Test benches and accessories for Common Rail pumps and injectors testing. TRIUMF

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2 Section 1. Test benches and accessories for Common Rail pumps and injectors testing. TRIUMF Four-channel diagnostic test bench for Bosch, Delphi, Denso, Siemens Common Rail injectors up to 2400 Bar. All measurements are performed electronically. The software with test plans is included. The TRIUMF test bench can be equipped with a software and hardware package that allows the assignment of correction codes to injectors of such manufacturers as BOSCH, Delphi (C2I, C3I), DENSO. Test bench TRIUMF allows you to simultaneously check 4 injectors, as well as control the temperature of the test liquid on each injector. Software CASCADE DL-КD020 Coding device for the test bench 2

3 Section 1. Test benches and accessories for Common Rail pumps and injectors testing. Accessories for test bench TRIUMF. Cable for BOSCH injectors (universal) Cable for Delphi injectors (C2i, C3i) Cable for Delphi injectors (C3i) Cable for BOSCH, SIEMENS injectors Cable for BOSCH injectors Cable for truck injectors Cable for truck injectors (universal) Connection line for pressure sensor Connection line for pressure regulator 3

4 Section 1. Test benches and accessories for Common Rail pumps and injectors testing. Accessories for test bench TRIUMF. DL-24CRM Adapter kit for CR injector backflow Adapter kit for Denso injector backflow High-pressure lines М14хМ14х400mm(4 pcs.) Strait adaptor М14 to М12 for high-pressure line (4 pcs.) Plug for replacing of pressure regulator (1 pcs.) RAIL plugs (4 pcs.) Neck for injector nozzles Ø= 7 mm (4 pcs.) Neck for injector nozzles Ø= 9 mm (2 pcs.) Foot (4 pcs.) Key for door lock (4 pcs.) 4

5 Section 1. Test benches and accessories for Common Rail pumps and injectors testing. Additional equipment and accessories for the test bench TRIUMF. DL-КD020 Coding device for the test bench. Contents of delivery: 1. Control Valve 2. Vaccuum gauge 3. Encoder sensor 4. The backpressure valve for Delphi injectors 5. Venturi tube 6. Connecting tube ᴓ 6mm 7. Adjusting valve 8. Electric motor ~ 230 V 50 Hz 9. Coupling 10. Bracket 11. Vacuum pump 12. Tee with nozzle 13. Connecting hose ᴓ 8mm 14. Connecting hose ᴓ 10mm SRS Calibration oil 20 liters. ISO 4113-CV-AW (VS OL-CV), Usage: test benches for testing CR injectors, unit injectors and unit pumps. 5

6 Section 1. Test benches and accessories for Common Rail pumps and injectors testing. Additional equipment for TRIUMF. DL-TVD S (Type 5/4 grey) High pressure fuel pipe 1000 x 14 x 14 mm 1800 Bar DL-TVD К (Type 5/4 red) High pressure fuel pipe 1000 x 14 x 14 mm 2500 Bar DL-TVD High pressure lne for test benches and rigs TVD31212(300x12x12),TVD31214(300x12x14), TVD31414(300x14x14), TVD41212(400x12x12),TVD41214(400x12x14), TVD41414(400x14x14), TVD51212(500x12x12),TVD51214(500x12x14), TVD51414(500x14x14), TVD61212(600x12x12),TVD61214(600x12x14), TVD61414(600x14x14), D-CR14P2000 Manometer 2000 bar DL-CR50111 Backpressure valve for piezo injectors Bosch DL-CR50120 Backpressure valve for coding Delphi injectors DL-CR50015 Encoding sensor 6

7 Section 1. Test benches and accessories for Common Rail pumps and injectors testing. CRUIS The CRUIS test bench allows performing procedures related to the testing of Common Rail injectors from various manufacturers (Bosch, Denso, Delphi, VDO (Siemens) Cummins, Caterpillar, AZPI) installed on light and medium-gravity diesel engines, including high-speed engines of passenger cars and trucks, buses, agricultural machinery and tractors, as well as special technique. CRUIS test benches are manufactured with the possibility of retrofitting with a hardware and software complex for encoding Bosch, Delphi, Denso injectors. SOFTWARE CASCADE For thermostabilization of the test liquid in the tank, two radiators with forced air cooling are used for the backflow from the injection pump and the backflow from the pressure accumulator (rail). - independent refrigerating unit with air heat exchanger W tubular electric heater Working pressure up to 1800 bar. It is possible to increase the working pressure to 2400 bar. The test bench has an electronic measuring system with the possibility of testing one injector 7

8 Section 1. Test benches and accessories for Common Rail pumps and injectors testing. Equipment for test bench CRUIS. Able for BOSCH injectors(universal) Cable for Delphi injectors(c2i, C3i) Cable for Delphi injectors (C3i) Cable for BOSCH, SIEMENS injectors Cable for BOSCH injectors Cable for truck injectors Cable for truck injectors (universal) Cable for pressure sensor Cable for pressure regulator 8

9 Section 1. Test benches and accessories for Common Rail pumps and injectors testing. Scope of delivery for CRUIS. Set of fittings for CR injector backflow High pressure line М14хМ14х400mm(1 pc.) Strait adapter М14 to М12 для трубки (1 pc.) Plug for replacing of pressure regulator(1 pc.) Plug for RAIL (1 pc.) Neck for injector nozzle Ø= 7 мм (1 pc.) Neck for injector nozzle Ø= 9 mm (1 pc.) Legs(4 pcs.) Key for door lock (3 pcs.) 9

10 Section 1. Test benches and accessories for Common Rail pumps and injectors testing. Additional equipment and accessories for the test bench CRUIS. DL-КD020 Coding device for the test bench. Contents of delivery: 1. Control Valve 2. Vaccuum gauge 3. Encoder sensor 4. The backpressure valve for Delphi injectors 5. Venturi tube 6. Connecting tube ᴓ 6mm 7. Adjusting valve 8. Electric motor ~ 230 V 50 Hz 9. Coupling 10. Bracket 11. Vacuum pump 12. Tee with nozzle 13. Connecting hose ᴓ 8mm 14. Connecting hose ᴓ 10mm SRS Calibration oil 20 liters. ISO 4113-CV-AW (VS OL-CV), Usage: test benches for testing CR injectors, unit injectors and unit pumps. 10

11 Section 1. Test benches and accessories for Common Rail pumps and injectors testing. Additional equipment for CRUIS. DL-TVD S (Type 5/4 grey) High pressure fuel pipe 1000 x 14 x 14 mm 1800 Bar DL-TVD К (Type 5/4 red) High pressure fuel pipe 1000 x 14 x 14 mm 2500 Bar DL-TVD High pressure lne for test benches and rigs TVD31212(300x12x12),TVD31214(300x12x14), TVD31414(300x14x14), TVD41212(400x12x12),TVD41214(400x12x14), TVD41414(400x14x14), TVD51212(500x12x12),TVD51214(500x12x14), TVD51414(500x14x14), TVD61212(600x12x12),TVD61214(600x12x14), TVD61414(600x14x14), D-CR14P2000 Manometer 2000 bar DL-CR50111 Backpressure valve for piezo injectors Bosch DL-CR50120 Backpressure valve for coding Delphi injectors DL-CR50015 Encoding sensor 11

12 Section 1. Test benches and accessories for Common Rail pumps and injectors testing. CR-JET 4E Four-channel diagnostic test bench for Bosch, Delphi, Denso, Siemens Common Rail injectors up to 2200 Bar. All measurements are performed electronically. DL-KD020 The coding device for CR-JET DL-CR50015 The sensor for coding device

13 Section 1. Test benches and accessories for Common Rail pumps and injectors testing. CR-Test 4Е Test bench for Common Rail pumps and injectors with beaker-free 4-channel measuring unit. Test bench allows to test following injectors: BOSCH, DENSO, DELPHI, SIEMENS, pumps BOSCH, DENSO, DELPHI, SIEMENS ( CP1, CP2, CP3, HP2, HP3), regulators and pressure sensors. System pressure up to 1800 bar. There is option to upgrade system pressure up to 2200 bar. Software with testplans is included in the set of delivery of CR-Test -4E. 13

14 Equipment for CR-Test -4E Flowmeter for injectors 8- channel, installed on the bench Flowmeter for pumps 2-channel, installed on the bench Pump controller, installed on the bench Injector controller, installed on the bench 14

15 Equipment for CR-Test -4E DL-24CRM Backflow adapter kit CR Adapter kit for CR injector backflow High pressure line М14хМ14х500mm(4 pcs.) High pressure line М14хМ14х400mm(1 pcs.) High pressure line М14хМ14х300mm(1 pcs.) Connector straight М14 to М12 for hp lines (4 pc.) Plug instead of pressure regulator (5 pcs.) Connector М14 Х М14 (2 pcs.), installed on the bench Plugs for Rail (4 pcs.), installed on the bench Distributive pressure accumulator RAIL1 (1 pcs.) installed on the bench Distributive pressure accumulator RAIL 2 for 2 pressure regulators(with cooling) installed on the bench 15

16 Equipment for CR-Test -4E Pressure accumulator RAIL 3 for 3 pressure regulators (with cooling) for pump testing installed on the bench Fixing frame with injector holders Nozzle neck Ø= 7 mm ( 4 pcs.), installed on the bench Nozzle neck Ø= 9 mm (2 pc.) Legs (4 pcs.) Door Key (4 pcs.) 16

17 Equipment for CR-Test -4E DL-UNI50008 Pump bracket standart Bosch, 125 mm, installed on the bench High pressure fuel pump Bosch СР-3 mod , installed on the bench Flange DL-UNI30428 for HPFP 107 mm CP-3, installed on the bench Flange DL-UNI30465 for HPFP CR (BMW,RENAULT, MB, Peugeot) Flange DL-UNI30464 for HPFP CR ( MB ) Flange DL-UNI30474 for HPFP MAN CР3 MAN, analog of Bosch Flange DL-UNI30884 for HPFP MAN CР3.4, analog of Bosch Flange DL-UNI30886 for HPFP 107 mm CP2 Bosch (Renault). Flange DL-CR30860 for HPFP CR DENSO HP2, HP3. Coupling DL-M24 for HPFP СР-3 mod , installed on the bench Coupling DL-M17 for HPFP 17 mm Coupling DL-M19 for HPFP 19 mm Coupling DL-MS11 for HPFP MAN (11splines) Coupling DL- UNI31025 for HPFP Bosch СР1 (set has UNI31028 with a groove width 8 mm) and for HPFP VDO (set has UNI31027 with a groove width 9 mm). It can be used on the test benches of Bosch instead of coupling

18 Equipment for CR-Test -4E DL-FMDE064 The hose for measuring the "supply" of the fuel pump from the pressure accumulator to the inlet of the cooling radiator (RAIL -CR PUMP FM1) 12x3 / 8x200mm with bolt, Banjo union and 2 gaskets. 1 PC. DL- FMDE025 Set of 2х hoses for connection from CR PUMP FM1 and CR PUMP FM2 to connectors IN1 and IN2 of controller FMDE. (hoses are instaleed on the bench). Set includes: Hose 3/8х3/8х250mm 1pc. Hose 3/8х3/8х350mm 1pc. DL- FMDE045 Set of 2х hoses for connection from OUT 1 and OUT 2 of controller FMDE to the fittings of the drain tank (hoses are installed on the bench).set includes: Hose 3/8х3/8х1550mm 1pc. Hose 3/8х3/8х1550mm 1pc DL-1CP2304 Set of 5 hoses for pumps СР1, СР2, СР3. Set includes : Hose 12х3/8х700mm -1pc. Hose 12х3/8х800mm -1pc. Hose 12х3/8х850mm -1pc. Hose 12х3/8х900mm -1pc. Hose 3/8х3/8х1250mm -1pc. DL-2UMS004 Set of 4 hoses for different connections. Set includes: Universal hose Ø8х3/8х1000mm. 3pcs. Universal hose Ø10х3/8х1000mm. 4pcs. DL-KUK0040 Set of fittings for connection. Set includes: Conical socket 3/8 "x 10 mm - 4 pcs.; Conical cone 3/8 "x8mm - 3 pcs.; Clamp Ø15-7 pcs.; Clamp Ø10-7 pcs.; Banjo Ø16mm x 10mm - 2 pcs; Banjo Ø14mm x 10mm - 2 pcs; Banjo Ø12mm x 8mm - 2 pcs; Bolt Banjo M16-2 pieces; Bolt Banjo M14-2 pieces; Bolt Banjo M12-6 pcs.; Gasket Ø12mm - 16 pcs.; Gasket Ø14mm - 12 pcs.; Gasket Ø16mm - 12 pcs.; Gasket Ø21mm (1/2 ") - 1 piece; Fitting for pumps. VDO (Siemens) - 1 pc. Connection 1/2 "х3 / 8" - 1 piece; Fitting M16x1.5x3 / 8 "- 1 pc. Adapter M12xM16 (step1,5mm) - 4 pcs. Adapter M12xM14 (step1,5mm) - 4 pcs. Adapter M12xM12vn (step1,5mm) - 4 pcs.

19 Equipment for the test bench CR-Test -4E Pressure regulator for Rail, installed on the bench Pressure sensor for Rail, installed on the bench BOSCH injector cable (universal) Delphi injector cable (C2i, C3i) Delphi injector cable (C3i) BOSCH,SIEMENS injector cable BOSCH injector cable Truck injector cable Universal truck injector cable Pressure sensor cable Pressure regulator cable 19

20 Section 1. Test benches and accessories for Common Rail pumps and injectors testing. Optional equipment for CR-Test -4E DL-KD010 Coding device For CR-Test-4E (CR-Classic-4E) DL-KD020 Coding device For CR-Test-4E (CR-Classic-4E) DL-TVD S (Type 5/4 grey) High pressure fuel pipe 1000 x 14 x 14 mm 1800 Bar DL-TVD К (Type 5/4 red) High pressure fuel pipe 1000 x 14 x 14 mm 2500 bar DL-TVD High pressure fuel line : TVD31212(300x12x12),TVD31214(300x12x14), TVD31414(300x14x14), TVD41212(400x12x12),TVD41214(400x12x14), TVD41414(400x14x14), TVD51212(500x12x12),TVD51214(500x12x14), TVD51414(500x14x14), TVD61212(600x12x12),TVD61214(600x12x14), TVD61414(600x14x14), D-CR14P2000 Manometer for 2000 bar DL-CR50111 Backpressure valve for piezo injectors Bosch DL-CR50120 Backpressure valve for Delphi, used for coding 20

21 Section 1. Test benches and accessories for Common Rail pumps and injectors testing. Additional equipment. DL-КD010 Coding device for test bench Contents of delivery: Control Valve Vacuum manometer * Pressure accumulator (Rail) Coding sensor Backpressure valve for Delphi injectors Venturi tube Signal amplifier Connecting tube ᴓ 6mm * Optional DL-КD020 Coding device for test bench Contents of delivery: Control Valve Vacuum manometer * Pressure accumulator (Rail) Coding sensor Backpressure valve for Delphi injectors Venturi tube Signal amplifier Connecting tube ᴓ 6mm Adjusting valve Electric motor ~ 230 V 50 Hz Coupling Bracket Vacuum pump Tee with nozzle Connecting hose ᴓ 8mm Connecting hose ᴓ 10mm * Optional 21

22 Section 1. Test benches and accessories for Common Rail pumps and injectors testing. CR-Test 2Р Test bench for Common Rail pumps with electronic measuring unit Test bench allows to test BOSCH, DENSO, DELPHI, SIEMENS ( CP1, CP2, CP3, HP2, HP3). System pressure up to 1800 bar. There is option to upgrade system pressure up to 2200 bar. Software with testplans is included. 22

23 Equipment for CR-Test -2Р Pump controller, installed on the bench Flowmeter 2-channel installed on the bench High pressure fuel line М14хМ14х600mm (2 pcs.) for pumps СР2. High pressure fuel line М14хМ14х400мм (1 pc.) дfor pumps СР1, СР3. RAIL plug (4 pcs.), installed on the bench Pressure accumulator RAIL, for 3 pressure regulators, installed on the bench Pressure regulator Bosch for Rail (3 pcs), installed on the bench Pressure sensor Bosch for Rail, installed on the bench Pressure sensor cable Pressure regulator cable LР-2 Pressure regulator cable НР-3 Foot(4 pcs.) Key (4 pcs.)

24 Equipment for CR-Test -2P DL-UNI50008 Pump bracket standart Bosch, 125 mm, installed on the bench High pressure fuel pump Bosch СР-3 mod , installed on the bench Flange DL-UNI30428 for HPFP 107 mm CP-3, installed on the bench Flange DL-UNI30465 for HPFP CR (BMW,RENAULT, MB, Peugeot) Flange DL-UNI30464 for HPFP CR ( MB ) Flange DL-UNI30474 for HPFP MAN CР3 MAN, analog of Bosch Flange DL-UNI30884 for HPFP MAN CР3.4, analog of Bosch Flange DL-UNI30886 for HPFP 107 mm CP2 Bosch (Renault). Flange DL-CR30860 for HPFP CR DENSO HP2, HP3. Coupling DL-M24 for HPFP СР-3 mod , installed on the bench Coupling DL-M17 for HPFP 17 mm Coupling DL-M19 for HPFP 19 mm Coupling DL-MS11 for HPFP MAN (11splines) Coupling DL- UNI31025 for HPFP Bosch СР1 (set has UNI31028 with a groove width 8 mm) and for HPFP VDO (set has UNI31027 with a groove width 9 mm). It can be used on the test benches of Bosch instead of coupling

25 Equipment for CR-Test -2Р DL-FMDE014 Hose for measuring supply of HPFP from pressure accumulator to inlet connection of cooler (RAIL CR PUMP FM1) 12х3/8х900mm with bolt, Banjo fitting and 2 gaskets. 1pc. DL- FMDE024 Set of 2 hoses for connection from fittings on the front panel COOLER OUT 1 and COOLER OUT 2 to fittings IN1 and IN2 of flowmeter FMDE. (hoses are installed on the bench ). Set includes: Hose 3/8х3/8х700mm 1pc. Hose 3/8х3/8х800mm 1pc. DL- FMDE044 Set of 2 hoses for connection from fittings OUT1 and OUT2 of flowmeter FMDE to the drain fittings (hoses are installed on the bench). Set includes: Hose 3/8х3/8х700mm 1pc. Hose 3/8х3/8х800mm 1pc. DL-1CP2304 Set of 5 hoses for pumps СР1, СР2, СР3. Set includes: Hose 12х3/8х700mm - 1pc. Hose 12х3/8х800mm - 1pc. Hose 12х3/8х850mm - 1pc. Hose 12х3/8х900mm - 1pc. Hose 3/8х3/8х1250mm - 1pc. DL-2UMS004 Set of 7 hoses. Set includes: Universal hose Ø8х3/8х1000mm. 3pcs. Universal hose Ø10х3/8х1000mm. 4pcs. DL-KUK0040 Set of connection fittings. Set includes: Socket 3/8"х10mm 4 pcs.; Socket 3/8"х8 mm 3 pcs.; Clamp Ø15-7 pc.; Clamp Ø10-7 pc.; Banjo Ø16mm х 10mm 2 pcs.; Banjo Ø14mm х 10mm 2 pcs.; Banjo Ø12mm х 8mm 2 pcs.; Banjo bolt М16 2 pc.; Banjo bolt М14 2 pc.; Banjo bolt М12 6 pc.; Gasket Ø12mm 16 pcs.; Gasket Ø14mm 12 pcs.; Gasket Ø16mm 12 pcs.; Gasket Ø21mm(1/2") 1 pc.;. Fitting VDO(Siemens) 1 pc. Fitting 1/2"х3/8" 1 pc.; Fitting М16х1,5х3/8" 1 pc. Connector М12хМ16 (1,5mm)- 4 pc. Connector М12хМ14 (1,5mm)- 4 pc. Connector М12хМ12 (1,5mm)- 4 pc.

