availability and reliability of the propulsion plant High fl exibility thanks to modular system structure and open architecture Simple, classifi able system in line with current directives Quicker and easier commissioning via structured user dialogue Type-tested components Development in accordance with current standards Optimized operation and visualization of the propulsion plant Uniform spare part concept across all MTU Series Global sales and service network Self-learning Improved Crash-Stop in order to stop the ship as quickly as possible System features: Monitoring of the propulsion plant on commanding control stands and locally (engine, gearbox, as well as propulsion-specifi c periphery) Control of the propulsion plant on commanding control stands and locally (engine and gearbox) 1 4 shafts 1 6 commanding control stands Fixed pitch propeller Interface for remote control systems from external manufacturers Classifi able 50 I Offshore Marine I Setting the benchmark in safety and reliability. For more than 100 years.

27 1 BlueVision_Basic NewGeneration Entry at high level. Slave Control Stand 2 nd Control Stand Instruments DIS PAN CL CL PAN DIS Instruments MCS-CAN-Bus MCS-CAN-Bus RCS-CAN-Bus RCS-CAN-Bus Main Control Stand 1 st Control Stand BlueVision_Basic NewGeneration is an MTU non-classifi able monitoring and propulsion remote control system for MTU Series 2000 and 4000 engines. It incorporates a deliberately simple design and provides a complete basic functionality. The system is available at particularly favorable conditions and quick to install. An elementary feature of BlueVision_Basic NewGeneration is its hardware compactness. As the central system component, the Local Operational Panel (LOP) integrates all basic functions available in this version, simplifying installation, operation and maintenance signifi cantly. Key features: Compact hardware for easy installation and commissioning Local Operating Panels (LOP) with basic functionality like start, stop, combined alarm/horn off, for installation in the engine room All control stand components installed throughout the ship are connected to the associated LOP via CAN bus Instruments DIS PAN CL MCS-CAN-Bus RCS-CAN-Bus CL PAN DIS MCS-CAN-Bus RCS-CAN-Bus Instruments This version is delivered with the Color Graphic Display Basic DIS as standard. Besides a dashboard page, the Basic DIS also offers an overview of all relevant measured values as well as an alarm page. Engine Room LOP 13 LOP 13 The scope of supply also includes a Portable Operator Unit, enabling the captain to control the ship from up to 4 selected connection points (e.g. for berthing from the stern if the view from the bridge is limited). EIM EIM 1 Typical scope of supply for BlueVision_Basic NewGeneration (Example for Windfarm Supply Vessel) 2 Operating Panel (PAN) Control Lever (CL) 3 Display Basic (DIS) I Offshore Marine I Setting the benchmark in safety and reliability. For more than 100 years.

28 BlueVision_Advanced NewGeneration Demanding more. Getting more. Slave Control Stand 2 nd Control Stand Instruments MFD PAN PAN CL PAN PAN PAN MFD Instruments 1 MCS-CAN-Bus SCU RCS-CAN-Bus SCU MCS-CAN-Bus Main Control Stand 1 st Control Stand BlueVision_Advanced NewGeneration is an MTU classifi able monitoring and remote control system, offering a comprehensive standard automation system solution. It is available for MTU Series 2000 and 4000 engines. An elementary feature of BlueVision_Advanced NewGeneration is the system bus. The data transmission between the LOP and the commanding control stands is carried out via a redundant Ethernet based fi eld bus. This ensures an absolutely secure communication on the one hand and highest fl exibility of the overall system also with regard to future upgrading on the other. Key features: Type-approved components, such as LOP, control lever, display and instruments Designed according to all major classifi cation societies Local Operating Panels (LOP) with color display and advanced functionalities like clutch and speed control Data communication via redundant Ethernet ring bus Instruments MCS-CAN-Bus MFD PAN PAN CL PAN PAN PAN MFD RCS-CAN-Bus SCU SCU Switch Instruments MCS-CAN-Bus This version is delivered with the Color Graphic Display MFD as standard, which has been optimized for the operation in classifi able ships. Besides various dashboard pages, the MFD also offers the possibility to show all of the propulsion system s relevant measured values. All active alarms are comprehensively displayed on a separate page. Engine Room LOP 14 LOP 14 Ethernet-Ring BlueVision_Advanced NewGeneration is a classifi able system in line with major classifi cation societies. EIM Ethernet EIM 1 Typical scope of supply for Fixed Pitch Propeller (FPP) BlueVision_Advanced NewGeneration 2 Operating Panel (PAN) Control Lever (CL) 3 Multi Function Display (MFD) I Offshore Marine I Setting the benchmark in safety and reliability. For more than 100 years.

