COMPRESSED SHEET GASKET MATERIAL AVAILABLE MATERIALS

Transcription

1 COMPRESSED SHEET GASKET MATERIAL AVAILABLE MATERIALS STANDARD NON ASBESTOS PREMIUM NON ASBESTOS MIL SPEC NON ASBESTOS CARBON FIBER EXPANDED PTFE (GORE-TEX ) PTFE (TEFLON ) FILLED PTFE THERMICULITE VEGETABLE FIBER (OIL PAPER) FELT sales@sandiegoseal.com VISIT US AT:

2 STANDARD NON ASBESTOS GASKET MATERIAL Style 101 NON-ASBESTOS COMPRESSED SHEET A good quality general service sheet manufactures from non-asbestos fibers and blended with a proprietary elastomeric compound. Style 1001 is SDSI s most economical alternative to compressed asbestos sheets. Recommended for applications up to 700 F and pressures up to 900 p.s.i. Color: Green, Blue, White Sizes: 60" x 60" Thickness: 1/64", 1/32", 1/16", 3/32", 1/8", 1/4" STYLE 30 NON-ASBESTOS / NBR BINDER Manufactured from non-asbestos fibers bonded together into a homogenous sheet with NBR binder. Our most popular compressed sheet. Withstands temperatures up to 700 F / 400 C with excellent creep resistance and high torque retention properties. Treated with a cleat anti-stick release agent. Recommended for pressures up to 1000 p.s.i. / 69 bar. Applications include all mating pipe flanges, boilers, manhole and handhold gaskets, pumps, compressors, valves, turbines, mixers and vessels. Color: Blue Sizes: 60" x 60" Thickness: 1/64", 1/32", 1/16", 3/32", 1/8", 1/4" sales@sandiegoseal.com VISIT US AT:

3 STANDARD NON ASBESTOS GASKET MATERIAL STYLE 32 COMPRESSED SHEET SBR BINDER Manufactures from high quality non-asbestos fibers and bonded with SBR rubber. Designed for more severe applications. Popular in applications steam, mild acids, alkalies and inert gases. Temperatures to 700 F / 400 C. Pressures to 1200 p.s.i. / 69 bar. Color: Off-White Sizes: 60" x 60" Thickness: 1/64", 1/32", 1/16", 3/32", 1/8", 1/4"

4 HIGH TEMPERATURE NON ASBESTOS GASKET MATERIAL STYLE 110 CARBON FIBER / NITRILE BINDER Manufactured from carbon fibers and chemical resistant nitrile rubber. This blend of carbon fibers exhibits the highest chemical and temperature resistance of all the non-asbestos compressed sheets we offer. Temperatures to 900 F / 400 C and pressure up to 2300 p.s.i.. This sheet enables plants to use only one gasket material and avoid confusion of several different types of sheets. Recommended for mating flanges in applications sealing steam, air, gases, hot oils, fuels, coolants, ammonia, chemicals and many acids and caustics solutions. Color: Black Sizes: 60" x 60" Thickness: 1/64", 1/32", 1/16", 3/32", 1/8", 1/4" STYLE 99 GRAPHITE / NITRILE BINDER This graphite fiber gasketing withstands extreme temperatures and pressures. It maintains a superior seal during thermal cycling, even in saturated steam and hot oils. Significantly reduces emissions to meet stringent Clean Air Act requirements. Maximum temperature limit is 1000 F / 540 C. Pressures to 2000 p.s.i. /138 bar. Color: Mahogany Sizes: 60" x 120" Thickness: 1/64", 1/32", 1/16", 3/32", 1/8", 1/4" sales@sandiegoseal.com VISIT US AT:

5 InterFace Solutions CMP-4001 NON-ASBESTOS GASKET MATERIAL Meets MIL-G-24696B A HIGH PERFORMANCE, COMPRESSED MICROPORE MATERIAL, PRODUCED WITH EXCLUSIVE HYDRO-FUSED PRODUCTION PROCESS. IT IS A UNIQUE BINDER BLEND AND SYNTHETIC FIBER MATRIX. IT HAS EXCELLENT SEALABILITY AND TORQUE RETENTION PROPERTIES AND IS RECOMMENDED FOR OEM AND INDUSTRIAL APPLICATIONS. FOR USE IN APPLICATIONS WITH INTERMITTENT OPERATING TEMPERATURES UP TO 550 F sales@sandiegoseal.com VISIT US AT: TOLL FREE: SEAL