26 Section 1. Test benches and accessories for Common Rail pumps and injectors testing. DL-USN0021 Universal holder for disassembly and assembly of Common Rail pumps Set of delivery: Rotating stand 1pc, Set of flanges for fixing CR pumps 6 pcs, Set of plate-holders for pumps 4 pcs. 26

27 Section 1. Test benches and accessories for Common Rail pumps and injectors testing. DL-ORV2 Cooling stand. Radiator-fan type. 2 radiators with fans Power 2 x 38 W. Power supply 230 V 50 Hz. DL-MSP Lubrication station. 27

28 Section 1. Test benches and accessories for Common Rail pumps and injectors testing. CR TESTER. FLAGMAN CRT channel device for diagnosis and testing Common Rail injectors of Bosch, Denso, Delphi, Siemens VDO with a set of cables. The FLAGMAN CRT-5000 has the functions of controlling the shutter of the measuring unit, stopping the injection pump, measuring and controlling the temperature in the tank, measuring the backflow temperature of the injectors tested, measuring the start time of injection Computer control of the kit through the software "CASCADE". CR TESTER. FLAGMAN CRT channel instrument for diagnosis and testing Common Rail injectors of Bosch, Denso, Delphi, Siemens VDO with a set of cables. The device has the ability to connect to the MUFI-CR measuring system, with the possibility to generate correction codes for the Delphi C2i / C3i, BOSCH, DENSO injectors The FLAGMAN CRT-5040 has the functions of controlling the shutter of the measuring unit, stopping the injection pump, measuring and controlling the temperature in the tank, measuring the backflow temperature of the injectors tested, measuring the injection start time Computer control of the kit through the software "CASCADE". 28

29 Section 1. Test benches and accessories for Common Rail pumps and injectors testing. FLAGMAN-MUFI-CR. Measuring unit for CR injectors, 8-channel for CR Tester Flagman 5040 Computer control of the kit through the software "CASCADE". FLAGMAN-FULL. Test kit for CR injectors The FLAGMAN-FULL system is designed to diagnose Common Rail injectors of Bosch, Denso, Delphi, Siemens VDO on the test bench. The measurement takes place in the 8-channel MUFI -CR system. There is a possibility of retrofitting with a hardware-based system for encoding the injectors. Computer control of the kit via the CASCADE software. FLAGMAN-CODE. Test kit for CR injectors The FLAGMAN-FULL system is designed to diagnose Common Rail injectors of Bosch, Denso, Delphi, Siemens VDO on the test bench. The measurement takes place in the 8-channel MUFI-CR system. The complex consists of a MUFI-CR measuring unit and a Flagman CRT controller. The complex is also equipped with a vacuum system for encoding the Delphi C2i, C3i injectors. Computer control kit through the software CASCADE. 29

30 Section 1. Test benches and accessories for Common Rail pumps and injectors testing. CR-Active The CR-Active actuator is designed to provide a control signal to the Common Rail injector solenoid valve. Used to measure valve stroke when measuring the magnetic gap of Common Rail electromagnetic injectors. CR TESTER. PR OS R 4-channel device for diagnosis and testing of Common Rail injectors and testing of CP-1, CP-3 pumps with a set of cables. CR TESTER OS channel device for testing Common Rail injectors with a manual press. Note: Not intended for use in bench tests. CR TESTER.V6 OS V6 4-channel device for diagnostics and testing of Common Rail injectors of Bosch, Denso, Delphi, Siemens VDO, testing of pumps CP1, CP3 with a set of cables. With the functions of the control of: the shutter of the measuring unit, the feeding pump and the frequency converter for regulating the engine speed of the test bench. Computer control of the test bench via software ARM-Diesel. OS.15-03D Cable for Delphi injectors OS.15-03M Cable for MB, Audi, VW injectors. OS.15-03W Cable for BMW injectors. OS Software ARM-Diesel to CR-Tester OS R (V6) 30

31 Section 1. Test benches and accessories for Common Rail pumps and injectors testing. DL-CR Basic equipment kit for testing CR injectors The basic equipment kit is designed to test Common Rail injectors from different manufacturers (Bosch, Denso, Delphi, VDO (Siemens) Cummins, Caterpillar, AZPI. Kits of basic equipment for testing the CR injectors using a measuring unit with flasks: 1. DL-CR10020 A basic kit for testing CR injectors without a CR-tester 2. DL-CR10021 A basic kit for testing CR injectors without a CR-tester and a CP3 injection pump DL-CR DL-CR10030 A basic kit for testing the CR injectors with the FLAGMAN CRT-5000 controller. 4. DL-CR10031 Basic CR injector test kit with FLAGMAN CRT-5000 controller without CP3 injection pump DL-CR00088 Basic CR equipment kits for injector testing with the measuring unit with flasks and also with the FLAGMAN-MUFI -CR electronic measuring unit and retrofitting with the FLAGMAN CODE encoding system. 1. DL-CR10040 A basic kit for testing the CR injectors with the FLAGMAN CRT-5040 controller. 2. DL-CR10041 Basic kit for testing the CR injectors with FLAGMAN CRT-5040 controller without CP3 DL-CR00088 injection pump The DL-CR00088 injection pump kit is used with a working pressure of 1800 bar. The injection pump kit DL-CR00139 is used with a working pressure of 2400 Bar and is available on request. Also, when installing DL-CR00139 in the basic equipment kit, the sensor and pressure regulator must be replaced by 2400 Bar and 2200 Bar, respectively. 31

32 Section 1. Test benches and accessories for Common Rail pumps and injectors testing. Kits for testing СR injectors OS OS Basic CR kit including CR-Tester and СP-3 pump. OS CR kit with no CR-Tester and pump. OS Software for СR-Tester including test-plans for BOSCH injectors OS JET OS.44-01JET Basic CR kit with CR-Tester and СP-3 pump. 32

33 Section 1. Test benches and accessories for Common Rail pumps and injectors testing. Scope of delivery of basic kit COMMON RAIL DL-44-01: ELECTRONIC COMPONENTS: 1 CR1 CR-Tester, 4 channel signal simulator 1 pcs. 2 CR2 Basic cable set 1 pcs. 3 CR3 Connector-adapter (male) for power supply of injector with threated terminals 1 pcs. 4 CR4 Connector-adapter for power supply of Delphi injector 1 pcs. 5 CR5 Connector-adapter for power supply of MB injector 1 pcs. 6 CR6 Connector-adapter for power supply of BMW injector 1 pcs. 7 CR7 Pressure sensor ( Bar) 1 pcs. 8 CR8 Pressure regulator ( ) 1 pcs. MECHANIC COMPONENTS: 9 CR9 BOSCH СP3 Pump pcs. 10 CR10 Rail for 4 injector with 2(3) pressure regulators 1 pcs. 11 CR11 Fitting for rail CR10 М14хМ14, washers included 5 pcs. 12 CR12 Fitting for rail CR10 М14хМ12(M14), washers included 1 pcs. 13 CR14 Manometer bar 1 pcs. 14 CR15 Adapter for manometer 1/2 x М14 1 pcs. 15 CR16 Manometer holder 1 pcs. 16 CR17 High pressure pipe М14ХМ12(M14)х300mm for manometer 1 pcs. 17 CR18 High pressure pipe М12ХМ12(M14) х300mm for pump 1 pcs. 18 CR19 Injector high pressure pipes M14XM14 х300mm 4 pcs. 19 CR20 Injector high pressure pipes М12ХМ14 х300mm 4 pcs. 20 CR21 Bracket adapter for pump, dia.107mm. 1 pcs. 21 CR22 Connecting clutch for pump 1 pcs. 22 CR23 Cylindrical adapter for fitting of BOSCH-DENSO injectors 4 pcs. 23 CR24 Cylindrical adapter for fitting of DELPHI injectors 4 pcs. 24 CR25 Clip (injection cell) for injector nozzles 7mm 4 pcs. 25 CR26 Foam damper 8 pcs. 26 CR27 Quick coupling adapters (angled, dia. 6mm) 4 pcs. 27 CR28 Quick coupling adapters (strait, dia. 6mm) 8 pcs. 28 CR29 PVC pipe dia. 6mm 16 м. 29 CR30 Plug М14 for rail 4 pcs. 30 CR31 Plug for replacing of pressure regulator 1(2) pcs. 31 CR32 Plug М18х1,5mm (instead of pressure sensor 1800Bar) 1 pcs. 32 CR33 Plug М12х1,5mm (instead of pressure sensor 1500Bar) 1 pcs. 33 CR34 PVC hose 10mm for pump supply 1.5m 34 CR35 Backflow fitting for BOSCH injectors 4 pcs. 35 CR36 Backflow fitting for DENSO injectors 4 pcs. 36 CR37 Fitting bolts for injectors backflow fitting 4 pcs. 37 CR38 Connecting fittings for rail (2fittings for backflow 12mm+2 fitting bolts М12) 1 kit. 38 CR39 Frame injector-holder. 1 pcs. 39 CR40 Rail bracket- holder on frame 1 pcs. 40 CR41 Kit of fasteners for rail and frame 1 pcs. 41 CR42 Protective cover 1 pcs.

34 Section 1. Test benches and accessories for Common Rail pumps and injectors testing. DL-12CRM Beaker set for CR injector backflow measurement DL-36CRM Adapter set for CR injector backflow connection DL-24CRM Beaker set with adapters for CR injector backflow measurement D YDT586 Set of adapters for connecting the backflow of injectors CR: DELPHI; BOSCH; DENSO; VDO Siemens. 34

35 Section 2. Tools and accessories for Common Rail pumps and injectors repair. CRistina-PIEZO The device is designed to test the piezo injectors. The device detects all malfunctions of the piezo. Identifies problems that similar devices or stands do not detect.the device was developed for the assembly of Siemens injectors, but it is also capable of operating with BOSCH injectors. Features of the device: Signal feeding for the injector activation on the hand press Measuring the resistance of the piezo Checking the breakdown on the body Measuring the capacity of the piezo Measuring the smooth running of the piezo DL-UNI20050 Complete kit for repair of injectors CR Siemens VDO. The equipment allows to make a correct and quick assembly of CR injectors Siemens VDO. The package includes: 1. Controller CRistina-Piezo 2. The clamp-holder of injectors Piezo ST Bracket holder. 4. The air meter. 5. The air filter. 6. The distributive air valve. 7. Reducer for air. 8. The electronic manometer. 9. Set of tubes. 10. Quick coupling 6mm. 11. Set of 2 nozzles for the backflow of the Siemens VDO injectors 12.DL-CR50165 Set of adapters for measuring the valve stroke of CR VDO Siemens injector 13.Connector М12х1,5 Х 1/8" 35

36 Section 2. Tools and accessories for Common Rail pumps and injectors repair. DL-UNI20051 CR Siemens VDO injector repair kit (without clampholder for the injectors) The scope of delivery includes: 1. Controller CRistina-Piezo 2. Bracket holder 3. The air meter. 4. The air filter. 5. The distributive air valve 6. Reducer for air. 7. The electronic manometer 8. A set of tubes. 9. Quick coupling 6mm. 10. A set of 2 nozzles for the backflow of the injectors Siemens VDO DL-UNI20052 CR Siemens VDO injector repair kit (without CRistina-Piezo controller). The scope of delivery includes: 1. Piezo ST-04 injector holder 2. Bracket-holder 3. Air meter. 4. Air filter. 5. Air distributive valve 6. Air reducer 7. Electronic manometer 8. A set of tubes 9. Quick coupling 6mm. 10. Set of 2 nozzles for the backflow of the Siemens injectors ADDITIONALLY! To the DL-UNI20051, DL-UNI20052, DL- UNI20053 sets, a set of adapters with measuring indicator DL-CR50157 ( 6 items) or DL-CR50165 (8 items) is required DL-UNI20053 Repair kit for CR injectors Siemens VDO (without CRistina-Piezo controller and ST-04 clamp) The kit Includes: 1. Bracket holder. 2. The air meter. 3. The air filter. 4. The distributive air valve 5. Reducer for air. 6. The electronic manometer 7. A set of tubes. 8. Quick coupling 6mm. 9. A set of 2 nozzles for the backflow of the Siemens VDO injectors 10.Connector М12х1,5 Х 1/8" 36

37 Section 2. Tools and accessories for Common Rail pumps and injectors repair. CRISTINA CRistina repair- and testing complex is dedicated to assembing and disassembling Bosch, Denso and Delphi Common Rail inejctors according to manufacturer specified steps and mechanical tolerances. The complex offers the ability to measure relevant mechanical tolerances of the injector parts and electrical characteristics of the electromagnet. The assembly/disassembly steps and critical measurement points are presented by convenient step-by-step instructions descriptions and relevant images of the work process itself. CRISTINA- BASIC SET CRISTINA- FULL SET 37

38 Section 2. Tools and accessories for Common Rail pumps and injectors repair. CRISTINA-BASIC SET 1. DL-CRN005 Stand Cristina for measuring and adjusting the parameters of the injector 2. DL-KIP020TESA Digital indicator TESADigico 305M1 12,5/0, DL-KIP021 USB Interface for digital indicator TESADigico 305M1 4. DL-CRN50094 Set of probes (11pcs.) 5. DL-CRN50099 Set of adapters (4pcs.) 6. DL-CRistina Valve stroke actuator with set of cables : -Power supply cable 220V. -Extension cable-adapter -Universal cable adapter for cars. -Cable adapter for trucks 1 pc. -Earth lead -Crocodile type connector for earth lead -Plug for resistance calibration -Cable USB A plug; USB B plug -Cable USB A plug; USB B micro plug 7. Software CRistina 8. Manual 38

39 Section 2. Tools and accessories for Common Rail pumps and injectors repair. CRISTINA-FULL SET 1. DL-CRN005 Stand Cristina for measuring and adjusting the parameters of the injector 2. DL-KIP020TESA Digital indicator TESADigico 305M1 12,5/0, DL-KIP021 USB Interface for digital indicator TESADigico 305M1 4. DL-CRN50094 Set of probes (11pcs.) 5. DL-CRN50099 Set of adapters (4pcs.) 6. DL-CRistina Valve stroke actuator with set of cables : -Power supply cable 220V. -Extension cable-adapter -Universal cable adapter for cars. -Cable adapter for trucks -Earth lead -Crocodile type connector for earth lead -Plug for resistance calibration -Cable USB A plug; USB B plug -Cable USB A plug; USB B micro plug 7. Software CRistina 8. Manual 9. D-MV200UM Electronic microscope, 10.D Torque wrench 1/2", N, 11. DL-CR50104 Kit of tools to extract and re-place the fiber ring of the CR nozzleholders. 12. DL-UNI30390 CR nozzle holder wrench, 30mm. 13. DL-UNI30389 CR nozzle holder wrench, 29mm. 14. DL-UNI30435 Wrench for opening the solenoid of the CR (Cummins) nozzleholder, DL-UNI30434 Wrench for opening the solenoid of Common Rail Man nozzleholder, DL-UNI50046 Dismounting wrench for CR Nippodenso injector ring-nut. 17. DL-UNI30545 Dismounting wrench for CR Siemens injector ring-nut 18. DL-UNI50050 Wrench set for mounting CR injector solenoid nut-octagon 16, 17.5 Hexagon 14, 15, 17, 19, UNI30382 Hexagonal open wrench with dinamometric connection of 1/2". 19. DL-CR30561 Special bit SW DL-TORX10 Wrench for mounting and dismounting internal ring-nut 10mm, torx, Bosch CR 21. DL-TORX12 Wrench for mounting and dismounting internal ring-nut 12mm, torx, Bosch CR 22. DL-AP2 Tweezers, non-magnetic 23. DL-08CR5-244 Set of shims 55 pcs 24. DL-09CR5-219 Set of shims 55 pcs 25. DL-11CR5-236 Set of shims 55 pcs 26. DL-12CR5-245 Set of shims 130 pcs 27. DL-16CR5-232 Set of shims 60 pcs. 28. DL-18CR5-271 Set of shims 55 pcs 29. DL-19CR5-273 Set of shims 55 pcs. 30. DL-25CR5-288 Set of shims 55 pcs. 31. DL-28CR5-287 Set of shims 110 pcs 32. DL-125BIZON Bench vice L=250mm 33. DL-STN Special worktable : -2 drawers -Perforated backplate -Lamp with mounting brackets -Shelf for notebook -Shelf for device 34. PC or notebook 35. DL-KIP011 Digital indicators0,001 (2pcs.) 36. DL-KIP011 Digital indicator 0,01(1pc.) 37. DL-ST-01 Special clamp device. 38. D Torque wrench 1/4"-1/2", 1-25 N, 39. D Stainless steel tray, 40. D-M030 Digital micrometer 41. DL-M040 Micrometer stand 42. DL- CRN50113 Set of protractors, 43. DL-TX10 Т-key Тх DL-TX25 Т-key 2,5 mm. 45. DL-TX30 Т-key 3 mm. 46. DL-TR13U Wrench 13 mm. 47. DL-TR14U Wrench 14 mm. 48. DL-TR15U Wrench 15 mm. 49. DL-TR19U Wrench 19 mm. 50. DL-CR50052 Device for refilling the hydro compensator of Bosch piezo injector 51. DL- UNI50043 Universal clamp for fixation in vise CR injectors 52. DL-UNI50032 Clamp for fixation in vise CR Denso 53. DL-1219KIT Set of wrenches/ring spanners12mm,13mm,14mm,15mm,17mm,19mm 54. DL-UNI30776 Adapter for torque wrench

40 Section 2. Tools and accessories for Common Rail pumps and injectors repair. DL-CRN50139 Stand for holder : Package Contents: base CRN pc; rack CRN pcs: bolt with internal hexagon DIN912 M8x25 8 pcs. DL-1219KIT Set of spanners DL-UNI mm, DL-UNI mm, DL-UNI mm, DL-UNI mm, DL-UNI mm, DL-UNI mm, DL-UNI mm. 40

41 Section 2. Tools and accessories for Common Rail pumps and injectors repair. DL-PNP08 Pneumatic press for pressing the restrictor sleeve of the adjusting shim of Common Rail Bosch injectors with a pressure range of 0-8 bar. Scope of delivery: pneumatic press; adapter DL-CRN30914: pusher DL-CRN30921; adapter DL-CRN30915; pusher DL-CRN DL-CRN30915 adapter, DL-CRN30920 pusher for pneumatic press. DL-CRN30914 adapter, DL-CRN30921 pusher for pneumatic press. DL-CRNRLS02 Set of adapters for pneumatic press adapter DL-CRN30914: pusher DL-CRN30921; adapter DL-CRN30915; pusher DL-CRN

42 Section 2. Tools and accessories for Common Rail pumps and injectors repair. DL- CR TOOL KIT-22 Tool kit for repair of CR injectors: 1. Support ring extraction/installation kit DL-CR Key for solenoid detaching from CR injector with hexagon 30 mm DL-UNI Key for solenoid detaching from CR injector with hexagon 29 mm DL-UNI Key for solenoid detaching from CR injector with dodecahedral 28 mm DL-UNI Key for solenoid detaching from CR injector with dodecahedral 27 mm DL-UNI Three-teeth key for nut detaching from electronic part of Denso injector DL-UNI Key for nut detaching from electronic part of Siemens injector DL-UNI Set of detaching keys, hexagon 14 mm, 15 mm, 17 mm, 19 mm, crowfoot hexagonal key 27 mm to be used with dynamometric handle, nut adapter internal octagon, 16 mm, and 17,5 mm DL-UNI Socket key for detaching of multiplexor nut of Bosch CR injector, hexagon 10mm DL-CR Key for nut detaching from electronic part of Bosch injector 10 mm. 11. Key for nut detaching from electronic part of Bosch injector 12 mm. 12.Antimagnetic pincers. 13. T-key Tx Т-key 2.5 mm. 15.T-key 3.0 mm. 16.Hexagonal socket 13 mm. 17.Hexagonal socket 14 mm. 18.Hexagonal socket 15 mm. 19. Hexagonal socket 19 mm. 20. Device for filling in Bosch CR piezo injector s hydraulic tappet DL- CR Universal adapter for clamping CR injectors in vise DL-UNI Universal adapter for clamping Denso injectors in the vise DL- UNI

43 Section 2. Tools and accessories for Common Rail pumps and injectors repair. DL- CR TOOL KIT-12 Tool kit for repair of CR injectors: 1. Support ring extraction/installation kit DL-CR Key for solenoid detaching from CR injector with hexagon 30 mm DL-UNI Key for solenoid detaching from CR injector with hexagon 29 mm DL-UNI Key for solenoid detaching from CR injector with dodecahedral 28 mm DL-UNI Key for solenoid detaching from CR injector with dodecahedral 27 mm DL-UNI Three-teeth key for nut detaching from electronic part of Denso injector DL-UNI Key for nut detaching from electronic part of Siemens injector DL-UNI Set of detaching keys, hexagon 14 mm, 15 mm, 17 mm, 19 mm, crowfoot hexagonal key 27 mm to be used with dynamometric handle, nut adapter internal octagon, 16 mm, and 17,5 mm DL-UNI Socket key for detaching of multiplexor nut of Bosch CR injector, hexagon 10mm DL-CR Key for nut detaching from electronic part of Bosch injector 10 mm. 11. Key for nut detaching from electronic part of Bosch injector 12 mm. 12. Anti-magnetic pincers.

44 Section 2. Tools and accessories for Common Rail pumps and injectors repair. Measuring probes and adapters set DL- CRN50094 Measuring probes set: DL CRN30096 DL CRN30503 DL CRN30097 DL CRN50106 DL CRN50007 DL CRN30100 DL CRN30098 DL CRN30101 DL CRN30095 DL CRN50006 DL- CRN50099 Injector adapters set: 1. DL-CRN CRN30028 Needle stroke adapter for BOSCH nozzle, excessive stroke adapter BOSCH CRI 2.0/ DL-CRN CRN30032 Magnetic gap adaptor for BOSCH injectors CR DL-CRN CRN30034 Excessive stroke adapter for Denso injectors 4. DL-CRN CRN30030 Magnetic gap adaptor for BOSCH injectors CRI 1, CRI 2.0/2.2, CRIN 1/1.6.