29 Marine Offshore Exploration & Production Exploit our greatest natural resource: expertise. For more than 100 years, MTU has been powering the marine offshore industry with its engineering leadership and innovation. Our unique wealth of experience and expertise makes us a partner that can do a lot more than simply build effi cient, compact, durable, and powerful engines. We offer complete systems, including customized package solutions to meet even extremely high application requirements. VII Photo: Harald Pettersen / Statoil

30 Power for Offshore Installations When you can t compromise on safety, choose MTU As drilling for new reserves of oil and natural gas onshore becomes more challenging, the search for large reserves is moving offshore. Freeing and processing these fossil fuels requires equipment engineered to meet the unique safety demands of the high seas. MTU provides a broad range of reliable, compact, and lightweight diesel engines and systems that can be customized to meet your specifi c requirements and to provide you with maximum safety! We offer complete solutions from a single supplier. All components are integrated, thoroughly tested and supported. Everything is designed to work together, which prolongs preventive maintenance and overhaul intervals. Decades of experience as an offshore specialist gives us the expertise and fl exibility you need to keep your drilling operation productive and profi table. Our offshore product range includes diesel engines and systems for: Generator sets for emergency, essential, auxiliary and main power Fire pump drivers for mechanical / hydraulic / electric installations Mud pump drivers Wellserve power packs Nitrogen units Cranes Cement pumps Hydraulic power packs 3 1 Low-Noise Emergency Generator Package 5 x 16V 4000 G63 2,338 kva Natural Gas Processing Plant Kårstø 2 Emergency / Essential Generator Package 20V 4000 P63 3,125 kva Gorgon Project 3 Firewater Pump Driver Package 20V 4000 P83 2,800 kw (mech) Gjøa Platform 58 I Offshore Marine I Setting the benchmark in safety and reliability. For more than 100 years.

31 Diesel Engines Productivity starts here. MTU engines are ready for just about any challenge. Backed by decades of expertise and experience, we develop optimal solutions that fi t the precise requirements of oil & gas operations. We offer a broad range of specialized engines ideal for meeting the most demanding needs for power. Every engine is designed for high performance combined with maximum availability, safety, environmental friendliness and optimum fuel economy, from explosive atmosphere versions (ATEX) to NFPA-compliant designs. 20V 4000 P03 16V 2000 P02 Special features (examples): Water-cooled exhaust manifolds and turbochargers Combustion air shut-off fl aps Double-walled injection pipes Dual fuel fi lter arrangement Dual lube oil fi lter arrangement or automatic fi lters Special lube oil sump for increased inclinations Benefits: Reliability Compact, lightweight design that minimizes the deck surface and supporting structures Ease of maintenance Low fuel consumption Emission control in compliance with the latest statutory regulations Comprehensive range of optional engine and system accessories Setting the benchmark in safety and reliability. For more than 100 years. I Offshore Marine I 61

32 MTU Power Range Portfolio for Marine Offshore Exploration & Production Applications All engines at a glance. MTU is your global partner offering solutions for all emissions requirements as well as the full power range from 224 2,800 kw (300 3,752 bhp). Our propulsion solutions set the benchmark for what diesel engines must deliver in marine offshore exploration & production applications. Their uncompromising operational availability ensures that oil & gas operations run with absolute reliability and effi ciency. But in terms of safety in particular, MTU is your fi rst choice. You ll benefi t from our decades of experience and close partnerships with offshore operators all over the world. VIII Engine Type Page kw ,000 1,500 2,000 2,500 3,000 kw Series kw bhp Series 2000 P ,050 kw 668 1,408 bhp Series 4000 P 68 1,140 2,800 kw 1,529 3,752 bhp bhp ,000 1,500 2,000 2,500 3,000 3,500 4,000 bhp

33 Series 60 Tried, tested and long-time proven. Availability Enhanced availability maximizes service levels and reliability. Our availability-optimized preventive maintenance schedules are based on a major global engine population and comprehensive fi eld data. Life cycle costs (LCC) By reducing maintenance and repair costs, we cut the cost of ownership throughout the whole life cycle of the product. Effi cient and reliable for decades to come. Series 60 for mechanical drives variable speed 6R Power output kw (bhp) ( ) Speed rpm Emissions IMO I, EPA NRMM Tier 2 and Tier 3 compl. Maintainability Our maintenance-optimized engines require less maintenance. That cuts ownership costs by reducing expenditure on labor and increasing vessel availability overall. Reliability Uncompromising reliability maximizes delivery of scheduled services and creates the basis for productive business partnerships. A major global engine population and comprehensive fi eld data underpin our outstanding record for reliability. MTU s unique expertise means its tailor-made propulsion and power generation solutions set high standards. References from very demanding applications provide the proof. Design- and type-approved by the major classifi cation societies, SOLAS approved these are features that set this engine apart in the marine market. Unrivalled operational fl exibility whether idling or traveling at full speed: the Series 60 delivers what it promises. Setting the benchmark in safety and reliability. For more than 100 years. I Offshore Marine I 65

34 Series 2000 P specifi cally designed for offshore oil & gas applications Safe power when it really matters. Availability Enhanced availability improves safety for platform and vessel operations and creates the basis for productive business partnerships. Based on the comprehensive fi eld data that comes with a major global engine population, our availability-optimized preventive maintenance concepts ensure the best possible availability rates. Reliability MTU Series 2000 P combines safety features that lead the fi eld in the oil industry with the durability and reliability of one of the most successful offshore marine engines ever. Power-to-weight ratio Unsurpassed power density. Outstanding volume-to-power and powerto-weight performance. Vital factors in offshore and marine operations. Maintainability Our maintenance-optimized engines require less maintenance. That cuts ownership costs by reducing expenditure on labor and increasing vessel availability overall. Series 2000 P 12V, 16V for mechanical drives with variable speed Power output kw (bhp) ( ) Speed rpm 1800 / 2100 Emissions IMO II, EPA Tier 2 compl. Series 2000 P for power generation and mechanical drives with constant speed 12V, 16V 50 Hz 60 Hz Power output kw (bhp) ( ) ( ) Speed rpm Emissions IMO I IMO II, EPA Tier 2 compl. Life cycle costs (LCC) By reducing maintenance and repair costs, we cut the cost of ownership throughout the whole life cycle of the product. Effi cient and reliable for decades to come. Design- and type-approved by the major classifi cation societies, SOLAS approved these are features that set this engine apart in the marine market. Specifi cally designed to meet the most exacting demands and safety standards in the offshore oil & gas industry. MTU s unique expertise means our outstanding tailor-made power generation solutions set the bar very high. References from extremly demanding applications bear witness to MTU s system engineering capabillities. Setting the benchmark in safety and reliability. For more than 100 years. I Offshore Marine I 67

35 Series 4000 P specifi cally designed for offshore oil & gas applications The installed insurance for maximum safety. Availability Enhanced availability improves safety for platform and vessel operations and creates the basis for productive business partnerships. Based on the comprehensive fi eld data that comes with a major global engine population, our availability-optimized preventive maintenance concepts ensure the best possible availability rates. Reliability MTU Series 4000 P combines safety features that lead the fi eld in the oil industry with the durability and reliability of one of the most successful offshore marine engines ever. Power-to-weight ratio Unsurpassed power density. Outstanding volume-to-power and powerto-weight performance. Vital factors in offshore and marine operations. Maintainability Our maintenance-optimized engines require less maintenance. That cuts ownership costs by reducing expenditure on labor and increasing vessel availability overall. Series 4000 P 12V, 16V for mechanical drives with variable speed Power output kw (bhp) ( ) Speed rpm 1800 / 2100 Emissions IMO I Series 4000 P for power generation and mechanical drives with constant speed 12V, 16V, 20V 50 Hz 60 Hz Power output kw (bhp) ( ) ( ) Speed rpm Emissions IMO I, IMO I, IMO II IMO II, EPA Tier 2 compl. Life cycle costs (LCC) By reducing maintenance and repair costs, we cut the cost of ownership throughout the whole life cycle of the product. Effi cient and reliable for decades to come. Design- and type-approved by the major classifi cation societies, SOLAS approved these are features that set this engine apart in the marine market. Specifi cally designed to meet the most exacting demands and safety standards in the offshore oil & gas industry. MTU s unique expertise means our outstanding tailor-made power generation solutions set the bar very high. References from extremly demanding applications bear witness to MTU s system engineering capabillities. Setting the benchmark in safety and reliability. For more than 100 years. I Offshore Marine I 69

36 Systems Solutions for Marine Offshore Exploration & Production Applications Your requirements are unique. So are our solutions. The ideal generator set package comes from a close collaboration combined with vast expertise. We ll work with you to develop a complete system, tailored to the precise needs of your project. We combine decades of oil & gas industry experience with unmatched engineering expertise to form solutions that are unique in every respect: uniquely powerful, uniquely comprehensive, uniquely designed to meet your requirements. IX

37 Systems Solutions for Marine Offshore Exploration & Production Applications Engines Plus: Compact. Complete. Convincing. Engine Plus systems are available from 498 2,800 kw (668 3,755 bhp) for gendrive and mechanical drive with constant and variable speed. All solutions come from a single source. They are selected and designed to meet your demands for delivering maximum system performance and availability at optimal effi ciency. The pre-installed components on the base frame with optimized connecting points permit an easy system installation. Due to reduced engineering and assembly effort, this taylorized plug-and-play system helps you save time and money. Decades of engineering expertise and several delivered systems ensure that you will get excellent fi eld-proven quality and performance. Benefits at a glance: Long-term reliability and availability, thanks to perfectly matched components the delivery of the complete solution from a single trusted source the use of only genuine MTU engines and components Optimal power-to-weight ratio for offshore applications Pre-installed system that saves engineering costs Easy to install due to compact dimensions Maximum effi ciency Available for several safety requirements (ATEX, NFPA 20) and classifi cations Basic scope for the Engines Plus System : Engine Series 2000 P02 / 4000 P03 Electric starter 24 VDC Fuel prefi lter with fl exible hoses and ANSI connecting fl ange Manual pump for lube oil extraction Coolant connections with rubber bellows and ANSI fl anges Coolant preheater VAC, 50 / 60 Hz Engine Anti-Vibration Mounts (AVM) Baseframe for engine and accessory equipment Epoxy Offshore paint system Optional scope: Air starter Hydraulic starter Electric motor driven lube oil extraction pump Prelubrication pump VAC, 50 / 60 Hz Redundant governor acc. to NFPA 20 (power range 498 1,050 kw acc. to Rev. 2007, power range 1,350 2,800 kw acc. to Rev. 2010) ATEX Zone II 3G IIB T3 Classifi cation acc. to DNV, ABS, BV, LRS, GL, RS, CCS Illustration using the example of Engines Plus Package with 20V 4000 P03 Illustration using the example of Engines Plus Package with 20V 4000 P ADEC electronic engine controller Lube oil extraction pump Baseframe Coolant preheater Coolant connections Prelubrication pump Fuel connections Fuel prefilter 72 I Offshore Marine I Setting the benchmark in safety and reliability. For more than 100 years. Setting the benchmark in safety and reliability. For more than 100 years. I Offshore Marine I 73

38 Systems Solutions for Marine Offshore Exploration & Production Applications Complete solutions. From one trusted source. Built to meet the demands of the oil & gas industry, our complete systems deliver high performance, effi ciency and reliability in extreme conditions. MTU diesel engines and systems are fully integrated and allow for easy serviceability. Everything is designed to work together, which prolongs preventive maintenance and overhaul intervals. All components, carefully selected from premium manufacturers, are engineered with the latest technology. System assembly takes place on specially equipped production lines. Skilled craftsmanship, continuous monitoring and careful inspections ensure every system meets MTU s high quality standards. And MTU systems solutions can be put to work quickly. Our systems undergo a full factory Acceptance Witness Test with accessories, completed on MTU test beds, to allow for fast and cost-effective installation V 4000 P03 Details Turbochargers Dual fuel filter arrangement 1 Exhaust system Exhaust silencers with spark arrestor Exhaust gas cooler 2 Fuel system Fuel pre-filters Fuel tank (SS, CS) 3 Cooling system External mounted radiator cooler Seawater heat exchanger Pre-heater 4 Combustion air system Special air filters for salt laden atmosphere Combustion air silencer Coalescer / water separator 5 Lube oil system Special oil sump designed for higher inclinations Prelubrication pump Automatic oil filter 6 Starting system High performance electrical starters Battery skid with breakers Hydraulic starter Air starter 7 Control panel Project specific control panels PLC Types, Siemens, ABB, Allen Bradley, COMAP 8 Alternator Project specific design IP23-IP56 Water, air cooled LV, MV, HV ADEC AVM arrangement 74 I Offshore Marine I Setting the benchmark in safety and reliability. For more than 100 years. Setting the benchmark in safety and reliability. For more than 100 years. I Offshore Marine I 75

39 ATEX Zone 2 3G IIB T3 certifi ed MTU P-Engines Explosive problem. Integral solution. X Modifications of MTU P engines for ATEX Zone 2 The combination of three factors makes an explosion possible: Oxygen Fuel / fl ammable substance (gas, vapors, mist, or dust) Energy / ignition source (devices, electrical plants, hot surfaces) The exclusion of one of these three factors means the elimination of the risk. In order to guarantee safety in potentially explosive environments, a modifi cation of factor 3 the engine is the most effi cient solution both technically and economically. MTU engines are designed to minimize or even prevent the risk of high surface temperatures and spark generation. Critical safety factors Oxygen MTU P engines fulfi ll the requirements of ATEX Zone 2 3G IIB T3 according to directive 94 / 9 / EC. This means that they deliver an extremely high standard of safety in conjunction with superior cost effi ciency. Fuel Energy MTU P-engines: Certified Safety according to ATEX Zone 2 3G IIB T3 requirements Photo: Øyvind Hagen/Statoil Example of ATEX certificate for 16V 4000 P63 and 16V 4000 P83 engines MTU P-engines need to fulfi ll the requirements for ATEX Zone 2 3G IIB T3 according to directive 94/9/EC. Zone 2: An area in which an explosive mixture of gas is not likely to occur in normal operation and if it occurs it will exist only for a short time Category 3G: Gas (Zone 2) Explosion group IIB: Explosive mixture of Ethylene gas and air T3: Surface temperature < 200 C Equivalent to Class I Division 2 (North America)

40 SAM Redundant Controller for Fire Pump Drive Systems (NFPA 20) Safety is good. Double safety is better. XI Main ECU Sensors SBX Actuators Series 4000 P03 Backup Additional d components ECU in comparison to the standard scope of supply Sensors EMU Sensors The NFPA-20 standard requires redundant engine controllers on fi repump drive systems in order to prevent interruptions in the fi re-pump water jet during an emergency. MTU is the fi rst manufacturer in the world to offer redundant controllers for engines with common rail injection. In accordance with this standard, the second controller must be installed on the engine and permanently wired. In the event of a fault on the fi rst controller, it must take over the engine control automatically without interrupting the water jet. This measure increases the availability of your fi re pumps and consequently the entire system. The redundant controllers developed by MTU can be used in direct, hydraulic, and diesel-electric drive systems. To redundantly record all engine data required for controlling, a second sensor set is installed on the engine. The ECU7 engine control unit is used as a main and backup controller. Because the injectors and high-pressure fuel control block are not installed redundantly, triggering of these actuators must be switchable between the two controllers: and so the new SBX1 switch box forms the heart of this system. Switching The MTU engine controller offers the option of manual switching, whereby the controller active at any given moment is displayed optically (via LED). The switching process is designed to guarantee the greatest possible redundancy of the system. Optimal use is made of the ECU7 plugs for logic switching and for supplying the new unit. This results in extremely simple wiring. If switching is necessary, drops in speed and excessively high rail pressure must be prevented. The MTU system guarantees that these demands are met for all types of applications (direct, diesel-electric, or diesel-hydraulic pump drive), all engine cylinder variants (12V, 16V, or 20V), and for every engine base speed (1,500 rpm for 4000 P63 or 1,800 rpm for 4000 P83). Benefits: Achieving the NFPA20 (2010) norm for Series 4000 P engines Specifi cally designed for common rail injection Increased availability thanks to redundancy Simple retrofi tting due to plug-and-play All components are developed to work together seamlessly All from one trusted source and in the quality you expect from MTU Main ECU Backup ECU SBX Setting the benchmark in safety and reliability. For more than 100 years. I Offshore Marine I 79

41 XII MTU ValueCare World-class engines deserve world-class support. Around the world, customers rely on MTU for powerful performance in extreme conditions. That s because MTU marine engines are built to meet the unique demands of offshore operations. And when it comes to support, MTU ValueCare products and services are designed with just as much care to maximize engine performance, uptime and value. From maintenance to spare parts to remanufactured products, MTU offers a full range of support to help you get the most from your equipment. MTU ValueCare includes three product lines: MTU ValueCare products and services are available anywhere in the world through our extensive network of authorized distributors and service dealers. For more information, please contact your local MTU service center or visit ValueService: Extensive global service and support to help you protect your investment ValueSpares: Genuine spare parts and top-quality consumables designed specifi cally for MTU engines and systems ValueExchange: Remanufactured engines, systems and service parts engineered with the same high-quality standards as new products Setting the benchmark in safety and reliability. For more than 100 years. I Offshore Marine I 81

42 ValueService Full support. For full performance. Engines and systems are put to the test on the open waters. Unrelenting reliability and performance are essential. Through ValueService, MTU provides comprehensive support, customized to meet your unique needs, to protect your investment and maximize its productivity. Customized Care Professional maintenance solutions from MTU make it easy to plan the cost of maintenance throughout your engine s lifecycle. The details, terms and periods are tailored to your individual needs, ensuring cost certainty and maximum availability. All work is performed by MTUcertifi ed technicians using only genuine MTU new or remanufactured parts. Extended Coverage Tailored specifi cally to meet your needs, Extended Coverage delivers peace of mind by covering the cost of unexpected repairs beyond your standard warranty. To ensure quality, all repairs are conducted by knowledgeable MTU professionals. Annual Check Professional inspections and maintenance recommendations from MTU can help you optimize your engine s performance and avoid unexpected downtime. The process includes visual engine inspection; test run and leak check; on-site engine oil and coolant analysis; and diagnostic evaluation and reporting. Maintenance, Repair and Overhaul With a wide range of maintenance and repair options, you can rely on MTU s reliability and expertise around the world and around the clock. Our staff of trained professionals know all about MTU engines and systems, and are committed to providing maintenance and repair quickly and effi ciently. Remote Services This powerful solution links you directly to a record of your engines and systems activity in near real-time, helping you identify faults early, save valuable service time and make informed operational decisions quickly. Important engine data such as oil temperature, current location and operating hours can be retrieved for analysis even from thousands of miles away through a secure Internet connection. Training MTU training programs ensure reliable operations by keeping your service personnel profi cient with MTU engines and systems. MTU training centers are equipped with engines, sub-assemblies and electronics systems for a hands-on learning experience, and dedicated trainers who are passionate about sharing their invaluable knowledge. Additional Services We can also provide further value-added services, including: Technical Documentation to ensure effective operation and maintenance of MTU equipment. Workshop and Test Bench Solutions to help you get the most from your workshop and test stand projects. Service Units to maximize on-site service and support at remote locations. Availability of service products depends on application and engine series. And when it s time to give your original engine a powerful new life, individual MTU Overhauls provide proven MTU quality and performance at a price that can fi t your budget. Our overhaul process is designed to get your engine running as quickly as possible, with the same MTU parts, publications, online tools and service products as new engines. Setting the benchmark in safety and reliability. For more than 100 years. I Offshore Marine I 83

43 ValueSpares and ValueExchange Support throughout the lifecycle. From genuine spare parts and top-quality consumables to factory-remanufactured parts, engines and systems, MTU offers a full range of products to maximize the lifecycle of your MTU equipment. Genuine parts and consumables. For maximum performance. To keep your equipment running at optimum effi ciency, choose from a full line of ValueSpares genuine parts and top-quality consumables, including fi lters, oils and coolants. They re designed, tested and approved specifi cally for use in MTU engines and systems. Only MTU can guarantee genuine quality, with parts and consumables that are designed to work seamlessly with your product. Superior design and top-quality materials result in maximum power, torque, longevity and low total-cost of operation. Genuine remanufactured: A smart way to go. ValueExchange remanufactured MTU products deliver the same high standards of performance, service life and quality as new MTU products, along with identical warranty coverage at a fraction of the cost. And with design and model-related updates made during the remanufacturing process, they also feature similar technological advancements. Developed by R&D engineers, the ValueExchange remanufacturing process is designed to save you time and money, while benefi ting the environment through the reuse of existing materials. All ValueExchange products are remanufactured by MTU-certifi ed technicians at MTU Reman Centers, according to strict MTU standards. Only MTU can remanufacture MTU products to their original factory specifi cations. To help you work more effi ciently, a wide range of ValueExchange parts, engines and systems are available worldwide from our MTU service network. And for your convenience, swing programs with quick, fi xed turnaround times are also available. Setting the benchmark in safety and reliability. For more than 100 years. I Offshore Marine I 85

44 Service Network Local support. Worldwide. The reliability and performance of your engines and systems are crucial for your success and competitiveness. We are committed to your support. Our convenient global service network provides you this assurance. Whenever and wherever you need expert support, MTU specialists are available. This continuous and long-term care ensures high availability, dependability and effi ciency throughout the lifecycle of your engines and systems. To fi nd your local MTU distributor, visit XIII Local support. Worldwide. We ensure that you receive individualized support from our global network of more than 1,200 service centers anywhere, anytime. Global headquarters Regional headquarters Sales and customer service center

45 Alistair Mackenzie Director Oil & Gas Achilles First Point Assessment (FPAL) for suppliers to the Oil & Gas Industry This is to certify that Company Registration Number: HRB Supplier Number: is now fully registered as a supplier on the Achilles First Point Assessment Database for suppliers to the Oil & Gas Industry for the provision of products and services as detailed in their membership listing on Issued Date: Expiry Date: Certifi ed Quality Fulfilling demanding requirements. XIV We are uncompromising when it comes to quality. True to our corporate philosophy of total quality management, we assure the quality of our products through out the entire process of development and production. Every one of our staff is responsible in this respect and thinks and acts accordingly. Certified quality For decades, MTU has held high standards for engineering excellence, ensuring the quality of our products at every stage of their development. Through hard work and dedication, MTU has earned many certifi cations of quality. MTU meets international requirements of ISO 9001:2008 and 14001:2009. We conduct acceptance testing, including type tests, according to the rules and regulations of all the relevant classifi cation bodies (ABS, Achilles JQS, BV, CCS, DNV, FPAL, GL, IRS, KR, LR, NK, RINA, RS). All MTU electronics products bear the CE mark. MTU FRIEDRICHSHAFEN GMBH Quality you can feel Nevertheless, there is a lot more to quality than obtaining a certifi cate or meeting an inspection specifi cation. For MTU, the true mark of quality is refl ected in customer satisfaction, confi dence and loyalty. Our customers have high expectations for quality. This inspires us to set high standards for ourselves. This has enabled us to keep innovating, improving and succeeding. With reliable engines and systems trusted by customers all over the world, MTU will continue to power the oil & gas industry well into the future.

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