6 APPLICATION: PREMIUM NON ASBESTOS GASKET MATERIAL DURLON 8500 Aramid/Inorganic Fiber with NBR Rubber Binder COMPRESSED SHEET GASKET MATERIAL ASTM F104: F A9B3E12K5L151M6 Our workhorse material, DURLON 8500 is excellent in steam, natural gas, soybean processing and with new generation refrigerants. A high quality general service gasket material for use in a wide range of services in pulp and paper, food, beverage, pharmaceutical, chemical, refinery, gas pipeline and general industry. DURLON 8500 exhibits good compressibility and recovery, excellent sealability, flexibility and cutting characteristics. COMPOSITION: DURLON 8500 contains high-strength aramid and inorganic fibers bonded with high-grade Nitrile (NBR) rubber. FIRE TESTING: DURLON 8500 has successfully passed a modified version of the API 607 fire test. The duration of the direct flame portion of the test is 30 minutes and the flange temperature must reach 1200 F in the first 15 minutes. The internal pressure is held at a constant 30 psig. After the flame is shut off, the fixture is immediately water quenched with an overhead water blast. Leakage must not exceed 100 ml/min after a 6 minute cool down to successfully pass the test. Subsequent leakage testing is also performed. ANTI-STICK PROPERTIES: Much effort has gone into improving the anti-stick release agents of all compressed DURLON products. All DURLON compressed gasket materials have passed the MIL-G-24696B Navy Adhesion Test (366 F/48 hrs). sales@sandiegoseal.com VISIT US AT:

7 DURLON 8500 Aramid/Inorganic Fiber with NBR Rubber Binder COMPRESSED SHEET GASKET MATERIAL ASTM F104: F A9B3E12K5L151M6 TYPICAL PROPERTIES Color: Fiber: Binder: Fluid Services: Green, branded Aramid/Inorganic Nitrile (NBR) Saturated Steam, Oils, Fuels, Dilute Acids & Alkalis, Solvents, Refrigerants Density: 1.7 g/cm 3 (106 lbs./ft 3 ) Tensile Strength, ASTM F152: 2,000 psi (13.8 MPa) Compressibility, ASTM F36: 8 to 16% Recovery ASTM F36: 50% Temperature Range: Continuous, max: Pressure, max: Fluid Resistance - ASTM F146 IRM 903 oil, 5 h/300 F (149 C) Thickness Increase: Weight Increase: ASTM Fuel B 5 h/70 F (21 C) Thickness Increase: Weight Increase: Sealability ASTM F37 (Fuel A): ASTM F37 (Nitrogen): Volume Resistivity, ASTM D257: Dielectric Breakdown, ASTM D149: DIN 3535 Gas Permeability: -100 to 700 F (-73 to 371 C) 548 F (287 C) 1500 psig (103 bar) 0 to 15% 15% 0 to 10% 10% Creep Relaxation ASTM F38: 20% Flexibility, ASTM F147: 10x 0.01 ml/hr 0.4 ml/hr 4.2 x ohm-cm 11.7 kv/mm (297 V/mil) 0.03 cc/min sales@sandiegoseal.com VISIT US AT:

8 DURLON 8400 Phenolic Fiber with NBR Rubber Binder COMPRESSED SHEET GASKET MATERIAL ASTM F104: F A9B4E22K5L911M5 APPLICATION: With an extremely wide ph application range, DURLON 8400 can be used in process piping and equipment in chemical, pulp and paper, and other general industrial applications. A unique highperformance compressed sheet DURLON 8400 is an excellent gasket material for use in steam, mild caustics and acids in Class 150 and 300 service. COMPOSITION: DURLON 8400 contains high temperature phenolic fibers and minerals combined with high-grade Nitrile NBR rubber. It exibits higher temperature limits than aramid based materials and the handling and cutting characteristics are greatly improved over carbon and glass fiber products. ANTI-STICK PROPERTIES: Much effort has gone into improving the anti-stick release agents of all compressed DURLON products. All DURLON compressed gasket materials have passed the MIL-G-24696B Navy Adhesion Test (366 F/48 hrs). ph RANGE: DURLON 8400 has a ph application range of 2 to 13 at room temperature, the widest any compressed sheet gasket material produced today. This makes DURLON 8400 especially suitable in pulp and paper, and chemical plant applications. sales@sandiegoseal.com VISIT US AT: TOLL FREE:

9 DURLON 8400 Phenolic Fiber with NBR Rubber Binder COMPRESSED SHEET GASKET MATERIAL ASTM F104: F A9B4E22K5L911M5 TYPICAL PROPERTIES Color: Fiber: Binder: Fluid Services: Density: 1.7 g/cm 3 (106 lbs./ft 3 ) Tensile Strength, ASTM F152: 1,800 psi (12.4 MPa) Compressibility, ASTM F36: 8 to 16% Recovery ASTM F36: 50% Temperature Range: Continuous, max: Pressure, max: Fluid Resistance - ASTM F146 IRM 903 oil, 5 h/300 F (149 C) Thickness Increase: Weight Increase: ASTM Fuel B 5 h/70 F (21 C) Thickness Increase: Weight Increase: Sealability ASTM F37 (Fuel A): ASTM F37 (Nitrogen): Volume Resistivity, ASTM D257: Dielectric Breakdown, ASTM D149: DIN 3535 Gas Permeability: Gold, branded Phenolic Nitrile (NBR) Steam, Oils, Solvents, Caustics, Fuels, Dilute Acids & Alkalis, Hydrocarbons, Refrigerants -100 to 800 F (-73 to 427 C) 554 F (290 C) 1500 psig (103 bar) 0 to 15% 15% 0 to 10% 15% Creep Relaxation ASTM F38: 25% Flexibility, ASTM F147: 8x 0.01 ml/hr 0.3 ml/hr 3.1 x ohm-cm 14.6 kv/mm (371 V/mil) 0.03 cc/min sales@sandiegoseal.com VISIT US AT: TOLL FREE:

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11 INDUSTRIAL & MARINE SEALING DEVICES PTFE PRODUCTS SAN DIEGO SEAL, INC. TYPES OF PTFE MATERIALS: VIRGIN GRADE MECHANICAL GRADE GLASS FILLED EXPANDED AVAILIBLE IN: SHEETS ROLLS PRE CUT GASKETS ENVELOPE GASKETS RINGS ROD, TUBE and BAR STOCK JOINT SEALANT GASKET TAPE VALVE STEM PACKING HYDRAULIC PACKING O-RINGS LANTERN RINGS MACHINED MOLDED PTFE FILLED SPIRAL WOUND GASKETS VISIT US AT: TOLL FREE:

12 Why Thermiculite Critical Service Series? Total freedom from oxidation Chemical compatibility exceeds graphite Can be used in temperatures from Cryogenics to up to 1800 F / 982 C Fire safe Proven track record (over 500 applications & approvals globally) Wide range of metals available THERMICULITE 835 Spiral Wound Filler Why Thermiculite Performance Series? Total freedom from oxidation Broad chemical compatibility range Fire safe Genuine opportunity for gasket standardization and inventory consolidation Wide service capability THERMICULITE 715 Cut Gasket Available in all shapes and sizes.