45 Section 2. Tools and accessories for Common Rail pumps and injectors repair. DL-CRN50107 range: Protractor for injectors with nozzle nut 17mm Measurement DL-CRN50110 Protractor for injectors with nozzle nut 19mm Measurement range: DL-CRN50108 Measurement range: Protractor for injectors with nozzle nut 21mm

46 Section 2. Tools and accessories for Common Rail pumps and injectors repair. DL- CRN50113 Set of protractors Scope of delivery : 1. DL- CRN50107 Protractor for injectors with nozzle nut 17mm 2. DL- CRN50110 Protractor for injectors with nozzle nut 19mm 3. DL- CRN50108 Protractor for injectors with nozzle nut 21mm

47 Section 2. Tools and accessories for Common Rail pumps and injectors repair. DL-ST01 Clamping for CR injectors assembling and disassembling with two stops for injector nozzle (Ø7mm, Ø9mm) Scope of delivery: 1. Foot STD pc 13. Shaft STD pcs. 2. Clip *big STD pc 14. Adjustment screw STD pcs. 3. Clamping jaws STD pcs. 15. Screw M4x8 Din012 4 pcs. 4. Shaft STD pc. 16. Screw M4x16 Din012 1 pcs. 5. Clip *small STD pc 17. Screw M4x20 Din012 2 pcs 6. Shaft 7mm STD pc 18. Nut M20 Din034 2 pcs 7. Shaft 9 mm STD pc 19. Washer 21x37x3 Din0125 2pcs 8. Clamping jaws STD pcs. 20. Stopper 20 Din pcs 9. Bracket STD pc. 21. Bolt M10x30 Din033 4pcs 10. Handle STD pcs. 22. Nut M10 Din034 4 pcs. 11. Adjustment screw 1 pcs. 23. Washer 10,5x20x2 Din pcs 12. Holder STD pc. 24. Stopper 10 Din127 4pcs 25. Cursor for protractor STD pc 26. Holder for the cursor STD pc. 47

48 Section 2. Tools and accessories for Common Rail pumps and injectors repair. Extra components for clamp DL-ST01. DL-STD50070 К Holder set for unit-pump sections (PLD sections) Including: Holder АТ STD Holder АС STD Plate STD Bar STD Stopper STD Bolt 2 pcs. DL-STD50071 К Holder set for unit-pump Including: Holder STD VW 2.0 Holder STD VW 1.9 Plate STD Bar STD pcs. Stopper STD Bolt STD DL-STD30874 Cursor for protractor DL-STD30873 Holder for the cursor 48

49 Section 2. Tools and accessories for Common Rail pumps and injectors repair. Equipment from a set of clamp DL-ST01 DL-STD50072 КIT A unit pump section holder kit (PLD section) and unit-injectors (from a kit of clamp DL-ST02) The scope of delivery: holder АТ STD holder АС STD strap STD bar STD stopper STD fixing bolt М8 2 pcs. clip STD VW 2.0 clip STD VW 1.9 strap STD bar STD шт stopper STD bolt STD

50 Section 2. Tools and accessories for Common Rail pumps and injectors repair.. Additional equipment for DL-ST01. STD Clamping jaws replaceable for DL- ST01 universal STD Clamping jaws DL-ST01 replaceable for the Denso injectors 50

51 Section 2. Tools and accessories for Common Rail pumps and injectors repair. DL-CR50104 Kit of tools to extract and replace the fiber ring of the CR nozzle holders. DL-CR50112 Set of laps for CR injector valve seat recovery

52 Section 2. Tools and accessories for Common Rail pumps and injectors repair. DL- CRN50091 Adapter set with digital dial indicators for assembly gaps measurement and nozzle valve and needle stroke measurement. Scope of delivery: 1. DL-CRI 2.1-RLS-N, CRN CRN Magnetic gap adaptor for BOSCH injectors CR DL-CRI 1-AHE, CRN CRN30708 Injector valve stroke adapter for BOSCH injectors BOSCH CRI1, CRI2.0/2.2, CRIN 1/ DL-DENSO 016-N, CRN CRN30034 Excessive stroke adapter for Denso injectors 4. DL-CRI-DNH-N, CRN CRN30028 Needle stroke adapter for BOSCH nozzle, BOSCH CRI 2.0/ DL-CRI-RLS-N, CRN CRN30030 Magnetic gap adaptor for BOSCH CRI 1, CRI 2.0/2.2, CRIN 1/1.6, excessive stroke adapter BOSCH CRI2.0/ DL-CRI 2.1-AHE1 CRN CRN30706 Injector valve stroke adapter BOSCH CRI 2.1 indirect measurement 7. DL-CRI 2.1-AHE 2, CRN CRN50007 Injector valve stroke adapter BOSCH CRI2.1 direct measurement 8. DL-VFK-DFK, CRN CRN30710 Nozzle spring and injector anchor spring adapter BOSCH 9. DL-CRIN 2/3 AHE, CRN50090 BOSCH injector valve stroke and excessive stroke adapter CRIN 2, CRIN3 10. Digital dial indicator mm, 0,001 mm 11. Digital dial indicator mm, 0,001 mm 12. Allen key 2.5 mm. 52

53 Section 2. Tools and accessories for Common Rail pumps and injectors repair. DL-CRN50092 Adapter set with digital dial indicators for assembly gaps measurement and nozzle valve and needle stroke measurement. Scope of delivery: 1. DL-CRI 2.1-RLS-N, CRN CRN Magnetic gap adaptor for BOSCH injectors CR DL-CRI 1-AHE, CRN CRN30708 Injector valve stroke adapter for BOSCH injectors BOSCH CRI1, CRI2.0/2.2, CRIN 1/ DL-DENSO 016-N, CRN CRN30034 Excessive stroke adapter for Denso injectors 4. DL-CRI-DNH-N, CRN CRN30028 Needle stroke adapter for BOSCH nozzle, BOSCH CRI 2.0/ DL-CRI-RLS-N, CRN CRN30030 Magnetic gap adaptor for BOSCH CRI 1, CRI 2.0/2.2, CRIN 1/1.6, excessive stroke adapter BOSCH CRI2.0/ DL-CRI 2.1-AHE1 CRN CRN30706 Injector valve stroke adapter BOSCH CRI 2.1 indirect measurement 7. DL-CRI 2.1-AHE 2, CRN CRN50007 Injector valve stroke adapter BOSCH CRI2.1 direct measurement 8. DL-VFK-DFK, CRN CRN30710 Nozzle spring and injector anchor spring adapter BOSCH 9. DL-CRIN 2/3 AHE, CRN50090 BOSCH injector valve stroke and excessive stroke adapter CRIN 2, CRIN3 10. Digital indicator mm, 0,0001 mm DL-KIP025MS 11. Digital indicator mm, 0,001 mm DL-KIP027MS 12. Allen key 2.5 mm. 53

54 Section 2. Tools and accessories for Common Rail pumps and injectors repair. CRistina-PIEZO The device is designed to test the piezo injectors. The device detects all malfunctions of the piezo. Identifies problems that similar devices or stands do not detect.the device was developed for the assembly of Siemens injectors, but it is also capable of operating with BOSCH injectors. Features of the device: Signal feeding for the injector activation on the hand press Measuring the resistance of the piezo Checking the breakdown on the body Measuring the capacity of the piezo Measuring the smooth running of the piezo DL-UNI20050 Complete kit for repair of injectors CR Siemens VDO. The equipment allows to make a correct and quick assembly of CR injectors Siemens VDO. The package includes: 1. Controller CRistina-Piezo 2. The clamp-holder of injectors Piezo ST-04 3.Bracket holder. 4. The air meter. 5. The air filter. 6. The distributive air valve. 7. Reducer for air. 8. The electronic manometer. 9. Set of tubes. 10. Quick coupling 6mm. 11. Set of 2 nozzles for the backflow of the Siemens VDO injectors 12.DL-CR50157 Set of adapters for measuring f the valve stroke of CR VDO Siemens injector 13.Connector M12x1,5X1/8" 54

55 Section 2. Tools and accessories for Common Rail pumps and injectors repair. DL-UNI20051 CR Siemens VDO injector repair kit (without clamp-holder for the injectors) The scope of delivery includes: 1. Controller CRistina-Piezo 2. Bracket holder 3. The air meter. 4. The air filter. 5. The distributive air valve 6. Reducer for air. 7. The electronic manometer 8. A set of tubes. 9. Quick coupling 6mm. 10. A set of 2 nozzles for the backflow of the injectors Siemens VDO 11.Connector M12x1,5X1/8" DL-UNI20052 CR Siemens VDO injector repair kit (without Cristina- Piezo controller) 1. Injector holder Piezo ST Bracket holder 3. The air meter. 4. The air filter. 5. The distributive air valve 6. Reducer for air. 7. The electronic manometer 8. A set of tubes. 9. Quick coupling 6mm. 10. A set of 2 nozzles for the backflow of the injectors Siemens VDO 11.Connector M12x1,5X1/8" DL-UNI20053 CR Siemens VDO injector repair kit (without Cristina- Piezo controller and injector holder Piezo ST-04) Kit includes: ADDITIONALLY! To the DL-UNI20051, DL- UNI20052, DL-UNI20053 sets you need a set of adapters with measuring head DL- CR Bracket holder 2. The air meter. 3. The air filter. 4. The distributive air valve 5. Reducer for air. 6. The electronic manometer 7. A set of tubes. 8. Quick coupling 6mm. 9. A set of 2 nozzles for the backflow of the injectors Siemens VDO 10.Connector M12x1,5X1/8" 55

56 Section 2. Tools and accessories for Common Rail pumps and injectors repair. DL-CR50146 Set of adapters without indicator for measuring the CR VDO Siemens injector parameters. Set of delivery: 1. Adapter DL-CR31079 for testing piezo pack. 2. Adapter DL-CR50147 (case with nut) for measuring valve stroke. 3. DL-CR31177 Measuring probe 4. Hexagonal key 2mm DL-CR50157 Set of adapters with indicator for measuring the CR VDO Siemens injector parameters. Комплект поставки: 1. Adapter DL-CR31079 for testing piezo pack 2. Adapter DL-CR50147 (case with nut) for measuring valve stroke.. 3. DL-KIP002 Mechanical indicator 0,001mm, stroke 5mm 4. Hexagonal key, 2mm 5. DL-CR31177 Measuring probe 6. Organizer.

57 Section 2. Tools and accessories for Common Rail pumps and injectors repair. DL-CR50165 Complete set for measuring the valve stroke of the CR VDO Siemens injectors of all types Set includes: DL-CR31079 Adapter for measuring the parameters of the piezo pack of new type M25x1 injectors DL-CR31179 Adapter for measuring the parameters of the piezo pack of old type M27x1 injectors DL-CR31080 adapter body for measuring the injector valve stroke DL-CR31081 Nut to the adapter body for measuring the valve stroke of the new type injector M25x1 DL-CR31178 Nut to the adapter body for measuring the valve stroke of the new type M27x1 injector Hexagon key 2mm DL-KIP002 Measuring indicator, mechanical 0.001mm stroke 5mm DL-CR31177 measuring probe Organizer DL-CR50166 Complete set for measuring the valve stroke of the CR VDO Siemens injectors of all types, without the measuring indicator Set includes: DL-CR31079 Adapter for measuring the parameters of the piezo pack of new type M25x1 injectors DL-CR31179 Adapter for measuring the parameters of the piezo pack of old type M27x1 injectors DL-CR31080 adapter body for measuring the injector valve stroke DL-CR31081 Nut to the adapter body for measuring the valve stroke of the new type injector M25x1 DL-CR31178 Nut to the adapter body for measuring the valve stroke of the new type M27x1 injector Hexagon key 2mm DL-CR31177 measuring probe 57

58 Section 2. Tools and accessories for Common Rail pumps and injectors repair. DL-CR50168 Set of adapters and keys for repairing injectors CR VDO Siemens Set include: 1. DL-CR50165 Complete set for measuring the valve stroke of the CR VDO Siemens injectors of all types DL-CR31079 Adapter for measuring the parameters of the piezo pack of new type M25x1 injectors DL-CR31179 Adapter for measuring the parameters of the piezo pack of old type M27x1 injectors DL-CR31080 adapter body for measuring the injector valve stroke DL-CR31081 Nut to the adapter body for measuring the valve stroke of the new type injector M25x1 DL-CR31178 Nut to the adapter body for measuring the valve stroke of the new type M27x1 injector Hexagon key 2mm DL-KIP002 Measuring indicator, mechanical 0.001mm stroke 5mm DL-CR31177 measuring probe Organizer 2. DL-CR50163 The key for mounting / dismounting the piezo package of injectors CR VDO Siemens 25mm With the elongated base, this key provides convenient operation with the CR VDO Siemens injectors. The closed areas of the injector are excluded and the piezo pack is easier to adjust. Dimensions of the key: Hexagon 25mm for piezo pack 1/2 "square for torque wrench 3. DL-CR50164 The key for mounting / dismounting the piezo pack of injectors CR VDO Siemens 27mm With the elongated base, this key provides convenient operation with the CR VDO Siemens injectors. The closed areas of the injector are excluded and the piezo pack is easier to adjust. Dimensions of the key: Hexagon for piezo package 27 mm 1/2 "square for torque wrench 4. DL-UNI30545 The key for mounting / dismounting the SIEMENS injector multiplier nut ATTENTION! All keys are sold separately! 58

59 Section 2. Tools and accessories for Common Rail pumps and injectors repair. DL-CR50163 The key for mounting / dismounting the piezo package of injectors CR VDO Siemens 25mm With the elongated base, this key provides convenient operation with the CR VDO Siemens injectors. The closed areas of the injector are excluded and the piezo pack is easier to adjust. Dimensions of the key: Hexagon 25mm for piezo pack 1/2 "square for torque wrench DL-CR50164 The key for mounting / dismounting the piezo package of injectors CR VDO Siemens 27mm With the elongated base, this key provides convenient operation with the CR VDO Siemens injectors. The closed areas of the injector are excluded and the piezo pack is easier to adjust. Dimensions of the key: Hexagon 27mm for piezo pack 1/2 "square for torque wrench DL-CR30545 Key for mounting / detaching of multiplexor nut of SIEMENS injectors. DL-CR30843 The key for easy and safe dismantling of the piezo injectors tube (under 27 mm key). Prevents damage to the injector backleak fitting 59

60 Section 2. Tools and accessories for Common Rail pumps and injectors repair. DL-UNI20150 The device CRistina-PIEZO The device is designed to test piezo and the piezo pack Features: Signal to activate the injector on the hand press, Measuring the resistance of the piezo pack Checking the breakdown on the body Measuring the capacity of the piezo pack Measurement of the smooth flow of the piezo pack ATTENTION! Hand press is not included in the kit! DL- RP400 Hand press for injectors testing with mechanical pressure gauge Set of delivery: hand press-1pc, mechanical pressure gauge- 1pc, tube-2 pc. DL-RP500 Manufacturer Zeca, Italy Hand press with mechanical pressure gauge Set of delivery: Hand press-1pc, Mechanical pressure gauge-1pc, high pressure tube-2 pc. DL-RP430 Atomized fuel aspirator Manufacturer Zeca, Italy Allows to improve the visual checking of the injectors, and, at the same time, to fully extract the fuel nebulized during the test and to canalize it into a proper collecting tank. The aspirator operates by a proper use of the depression got by compressed air, to guarantee highest safety. A supporting clip holds the injector steady during the test. 60

61 Section 2. Tools and accessories for Common Rail pumps and injectors repair. DL-CR50160 Clamp for pressing and crimping the valve core pins of the CR injectors piezo BOSCH Suitable for nozzles BOSCH piezo series

62 Section 2. Tools and accessories for Common Rail pumps and injectors repair. MP-250 SASH Lapping machine for injector valves (multiplexors). Available in two versions: MP-250 SASH-Z complete with collet; MP-250 SASH-S complete with self-locking chuck. Vibromachines in a protective casing Table height adjustment with the screw. Compact design. Scope of delivery: 120 lap - 5 pcs.; 124 lap - 5 pcs.; Diamond lapping paste АСМ 7/5 (к) Diamond lapping paste АСМ 5/3 (к) Diamond lapping paste АСМ 3/2 (к) MPS30515 MPS lap 124 lap Paste for machine lapping. АСМ 7/5 (к) Diamond lapping paste, Fraction 7/5 micron, 25 gr. АСМ 5/3 (к) Diamond lapping paste, Fraction 5/3 micron, 25 gr. АСМ 3/2 (к) Diamond lapping paste, Fraction 3/2 micron, 25 gr. Paste for hand lapping. АСМ 7/5 (с) Diamond lapping paste, Fraction 7/5 micron, 50 gr. АСМ 5/3 (с) Diamond lapping paste, Fraction 5/3 micron, 50 gr. АСМ 3/2 (с) Diamond lapping paste, Fraction 3/2 micron, 50 gr. D Lapping plate 200 Х 200 mm DL-MPS30439 Plate cover for self-locking machine DL-MPZ30506 Plate cover for machine with collet

63 Section 2. Tools and accessories for Common Rail pumps and injectors repair. DL-ACM3(K) KIT Set of diamond lapping pastes for lapping machine MP-250 The set includes: DL-ACM75K Lapping diamond paste. The grain fraction is large 7/5 (25g.) DL-ACM53K Lapping diamond paste. Grain fraction average 5/3 (25g.) DL-ACM32K Lapping diamond paste. The grain fraction is small 3/2 (25gr.) DL-ACM3(С) KIT Set of diamond lapping pastes for handwork The set includes: DL-ACM75C Lapping diamond paste. The grain fraction is large 7/5 (50g.) DL-ACM53C Lapping diamond paste. The grain fraction is average 5/3 (50g.) DL-ACM32C Lapping diamond paste. The grain fraction is small 3/2 (50gr.)

64 Section 2. Tools and accessories for Common Rail pumps and injectors repair. ТОM 2 CP-230 Grinding machine for dressing of the laps. Grinder with two position settings (left/right). Power supply 230V, 50Hz. Motor output 120Wt. Motor RPM 2950 min -1. Dressing spindle RPM 500 min -1. Diameter of the grinding stone 125 mm. Adjustable grinding angle. Compact design. 64

65 Section 2. Tools and accessories for Common Rail pumps and injectors repair. DL-GR7300 Grinding machine for the needles of nozzles with speed indicators. The machine DL-GR7300 is used to sharpen the needles of nozzles and other bodies of rotation. The machine is controlled by a PWM regulators. The rotation speed of the spindle and the machined body is displayed. Rotation speed of the spindle and the machined body is adjusted by rotary knobs located on the control panel. The brightness adjust using the rotary knob located at the top of the control panel.on the control panel there is a switch for the general power supply of the machine and three power switches for each electric motor of the corresponding drive and the lower illumination. On the backside of the machine, there is a connector for the power cable 220V, two 220V sockets and a 12V socket for connecting a monitor.on the front side of the machine housing is a 12 volt connector for connecting the power cable of the motor to drive the bodies of rotation. TECHNICAL DATA The maximum spindle rotation speed is 7500 rpm The maximum speed of the sharpened body is 1200 rpm Main motor power supply voltage is 48 V. Power supply voltage of the electric motor drive - 12 V. Grinding wheel - fine-grained electrocorundum Sharpening machine DL-GR7300 can be used with a set of DL- UNI20025 which includes: an electronic industrial microscope, a holder, a backlight and a monitor. DL-GR7300 Grinding machine for the needles of nozzles with speed indicators. The machine DL-GR7300 is used to sharpen the needles of nozzles and other bodies of rotation.the machine is controlled by a processor. The rotation speed of the spindle and the machined body is displayed. Rotation speed of the spindle and the machined body is adjusted by rotary knobs located on the control panel. The brightness adjust using the rotary knob located at the top of the control panel. On the control panel there is a switch for the general power supply of the machine and three power switches for each electric motor of the corresponding drive and the lower illumination. On the backside of the machine, there is a connector for the power cable 220V, two 220V sockets and a 12V socket for connecting a monitor. On the front side of the machine housing is a 12 volt connector for connecting the power cable of the motor to drive the bodies of rotation. TECHNICAL DATA The maximum spindle rotation speed is 7300 rpm The maximum speed of the sharpened body is 1200 rpm Main motor power supply voltage is 36 V. Power supply voltage of the electric motor drive - 12 V. Grinding wheel - fine-grained electrocorundum Sharpening machine DL-GR7300 can be used with a set of DL- UNI20025 which includes: an electronic industrial microscope, a holder, a backlight and a monitor. 65

66 Section 2. Tools and accessories for Common Rail pumps and injectors repair. DL-UNI20025 Industrial microscope with monitor, elongated stand and backlight The microscope has a clear image and high resolution Technical data: 1. Multiplicity of magnification of the microscope: 8x-130x 2. Working distance: mm 3. Connecting to the monitor through the ports: HDMI / VGA 4. The size of the microscope (width x length): 40mm x 115mm Contents of delivery: 1. DL-UNI20016 Microscope electronic industrial with power supply. 2. DL-UNI20019 Tripod holder for the microscope 3. DL-UNI20018 Diode lamp for the microscope. 4. DL-UNI20021 Monitor 5. DL-UNI20022 Monitor holder with a diameter of 25 mm ATTENTION! All the equipment included in the delivery is sold also separately! 66

67 Section 2. Tools and accessories for Common Rail pumps and injectors repair. DL-80CRM Set of connections for measuring the fuel backflow from Common Rail injectors Set of delivery: 1. DL-60151/68 Connection for FORD 4pcs. 2. DL-60151/88 Connection for DELPHI 4pcs. 3. DL-60151/111 Connection for BOSCH 4pcs. 4. DL-60151/66 Connection for SIEMENS 4pcs. 5. DL-Denso-G Connection for Denso 4pcs. 6. DL-Denso-B Banjo Connection for Denso -4pcs. 7. DL-60151/95 Connection for DELPHI 4pcs. 8. DL-60151/75 Connection for BOSCH 4pcs. 9. DL-60151/30 Connection for DELPHI 4pcs. 10. DL-60151/81 Connection for SIEMENS 4pcs. 11. DL-60151/61 Connection for SIEMENS 4pcs. 12. DL-KLB01 Connection for BOSCH 4pcs. 13. DL-SMS01 Long Staple for fixing the connection SIEMENS 4pcs. 14. DL-SMS02 Medium Staple for fixing the connection SIEMENS 4pcs. * 15. DL-SMS03 Staple for fixing the connection SIEMENS 4pcs. *OPTIONAL 67

68 Section 2. Tools and accessories for Common Rail pumps and injectors repair. DL-CR Universal adapter for truck CR injectors (Bosch, Denso, Delphi Smart) for supply and backflow lines at angles of 0⁰, 4⁰ and 13⁰. The scope of delivery : 1. DL-CR Adapter body 2. DL-CR Bracket with connecting piece and fitting for backflow connection 3. DL-CR Adapter for backflow connection for Delphi Smart CR injector 4. DL-CR Long fitting for supply line 5. DL-CR Normal fitting for supply line 6. DL-CR Adapter for backflow connection for Bosch CR injectors , DL-CR Fitting for backflow connection of Delphi Smart, Denso, Bosch injectors , D O-ring for backflow fitting (2pcs). 9. Allen key 3 mm. DL-CR50135 Repair set for universal adapter DL-CR Set includes : 1.Rubber ring D pc. 2.Rubber ring D pc. 3.Rubber ring D pc. 68

69 Section 2. Tools and accessories for Common Rail pumps and injectors repair. Examples of use of universal adaptor DL-CR Use of adapter for Bosch injector with strait connection 0. The following components are used: Adapter body DL-CR (wide shelf towards the nozzle); Normal fitting DL-CR for supply connection; Holding bracket with connecting piece and fitting DL-CR for backflow. Use of adapter for Bosch injector with angled connection 13. The following components are used: Adapter body DL-CR (wide shelf towards the nozzle); Long fitting DL-CR for supply connection; Allen key for tightening of adapter body tilting plate at angle of 13 ; Holding bracket with connecting piece and fitting DL-CR for backflow 69

70 Section 2. Tools and accessories for Common Rail pumps and injectors repair. Examples of use of universal adaptor DL-CR Use of adapter for Bosch injectors , with strait connection 0. The following components are used: Backflow adapter DL-CR Adaptor body DL-CR (wide shelf towards the nozzle); Normal fitting DL-CR for supply connection; Short connecting piece with fitting DL-CR for the backflow. Use of adapter for Denso injector with strait connection 0. The following components are used: Adapter body DL-CR (wide shelf towards the nozzle); Normal fitting DL-CR for supply connection; Short connecting piece with fitting DL-CR for the backflow 70

71 Section 2. Tools and accessories for Common Rail pumps and injectors repair. Examples of use of universal adaptor DL-CR Use of adapter for Delphi Smart injector with strait connection 0. The following components are used: Adaptor body DL-CR (wide shelf towards the nozzle); Normal fitting DL-CR for supply connection; Backflow adapter DL-CR 30419; Short connecting piece with fitting DL-CR for the backflow. Tools for Delphi Smart injector. DL-UNI ,9 Key for assembling/ disassembling of nozzle nut Ø 20,9 mm for Delphi Smart injector (for torque wrench) DL-CR30767 Adapter for testing nozzles of Delphi Smart injector ( ). 71

72 Section 2. Tools and accessories for Common Rail pumps and injectors repair. DL-CR50140 Adapter for cargo injectors CR Denso, including Volvo for connection of the supply and backflow. Set includes: 1. DL-CR Adapter housing 2. DL-CR Supply connector 3. DL-CR Holding bracket with connecting piece and fitting for backflow 72

73 Section 2. Tools and accessories for Common Rail pumps and injectors repair. DL-02 Adapter for Bosch , and MAN 29mm truck injectors Scope of delivery: Adapter 1 pcs., injection chamber (7mm) 1 pcs., side fitting 1 pcs., fitting 2 pcs., screw 1 pcs. DL-04A Adapter for RENAULT 32 mm truck injectors Scope of delivery: Adapter 1 pcs., injection chamber (9mm) 1 pcs., side fitting 1 pcs., fitting 2 pcs., screw 1 pcs. DL-05N Adapter for CUMMINS truck injectors Scope of delivery: Adapter 1 pcs., injection chamber (7mm) 1 pcs., side fitting 1 pcs., fitting 2 pcs., screw 1 pcs. DL-06 Adapter for DENSO truck injectors 27mm Scope of delivery: Adapter 1 pcs., injection chamber (7mm) 1 pcs., side fitting 1 pcs., fitting 2 pcs., screw 1 pcs. DL-07 Adapter for DENSO 23,5 mm truck injectors Scope of delivery: Adapter 1 pcs., injection chamber (7mm) 1 pcs., side fitting 1 pcs., fitting 2 pcs., screw 1 pcs. DL-08 Adapter for MAN 26 mm truck injectors Scope of delivery: Adapter 1 pcs., injection chamber (7mm) 1 pcs., side fitting 1 pcs., fitting 2 pcs., screw 1 pcs. DL-09 Adapter for VOLVO 28 mm truck injectors Scope of delivery: Adapter 1 pcs., injection chamber (7mm) 1 pcs., side fitting 1 pcs., fitting 2 pcs., screw 1 pcs. 73

74 Section 2. Tools and accessories for Common Rail pumps and injectors repair. DL-010 (DL-05К) Adapter for CUMMINS truck injectors Scope of delivery: Adapter 1 pcs., injection chamber (7mm) 1 pcs., side fitting 1 pcs., fitting 2 pcs., screw 1 pcs. DL-011 (DL-CR30985) Adapter for connection of return line of truck injectors SIEMENS VDO FORD Scope of delivery : adapter 1 pc, injection chamber (7mm),1 pc, fitting 2 pcs, screw 1 pc. DL-012 (DL-0203) Adapter for Bosch truck injector Scope of delivery: Adapter 1 pcs., injection chamber (7mm) 1 pcs., side fitting 1 pcs., fitting 2 pcs., screw 1 pcs. DL-014 (DL-022) Adapter for Denso 24 mm truck injector backflow Scope of delivery: Adapter 1 pcs., injection chamber (7mm) 1 pcs., side fitting 1 pcs., fitting 2 pcs., screw 1 pcs. DL-015 (DL-CR30822) Adapter for Denso return line 18,5 mm Scope of delivery: Adapter 1 pcs., injection chamber (7mm) 1 pcs., side fitting 1 pcs., fitting 2 pcs., screw 1 pcs. DL-017 (DL-0216) Adapter for backflow connection of truck injector Bosch Scope of delivery: Adapter 1 pcs., injection chamber (7mm) 1 pcs., side fitting 1 pcs., fitting 2 pcs., screw 1 pcs. 74

75 Section 2. Tools and accessories for Common Rail pumps and injectors repair. DL-018 (DL-CR30595) Adapter for backflow connection of truck Injector Cursor 9 Scope of delivery: Adapter 1 pcs., injection chamber (7mm) 1 pcs., side fitting 1 pcs., fitting 2 pcs., screw 1 pcs. DL-019 (DL-CR30804) Adapter for return line of truck injectors форсунок Bosch MTU Scope of delivery: Adapter 1 pcs., injection chamber (7mm) 1 pcs., side fitting 1 pcs., fitting 2 pcs., screw 1 pcs. DL-020 (DL-CR30596) Adapter for backflow connection for truck injector Scania 4PIN Scope of delivery: Adapter 1 pcs., injection chamber (7mm) 1 pcs., side fitting 1 pcs., fitting 2 pcs., screw 1 pcs. DL-030 (DL-CR30818) Adapter for Bosch truck injectors Scope of delivery: adapter 1 pc, injection chamber (7mm) 1 pcs., side fitting 1 pcs., fitting 2 pcs., screw 1 pcs. 75

76 Section 2. Tools and accessories for Common Rail pumps and injectors repair. DL-CR30429 (DL-EA) Side connecting piece for truck Adapters DL-K7 (CR25) Injection chamber for injector nozzle (nozzle adapter) Ø 7 mm Scope of delivery: Injection chamber 1 pcs., fitting 1 pcs., screw 1 pcs. DL-K9 Injection chamber for injector nozzle (nozzle adapter) Ø 9 mm Scope of delivery: Injection chamber 1 pcs., fitting 1 pcs., screw 1 pcs. DL-UNI30156 (DL-PG) Foam dumper Scope of delivery: foam dumper 1 pcs., fitting 1 pcs. DL-МOK 6 mm х 6 mm Coupling with check valve (fitting-quick coupling) Strait 6mm X 6mm 76

77 Section 2. Tools and accessories for Common Rail pumps and injectors repair. DL-KD (CR40) Bracket for Rail DL- CR30181 DL- CR30522 From the set of CR equipment DL-RF (CR39) Frame injector holder DL-ASB (CR23) Stepped cylinder-adapter for Bosch injectors To be used with the frame of CR-equipment DL-ASD (CR24) Stepped cylinder-adapter for Delphi injectors To be used with the frame of CR-equipment DL-CR10015 DL-RFJ Fixing frame with injector holders Set of delivery includes a set of clamping sleeves with diameters of 17 mm, 18.9 mm, 19.1 mm, 20.9 mm, which allow the installation of any CR injectors. Seals with holes of 7 mm are used as a sealant. DL-CR10025 DL- KDRJ Bracket for fixing frame with injector holders 77

78 Section 2. TOOLS AND ACCESSORIES for Common Rail pumps and injectors repair. DL-CR10006 Polycarbonate safety screen 6 mm thick. The safety screen is installed on the brackets DL-CR10011 or DL-CR The set of delivery: Safety screen -1 pcs. Handle U-shaped - 2 pcs. DL-CR10010 Polycarbonate safety screen 10 mm thick. The safety screen is installed on the brackets DL-CR10011 or DL-CR The set of delivery: Safety screen -1 pcs. Handle U-shaped - 2 pcs. DL-CR10011 Set of brackets for installation of protective screen They are installed with a DL-CR10006 and DL-CR10010 polycarbonate safety screen directly on the test bench plate. Set of delivery: Bracket for securing - 2 pcs. Fixing screw - 2 pcs. 78

79 Section 2. TOOLS AND ACCESSORIES for Common Rail pumps and injectors repair. DL-CR30181 (for 2 pressure regulators) Pressure accumulator (Rail) for testing CR injectors and pumps on the bench Rail has holes for : connection of pressure sensor М18х1,5, connection of pressure regulator М24х1,5 (3 holes.), connection of backflow М12х1,5 (5 holes), liquid supply to the rail М14х1,5 (2 holes.), liquid exiit from the rail М14х1,5 (4 holes.), connection of safety valve М20х1,5, a pressure drop if it is exceeded diam. 3mm. or М12х1,5, manometer mounting М6 (2 blind holes.), rail mounting М8 (2 or 4 blind holes.). Scope of delivery : pressure accumulator (Rail) -1 pc, fitting М14х1,5-6 pc, plug М14-5 pcs, plug instead of pressure regulator- 2 pcs., Plug instead of safety valve М20х1,5-1pc. DL-CR30522 (for 3 regulators) Pressure accumulator (Rail) for testing pumps СР1, СР2, СР3, СР4, Delphi, Denso and CR injectors on the bench CR Rail has threaded holes for: connection of pressure sensor М18х1,5, connection of pressure regulator М24х1,5 (3 holes.), connection of backflow М12х1,5 (5 holes), connection of backflow М14х1,5 (2 holes), liquid exiit from the rail М14х1,5 (4 holes), connection of safety valve М20х1,5, a pressure drop if it is exceeded diam. 3mm. or М12х1,5, manometer mounting М6 (2 blind holes.), rail mounting М8 (2 or 4 blind holes.) Scope of delivery : pressure accumulator (Rail) -1 pc, fitting М14х1,5-6 pcs, plug М14-5 pcs, plug instead of pressure regulator - 2 pcs., Plug instead of safety valve М20х1,5-1pc. DL-CR30526 Pressure accumulator (Rail) for testing pumps СР1, СР2, СР3, СР4, Delphi, Denso and CR injectors using with pressure sensor. (Holes for mounting 180 from the fittings.) Rail has threaded holes for : connection of pressure sensor М18х1,5, connection of pressure regulator М24х1,5, connection of backflow 1 hole М12х1,5, fluid supply and exit from the rail 2 holes for fittings М14х1,5, rail mounting М8 (2 blind holes). Scope of delivery: pressure accumulator l(rail) - 1 pc, fitting М14х1,5-3 pcs., plug instead of regulator- 1pc., plug with inner thread М14х1,5 DL-CR30878 Pressure accumulator (Rail) for testing pumps СР1, СР2, СР3, СР4, Delphi, Denso and CR injectors using with pressure sensor. (Holes for mounting 90 from the fittings.) Rail has threaded holes for : connection of pressure sensor М18х1,5, connection of pressure regulator М24х1,5, connection of pressure regulator 1hole. М12х1,5, 79 fluid supply and exit from the rail 2 holes for fittings М14х1,5, rail mounting М8 (2 blind holes.). Scope of delivery : pressure accumulator (Rail) - 1 pc, fitting М14х1,5-3 pc., plug instead of pressure regulator- 1pc., plug with inner thread М14х1,5

80 Section 2. TOOLS AND ACCESSORIES for Common Rail pumps and injectors repair. DL-CR30180 Pressure accumulator (Rail) for testing pumps СР1, СР2, СР3, СР4, Delphi, Denso and CR injectors Rail has threaded holes: connection of pressure regulator М24х1,5, connection of backflow 1hole М12х1,5, fluid supply and exit from the rail 2 holes for fittings М14х1,5, mounting of rail М8 (2 blind holes) nipple М14х1,5. Scope of delivery: pressure accumulator (Rail) - 1 pc, fitting М14х1,5-2 pc. DL-CR30479 Pressure accumulator (Rail) for testing pumps and injectors using with pressure regulator and safety valve. Rail has threaded holes: connection of pressure regulator М24х1,5 (1 hole) connection of backflow М12х1,5 (1 hole) fluid supply and exit from the rail М14х1,5 (3 holes) connection of safety valve М20х1,5 a pressure drop if it is exceeded М12х1,5 mounting of manometer М6 (2 blind holes) mounting of rail М8 ( 4 blind holes) Attention! The pressure sensor is connected through an adapter М14хМ18 Scope of delivery: pressure accumulator (Rail) - 1 pc, fitting М14х1,5-3 pc., plug М14х1,5-3 pc., Special adapter for pressure sensor М14хМ18, plug instead of pressure regulator-1 pc, plug instead of safety valve- 1 pc. DL-CR30188 Pressure accumulator (Rail) for testing pumpsср1, СР2, СР3, СР4, Delphi, Denso and CR injectors. Rail has threaded holes for improved thermostabilization and testing of CR injectors and pumps. Rail has threaded holes: connection of pressure sensor М18х1,5, connection of pressure regulator, connection of backflow 1 hole М12х1,5, fittings for connection of hose or line for cooling rail diam.8mm, fluid supply and exit from the rail 3 holes for fittings М14х1,5, mounting, 4 blind holes. М8. Комплект поставки: pressure accumulator (Rail) - 1 pc.,fitting М14х1,5-3 pcs., fluid supply and exit from the rail diam.8mm 2 pcs.,plug instead of pressure regulator 1pc., plug instead of pressure senor М18х1,5 1pc., plug with inner thread М14х1,5 2pcs. DL-KD-NR-OHL Mounting bracket for Rail DL-CR

81 Раздел 1. СТЕНДЫ и ОБОРУДОВАНИЕ для испытания форсунок и насосов системы Common Rail. DL-CR31053 Pressure accumulator for 3 regulators with cooling Scope of delivery: 1. Pressure accumulator 2. Plugs instead of pressure regulator 3pc. 3. Set of nozzles with tubes for backflow 1set 4. Set of nozzles for backflow 1set. 5. Plugs in backflow channels 2pcs. 6. Connection nozzles for cooling hoses 2pcs. 7. High pressure nozzleм14(1,5)хм14(1,5) 2pcs 8. Plug for high pressure nozzle 2pcs. ATTENTION! DL-UNI30828 is not included in the set! DL-UNI30828 Adapter with Bosch high pressure filter for testing pumps СР2-СР4, installing on Rail. Adapter has thread wholes : for filter М18х1,5 (1 whole.) for liquid supply М14х1,5 (2 wholes up) for connection of pressure sensor М18х1,5 (1 whole.) for connection of safety valve М20х1,5 (1 whole) for pressure relief when exceeding М5 (1 whole). Scope of delivery: adapter - 1 pc, high pressure filter Bosch - 1 pc., special fitting for the high pressure filter М14хМ18-1 pc., fitting М14х1,5-2 pc., washer -3 pc.,plug М14х1,5-1 pc., fitting Ø 6mm х М5. 81

82 Section 2. Tools and accessories for Common Rail pumps and injectors repair. DL-CR50121 Adapter for high pressure fuel filter , installed instead of fitting in the pressure accumulator (Rail) DL-CR30479,DL-CR30180,DL-CR30181, DL-CR30188, DL-CR30522,DL-CR Scope of delivery : adapter-1 pc., case of adapter with case М14 х1,5-1pc. D Safety valve 1800 bar for pressure accumulator (Rail) Scope of delivery : valve 1 pc. D F00N Pressure relief valve 2400 bar for pressure regulator (Rail) Scope of delivery : valve 1 pc. DL-UNI30650 Adapter for safety valve for pressure accumulator(rail) DL- CR30188,DL-CR Scope of delivery: adapter 1 pc. DL-UNI30796 Thread adapter М14 to М18 for installing of pressure sensor in the pressure accumulator DL-CR30479,DL-CR Scope of delivery: adapter 1 pc. DL-UNI50055 Thread adapter М14 to М12 Scope of delivery: adapter 1 pc.. DL-UNI50056 Thread adapter М12 to М14 Scope of delivery: adapter 1 pc. 82

83 Section 2. Tools and accessories for Common Rail pumps and injectors repair. D-CR14P2000 Manometer 2000 bar DL-SM Washer for manometer D-CR14P2000 DL-UNI30287 adapter 1/2 for 2000 Bar manometer. DL-КМ2000 Bracket for manometer 2000bar For «rail» DL-CR30181 and DL-CR30522 Scope of delivery: -bracket; -clamping strap; -bolt М6х60, - washers,nuts ; -bolt М6х45,washers DL-КМ3000 Bracket for manometer 2000 bar for installing on the test bench Scope of delivery : -bracket ; -profile bolt with washer, nut ; -clamping strap; -bolt М6Х60mm with washer, nut. D-CR14P2500 Manometer 2500 bar DL-UNI30508 Adapter 20х1,5 for 2500 bar manometer DL-КМ2500 Bracket for manometer 2500 bar. For«rail» DL- CR30181 and DL-CR30522 Scope of delivery : -bracket ; -ring for bracket; -bolt М6х45,washers (2sets) -bolt М6х30,washers (2sets) -bolt М6х10mm, (3pcs.). DL-КМ3500 Bracket for manometer 2500 bar for installing on the test bench Scope of delivery : -bracket; - ring for bracket; -profile bolt with washer; -bolt М6 х30mm with washer (2sets). - bolt М6х10mm, (3pcs.)

84 Section 2. Tools and accessories for Common Rail pumps and injectors repair (CR8) Rail pressure regulator Bosch (CR7) Pressure sensor Bosch for 1800 bar pressure accumulator (Rail) bar pressure sensor Bosch for hand press. DL-CR50111 Backpressure valve for piezo injectors Bosch D Backpressure valve for piezo injectors Bosch DL-CR50052 Device for filling in Bosch CR piezo injector s hydraulic tappet. Consists of two parts: body with guides and plunger 84

85 Section 2. Tools and equipment for Common Rail pumps and injectors repair. DL-UNI30218 (CR11) Fitting М14х1,5 for pressure accumulator (Rail) DL-CR30493 Plug М20х1,5 to replace safety valve for Rail DL-CR30497 Plug М24х1,5 with sealing heat-treated washer for rail as a replacement of pressure regulator. DL-UNI30159 Heat-treated plug М24х1,5 for rail as a replacement of pressure regulator. DL-UNI30162 Plug М18х1,5 to replace 1800Bar pressure sensor for Rail DL-UNI30636 Plug М12х1,5 for outlet opening for Rail DL-UNI30529 plug М14х1,5 for Rail DL-CR30 Fitting plug М14х1,5 for Rail 85

86 Section 2. Tools and equipment for Common Rail pumps and injectors repair. DL-UNI50087 Strait adapter М12х1.5 to М12х1.5 Scope of delivery: adapter 1 pcs. removable nut М14х1,5 1 pcs. DL-UNI50083 Strait adapter М14х1.5 to М12х1.5 Scope of delivery: adapter removable nut М14х1,5 1 pcs. 1 pcs. DL-UNI50084 adapter angled М14х1.5 to М12х1.5 Scope of delivery: adapter 1 pcs. removable nut М14х1,5 1 pcs. DL-UNI50088 adapter angled М12х1.5 to М12х1.5 Scope of delivery: adapter 1 pcs. removable nut М14х1,5 1 pcs. 86

87 Section 2. Tools and equipment for Common Rail pumps and injectors repair. DL-UNI50043 Universal adapter for fixing CR injectors in vise. Adapter may be tighten in one of two positions: -injector nozzle upwards; -injector nozzle downwards. DL-UNI50032 Universal adapter for fixing CR Denso injector in vise. Adapter may be tighten in one of two positions: -injector nozzle upwards; -injector nozzle downwards.

88 Section 2. Tools and equipment for Common Rail pumps and injectors repair. DL-CR31054 Universal block for vise with slot sizes 11, 12, 13, 19mm for installing injectors CR BOSCH and DELPHI. (analog of BOSCH , analog of SIRINI AB ) DL-CR31055 Universal block for vise with slot sizes 14, 16, 20 mm for installation of injectors CR VOLVO, Fiat Dukato, BMW (analog of SIRINI АВ ) 88

89 Section 2. Tools and equipment for Common Rail pumps and injectors repair. DL-CR31056 Universal unit for vise with slot sizes 15, 17, 18, 22 mm for installation of injectors CR (analog of SIRINI АВ ) DL-CR50158 A set of CR injector holder blocks for the vice. Blocks have been heat treated. Set of delivery: DL-CR31054 universal block for vise with slot sizes 11, 12, 13, 19mm for installing injectors CR BOSCH and DELPHI. (analog of BOSCH , analog of SIRINI AB ) DL-CR31055 universal block for vise with slot sizes 14, 16, 20 mm for installation of injectors CR VOLVO, Fiat Ducato, BMW (analog of SIRINI АВ ) DL-CR31056 universal unit for vise with slot sizes 15, 17, 18, 22 mm for installation of injectors CR (analog of SIRINI АВ ) 89

90 Section 2. Tools and equipment for Common Rail pumps and injectors repair. DL-CR50167 Set of 4 CR injector holder blocks for the vice Set of 4 CR injector holder blocks for the vice Blocks have been heat-treated, which increases their life cycle many times. Package Include: DL-CR31054 Universal block for vise with slot sizes 11, 12, 13, 19mm for installing injectors CR BOSCH and DELPHI. (similar to BOSCH , similar to SIRINI AB ) DL-CR31055 Universal block for vise with slot sizes 14, 16, 20 mm for installation of injectors CR VOLVO, Fiat Dukato, BMW (similar to SIRINI AB ) DL-CR31056 Universal block for vise with slot sizes 15, 17, 18, 22 mm for installing injectors CR (analog SIRINI AB ) DL-CR31158 Universal block with slot sizes 13, 15, 18, 22 mm for installation of CR injectors PIEZO BOSCH and SIEMENS DL-CR31093 The key for dismantling the electromagnet of the injectors DENSO, CAT, PERKINS Key Specifications: The key has 12 faces. Distance between faces 27,5mm Connecting square 1/2 " Analog SIRINI AC DL-UNI50046 A key with three pins for assembling / disassembling of Denso injectors. Scope of delivery: key; guiding nut; pin punch; 3 extra pins. 90 The key has special openings that allow replacement of broken or worn out pins.

91 Section 2. Tools and equipment for Common Rail pumps and injectors repair. DL-CR50109 set of keys for mounting / detaching of Bosch CR injector electronic part nut. Consists of: DL-CR30543, DL-CR30558, DL-CR30561, DL-CR DL-CR30543 Key for mounting / detaching of Bosch CR injector multiplexor nut, hexagonal 10mm part with internal Ø 7,5 mm and hexagonal part to suit 17mm key. DL-CR30558 Key for mounting / detaching of Bosch CR injector multiplexor nut, hexagonal 10mm part with internal 1/2 socket for torque wrench. DL-CR30561 Key for mounting / detaching of Bosch CR injector multiplexor nut, hexagonal 10mm part with internal Ø 7,5 mm for torque wrench. DL-CR30393 Key for mounting / detaching of Bosch CR injector electronic part nut. 91

92 Section 2. Tools and equipment for Common Rail pumps and injectors repair. DL-UNI teeth key for mounting / detaching of DELPHI truck injector nut. DL-CR30545 key for mounting / detaching of multiplexor nut of SIEMENS injectors. DL-UNI mm 12-point key for mounting / detaching of CR injector solenoid nut. DL-UNI mm 12-point key for mounting / detaching of CR injector solenoid nut. DL-UNI mm hexagonal key for mounting / detaching of CR injector solenoid nut. DL-UNI mm hexagonal key for mounting / detaching of CR injector solenoid nut. 92

93 Section 2. Tools and equipment for Common Rail pumps and injectors repair. DL-CR31092 Hexagon key 7/8 for mounting / dismounting the inner ring nut of the CR Denso solenoid. Connecting square 1/2. 93

94 Section 2. Tools and equipment for Common Rail pumps and injectors repair. DL-UNI50050 Set of keys for CR injector nozzle nut tightening of all manufacturers: BOSCH, DELPHI, DENSO, SIEMENS. Includes hexagonal keys 14, 15, 17, 19mm, octagonal keys 16, 17,5mm and 27mm key for torque wrench. DL-UNI mm Internal hexagon key adapter. DL-UNI30385 Key adapter with 15mm internal hexagon. DL-UNI30386 Key adapter with 17mm internal hexagon. DL-UNI30387 Key adapter with 19mm internal hexagon. DL-UNI30388 Key adapter with 16mm internal octagon. DL-UNI30392 Key adapter with 17,5mm internal hexagon. 94

95 Section 2. Tools and equipment for Common Rail pumps and injectors repair. DL-UNI50054 Set of keys for CR injector nozzle nut tightening of all manufacturers: BOSCH, DELPHI, DENSO, SIEMENS. Includes hexagonal keys 14, 15, 17, 19mm with flange, octagonal keys 16, 17,5mm with flange and 27mm key for torque wrench. DL-UNI30459 Key adapter with 16mm internal octagon and flange. DL-UNI30691 Key adapter with 17,5 mm internal octagon and flange. DL-UNI30460 Key adapter with 14mm internal hexagon and flange. DL-UNI30461 Key adapter with 15mm internal hexagon and flange. DL-UNI30462 Key adapter with 17mm internal hexagon and flange. DL-UNI30463 Key adapter with 19mm internal hexagon and flange. 95

96 Section 2. Tools and equipment for Common Rail pumps and injectors repair. DL-UNI50105 Set of crowfoot keys with hexagons 25, 27, 29, 30 mm and square socket for torque wrench. DL-UNI mm hexagonal crowfoot key with square socket for torque wrench or wrench 1/2 DL-UNI mm hexagonal crowfoot key with square socket for torque wrench. DL-UNI mm hexagonal crowfoot key with square socket for torque wrench. DL-UNI mm hexagonal crowfoot key with square socket for torque wrench. DL-UNI mm hexagonal crowfoot key with square socket for torque wrench. 96

97 Section 2. Tools and equipment for Common Rail pumps and injectors repair. DL-CR30814 Key- adapter 18B for mounting / detaching of nozzle nut for CR SCANIA DL-CR30816 Key-adapter 2V for mounting / detaching of solenoid nut for CR SCANIA DL-CR30815 Key-adapter 16Z for mounting/ detaching nut of CR SCANIA DL-CR50119 Key set for mounting/ detaching of CR SCANIA Set includes: key DL-CR30814 ; key DL-CR30815 ; key DL-CR DL-CR30843 The key for easy and safe dismantling of the piezo injectors tube (under 27 mm key). Prevents damage to the injector backleak fitting

98 Section 2. Tools and equipment for Common Rail pumps and injectors repair. DL-UNI ,9 Key for mounting/ detaching nozzle nut Ø 20,9 mm of injectors Delphi Smart (used with torque wrench) DL-UNI ,8 Key for mounting/ detaching nozzle nut Ø 25,8 mm of injectors CR Bosch (used with torque wrench) DL-CR50148 Device for installing the CRIN injector valve Analogues: AAZ SIRINI, BOSCH. DL-CR31095 The key for mounting / dismounting the inner ring-nut of Denso, CAT, Perkings injectors. Analog:AC SIRINI 98

99 Section 2. Tools and equipment for Common Rail pumps and injectors repair. AZ Tool kit for cleaning the internal side of the engine For flat and conical Common Rail nozzleholders -Delphi and Bosch type. AZ Tool kit for cleaning the internal side of the engine for flat and conical nozzleholders of CR Bosch and Denso 99

100 Section 2. Tools and equipment for Common Rail pumps and injectors repair. DL ½ torque wrench. DL ¼ torque wrench. DL-UNI30776 ¼ to ½ adapter for torque wrench. 100

101 Section 2. Tools and equipment for Common Rail pumps and injectors repair. DL-UNI50049 Extractor for dismantling of Bosch CR injectors from cylinder block head. Injector could be extracted either with hydraulic jack or with slide hammer. DL-UNI50060 Slide hammer, length 340 mm DL-CR50059 Extractor with internal thread М27х1 for CR injectors DL-CR30542 Threaded extractor М17х1 / М14х1,5 for internal grip of CR injectors 101

102 Section 2. Tools and equipment for Common Rail pumps and injectors repair. DL-CR30984 Inner extractor for CR injectors Denso OR010 with thread М20х1 and М14х1,5 DL-CR30990 Inner extractor for CR Siemens injectors with thread М25х1 and М14х1,5 102

103 Section 2. Tools and equipment for Common Rail pumps and injectors repair. DL-UNI50062 Adapter* for compression test for diesel engine (М12х1,5; length mm). For installation instead of injector. *) Pressure sensor not included. DL-UNI20008 Compression test set for diesel engine. The scope of delivery: adapter DL-UNI50062, 1pc.; pr-tester, 1pc.; pressure sensor cable- adapter - 4 pcs. DL-WT04A3021 Set for fuel pressure test for petrol engine. Measurement range psi (0-10 bar) 103

104 Section 2. Tools and equipment for Common Rail pumps and injectors repair. DL-KIP015 Limit 0,01 Digital dial gauge with plunger travel12.5 mm DL-KIP020TESA Digico 305M1 12,5/0,001 Digital dial gauge with plunger travel12.5 mm DL-KIP016 D Limit 0,001 Digital dial gauge with plunger travel12.5 mm DL-KIP011 D DI 12 0,001 Digital dial gauge with plunger travel12.7 mm DL-KIP012 D DI 25 0,001 Digital dial gauge with plunger travel 25.4 mm DL-KIP010 D DI 12 0,01 Digital dial gauge with plunger travel12.7 mm DL-KIP021TESA Communication module for data transmission from digital dial gauge to PC. DL-KIP025MS (D DI Eee 0,001) Digital dial gauge with plunger travel12.7 mm Has port for connection with PC through DL-KIP026MS DL-KIP027MS (D DI Eee 0,001) Digital dial gauge With plunger 25.4 mm Has port for connection with PC through DL-KIP026MS DL-KIP026MS (Eee Key) Communication device for data transmission from digital dial gauge to PC. DL-KIP001 Limit 0,001 Dial gauge with plunger travel12.5 mm DL-KIP002 Accuracy 0,001 Indicator stroke 5 mm DL-KIP029 (0,001) Digital indicator stroke 50mm 104

105 Section 2. Tools and equipment for Common Rail pumps and injectors repair. DL-KIP008 0,01mm Digital indicator stroke 25 mm DL-KIP028 SHAHE 0,001mm Digital indicator stroke 25.4 mm has a port for communication with a PC DL-KIP032 The magnetic stand for installation of the measuring indicator. The base of the stand has high magnetic properties, which allows installation on both a horizontal and a vertical surface. ATTENTION! The measuring indicator is not included in the scope of delivery! DL-KIP033 The magnetic stand for installation of the measuring indicator. The base of the stand has high magnetic properties, which allows installation on both a horizontal and a vertical surface. ATTENTION! The measuring indicator is not included in the scope of delivery! 105

106 Section 2. Tools and equipment for Common Rail pumps and injectors repair. DL-STC150 Digital calipers DL-M035 Digital micrometer Range 0-25 mm Accuracy 0,001 mm DL-M030 Digital micrometer Range 0-25 mm Accuracy 0,001 mm (limited edition) DL-M040 D-SDM Base for digital micrometer D- DMТS-KIT Set DL-031 with DL-040. Digital micrometer with base (limited edition) 106

107 Section 2. Tools and equipment for Common Rail pumps and injectors repair. DL08CR-220 Bosch SET OF ADJUSTMENT SHIMS Ø = 3.5 x 5.3mm, H = mm, Step = 0,02mm, 24 size x10 = 240 pcs. DL08CR5-244 Bosch SET OF ADJUSTMENT SHIMS Ø = 3.5 x 5.3mm, H = mm, Step = 0,05mm, 11 size x10 = 110 pcs. DL09CR-219 Bosch SET OF ADJUSTMENT SHIMS Ø = 10.5 x 15.7mm, H = mm, Step = 0,01mm 11 size x10 = 110 pcs. DL10CR-235 Bosch SET OF ADJUSTMENT SHIMS Ø = 19 Es 22mm, H = mm, Step = 0,01mm 11 size x10 = 110 pcs. DL11CR-236 Bosch SET OF ADJUSTMENT SHIMS Ø = 19 x 23.7mm, H = mm, Step = 0,01mm 11 size x10 = 110 pcs. 107

108 Section 2. Tools and equipment for Common Rail pumps and injectors repair. DL12CR-230 Bosch SET OF ADJUSTMENT SHIMS Ø = 2.5 x 4.5mm, H = mm, Step = 0,02mm 26 size x10 = 260 pcs. DL12CR5-245 Bosch SET OF ADJUSTMENT SHIMS Ø = 2.5 x 4.5mm, H = mm, Step = 0,05mm 11 size x10 = 110 pcs. DL14CR-228 Bosch SET OF ADJUSTMENT SHIMS Ø = 2.3 x 4.2mm, H = mm, Step = 0,02mm 24 size x10 = 240 pcs. DL14CR5-243 Bosch SET OF ADJUSTMENT SHIMS Ø = 2.3 x 4.2mm, H = mm, Step = 0,05mm 11 size x10 = 110 pcs. DL16CR-232 Bosch SET OF ADJUSTMENT SHIMS Ø = 2.25 mm, H = mm, Step = 0,01mm 12 size x10 = 120 pcs. 108

109 Section 2. Tools and equipment for Common Rail pumps and injectors repair. DL17CR-269 Bosch SET OF ADJUSTMENT SHIMS Ø = 3.5 x 5.3mm, H = mm, Step = 0,05mm 21 size x10 = 210 pcs. DL18CR-271 Bosch SET OF ADJUSTMENT SHIMS Ø = 19 x 23.7mm, H = mm, Step = 0,01mm 11 size x10 = 110 pcs. DL19CR-273 Bosch SET OF ADJUSTMENT SHIMS Ø = 19 Es 22mm, H = mm, Step = 0,01mm 11 size x10 = 110 pcs. DL24CR-301 Bosch SET OF ADJUSTMENT SHIMS Ø = 19 Es 22mm, H = mm, Step = 0,01mm 11 size x10 = 110 pcs. DL25CR-288 Bosch SET OF ADJUSTMENT SHIMS Ø = 18 Es 22mm, H = mm, Step = 0,01mm 11 size x10 = 110 pcs. 109

110 Section 2. Tools and equipment for Common Rail pumps and injectors repair. DL26CR-283 Bosch SET OF ADJUSTMENT SHIMS Ø = 2,3mm, H = mm, Step = 0,01mm 19 size x10 = 190 pcs. DL28CR-287 Bosch SET OF ADJUSTMENT SHIMS Ø = 19,5 x 22,8mm, H = mm, Step = 0,02mm 22 sizeа x10 = 220 pcs. DL130CR-130 Denso SET OF ADJUSTMENT SHIMS Ø = 3.0 x 5.75mm, H = mm, Step = 0,05mm 19 size x10 = 190 pcs. DL77CR-77 Bosch SET OF ADJUSTMENT SHIMS Ø = 3.5 x 5.3mm, H = mm, Step = 0,02mm 21 size x10 = 210 pcs. DL78CR-78 Denso SET OF ADJUSTMENT SHIMS Ø = 3,0 х 6,75 mm, H = mm, Step = 0,05mm 12 size x10 = 120 pcs. 110

111 Section 2. Tools and equipment for Common Rail pumps and injectors repair. DL88CR-88 Bosch SET OF ADJUSTMENT SHIMS Ø = 3.5 x 5.3mm, H = mm, Step = 0,02mm 21 size x10 = 210 pcs. DL99CR-99 Bosch SET OF ADJUSTMENT SHIMS Ø = 10,5 х 15,7mm, H = mm, Step = 0,01mm 12 size x10 = 120 pcs. DL120CR-120 Bosch SET OF ADJUSTMENT SHIMS Ø = 2,5 х 4,5mm, H = mm, Step = 0,02mm 11 size x10 = 110 pcs. DL20CR-272 Bosch SET OF ADJUSTMENT SHIMS Ø = 2,40 x 5,30mm, H = mm, Step = 0,02mm 10 size x10 = 100 pcs. DL55CR-344 Denso НАБОР РЕГУЛИРОВОЧНЫХ ШАЙБ DENSO VFK Ø = 24,2 мм х 21,5 мм, H = мм, 111 Шаг = 0,01 мм 23 размер Х 10 = 230 шт

112 Section 2. Tools and equipment for Common Rail pumps and injectors repair. DL180CR-180 Bosch SET OF ADJUSTMENT SHIMS Ø = 19 Es 22 mm, H = mm, Cut = 0,01 mm 11 sizes Х 10 = 110 pc DL376CR-376 Bosch SET OF ADJUSTMENT SHIMS RLS type CRI,CRIN Ø = 2.5 x 6.4 mm, H = mm, Cut = 0,01 mm 21 sizes Х 10 = 210 pc DL377CR-377 Bosch SET OF ADJUSTMENT SHIMS RLS type CRI,CRIN Ø = 2.5 x 6.4 mm, H = mm, Cut = 0,01 mm 20 sizes Х 10 = 200 pc 112

113 Section 3. Additional equipment and consumables for repair of diesel fuel equipment CR-STN WORKTABLE Included: -table -2 drawers -lights -shelf for PC -shelf for device D STAINLESS STEEL TRAY, 320 x 260 D STAINLESS STEEL TRAY, 230 x 170 D-UV-10 ULTRASONIC TANK, 10 l D-UV-05 ULTRASONIC TANK, 5 l D-KMD CONTAINER FOR CLEANING SMALL PARTS IN THE ULTRASONIC TANK 113

114 Section 3. Additional equipment and consumables for repair of diesel fuel equipment DL-MO OPTICAL MICROSCOPE DL-MV200UM USB DIGITAL MICROSCOPE LENSE OF STRONG ENLARGEMENT IN 10 TIMES WITH ILLUMINATION DL-AP2 SET OF 2 ANTI-MAGNETIC PINCERS

115 Section 3. Additional equipment and consumables for repair of diesel fuel equipment DL-UNI20015 DL-UNI20015 Microscope digital industrial complete with stand and backlight The microscope has a clear image and high resolution Technical data: 1. Multiplicity of magnification of the microscope: 8x-130x 2. Working distance: mm 3. Connecting to the monitor through the ports: HDMI / VGA 4. The size of the microscope (width x length): 40mm x 115mm Contents of delivery: 1. DL-UNI20016 Microscope digital industrial with power supply. 2. DL-UNI20017 Stand holder for the microscope 3. DL-UNI20018 Diode lamp for the microscope. ATTENTION! All the equipment included in the scope of delivery is sold also separately! DL-UNI20020 Microscope digital industrial complete with stand and backlight The microscope has a clear image and high resolution Technical data: 1. Multiplicity of magnification of the microscope: 8x-130x 2. Working distance: mm 3. Connecting to the monitor through the ports: HDMI / VGA 4. The size of the microscope (width x length): 40mm x 115mm Contents of delivery: 1. DL-UNI20016 Microscope digital industrial with power supply. 2. DL-UNI20019 Stand Holder for Microscope 3. DL-UNI20018 Diode lamp for the microscope. ATTENTION! All the equipment included in the scope delivery is sold also separately! DL-UNI20018 Diode Lamp for Microscope 115

116 Section 3. Additional equipment and consumables for repair of diesel fuel equipment DL-UNI20025 Industrial microscope with monitor, elongated stand and backlight The microscope has a clear image and high resolution Technical data: 1. Multiplicity of magnification of the microscope: 8x-130x 2. Working distance: mm 3. Connecting to the monitor through the ports: HDMI / VGA 4. The size of the microscope (width x length): 40mm x 115mm Contents of delivery: 1. DL-UNI20016 Microscope electronic industrial with power supply. 2. DL-UNI20019 Tripod holder for the microscope 3. DL-UNI20018 Diode lamp for the microscope. 4. DL-UNI20021 Monitor 5. DL-UNI20022 Monitor holder with a diameter of 25 mm ATTENTION! All the equipment included in the delivery is sold also separately! DL-UNI20021 Monitor Scope of delivery: 1.Monitor 2. HDMI Cable 3. BNC Cable 4. AV Cable 5. Remote 6. Power adapter 7.Bracket 8. VGA Cable 9. Gasket 116

117 Section 3. Additional equipment and consumables for repair of diesel fuel equipment DL-UNI20017 Holder for microscope DL-UNI20019 Elongated holder for microscope DL-UNI20022 Monitor holder Diameter 25mm 117

118 Section 4. Equipment and tools for Common Rail pumps. DL-USN0021 Universal holder for disassembly and assembly of Common Rail pumps Set of delivery: Rotating stand 1pc, Set of flanges for fixing CR pumps 6 pcs, Set of plate-holders for pumps 4 pcs. 118

119 Section 4. Equipment and tools for Common Rail pumps. DL- UNI Adapter for CР-3 injection pump MAN, Bosch analogue DL- UNI30884 Flange for injection pump CР3.4, analog Bosch DL-UNI30464 Adapter 69,5 mm for CR injection pump (MB) DL-CR30860 Flange 50 mm for pump CR DENSO HP2, HP3. DL-UNI30465 Adapter 50/60 mm for VE, for CR injection pump (BMW, RENAULT) DL-CR30861 Flange 50 mm for pump CR CP4. DL-UNI mm adapter for CP-3 injection pump DL-CR30862 Flange to pump 50 mm for pump CR CP4HS2 Bosch DL-UNI30886 Flange 107mm for injection pump CP2 Bosch (Renault). DL-UNI50008 Bracket for injection pump, Bosch standard 125 mm Scope of delivery : bracket 1pc; bolt for clamping flange 2pc; profile bolt fot fixing on plate 2pc; set of washers, nuts 1 set. 119

120 Section 4. Equipment and tools for Common Rail pumps. DL-CR31145 Flange 80 mm for HPFP CR CP3S3 Bosch DL-UNI30887 Mounting flange for injection pump (CR CP3 Mercedes) installation on the test bench Analog SIRINI AAE DL-CR31165 Flange for high pressure fuel pump BOSCH CR / CP1H3 60mm For example BOSCH (Renault Megane 2012). 120

121 Section 4. Equipment and tools for Common Rail pumps. DL-UNI50132 Coupling to the pump flange and engine rotor DL-MS11 Coupling for HPFP CR MAN (11splines) D Пластина дистанционная для муфты компенсационной DL-UNI50139 Coupling to the pump flange and engine flywheel ( Bosch analog ) DL-CB Coupling with elastic sleeve to the pump flange and engine rotor DL- UIS50092 Coupling with elastic sleeve to the engine rotor for Cam Box Bosch DL-CB Flange coupling to the engine rotor for Cam Box2 DL-MS10 S Coupling for HPFP Siemens Peugeot Boxer 2.2, spline 10х21,6 DL-MS10 D Coupling for HPFP CR Denso, spline 10х23 DL-MS9 Coupling for HPFP CR (for Renault spline 9x20) DL-MS8 Coupling for HPFP CR (for МВ spline 8x18) DL-M24 Coupling 24 mm for HPFP of CR СР-3 мmod DL-M19 Coupling 19 mm for CR pumps and HPFP VE DL-M24L (CR 31098) Coupling 24 mm for HPFP DENSO HP0 DL-M17 Coupling 17 for HPFP CR and HPFP VE DL-M23(DL-UNI30917) Coupling 23 mm for HPFP Continental A 2C , Bosch CR \ CP4HS , CP4S , CP4S

122 Section 4. Equipment and tools for Common Rail pumps. Coupling DL- UNI31025 for HPFP Bosch СР1 (included insert UNI31028 with a groove width of 8 mm) and for the injection pump VDO (included insert UNI31027 with a groove width of 9 mm). It can be used on Bosch test benches instead of the coupling Coupling DL- UNI31029 for HPFP Denso (included insert UNI31030 with a groove width of 10 mm) DL-MS4 (CR 30955) Coupling for HPFP Bosch The coupling has slots for the splines of the pump connection and a cone for alignment. 122

123 Section 4. Equipment and tools for Common Rail pumps. DL-CR31003 The wrench for mounting / dismounting the valve of the injection pump CR CP4 Bosch using with the torque wrench for 1/2 ". DL-CR50137 A set of equipment for repairing fuel pump CR CP4 Bosch. Scope of delivery: 1. Flange DL-CR pc. 2. Flange DL-CR pc. 3. Adapter DL-UNI pc. 4. Adapter DL-UNI pcs. 5. Nut M16x1 DL-UNI pcs. 6. Wrench for the pump valve CP4 DL-CR pc. DL-CR50151 Set of supports for installation on the Denso HP0 pumps on the test bench Set of delivery: support DL-CR pc. profile bolt DL-UNI pcs. nut М14 2 pcs. washer 14 mm 2 pc. spring washer 14 mm 2 pc. 123

124 Section 4. Equipment and tools for Common Rail pumps. DL-CR50156 Set of clamps for the assembly of high-pressure pump CP3 (Analog SIRINI AZ ) Set of delivery: Clamp DL-CR pcs. DL-CR10003 Set of fittings with a clamp for testing the CP1 pump The set of delivery includes: DL-CR10004 Fitting diameter 8mm -2 pcs. DL-CR10005 Fastening plate - 1 pc. 124

125 Section 5. Test-Benches and equipment for testing unit-injectors (UIS) and unit-pumps (UPS). DORPAT Multi-Cam 11 Diagnostic test-bench for testing of unit-injectors and unit-pumps. Diagnostic test-bench is suitable for fuel system of all diesel engines of low and middle power rate including hi-speed car engines and engines for buses, trucks and agricultural machines. Test-bench can examine components of UIS (unit injector system) and UPS (unit pump system). Motor power of the test-bench is 11 kw All measurements are made electronically. 125

126 Section 5. Test-Benches and equipment for testing unit-injectors (UIS) and unit-pumps (UPS). Components for test-bench DORPAT Multi Cam. Cable for BOSCH injectors (universal) Cable for 4-wire Delphi E3 injectors Cable for 2-wire Delphi injectors Cable for VW injectors Cable for DelphiE3 injectors 126

127 Section 5. Test-Benches and equipment for testing unit-injectors (UIS) and unit-pumps (UPS). Components for test-bench DORPAT Multi Cam.. DL-CB Adapter for injectors Volvo FH12, Iveco, Bosch , , , , , , , , , , , , , , , , , to Cam Box 2 DL-CB of the DORPAT test bench Set of delivery: adapter 1pc, connector 2 pcs, washer 4pcs. Adapter for injectors Volvo FH12, Delphi E3 to Cam Box 2 of the DORPATtest bench Set of delivery: adapter 1pc, connector 2 pcs, washer 4pcs. DL-CB Adapter for injectors Audi/VW , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , to Cam Box 2of the DORPAT test bench Set of delivery: adapter 1pc, connector 2 pcs, washer 4pc, fixator 1pc, screw 1 pc DL-CB Adapter for injectors Audi/VW , , , to Cam Box 2 of the DORPATtest bench Set of delivery: adapter 1pc, connector 2 pcs, washer 4pc,screw 2 pc. 127

128 Section 5. Test-Benches and equipment for testing unit-injectors (UIS) and unit-pumps (UPS). Components for test-bench DORPAT Multi Cam. DL-CB DORPAT test-bench adapter for Cam Box 2 (Scania injectors) Scope of delivery: clip 1 pcs., fitting 2 pcs., rubber-metal washer 4 pcs. DL-CB DORPAT test-bench clip for Cam Box 2 (PLD Mersedes Actros) Scope of delivery: clamp 1pcs., fitting 2 pcs., rubber- metal washer 4 pcs. DL-CB DORPAT test-bench clip for Cam Box 2 (PLD Mersedes Atego) Scope of delivery: clip 1 pcs., fitting 2 pcs., rubber- metal washer 4 pcs. DL-CB clip for DAF, MAK, Renault PLD for DORPAT Cam Box 2 Scope of delivery: clip 1 pcs., fitting 2 pcs., rubber-metal washer 4 pcs. 128

129 Section 5. Test-Benches and equipment for testing unit-injectors (UIS) and unit-pumps (UPS). Components for test-bench DORPAT Multi Cam. DL-CB Clip-adapter for dial gauge for DORPAT Cam Box 2 Scope of delivery: clip 1 pcs. DL-CB D Clip-adapter for PLD-sections unit injector 0129, 0133, 0144, 0145 for DORPAT Cam Box 2 Scope of delivery: clip 1 pcs. DL-UNI31222 Spanner 22 mm 129

130 Section 5. Test-Benches and equipment for testing unit-injectors (UIS) and unit-pumps (UPS). Optional components for test-bench DORPAT Multi Cam. DL-CB clip for injectors , for Cam Box 2 Scope of delivery: clip 1 pcs., fitting 2 pcs., rubber- metal washer 4 pcs. DL-CB clip for UD Nissan injectors , , , for Cam Box 2 Scope of delivery: clip 1 pcs., fitting 2 pcs., rubber-metal washer 4 pcs. DL-CB Clip for Iveco 7.8l injectors for Cam Box , , , , Scope of delivery: clip 1pcs., fitting 2 pcs., rubber- metal washer 4 pcs. DL-CB Clip for Land Rover-Discovery (Delphi) injectors for Cam Box 2 Scope of delivery: clip 1pcs., fitting 2 pcs., rubber- metal washer 4 pcs. 130

131 Section 5. Test-Benches and equipment for testing unit-injectors (UIS) and unit-pumps (UPS). Optional components for test-bench DORPAT Multi Cam. DL-CB Clip for Caterpillar L15 injectors for DORPAT Cam Box 2 Scope of delivery: clip 1 pcs., fitting 2 pcs., sealing washerа 4 pcs. DL-CB Clip for Bosch , , , , injectors for DORPAT Cam Box 2 Scope of delivery: clip 1 pcs., fitting 2 pcs., rubber- metal washer 4 pcs. DL-CB Clip for Delphi E1 injectors (John Deere) for DORPAT CamBox2 Scope of delivery : clip 1pc, fitting 2 pc, rubber-metal washer 4 pc. 131

132 Section 5. Test-Benches and equipment for testing unit-injectors (UIS) and unit-pumps (UPS). Optional components for test-bench DORPAT Multi Cam. DL-CB Clip for DELPHI PLD for DORPAT Cam Box 2 Scope of delivery: clip 1 pcs., fitting 2 pcs., rubber- metal washer 4 pcs. DL-CB clip for Detroit (Bosch) PLD for Cam Box 2 Scope of delivery: clip 1 pcs., fitting 1 pcs., rubber- metal washer 2 pcs. 132

133 Section 5. Test-Benches and equipment for testing unit-injectors (UIS) and unit-pumps (UPS). Optional components for test-bench DORPAT Multi Cam. DL-CB KIT Adapter for injectors Caterpillar L10 to Cam Box 2 Set includes: adapter DL-CB ; washer СВ ; nozzle tip СВ ; connector to adapter- 2 pc; washers - 4 pc. Injector is not included. DL-CB KIT Adapter for injectors Caterpillar L15 to Cam Box 2 Set includes: adapter DL-CB ; pusher СВ ; washer СВ ; nozzle tip СВ ; fixatorсв ; connector to adapter- 2 pc; washer - 4 pcs. Injector is not included. 133

134 Section 5. Test-Benches and equipment for testing unit-injectors (UIS) and unit-pumps (UPS). Optional components for test-bench DORPAT Multi Cam. DL-CB KIT Set for testing and examination of Detroit unit- injectors for DORPAT Cam Box 2. Scope of delivery: clip-adapter DL-CB pcs.; pusher for injector СВ pcs.; U-plate 1pcs. fitting - 2 pcs.; rubber-metal washer - 4 pcs. Injector is not included DL-CB KIT Set for testing and examination of Cummins 4DEC01L unit- injectors for DORPAT Cam Box 2. Scope of delivery : clip- adapter DL-CB pcs.; U-plate 1pcs. fitting 2 pcs.; rubber-metal washer - 4 pcs. Injector is not included DL-CB KIT Set for testing and examination of Bosch unit-injectors for DORPAT Cam Box 2. set The scope of delivery : clip-adapter DL-CB pcs. ; pusher for injector СВ pcs.; fitting - 2 pcs.; rubber-metal washer - 4 pcs. Injector is not included 134

135 Section 5. Test-Benches and equipment for testing unit-injectors (UIS) and unit-pumps (UPS). Optional components for test-bench DORPAT Multi Cam. DL-CB KIT Set for testing and examination of Cummins HPI unit-injectors for DORPAT Cam Box 2. Scope of delivery: clip-adapter DL-CB pc. ; pusher for injector CB pcs.; sealing washer 1pcs. ; nozzle bushing CB pcs.; adapter valve CB pcs.; timing valve 1pcs.; metering valve 1pcs.; steel braided hose - 2 pcs.; hose fitting - 4 pcs.; clip-adapter fitting - 2 pcs.; rubber-metal washer - 12 pcs. Injector is not included D-25-FN72-04 Fitting quick connector for clip-adapter DL-CB Injection sensor for Cummins HPI unitinjectors 135

136 Section 5. Test-Benches and equipment for testing unit-injectors (UIS) and unit-pumps (UPS). Optional components for test-bench DORPAT Multi Cam. DL-CB KIT Set for testing and examination of Caterpillar C15, С13 (САТ ) unit-injectors for DORPAT Cam Box 2. Scope of delivery : clip-adapter DL-CB ; pusher for injector СВ (for С15); pusher for injector СВ (for С13); sealing washer СВ ; nozzle bushing СВ ; V-plate СВ ; fitting - 2 pcs.; rubber-metal washer - 4 pcs. Injector is not included D-25-FN72-04 Fitting quick coupler for clip-adapter 136

137 Section 5. Test-Benches and equipment for testing unit-injectors (UIS) and unit-pumps (UPS). Optional components for test-bench DORPAT Multi Cam. DL-CB KIT Set for testing and examination of Caterpillar C12 unit injectors for DORPAT Cam Box 2. The scope of delivery : clip-adapter DL-CB ; injector pusher СВ ; sealing washer СВ ; nozzle bushing СВ ; fitting - 2 pcs.; rubber-metal washer - 4 pcs. Injector is not included D-25-FN72-04 Fitting - quick coupler for clip-adapter 137

138 Section 5. Test-Benches and equipment for testing unit-injectors (UIS) and unit-pumps (UPS). Optional components for test-bench DORPAT Multi Cam. DL-CB KIT Injection sensor for DORPAT Multi- Cam test-bench Pipe for test-injector for DORPAT Multi-Cam test-bench Test-injector for PLD-sections for DORPAT Multi-Cam test-bench ISO-100-V5 Adjusting element (0,5mm) for adjusting testing injector to for testing PLD sections of DORPAT Multi-Cam DL-UNI30229 End-piece with washers and fitting test-injector for DORPAT Multi-Cam test-bench. Scope of delivery: end-piece 1pcs., rubber-metal washer - 2 pcs., fitting 1 pcs. 138

139 Section 5. Test-Benches and equipment for testing unit-injectors (UIS) and unit-pumps (UPS). CAM-BOX1 FORCE BASIC SET for TESTING OF UNIT-INJECTOR СAM-BOX1 FORCE The scope of delivery: 1. СAM-BOX 1 - mechanical device for unit-injectors testing Notice: the clip-adapter for Volvo FH12 unit-injectors and some of Iveco unit-injectors made by Bosch included by default. Clip-adapters for other unit-injectors should be ordered for extra pay. 2. UIS TESTER.V6 electronic device for unit-injectors testing СAM-BOX 1 mechanical part for unitinjectors testing. The clip-adapter for Volvo FH12 unitinjectors and some of Iveco unit-injectors made by Bosch included by default. Clip-adapters for other unit-injectors should be ordered for extra pay. UIS TESTER.V6 Device for testing and examination of unit-injectors (UIS) and unit-pumps with highpressure valves (UPS ). 139

140 Section 5. Test-Benches and equipment for testing unit-injectors (UIS) and unit-pumps (UPS). Components for CAM-BOX 1. Protective cover. Included in CAM-BOX 1: covers, 3 pcs. Injector bushing Included in CAM-BOX 1: bushing 3 pcs., fitting 3 pcs. Threaded pusher Included in CAM-BOX 1: Spherical pusher 1 pcs., Indented pusher 1 pcs. Handle Included in CAM-BOX 1: handle 1pcs. Guide bush for Cam Box installation Included in CAM-BOX 1: Guide bush 2 pcs. 140

141 Section 5. Test-Benches and equipment for testing unit-injectors (UIS) and unit-pumps (UPS). Components for CAM-BOX 1. Clip for Volvo FH12 injectors and some of Iveco injectors made by Bosch CB Included in CAM-BOX 1: clip -1 pcs. Set for clip-adapter hoses Included in CAM-BOX 1: Pressure valve -1 pcs., Bolt for banjo-fitting 1 pcs., Banjo-fitting -2 pcs., Rubber-metal washers 4 pcs. U-plate for injector Included in CAM-BOX 1: U-plate -1 pcs., Set for nozzle Included in CAM-BOX 1: Nozzle holder -1 pcs., Nozzle adapter 7 mm -1 pcs., Fitting -1pcs. Set for test oil supply Included in CAM-BOX 1: Foam-dumper -1pcs., Fitting -1pcs., PVC pipe 6mmХ1.5 m -1pcs. 141

142 Section 5. Test-Benches and equipment for testing unit-injectors (UIS) and unit-pumps (UPS). Optional components for CAM-BOX 1. KV Camshaft for Land Rov, Iveko Cur,VW Scope of delivery: Camshaft -1 pcs. VW adapter for Audi/VW Scope of delivery: adapter 2 pcs. (2 variants), nozzle endpiece, fitting 1pcs., side fitting 1pcs., clamp 1 pcs., clamping bolt 1 pcs. MU flange adapter for P, PE-type Injection pump and for CAM BOX adapter 1 pcs., stopper washer 1 pcs., fixing nut 1 pcs. CB IVECO clip for Iveco 7,8L Scope of delivery: clip 1 pcs., side fitting 1pcs. CB LR clip for Land Rover Discovery injectors clip1pcs., fitting 1 pcs., clamp 1 pcs., injector nozzle end-piece ø7mm 1pcs. CB ACT clip for Mersedes Actros injectors Scope of delivery: clip 1 pcs., adapter 1pcs., side fitting DL-EA 1pcs. CB SC clip for Scania injectors Scope of delivery: clip 1 pcs., pusher 1 pcs. CB AT clip for Mersedes Atego injectors Scope of delivery: clip 1 pcs., adapter 1pcs., side fitting DL-EA 1pcs. CB HP clip for Volvo 500 HP, Delphi injectors Scope of delivery: clip 1 pcs. JD CB clip for John Deere Delphi injectors CB DAF clip for DAF, MAK, Renault injectors Scope of delivery: Clip 1pcs., adapter 1pcs., side fitting 1pcs., receiver 1 pcs., fitting 2 pcs. Scope of delivery: clip 1 pcs.

143 Section 5. Test-Benches and equipment for testing unit-injectors (UIS) and unit-pumps (UPS). Optional components for CAM-BOX 1. CB CB clip for Caterpillar L10 injectors CB DET clip for Detroit injectors Scope of delivery: clip 1pcs., injector nozzle end-piece Ø8,5 mm 1pcs., clamp 1pcs., fitting 1pcs. CB CUM clip for Cummins injectors CAT15 clip for Caterpillar L15 injector Scope of delivery: clip 1pcs., clamp 1pcs., injector nozzle end-piece conical 1pcs., cover 1pcs., fitting 1pcs. CAT10 Scope of delivery: clip 1pcs., injector nozzle end-piece Ø10,5 mm 1pcs., fitting 1pcs. Scope of delivery: clip 1pcs., injector nozzle end-piece Ø8,5 mm 1pcs., clamp 1pcs., fitting 1 pcs. PCIDS2ZNKW-M8-45-M8 RPM sensor for CAM BOX1 Scope of delivery: sensor 1pcs., Connecting able 1pcs., Fixing nut 2 pcs RPM sensor for CAM BOX1 and CAM BOX2 DL-CB Flange for RPM sensor for CAM BOX1 and CAM BOX2 H IE-D angled encoder with range of 1024 impulse for CAM BOX1 и CAM BOX2 H IE-D angled encoder with range of 5000 impulse for CAM BOX1 и CAM BOX2 DL-UNI50038 angled encoder with range of 5000 impulse for CAM BOX1 и CAM BOX2 DL-CBTS Spherical pusher for CAM BOX1 rocker arm DL-CBT Indented pusher for CAM BOX1 rocker arm

144 Section 5. Test-Benches and equipment for testing unit-injectors (UIS) and unit-pumps (UPS). СAM BOX 2 MASTER includes: 1.СAM BOX 2 MECHANIC mechanical device for testing injectors 2. Controller UIS-тesterV6 electronic device for testing injectors СAM-BOX 2 MECHANIC Mechanical part for unit-injectors and unit-pumps testing. A device for performance test of unit-injectors (UIS) and unit-pumps (UPS) with high pressure solenoid valves. UIS TESTER V6 Electronic part for unit-injectors and unitpumps testing. A device for performance test of unitinjectors (UIS) and unit-pumps (UPS) with high pressure solenoid valves.

145 Scope of delivery for CAM-BOX 2 MECHANIC. DL-CB Clip for Volvo FH12, Iveco, Bosch , , , , , , , , , , , , , , , , , Fitting DL-CB Ø М14(1,5) х 1/4 " (2pcs) with rubber metal washer(4pcs) DL-CB Clip for PLD sections UI 0129,0133,0144 DL-CB Test injector holder for Cam Box 2, 1 pc. DL-СВ Locking U plate Backpressure valve 2,5 bar DL-CB Holder for nozzle tip Ø 9mm DL-CB Nozzle tip for Cam Box 2, 1 pc Bolt М10, L= 106mm, bolt М10, L= 56mm for nozzle tip holder DL-CB Clip for indicator DL-CB Locking pin for Cam Box 2, 3 pcs. Sealing washers for Cam Box 2, 4 pcs. DL-CB230046, CB230047, CB230048,CB Bolt М14х44mm with nut and washer (2 sets)

146 Scope of delivery CAM-BOX 2 MECHANIC. DL-CB Sleeve H=7 Ø 20 (2 pcs.) DL-CB Sleeve H=5 Ø 12 (2 шт.) Screw(4pcs) DL- CB230109, CB230134, DL-CB230135, DL-CB DL-CB Caliber adjustable Pressure supply hose to the pump-injector Ø 10х1000mm Backleak hose Ø 10х1000mm Fitting Banjo, bolt Banjo, rubber/metal washer and strap for hoses (2 sets) DL-34-RWN06x04 Teflon line Ø 6 mm х 1500mm Connector DL-UNI30001 with fitting Ø 6mm х 1/8 " DL-PG Liquid defoamer with fitting Ø 6mm х 1/4 " D-5358 Spring for car injectors (red) DL-CB Pusher for spring

147 Optional equipment for CAM-BOX 2 MECHANIC. DL-MU (CB ) Coupling to the bench for quick connection DL-MUD (CB ) Coupling to the bench DL-CB Wrench for couplings CAM-BOX DL- CB and DL-CB DL-UNI50132 Coupling DL-UNI50133 Coupling 147

148 Section 5. Test-Benches and equipment for testing unit-injectors (UIS) and unit-pumps (UPS). Optional components for CAM-BOX2 MECHANIC. DL-CB Clip for Audi/VW 1.9 injectors for Cam Box 2 Scope of delivery: clip 1 pcs., fitting 2 pcs., rubber-metal washer 4 pcs., clamping bolt 1 pcs., clamp1pcs. DL-CB Clip for Audi/VW 2.0 injector for Cam Box 2 Scope of delivery: clip 1pc., fitting 2 pcs., Metal-rubber washer 4 pcs., fixing bolt2 pcs. DL-CB Clip for Volvo FH12, Delphi E3 injectors Scope of delivery: clip 1 pc., fitting 2 pcs., rubber-metal washer 4 pcs. DL-CB Clip for Scania injectors for Cam Box 2 Scope of delivery: clip 1 pc., fitting 2 pcs., rubber-metal washer 4 pcs. DL-CB Clip for Iveco 7.8l injectors for Cam Box 2 Scope of delivery: clip 1pc., fitting 2 pcs., rubber-metal washer 4 pcs. DL-CB Clip for Land Rover-Discovery (Delphi) injectors for Cam Box 2 Scope of delivery: clip 1 pcs., fitting 2 pcs., rubber-metal washer 4 pcs. 148

149 Section 5. Test-Benches and equipment for testing unit-injectors (UIS) and unit-pumps (UPS). Optional components for CAM-BOX 2 MECHANIC DL-CB Clip for Bosch , , , , , injectors. Scope of delivery: clip 1 pc., fitting 2 pcs., rubber-metal washer 4 pcs. DL-CB Clip for injector , for Cam Box 2 Scope of delivery: clip 1 pcs., fitting 2 pcs., rubber-metal washer 4 pcs. DL-CB Clip for UD Nissan , , , injectors Scope of delivery: clip 1 pc., fitting 2 pcs., rubber-metal washer 4 pcs. DL-CB Clip for Volvo FH12, Iveco, Bosch , , , , , , , , , , , , , , , , , DL-CB Clip for Delphi E1 injectors (John Deere) for DORPAT CamBox2 Scope of delivery : clip 1pc, fitting 2 pc, rubber-metal washer 4 pc. 149

150 Section 5. Test-Benches and equipment for testing unit-injectors (UIS) and unit-pumps (UPS). Optional components for CAM-BOX 2 MECHANIC DL-CB clip for PLD Mersedes Actros for Cam Box 2 Scope of delivery: clip 1 pc., fitting 2 pcs., rubber-metal washer 4 pcs. DL-CB Clip for Mersedes Atego PLDs for Cam Box 2 Scope of delivery: clip 1 pc., fitting 2 pcs., rubber-metal washer 4 pcs. DL-CB clip for PLD DAF, MAK, Renault for Cam Box 2 Scope of delivery: clip 1 pc., fitting 2 pcs., rubber-metal washer 4 pcs. DL-CB clip for PLD DELPHI for Cam Box 2 Scope of delivery: clip 1 pc., fitting 2 pcs., rubber-metal washer 4 pcs. DL-CB clip for PLD Detroit (Bosch) for Cam Box 2 Scope of delivery: clip 1 pc., fitting 1 pc., rubber- metal washer, 2 pcs. 150

151 Section 5. Test-Benches and equipment for testing unit-injectors (UIS) and unit-pumps (UPS). Optional components for CAM-BOX 2 MECHANIC DL-CB KIT Set for test and examination of unit-injectors Detroit for Cam Box 2 Scope of delivery: clip-adapter DL-CB pcs. ; pusher for injector s СВ pcs.; fixing U-plate 1pcs. fitting for clip-adapter - 2 pcs.; rubber-metal washer - 4 pcs. DL-CB KIT Set for test and examination of Cummins 4DEC01L unit-injectors for Cam Box 2 Scope of delivery : clip-adapter DL-CB ; fixing U-plate 1pcs. fitting for clip-adapter - 2 pcs.; rubber- metal washer - 4 pcs. DL-CB KIT Set for test and examination of Bosch , , injectors for Cam Box 2 Scope of delivery : clip-adapter DL-CB ; pusher for injectors СВ ; fitting for clip-adapter- 2 pcs.; rubber-metal washer - 4 pcs. 151

152 Section 5. Test-Benches and equipment for testing unit-injectors (UIS) and unit-pumps (UPS). Optional components for CAM-BOX 2 MECHANIC DL-CB KIT set for testing and examination of Cummins HPI unit-pumps Scope of delivery: clip-adapter DL-CB ; injector pusher CB ; nozzle end-piece CB ; adapter valve CB ; timing valve; metering valve; steel braided hose - 2 pcs.; hose fitting - 4 pcs.; clip-adapter fitting - 2 pcs.; rubber-metal washer - 4 pcs. DL-CB Injection sensor for Cummins HPI unit-injectors DL-CB KIT set for testing and examination of Caterpillar C15, С13 (САТ ) unit-pumps for Cam Box 2 Scope of delivery : clip-adapter DL-CB ; injector pusher СВ ; sealing washer СВ ; nozzle end-piece СВ ; fixing V-plate СВ ; clip-adapter fitting - 2 pcs.; rubber-metal washer - 4 pcs. DL-CB KIT set for testing and examination of Caterpillar C12 unitpumps for Cam Box 2 Scope of delivery : clip-adapter DL-CB ; pusher for injector СВ ; sealing washer СВ ; nozzle end-piece СВ ; fitting for clip-adapter - 2 pcs.; rubber-metal washer - 4 pcs. 152

153 Section 5. Test-Benches and equipment for testing unit-injectors (UIS) and unit-pumps (UPS). Optional components for CAM-BOX 2 MECHANIC DL-CB KIT Clip for injectors Caterpillar L10 for Cam Box 2 Scope of delivery: clip DL-CB ; washerсв ; nozzle tip СВ ; connector- 2 pc; rubber/metal washer- 4 pc. DL-CB KIT Clip for injectors Caterpillar L15 For Cam Box2 Scope of delivery: clip DL-CB ; pusher СВ ; washer СВ ; nozzle tip СВ ; fixator СВ ; connector 2 pcs; rubber metal washer- 4 pcs. DL-CB250036KIT Injection sensor (piezo) 153

154 Section 6. Tools and accessories for unit-injectors (UIS) and unit-pumps (UPS) repair. DL-ST02 Clamping device for assembling- disassembling unit-injectors and CR injectors, with two supports fot injectors nozzle Ø7mm, с Ø9mm. Set for installing unit-injectors Audi/VW in the clamping device. Set for installing PLD sections in the clamping device. DL-STD30874 Cursor for protractor DL-STD30873 Holder for the cursor 154

155 Section 6. Tools and accessories for unit-injectors (UIS) and unit-pumps (UPS) repair. DL-ST02 Clamping device for assembling- disassembling unit-injectors and CR injectors, with two supports for injectors nozzle Ø7mm, с Ø9mm. Set of delivery for DL-ST

156 Section 6. Tools and accessories for unit-injectors (UIS) and unit-pumps (UPS) repair. Set of delivery for DL-ST02. DL-ST02 Clamping device for assembling- disassembling unit-injectors and CR injectors, with two supports fot injectors nozzle Ø7mm, с Ø9mm. Scope of delivery : 1. Stand STD pc. 25. Cursor for protractor DL-STD Lower vice STD pc. 26. Holder for the cursor DL-STD Replacable gripping jaws STD pc. 27. Clamp STD50010 VW.1,9 1 pc 4. Stand STD pc. 28. Clamp STD50009 VW2,0 1 pc 5. Upper vice STD pc. 29. Stand STD pcs 6. Shaft Ø 7mm STD pc. 30. Shaft STD pcs 7. Shaft Ø 9mm STD pc. 31. Bolt STD pc 8. Replacable gripping jaws STD pc. 32. Bar STD pc 9. Bracket STD pc. 33. Shaft STD pc 10. Handle STD pcs. 34. HolderAT STD pc 11. Adjustment screw STD pc. 35. Holder AC STD pc 12. Holder STD pc. 36. Stand STD pc 13. Stand STD pc. 37. Bar STD pc. 14.Fixator STD pcs 15.Screw M4x8Din012 4pcs 16.Screw M4x16Din012 1 pc. 17.Screw M4x20Din012 2pcs 18.Nut M20Din034 2pc 19.Washer 21x 37x3Din0125 2pcs 20.Stopper 20Din127 2 pcs 21.Bolt M10x30Din033 4 pcs 22. Nut M10Din034 4pcs 23.Washer 10,5x 20x2 Din pcs 24.Stopper 10Din127 4 pcs 156

157 Section 6. Tools and accessories for unit-injectors (UIS) and unit-pumps (UPS) repair. Examples of installation of pump-injectors onto the clamp DL-ST02 Installation of pump-injector AUDI/VW 1.9 onto the clamp. Installation of pump-injector AUDI/VW 2.0 Bosch, Siemens-VDO onto the clamp. Installation of 2 or 4 wire pump-injector VOLVO, Delphi onto the clamp. Installation of pump-injector SCANIA of 4-type onto the clamp. 157

158 Section 6. Tools and accessories for unit-injectors (UIS) and unit-pumps (UPS) repair. Examples of installation of unit-pump onto the clamp DL-ST02 Installation of unit-pump Delphi onto the clamp Installation of unit-pump DAF Bosch onto the clamp Installation of unit-pump МВ ATEGO onto the clamp Installation of unit-pump МВ ACTROS onto the clamp 158

159 Section 6. Tools and accessories for unit-injectors (UIS) and unit-pumps (UPS) repair. DL-UIS30724 Key for detaching/mounting for nozzle nut of BoschTDI unit-injector Audi / VW 2,0 Suitable for : , DL-UIS30693 Hexagonal key for detaching/mounting of nozzle nut of unit-injector Audi/ VW 1,9 Suitable for : PDE-P1, PDE-P1,1, PDE-P1,3, PDE-P1,4 DL-UIS30725 Octagonal key for detaching/mounting of nozzle nut of unit-injector Audi/ VW 1,9-5,0 PDE-P1,5. Suitable for : ,5, ,5, ,5, , ,0, ,0, ,0, , ,0, ,0, ,0, , ,9, ,9, ,9, , ,9, ,9, ,9, ,9 DL-UIS30751 Octagonal key 17mm for nozzle nut of Siemens VDO (PIEZO) unit-injector Audi/VW 159

160 Section 6. Tools and accessories for unit-injectors (UIS) and unit-pumps (UPS) repair. DL-UIS30726 Key for detaching / mounting of solenoid nut of unitinjector Audi /VW 2.0 Suitable for : , DL-UIS30733 Key for detaching / mounting of solenoid nut of unitinjector Audi /VW 1.9 Suitable for : DL-UIS30745 Key for detaching / mounting of solenoid nut of Bosch (Iveco, Scania, Volvo) unit-injector DL-UNI mm hexagonal key for detaching / mounting of body nut for unit-injector AUDI / VW Suitable for : , , , , , DL-UNI mm octagonal key for detaching / mounting of body nut for unit-injector VW SIEMENS 160

161 Section 6. Tools and accessories for unit-injectors (UIS) and unit-pumps (UPS) repair. DL-UNI Key for detaching / mounting of nozzle nut Ø 27 mm Volvo, Delphi, Lucas injectors (for use with torque wrench) DL-UNI ,5 Key for detaching / mounting of nozzle nut Ø 31,5 mm injectors Cummins (Scania) HPI (for use with torque wrench) DL-UNI ,2 Key for detaching / mounting of Delphi PLDsection nut Ø 36,2 mm (for use with torque wrench) DL-UNI ,4 Key for detaching / mounting of nozzle nut Ø 29,4 mm of injectors Caterpillar C12, С15 (for use with torque wrench) DL-UIS30880 Adapter for Caterpillar C12, С15 in the vice DL-UNI30763 Key for detaching/mounting for nozzle nut Ø 32 mm of unit injector Bosch Usage: , , , , , ,

162 Section 6. Tools and accessories for unit-injectors (UIS) and unit-pumps (UPS) repair. DL-UIS50143 Kit for measuring the valve stroke of unit injector AUDI / VW BOSCH 1,9 / 2,0 Scope of delivery: 1. DL-UIS31069 A double-sided clip 2. DL-UIS31070 Adapter for measuring indicator. 3. DL-UIS31071 Washer 4. DL-UIS31072 Test plate 5. DL-CRN30503 Measuring probe. ATTENTION! The measuring indicator is not included in the scope of delivery! DL-UIS30827 Adapter - holder for indicator DL-UIS50102 Indicator adapter for valve stroke measurement for BOSCH unit-injectors. DL-UIS50100 Key for detaching / mounting and adjustment of solenoid nut of Bosch unit-injector Audi/VW 1,9 TDI while testing on a test-bench. Suitable for : DL-UIS50101 Key for detaching / mounting and adjustment of solenoid nut of unit-injector Audi/VW 2.0 TDI

163 Section 6. Tools and accessories for unit-injectors (UIS) and unit-pumps (UPS) repair. DL-VW10SMFULL SET OF KEYS FOR DETACHING / MOUNTING OF UNIT-INJECTORS AUDI/VW 1. DL-UIS mm hexagonal key for detaching / mounting of body nut of unit-injectors AUDI / VW 2.0, PDE-P2. Suitable for: , , , , , DL-UIS mm octagonal key for detaching / mounting of body nut of VW SIEMENS unit-injectors 3. DL-UIS50100 Key for detaching / mounting and adjustment of solenoid nut of Bosch unit-injector Audi/VW while testing on a test-bench. Suitable for: DL-UIS30726 Key for detaching / mounting of solenoid nut of Bosch unit-injector Audi/VW 2.0 Suitable for: , DL-UIS30725 Octagonal key for detaching / mounting of nozzle nut of unit-injectors Audi/ VW , PDE-P1.5. Suitable for: l l l l l l l l l l l l l l l l l l l l. 6. DL-UIS30693 Hexagonal key for detaching / mounting of nozzle nut of unit-injectors Audi/ VW 1.9, PDE-P1, PDE-P1.1, PDE-P1.3 PDE-P DL-UIS50101 Key for adjustment of solenoid nut of unit-pump Audi/VW DL-UIS30733 Key for detaching / mounting of solenoid nut of Bosch unit-injector Audi/VW 1.9 TDI Suitable for : DL-UIS30724 Key for detaching / mounting of nozzle nut of Bosch unit-injectors Audi/VW 2.0, Suitable for : , DL-UIS mm octagonal key for nozzle nut of unit-injector of Audi/VW Siemens VDO (PIEZO) 11. DL-UIS Key for detaching/ mounting of piezo element. 163

164 Section 6. Tools and accessories for unit-injectors (UIS) and unit-pumps (UPS) repair. DL-VW PDE Toolset for detaching / mounting of unit-injectors Audi/VW PDE-P DL-UIS Key for detaching / mounting and adjustment of solenoid nut of unit-injectors Audi/VW (Bosch) while testing on a test-bench. Suitable for: DL-UIS30733 Key for detaching / mounting of solenoid nut of unit-injectors Audi/VW 1,9 TDI Bosch Suitable for: DL-UIS30725 Octagonal key for detaching / mounting of nozzle nut of unit-injectors Audi/ VW , PDE-P1.5. Suitable for: l l l l l l l l l l l l l l l l l l l l. 4. DL-UIS30693 Hexagonal key for detaching / mounting of nozzle nut of unit-injectors Audi/ VW 1.9, PDE-P1, PDE-P1.1, PDE-P1.3, PDE-P

165 Section 6. Tools and accessories for unit-injectors (UIS) and unit-pumps (UPS) repair. DL-VW-PDE-2 Toolset for disassembling/assembling of unit-pumps Audi/VW DL-UIS mm hexagonal key for detaching / mounting of body nut of unit-injectors AUDI / VW 2.0, PDE-P2. Suitable for: , , , , , DL-UIS30726 Key for detaching / mounting of solenoid nut of unit-injectors Audi /VW 2.0 Bosch. Suitable for: , DL-UIS50101 Key for adjustment of solenoid nut of unit-injectors Audi/VW DL-UIS30724 Key for detaching / mounting of nozzle nut of unit-injectors Audi/VW 2.0 Bosch Suitable for: , DL-VW2-SVDO Toolset for detaching / mounting of unit-injectors Audi/VW Siemens VDO 1. DL-UIS mm octagonal key for detaching / mounting of body nut of unit-injectors VW SIEMENS 2. DL-UIS mm octagonal key for nozzle nut распылителя of unit-injectors Audi/VW Siemens VDO (PIEZO) 3. DL-UIS Twelve-point key for detaching / mounting of piezo-element. DL-UIS30757 Key for detaching/ mounting of piezo element of unit injector Siemens VDO

166 Section 6. Tools and accessories for unit-injectors (UIS) and unit-pumps (UPS) repair. DL-UIS30590 Adapter for injector test of unit-injectors Bosch, Scania, Volvo, Cursor. DL-UIS30591 Adapter for injector test of unit-injectors Bosch Volvo. DL-UIS30594 Adapter for injector test of unit-injectors Volvo 520CV. DL-UIS30597 Adapter for injector test of unit-injectors Volvo Tape A Delphi. DL-UIS30598 Adapter for injector test of unit-injectors Detroit. DL-UIS30606 Adapter for injector test of unit-injectors Cummins L10-M11. DL-UIS30897 Adapter for testing unit injectors EUI/PDE CAT C

167 Section 6. Tools and accessories for unit-injectors (UIS) and unit-pumps (UPS) repair. DL-UIS30627 Adapter for injector test of unit-injectors Volvo 460 type 2, Scania pumps. DL-UIS30631 Adapter for injector test of unit-injectors EUI/PDE Cummins N14 pumps. DL-UIS30634 Adapter for injector test of unit-injectors EUI/PDE Audi,VW 2. (2.0 ) DL-UIS50082 Adapter for injector test of unit-injectors EUI/PDE Audi,VW pumps DL-UIS30643 Adapter for injector test of unit-injectors EUI/PDE Iveco Stralis 500HP. DL-UIS30640 Adapter for injector test of unit-injectors Cummins. DL-UIS30635 Adapter for injector test of unit-injectors Volvo Delphi 4PIN. 167

168 Section 6. Tools and accessories for unit-injectors (UIS) and unit-pumps (UPS) repair. DL-UIS50079 Adapter for injector test of unit-injectors Audi, VW ХХ for assembling on a clamp. DL-UIS50081 Adapter for injector test of unit-injectors Audi, VW ХХ, ХХ, ХХ, ХХ for assembling on a clamp. DL-UIS30638 Adapter for injector test of unit-injectors EUI/PDE Audi,VW 2. (2.0 l) for assembling on a clamp. DL-UIS30662 Adapter for injector test of unit-injectors Audi, VW Siemens VDO piezo for assembling on a clamp. DL-UIS30770 Adapter for testing unit injectors EUI/PDE Nissan 440 (M31x1). DL-UIS30768 Adapter for testing unit injectors EUI/PDE Caterpillar series 3500 (M27x1,5). DL-UIS30769 Adapter for testing unit injectors EUI/PDE Caterpillar Marino (M36x1,5). 168

169 Section 6. Tools and accessories for unit-injectors (UIS) and unit-pumps (UPS) repair. Adapters for CATTERPILLAR DL-UIS30789 Adapter for testing unit injectors EUI/ PDE HEUI CAT 3126 М28х1 DL-UIS30768Adapter for testing unit injectors EUI/PDE Caterpillar series 3500 (M27x1,5) DL-UIS30769 Adapter for testing unit injectors EUI/PDE Caterpillar Marino (M36x1,5) DL-UIS30897 Adapter for testing unit injectors EUI/PDE CAT C15, C

170 Section 6. Tools and accessories for unit-injectors (UIS) and unit-pumps (UPS) repair. DL-VW-4BR Set of adapters for injector test of unit-injectors AUDI/VW of all types. DL-UIS AUDI/VW ХХ, DL-UIS AUDI/VW ХХ, ХХ, ХХ, ХХ, DL-UIS EUI/PDE AUDI/VW 2,0 l(type 2), DL-UIS AUDI/VW SIEMENS VDO (piezo) DL-TRUKE-07BR Set of adapters for injector test of unit-injectors for European trucks. DL-UIS BOSCH (Scania,Volvo,Iveco Cursor), DL-UIS BOSCH (Volvo), DL-UIS Volvo 520CV, DL-UIS DELPHI (Volvo Tape A), DL-UIS (Volvo 460 Tape 2, Scania), DL-UIS DELPHI (Volvo 4 Pin),. DL-UIS (Iveco Stralis 500HP) DL-TRUKUSA-04BR Set of adapters for injector test of unit-injectors for American trucks. DL-UIS DETROIT, DL-UIS CUMMINS L10-M11, DL-UIS CUMMINS N14, DL-UIS CUMMINS

171 Section 6. Tools and accessories for unit-injectors (UIS) and unit-pumps (UPS) repair. DL-UIS50150 A set of diamond lappings and tools for the restoration of the valve seat. Set of delivery : DL-UIS Diamond lapping(l 136 ) 80/63 DL-UIS Diamond lapping (L 136 ) 40/28 DL-UISPA78063 Diamond tool РА ᴓ7 80/63 DL-UISPA74028 Diamond toolра ᴓ7 40/28 DL-UNI30975 Handle for lapping (2 pc.) DL-UNI30978 Handle fixator (2 pc.) Unit injector valve VOLVO, SCANIA, IVECO : D-GR02X\136\ 7,010 D-GR02X\136\ 7,015 D-GR02X\136\ 7,020 D-GR02X\136\ 7,025 D-GR02X\136\ 7,030 D-GR02X\136\ 7,035 D-GR02X\136\ 7,040 D-GR02X\136\ 7,045 D-GR02X\136\ 7,050 D-GR02X\136\ 7,055 D-GR02X\136\ 7,060 D-GR02X\136\ 7,070 D-GR02X\136\ 7,080

172 Section 7. Test-benches for high pressure pump testing ST -308, ST-408 Beaker type test-bench is intended for testing and precision adjustment of in-line injection pumps, V-type injection pumps, distributor injection pumps with autonomous and compulsory lubrication system, pumps with boost corrector. The test-bench is appropriate for pumps of all domestic and major foreign ones: "BOSCH", "LUCAS", "ZEXEL", "NIPPON-DENSO". Using optional equipment the test-bench is capable of testing of: - Common-Rail injectors (BOSCH, DELPHI, DENSO, SIEMENS) - Сommon-Rail pumps (CP1, CP2, CP3) (BOSCH, DELPHI, DENSO) - СR regulators and pressure sensors - European and American trucks unit-injectors - Electronic pumps of VE, VP, РЕ types, Zexel. Motor power of the test-bench is 7,5 kw( ST-308) and 11 kw (ST-408) 172

173 Section 7. Test-benches for high pressure pump testing Test-bench ST-308 equipment, ST-408 Flexible pipes 3/8 L- 105cm, 2 pcs. 14mm fittings, 2 pcs. 12mm fittings, 2 pcs. Connecting hose Ø 8 mm, L- 150 cm, 1 pcs. Connecting hose Ø 10 mm, L- 150 cm, 1 pcs. Two way ratchet, 1 pcs. Foot (pud with adjustment bolt), 4 pcs. a Key for doorlock, 4 pcs. 173

174 Section 7. Test-benches for high pressure pump testing ST-408 М Beaker type test-bench is intended for testing and precision adjustment of in-line injection pumps, V-type injection pumps, distributor injection pumps with autonomous and compulsory lubrication system, pumps with boost corrector. The test-bench is appropriate for pumps of all domestic and major foreign ones: "BOSCH", "LUCAS", "ZEXEL", "NIPPON-DENSO". Using optional equipment the test-bench is capable of testing of: - Common-Rail injectors (BOSCH, DELPHI, DENSO, SIEMENS) - Сommon-Rail pumps (CP1, CP2, CP3) (BOSCH, DELPHI, DENSO) - СR regulators and pressure sensors - European and American trucks unit-injectors - Electronic pumps of VE, VP, РЕ types, Zexel. Engine power of the test-bench is 11 kw 174

175 Section 7. Test-benches for high pressure pump testing Test-bench ST-408 M Flexible pipes 3/8 L- 105cm, 2 pcs. 14mm fittings, 2 pcs. 12mm fittings, 2 pcs. Connecting hose Ø 8 mm, L- 150 cm, 1 pcs. Connecting hose Ø 10 mm, L- 150 cm, 1 pcs. Two way ratchet, 1 pcs. Foot (pud with adjustment bolt), 4 pcs. a Key for doorlock, 4 pcs. 175

176 Section 7. Test-benches for high pressure pump testing Optional equipment and components for test-benches for high pressure pumps testing OS FLOWMETER. DT 8-channel beaker-free volume measurement system (4 supply channels and 4 backflow channels). Flow Meter DT is controlled by PC in fully automatic mode. Flow Meter DT is supplied as a part of new testbench or as a retrofit option for used testbench. OS Two-channel beaker-free measurement system. OS Pivoting bracket for measurement system. DL-OHL Cooler for test-bench Frequency converter for test-bench: 2,2 кw 7,5 кw 11 кw 15 кw 176

177 Section 7. Test-benches for high pressure pump testing Optional equipment and components for test-benches for high pressure pumps testing ADS - Angle-drive system ADS is intended for injection angle real-time measurement during pump trial on a test-bench. Allows visual evaluation of injection angle on a taho-counter panel or on a PC screen with special software. First select proper section in the SET window. Read the angle value in the ANGLE window. System includes indication with a tahocounter panel, cross- PCB and 8 sensors on a measurement module. 177

178 Section 7. Test-benches for high pressure pump testing Optional equipment and components for test-benches for high pressure pumps testing DL-RSZ Safety frame with polycarbonate glass. DL-MSP Mobile oil station for test-benches 178

179 Section 7. Test-benches for high pressure pump testing Optional equipment and components for test-benches for high pressure pumps testing D-12-TG Pressure gauge with range bar, Ø 63mm. Fitting 1/4. For SPN(U) test-benches. D-12-TG63-02,5 Pressure gauge with range 0 2,5 bar, Ø 63mm. Fitting 1/4. For SPN(U) test-benches. D-12-TG Pressure gauge with range 0 4 bar, Ø 63mm Fitting 1/4. For SPN(U) test-benches. D-12-TG Pressure gauge with range 0 16 bar, Ø 63mm Fitting 1/4. For SPN(U) test-benches. D-12-TG Pressure gauge with range 0 40 bar, Ø 63mm Fitting 1/4. For SPN(U) test-benches. 179

180 Section 7. Test-benches for high pressure pump testing MPS18847SG1A03 10 micron fine filter with housing. For CR-JET, SPN(U) test-benches. CS05AN 10 micron fine filtering element. For CR-JET, SPN(U) test-benches. CS05FN (SPH18847) 3 micron fine filtering element. For CR-JET, SPN(U) test-benches. CS06AN Fine filter element 10 micron for DORPAT 4020/1 Filtering element. For CR-JET test-bench. PDL 124 Analogue OE , MANN WDK962/16, FILTRON PP861/2. 3 micron fine filtering element. For CR-iXE test-bench. DL-UNI micron filter. Outlet 1/8. DL-CR micron filter. Outlet 10mm. DL-UNI micron filter with outlet openings for 3/8 " 180

181 Section 7. Test-benches for high pressure pump testing Optional equipment and components for test-benches for high pressure pumps testing MZK-45 Beaker 45ml For SPN(U) test-benches. Length 320mm Diameter 18mm Scale range 0-45ml Resolution 0,2ml. MZК-260 Beaker 260ml For SPN(U) test-benches. Length 320mm Diameter 38mm Scale range 0-260ml Resolution 2ml. MZK-150 Beaker 150ml For SPN(U) test-benches. Length 320mm Diameter 29mm Scale range 0-150ml Resolution 1ml. SDMZ - 38 Holder brace for MZ of 190ml and 260 ml SDMZ 29 Holder brace for MZ of 150ml SDMZ - 18 Holder brace for MZ of 44, 45 and 22ml

182 Section 8. Tools and accessories for repair of high pressure injection pumps. Optional equipment and components for test-benches for high pressure pumps testing DL-UNI50132 Compensating clutch for connection between pump flange and testbench drive shaft. DL-UNI50139 Compensating clutch to pump flange and motor flywheel (аналог Bosch ) DL-CB Compensating clutch with elastic insert. DL- UIS50092 Compensating clutch with elastic insert for Bosch CamBox DL-CB Connecting flange for CamBox2 DL-M24 Coupling for 24 mm for HPFP CR СР-3 MOD DL-MS11 Connecting adapter for CR injection pumps with 11 splines DL-MS8 Connecting adapter for CR injection pumps with 8x18 splines DL-MS9 Connecting adapter for CR injection pumps with 9x20 splines DL-MS10 S Coupling for HPFP Siemens Peugeot Boxer 2.2, spline 10х21,6 DL-MS10 D Coupling for HPFP CR Denso, spline 10х23 DL-M19 Connecting adapter for CR and VE injection pumps. 19 mm DL-M17 Coupling for 17 mm for HPFP CR and HPFP VE DL-M23 (DL-UNI30917) Coupling for 23 mm for HPFP Continental A 2C , Bosch CR \ CP4HS , CP4S , CP4S

183 Section 8. Tools and accessories for repair of high pressure injection pumps. Optional equipment and components for rotor and in-line high pressure injection pumps DL- UNI50051-KIT Set for testing of VE-type injection pumps: holding frame for 6 injectors; frame mounting section-shaped bolt; injector fixing screws, 6 pcs.; injector holder fixing screws, 2 pcs.; foam dampers for test oil, 6 pcs.; 6mm x 1/4 fitting for foam dampers, 6 pcs.; injector bushings (6 pcs.); 6mm x 1/8 fitting for injector bushings, 6 pcs.; Ø 6mm PVC connecting pipe, 12m. DL- UNI50051 holder frame for injectors with mounting sectionshaped bolt and injector fixing screws DL- UNI mm x1/8 fitting for injector bushings 34-RWN-06x04 Ø 6mm PVC connecting pipe DL-PG (CR26) Foam damper For test oil with 6 mm x1/4 fiting

184 Section 8. Tools and accessories for repair of high pressure injection pumps. equipment and components for rotor and in-line high pressure pumps DL-UNI50008 Pump bracket, Bosch standard, 125mm. DL-UNI30465 adapter 50/60mm for VE and CR pumps (BMW, RENAULT) DL-UNI30466 adapter 68mm for VE pumps DL-UNI30521 adapter 70 mm for VE pumps MU Connecting adapter for P, PE pumps Scope of delivery: clutch 1 pcs. lock washer 1 pcs. fixing nut 1 pcs. DL-M17 Connecting adapter for VE injection pumps 17mm DL-M19 Connecting adapter for CR and VE injection pumps 19mm DL- UNI30521 adapter 105mm for injection pumps of MTZ-50, MTZ -80, MTZ -82, MTZ -825, T16, T25, T30, T40, SND-18, SND-17, SND

185 Section 8. Tools and accessories for repair of high pressure injection pumps. equipment and components for rotor and in-line high pressure pumps DL- UNI30514 Support for in-line pumps Bosch (analogue Bosch ). Scope of delivery: support 2 pcs. section-shaped bolt 2 pcs. nut 2 pcs. washer 2 pcs. DL- UNI30525 Support for in-line pumps MAN (analog Bosch ). Scope of delivery : support 1 pc. section-shaped bolt 1 pc. nut 1 pc. washer 1 pc. spring washer 1 pc. 185

186 Section 8. Tools and accessories for repair of high pressure injection pumps. equipment and components for rotor and in-line high pressure pumps DL-UNI50040 DL- UNI50042 Device for dial gauge for rack travel measurement of in-line pumps Bosch Р (Р7100, Р8500). Including adapters: 18х1,5 (B,BV pumps); 20х1,5 (А pumps); 24х1,5 (Р pumps); 24х1,5 (8500 pumps). Offset lock pin for plungers of in-line Bosch Р pumps (Р7100, Р7800). DL-RD mm hexagonal key for repair of mechanical injectors DL-RD mm hexagonal key for repair of mechanical injectors DL-UNI30786 VP3 Connecting adapter for VP injection pumps (Opel) DL-UNI30787 VP-4 Connecting adapter for VP injection pumps (Audi/VW,BMW,MB) DL-UNI30788 DL-VP5 Connecting adapter for VP injection pumps (Ford) DL-VPLО lodgment for VP injection pumps (Opel) DL-VPLА lodgment for VP injection pumps Audi/VW,BMW,MB DL-UNI30603 DL-VP6 lodgment for VP injection pum 186 Audi/VW,BMW,MB

187 Section 9. Electronic devices for diagnostic and repair of diesel injection CR TESTER. FLAGMAN CRT channel device for diagnosis and testing Common Rail injectors of Bosch, Denso, Delphi, Siemens VDO with a set of cables. The FLAGMAN CRT-5000 has the functions of controlling the shutter of the measuring unit, stopping the injection pump, measuring and controlling the temperature in the tank, measuring the backflow temperature of the injectors tested, measuring the start time of injection Computer control of the kit through the software "CASCADE". CR TESTER. FLAGMAN CRT channel instrument for diagnosis and testing Common Rail injectors of Bosch, Denso, Delphi, Siemens VDO with a set of cables. The device has the ability to connect to the MUFI-CR measuring system, with the possibility to generate correction codes for the Delphi C2i / C3i, BOSCH, DENSO injectors The FLAGMAN CRT-5040 has the functions of controlling the shutter of the measuring unit, stopping the injection pump, measuring and controlling the temperature in the tank, measuring the backflow temperature of the injectors tested, measuring the injection start time Computer control of the kit through the software "CASCADE". 187

188 Section 9. Electronic devices for diagnostic and repair of diesel injection CRISTINA CRistina repair- and testing complex is dedicated to assembing and disassembling Bosch, Denso and Delphi Common Rail inejctors according to manufacturer specified steps and mechanical tolerances. The complex offers the ability to measure relevant mechanical tolerances of the injector parts and electrical characteristics of the electromagnet. The assembly/dissembly steps and critical measurement points are presented by convenient step-bystep instructions descriptions and relevant images of the work process itself. Delivery sets: CRISTINA-BASE CRISTINA-SPECIAL CRistina-PIEZO The device is designed to test the piezo injectors. The device detects all malfunctions of the piezo. Identifies problems that similar devices or stands do not detect.the device was developed for the assembly of Siemens injectors, but it is also capable of operating with BOSCH injectors. Features of the device: Signal feeding for the injector activation on the hand press Measuring the resistance of the piezo Checking the breakdown on the body Measuring the capacity of the piezo Measuring the smooth running of the piezo 188

189 Section 9. Electronic devices for diagnostic and repair of diesel injection equipment CR-Active The CR-Active actuator is designed to provide a control signal to the Common Rail injector solenoid valve.used to measure valve stroke when measuring the magnetic gap of Common Rail electromagnetic injectors. E7-22 RLC MEASURING DEVICE 189

190 OS R Section 9. Electronic devices for diagnostic and repair of diesel injection equipment. CR TESTER. PR 4-channel device for testing and diagnostic of CR injectors and pumps СР-1, СР-3. With set of cables. OS V6 CR TESTER.V6 4-channel device for testing and diagnostic of CR injectors Bosch, Denso, Delphi, Siemens VDO and pumps СР-1, СР-3. With set of cables. Allows controlling of measurement module shutter, priming pump and frequency converter for test-bench RPMs regulation. Governs test-bench through ARMDiesel software. OS.15-03D Cable-adapter for Delphi injectors OS.15-03M Cable-adapter for MB, Audi, VW injectors. OS.15-03W Cable-adapter for BMW injectors. OS Software ARMDiesel for CR-Tester OS R (V6) 190

191 Section 9. Electronic devices for diagnostic and repair of diesel injection equipment. OS CR TESTER Single-channel device for testing of CR injectors with hand press. Warning: cannot be used on a testbench. OS CP TESTER device for testing and diagnostic of CR pumps. With set of cables. CPFM TESTER Device for checking performance of different Common Rail injection pumps (Bosch, Delphi, Denso, Siemens, Cummins) on a test-bench. Device is 2-channel multimode flow meter (pump supply and backflow). Information in digital form displayed in a LCD backlight display. 191

192 Section 9. Electronic devices for diagnostic and repair of diesel fuel equipment. OS B DIESEL TESTER PE Power supply for in-line pumps with built-in controller of rack position. OS P6 DIESEL TESTER PE complete with 104, 107, 109, 113, 114, 124 ОS Adapter cable ОS Adapter cable ОS Adapter cable ОS Adapter cable ОS Adapter cable ОS Adapter cable

193 Section 9. Electronic devices for diagnostic and repair of diesel fuel equipment. OS B DIESEL TESTER VE Controller is designed to diagnose and test the performance of the distributor injection pump with inductive and potentiometric position sensor of spool valve (dozer) - HDK and EDC. OS R DIESEL TESTER VE complete with four cables ОS Cable-adapter for MB Sprinter, ОS Cable-adapter for BMW, ОS Cable-adapter for BMW, ОS Cable-adapter for VW Sharan,

194 PRt TESTER Section 9. Electronic devices for diagnostic and repair of diesel fuel equipment. Pressure tester for hand press. DL-UNI20005 PR TESTER PR TESTER Fuel pressure tester for CR, FSI and for air pressure measurement in pneumatic systems. DL-UNI20001 PR INDICATOR digital pressure gauge for hand press (replaces original one). DL-UNI20002 PR INDICATOR DD digital pressure gauge with 1500 Bar pressure sensor for hand press (replaces original one). 194

195 Section 9. Electronic devices for diagnostic and repair of diesel fuel equipment. DL-UNI20003 Hand press with digital pressure gauge for injector test Scope of delivery: press 1pc., connecting pipes 3pcs., adapter 1pc. DL-UNI20004 Hand press for injector test equipped with digital pressure gauge with 1500 Bar pressure sensor. Scope of delivery: press 1pc., connecting pipes 3pcs., adapter 1pc. DL- RP-400 Hand press for injector test With classic pressure gauge. 195

196 Section 9. Electronic devices for diagnostic and repair of diesel fuel equipment DL-UNI20006 SET for testing CR system : 1. PR- tester (digital manometer) 2. Pressure sensor 1800 barand and adapter 3. Tee (for connection of pressure sensor and HP line) 4. Connectors 3pcs ( 14х14, 14х14, 12х14 ) 5. HP lines 2pc( 14х14х300,12х14х300 ) 6. Plugs -2pcs (М14, М12) DL UNI20007 Set for testing CR system : 1. PR- tester (digital manometer) 2. Pressure sensor 1800bar and adapter 3. Tee (for connection of pressure sensor and HP line) 4. Connectors 3pcs ( 14х14, 14х14, 12х14 ) 5. HP lines 2pc ( 14х14х300,12х14х300 ) 6. Plugs-2pcs (М14, М12) 7. Set DL-12CRM 8. Set DL-24CRM 196

197 Section 9. Electronic devices for diagnostic and repair of diesel fuel equipment DL UNI20009 Set for testing CR system : 1.Tee 1pc; 2.Pressure sensor 1pc; 3.HP lines 2pcs ( 14х14х300, 12х14х300 ); 4.Connectors 3pcs ( 14х14, 14х14, 12х14 ); 5.Plugs 2 pcs ( 14, 12 ) DL-UNI20005 PR TESTER Device for measuring fuel pressure in CR, FSI systems and measuring air pressure in pneumatic systems. DT-SCOPE Oscillograph device for measuring the pressure in the Common Rail system 197

198 Section 10. Control and measuring tools and devices. D-CR14P2000 Manometer 2000 bar DL-SM Washer for manometer D-CR14P2000 DL-UNI30287 adapter 1/2 for 2000 Bar manometer. DL-КМ2000 Bracket for manometer 2000bar For «rail» DL-CR30181 and DL-CR30522 Scope of delivery: -bracket; -clamping strap; -bolt М6х60, - washers,nuts ; -bolt М6х45,washers DL-КМ3000 Bracket for manometer 2000 bar for installing on the test bench Scope of delivery : -bracket ; -profile bolt with washer, nut ; -clamping strap; -bolt М6Х60mm with washer, nut. D-CR14P2500 Manometer 2500 bar DL-UNI30508 Adapter 20х1,5 for 2500 bar manometer DL-КМ2500 Bracket for manometer 2500 bar. For«rail» DL- CR30181 and DL-CR30522 Scope of delivery : -bracket ; -ring for bracket; -bolt М6х45,washers (2sets) -bolt М6х30,washers (2sets) -bolt М6х10mm, (3pcs.). DL-КМ3500 Bracket for manometer 2500 bar for installing on the test bench Scope of delivery : -bracket; - ring for bracket; -profile bolt with washer; -bolt М6 х30mm with washer (2sets). - bolt М6х10mm, (3pcs.)

199 Section 10. Control and measuring tools and devices. DL-KIP015 Limit 0,01 Digital dial gauge with plunger travel12.5 mm DL-KIP020TESA Digico 305M1 12,5/0,001 Digital dial gauge with plunger travel12.5 mm DL-KIP016 D Limit 0,001 Digital dial gauge with plunger travel12.5 mm DL-KIP011 D DI 12 0,001 Digital dial gauge with plunger travel12.7 mm DL-KIP012 D DI 25 0,001 Digital dial gauge with plunger travel 25.4 mm DL-KIP010 D DI 12 0,01 Digital dial gauge with plunger travel12.7 mm DL-KIP021TESA Communication module for data transmission from digital dial gauge to PC. DL-KIP025MS (D DI Eee 0,001) Digital dial gauge with plunger travel12.7 mm Has port for connection with PC through DL-KIP026MS DL-KIP027MS (D DI Eee 0,001) Digital dial gauge With plunger 25.4 mm Has port for connection with PC through DL-KIP026MS DL-KIP026MS (Eee Key) Communication device for data transmission from digital dial gauge to PC. DL-KIP001 Limit 0,001 Dial gauge with plunger travel12.5 mm DL-KIP002 Accuracy 0,001 Indicator stroke 5 mm DL-KIP029 (0,001) Digital indicator stroke 50mm 199

200 Section 10. Control and measuring tools and devices. DL-STC150 Digital calipers DL-M035 Digital micrometer Range 0-25 mm Accuracy 0,001 mm DL-M030 Digital micrometer Range 0-25 mm Accuracy 0,001 mm (limited edition) DL-M040 D-SDM Base for digital micrometer D- DMТS-KIT Set DL-031 with DL-040. Digital micrometer with base (limited edition) 200

201 Section 10. Control and measuring tools and devices. DL-UNI50062 Adapter* for compression test for diesel engine (М12х1,5; length mm). For installation instead of injector. *) Pressure sensor not included. DL-UNI20008 Compression test set for diesel engine. The scope of delivery: adapter DL-UNI50062, 1pc.; pr-tester, 1pc.; pressure sensor cable- adapter - 4 pcs. DL-WT04A3021 Set for fuel pressure test for petrol engine. Measurement range psi (0-10 bar) 201

202 Section 10. Control and measuring tools and devices. DL Torque wrench 1/2". DL Torque wrench 1/4". DL-UNI30776 Adapter for torque wrench 1/4" to 1/2". DL- RP-400 Hand press for injector test With classic pressure gauge. DL-RPEM-1500 Hand press for testing injectors with electronic pressure gauge and pressure sensor for 1500 bar Scope of delivery: press -1pcs, connecting tube - 3 pcs, adapter - 1 pc., Pressure sensor for 1500 bar -1 pcs., Connection cable for pressure sensor to manometer - 1 pc.

203 Section 10. Control and measuring tools and devices. DL-CRN50107 range: Protractor for injectors with nozzle nut 17mm Measurement DL-CRN50110 Protractor for injectors with nozzle nut 19mm Measurement range: DL-CRN50108 Measurement range: Protractor for injectors with nozzle nut 21mm DL- CRN50113 Set of protractors Scope of delivery : 1. DL- CRN50107 Protractor for injectors with nozzle nut 17mm 2. DL- CRN50110 Protractor for injectors with nozzle nut 19mm 3. DL- CRN50108 Protractor for injectors with nozzle nut 21mm

204 . Section 11. Spare parts and other equipment Nozzles for Common Rail injectors: DLLA 147P747 DLLA 150P815 DLLA 152P805 DLLA 153P884 DLLA 153P885 SRS Calibration oil, 20 liters. Usage: test benches for testing CR injectors, unit injectors and pump sections.. 204

205 Section 11. Spare parts and other equipment. Unit injector valve for VOLVO, SCANIA, IVECO : D-GR02X\136\ 7,010 D-GR02X\136\ 7,015 D-GR02X\136\ 7,020 D-GR02X\136\ 7,025 D-GR02X\136\ 7,030 D-GR02X\136\ 7,035 D-GR02X\136\ 7,040 D-GR02X\136\ 7,045 D-GR02X\136\ 7,050 D-GR02X\136\ 7,055 D-GR02X\136\ 7,060 D-GR02X\136\ 7,070 D-GR02X\136\ 7,

206 VÕRU 139, TARTU, ESTONIA Tel:

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