13 THERMICULITE 815 Tanged Sheet High temperature sheet reinforced with a stainless steel tanged core. Available in thicknesses of 1/32, 1/16, and 1/8 in meter by meter (standard) and 60 x 60 sheet. Cut gaskets also available in all shapes and sizes. THERMICULITE 835 Spiral Wound Filler High temperature filler material for spiral wound gaskets. Wide range of metals available. THERMICULITE 845 Flexpro (kammprofile) Facing High temperature facing material for kammprofile gaskets. Wide range of metallic core materials available. THERMICULITE 715 Coreless Sheet High-performance coreless sheet material. Replacement of compressed fiber sheet line, SF 2401, 2420, 3300, 5000 and tanged graphite sheet. Available in thicknesses of 1/32 1/16, and 1/8 in cut gaskets and 60 x 60 sheet. THERMICULITE 735 Spiral Wound Filler Filler material for spiral wound gaskets combined with either 304 or 316 alloy steel winding wire. Effectively manage your gasket selection process, simplify inventory requirements, and receive proven long-term sealing with Thermiculite gasket material The Total Static Sealing Solution. Contact your local authorized distributor today!

14 VEGETABLE FIBER SHEET Color: Tan Features: A strong plant fiber sheet impregnated with a glycerin compound. Finish: No surface treatment, smooth. Equipment: All mating flanges, automotive applications, etc. Recommended For: Gasoline, benzine, oil, grease and hot and cold water. Limitations: Temperatures to 250 F / 121 C, pressures to 500 p.s.i. Remarks: Tough, resilient, cuts cleanly, easy to use. FELT MATERIAL Colors: Gray, white, tan Features: A fine quality wool felt cloth material. Finish: No surface treatment. Equipment: Equipment having provision for dust shields, wipers as a grease retainer, wick or vibrations dampener. Recommended For: Air, grease, oil, etc. Remarks: A resilient felt material. sales@sandiegoseal.com VISIT US AT:

15 Torque Values ASME B16.5 Raised Face Flanges CLASS 150 RF ANSI B RING GASKETS NON ASBESTOS GASKET MATERIAL Torque: ft-lbs (N-m) Flange Size Class 150 RF Min. Pressure, psig Max Torque # Bolts & Diameter 1/2" 5 (7) 6 (8) 7 (10) 8 (11) 16 (22) 1/2" 3/4" 8 (11) 9 (12) 10 (14) 11 (15) 23 (31) 1/2" 1" 10 (14) 12 (16) 13 (18) 15 (20) 30 (41) 1/2" 1-1/4" 16 (22) 18 (25) 20 (27) 22 (30) 46 (63) 1/2" 1-1/2" 21 (29) 24 (33) 26 (35) 30 (41) 56 (76) 1/2" 2" 42 (57) 48 (65) 53 (72) 60 (84) 113 (153) 5/8" 2-1/2" 49 (67) 56 (76) 62 (84) 70 (95) 113 (153) 5/8" 3" 72 (98) 82 (112) 90 (122) 113 (153) 130 (177) 5/8" 3-1/2" 40 (54) 46 (63) 51 (69) 58 (79) 113 (1530 5/8" 4" 51 (69) 58 (79) 64 ( (99) 113 (153) 5/8" 5" 76 (103) 87 (118) 96 (131) 111 (151) 202 (275) 3/4" 6" 96 (131) 110 (150) 122 (166) 142 (193) 202 (275) 3/4" 8" 130 (177) 150 (204) 169 (230) 200 (272) 236 (321) 3/4" 10" 124 (169) 145 (197) 165 (224) 193 (262) 327 (445) 7/8" 12" 164 (223) 195 (265) 220 (299) 259 (352) 327 (445) 7/8" 14" 206 (280) 245 (333) 278 (378) 327 (445) 492 (669) 1" 16" 197 (268) 234 (318) 266 (362) 313 () (669) 1" 18" 298 (405) 354 (481) 402 (547) 473 (643) 731 (994) 16@1-1/8" 20" 266 (362) 317 (431) 360 (490) 425 (578) 731 (994) 20@1-1/8" 24" 386 (525) 461 (626) 525 (714) 622 (846) 1036 (1408) 20@1-1/4" Note: It is assumed that new ASTM A193 Gr. B7 studs with 2H heavy hex nuts and hardened steel washers are used and studs, nuts and nut facings are lubricated with a never-seize paste using the installation and bolt tightening practices outlined above. Torque is based the higher of 40% of bolt yield, T3 or 4800 psi gasket stress up to either the maximum allowable material stress or a maximum bolt yield of 60%. The above was calculated using the proposed ASME Gasket Constants (ROTT Testing, Ecole Polytechnique) for each material. Flat face flanges using full face gaskets, the recommended torque value is generally the maximum allowable torque based on the allowable bolt area. Flat face flanges have the same bolting as raised face flanges but roughly 3 to 4 times the surface area being compressed. This makes flat face flanges very difficult to seal unless a gasket with low compression characteristics is used. NOTE: Bolt stresses may exceed ASME allowables. sales@sandiegoseal.com VISIT US AT: TOLL FREE:

16 Torque Values ASME B16.5 Raised Face Flanges CLASS 300 RF ANSI B RING GASKETS NON ASBESTOS GASKET MATERIAL Torque: ft-lbs (N-m) Flange Size Class 300 RF Min. Pressure, psig Max Torque # Bolts & Diameter 1/2" 5 (7) 7 (10) 8 (11) 9 (12) 11 (15) 16 (22) 1/2" 3/4" 10 (14) 12 (16) 14 (19) 17 (23) 20 (27) 38 (52) 5/8" 1" 13 (18) 16 (22) 18 (25) 22 (30) 26 (35) 36 (49) 5/8" 1-1/4" 20 (27) 25 (34) 28 (38) 35 (48) 41 (56) 55 (75) 5/8" 1-1/2" 31 (42) 39 (53) 45 (61) 55 (75) 65 (88) 92 (125) 3/4" 2" 21 (29) 27 (37) 30 (41) 37 (50) 44 (60) 62 (84) 5/8" 2-1/2" 30 (41) 37 (50) 43 (58) 53 (72) 63 (85) 87 (118) 3/4" 3" 43 (58) 54 (73) 63 (85) 77 (104) 92 (125) 126 (171) 3/4" 3-1/2" 48 (56) 61 (83) 71 (97) 88 (120) 104 (141) 141 (192) 3/4" 4" 61 (83) 77 (105) 90 (122) 111 (151) 132 (180) 179 (243) 3/4" 5" 76 (103) 96 (131) 114 (155) 142 (193) 170 (231) 202 (275) 3/4" 6" 64 (87) 81 (110) 97 (132) 121 (165) 145 (197) 187 (245) 3/4" 8" 101 (137) 132 (180) 157 (214) 198 (269) 240 (326) 297 (404) 7/8" 10" 106 (144) 141 (192) 169 (230) 216 ( (359) 310 (422) 1" 12" 158 (215) 213 (290) 255 (347) 327 (445) 400 (544) 464 (631) 16@1-1/8" 14" 139 (189) 188 (256) 226 (307) 291 (396) 358 (487) 405 (551) 20@1-1/8" 16" 197 (268) 266 (362) 321 (437) 413 (562) 508 (691) 570 (775) 20@1-1/4" 18" 221 (301) 298 (405) 359 (488) 461 (627) 566 (770) 644 (876) 24@1-1/4" 20" 246 (335) 333 (453) 403 (548) 520 (707) 642 (873) 710 (965) 24@1-1/4" 24" 386 (525) 525 (714) 637 (866) 828 (1126) 1027 (1397) 1100 (1496) 24@1-1/2" Note: It is assumed that new ASTM A193 Gr. B7 studs with 2H heavy hex nuts and hardened steel washers are used and studs, nuts and nut facings are lubricated with a never-seize paste using the installation and bolt tightening practices outlined above. Torque is based the higher of 40% of bolt yield, T3 or 4800 psi gasket stress up to either the maximum allowable material stress or a maximum bolt yield of 60%. The above was calculated using the proposed ASME Gasket Constants (ROTT Testing, Ecole Polytechnique) for each material. Flat face flanges using full face gaskets, the recommended torque value is generally the maximum allowable torque based on the allowable bolt area. Flat face flanges have the same bolting as raised face flanges but roughly 3 to 4 times the surface area being compressed. This makes flat face flanges very difficult to seal unless a gasket with low compression characteristics is used. NOTE: Bolt stresses may exceed ASME allowables. sales@sandiegoseal.com VISIT US AT: TOLL FREE: