Special cables. Guarantee. Special cables

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1 Special cables chainflex cable Special cables CFTHERMO Thermocouple cable 384 CFFLAT Single core flat cable 386 CFBRAID Braided conductors 388 CFSPECIAL.182 Cables for hanging applications 390 CFSPECIAL.414 Cables for rail vehicles 392 CFSPECIAL.484 Cables for rail vehicles 394 CFSPECIAL.792 Cables for axis 7 on robots 396 The following chapter of special cables offers solutions for moving applications going beyond standard energy supply. The constantly growing program of special cables is in response to our customer requirements. At the same time this can be an inspiration for users. igus can make cables for special applications using many different materials and production processes. Depending to the construction this is already possible from a length of 500 m. Approvals and standards Use our comprehensive knowledge about cables plus the experience of 2 billion test cycles that are annually achieved in the company s chainflex laboratory. The technical and material details of the CFSP families are documented in data sheets and are available on the internet. The respective web links can be recalled on the summary pages of the CFSP cables. We look forward to hearing about your requirement! chainflex guarantee As these are special cables for special applications, we ask you to contact us for information on the guaranteed lifetime: Phone +49 (0) , info@igus.eu Page New New 383

2 CFTHERMO 12.5 x d Thermocouple cable chainflex CFTHERMO Class Basic requirements low highest Travel distance unsupported m Oil resistance none highest Torsion none ±180 CFTHERMO 12.5 x d zfor heavy duty applications z outer jacket zoil and coolant-resistant znotch-resistant Medium. Oil resistance Oil-resistant (following DIN EN ), Class 3. Silicone-free Free from silicone which can affect paint adhesion (following PV status e-chain linear minimum 12.5 x d flexible minimum 10 x d fixed minimum 5 x d Temperature e-chain linear -25 C to +80 C flexible -40 C to +80 C (following DIN EN ) fixed -50 C to +80 C (following DIN EN 50305) v max. unsupported 2 m/s gliding 1 m/s 20 m/s² EAC CTP Certificate no. RU C-DE.ME77.B (TR ZU) Certificate no. C-DE.PB49.B (Fire safety) Cleanroom According to ISO Class 1. Outer jacket material complies with CF D, tested by IPA according to standard Travel distance Unsupported travel distances and up to 50 m for gliding applications, Class 4 Core structure Intermediate layer consisting of a flexible special alloy. u Product range table Mechanically high-quality TPE mixture. The individual cores are wound in layers with short pitch lengths. According to thermo specification. u Product range table Fleece taping over the outer layer. Overall shield Extremely bending-resistant braiding made of tinned copper wires. Coverage approx. 70 % inear, approx. 90 % optical Outer jacket Low-adhesion, highly abrasion-resistant mixture, adapted to suit the requirements in e-chains (following DIN EN ). Colour: According to thermo specification u Product range table Nominal voltage 300/300 V (following DIN VDE ) Testing voltage 1500 V zfor heavy duty applications zalmost unlimited resistance to oil zindoor and outdoor applications with average sun radiation zunsupported travel distances and up to 50 m for gliding applications zmachining units/machine tools, Storage and retrieval units for high-bay warehouses, Packaging industry, quick handling equipment, refrigerating sector CFTHERMO.J.001 1) (2x0.23)C CFTHERMO.K.001 (2x0.23)C CFTHERMO.K.002 (2x0.23)C+3G CFTHERMO.T.002 (2x0.23)C+3G ) The cross-section of the copper conductor is equivalent to the electrically effective cross-section. Thermo materials Core group Colour code CFTHERMO.J.001 1) Fe-CuNi (2x0.23)C + black, - white CFTHERMO.K.001 NiCr-Ni (2x0.23)C + green, - white CFTHERMO.K.002 NiCr-Ni (2x0.23)C + green, - white Cu 3G0.5 brown, blue, yellow-green Cu-CuNi (2x0.23)C + brown, - white CFTHERMO.T.002 Cu 3G0.5 brown, blue, yellow-green 1) The cross-section of the copper conductor is equivalent to the electrically effective cross-section. 384 EPLAN download, configurators 385

3 CFFLAT TPE 5 x d Motor cable TPE chainflex CFFLAT Class Basic requirements low highest Travel distance unsupported m Oil resistance none highest Torsion none ±180 CFFLAT TPE 5 x d zfor heaviest duty applications ztpe outer jacket zoil-resistant, bio-oil-resistant zuv-resistant Oil resistance Oil resistant (following DIN EN ), bio-oil resistant (following VDMA with Plantocut 8 S-MB tested by DEA), Class 4. Silicone-free Free from silicone which can affect paint adhesion (following PV status e-chain linear minimum 5 x d flexible minimum 4 x d fixed minimum 3 x d Temperature e-chain linear -35 C to +90 C flexible -50 C to +90 C (following DIN EN ) fixed -55 C to +90 C (following DIN EN 50305) v max. unsupported 10 m/s gliding 6 m/s 100 m/s² Travel distance Unsupported travel distances and up to 100 m for gliding applications, Class 5 Highly flexible braided special conductor. Mechanically high-quality TPE mixture. EAC Cleanroom Certificate no. RU C-DE.ME77.B (TR ZU) According to ISO Class 1. Outer jacket material complies with CF , tested by IPA according to standard zfor heaviest duty applications zalmost unlimited resistance to oil, also with bio-oils zindoor and outdoor applications, UV resistant zunsupported travel distances and up to 100 m for gliding applications zstorage and retrieval units for high-bay warehouses, small installation spaces, small radii, Machining units/machine tools, quick handling equipment, Clean room, semiconductor handling, low temperature applications Outer jacket Low-adhesion, extremely abrasion-resistant and highly flexible TPE mixture, adapted to suit the requirements in e-chains. Colour: Steel-blue (similar to RAL 50 Nominal voltage 600/1000 V (following DIN VDE ) Testing voltage 4000 V (following DIN EN 50395) mm² mm kg/km kg/km CFFLAT x x5x CFFLAT x x Order example: CFFLAT to your desired length (in 0.5 m steps) CFFLAT chainflex series.25 Nominal cross section code.01 Number of cores Online order Delivery time 24h or today. Delivery time means time until shipping of goods. 386 EPLAN download, configurators 387

4 CFBRAID TPE 7.5 x d Motor cable TPE chainflex CFBRAID Class Basic requirements low highest Travel distance unsupported m Oil resistance none highest Torsion none ±180 CFBRAID TPE 7.5 x d zfor heaviest duty applications ztpe outer jacket zunshielded/shielded zoil-resistant, bio-oil-resistant zuv-resistant e-chain linear minimum 7.5 x d fixed minimum 4 x d Temperature e-chain linear -35 C to +70 C flexible -45 C to +70 C (following DIN EN ) fixed -50 C to +70 C (following DIN EN 50305) v max. gliding 6 m/s 80 m/s² Travel distance Gliding travel distances up to 400 m and more, Class 6 Core structure Stranded conductor in especially bending-resistant design consisting of bare copper wires (following DIN EN 60228). Mechanically high-quality PVC mixture. Cores braided together using a special technique. Oil resistance Flame retardant Silicone-free EAC CTP Oil resistant (following DIN EN ), bio-oil resistant (following VDMA with Plantocut 8 S-MB tested by DEA), Class 4. According to IEC , I 20-35, FT1, VW-1 Free from silicone which can affect paint adhesion (following PV status Certificate no. RU C-DE.ME77.B (TR ZU) I Following I Cleanroom DESINA Info Certificate no. C-DE.PB49.B (Fire safety) According to ISO Class 1. Outer jacket material complies with CF34.UL D, tested by IPA according to standard According to VDW, DESINA standardisation. Due to their unique type of design and especially in the case of cross-sections 2.5 mm² and long distances of travel with large numbers of cycles, cables with 7 cores have an increased tendency toward the formation of corkscrews. Due to the special design of the CF.BRAID with 8 braided cores, corkscrews can be completely ruled out. Inner jacket Black cores with white numerals, one core green-yellow. TPE mixture, adapted to suit the requirements in e-chains (for shielded types). Overall shield Extremely bending-resistant braiding made of tinned copper wires. Coverage approx. 70 % inear, approx. 90 % optical Outer jacket Low-adhesion, extremely abrasion-resistant and highly flexible TPE mixture, adapted to suit the requirements in e-chains. Nominal voltage 600/1000 V (following DIN VDE ) Testing voltage 4000 V (following DIN EN 50395) zfor heaviest duty applications zalmost unlimited resistance to oil, also with bio-oils zindoor and outdoor applications, UV resistant zunsupported travel distances and up to 100 m for gliding applications zstorage and retrieval units for high-bay warehouses, quick handling equipment, indoor/outdoor cranes, low temperature applications zespecially for applications with corkscrew-risk mm² mm kg/km kg/km CFBRAID ) 8G CFBRAID C (8G2.5)C ) without DESINA 388 EPLAN download, configurators 389

5 CFSP x d Bus cable chainflex CFSPECIAL.182 CFSP x d zfor increased tensile load z outer jacket zshielded zoil and coolant-resistant znotch-resistant e-chain linear minimum 10 x d flexible minimum 8 x d fixed minimum 5 x d Temperature e-chain linear -25 C to +80 C flexible -40 C to +80 C (following DIN EN ) fixed -50 C to +80 C (following DIN EN 50305) v max. unsupported 10 m/s gliding 6 m/s 100 m/s² Oil resistance Oil-resistant (following DIN EN ), Class 3. Offshore MUD-resistant following NEK status Flame retardant According to IEC , I 20-35, FT1, VW-1 Silicone-free Free from silicone which can affect paint adhesion (following PV status UL/CSA CFSPECIAL : Style 1589 and 20236, 30 V, 80 C CFSPECIAL : Style and 20233, 300 V, 80 C NFPA Following NFPA chapter Travel distance Core structure For hanging applications up to 50 m Stranded conductor in especially bending-resistant design consisting of bare copper wires (following DIN EN 60228). Inner jacket 1. Inner jacket: TPE mixture, adapted to suit the requirements in e-chains. 2. Inner jacket: mixture, adapted to suit the requirements in e-chains. Overall shield Bending-resistant braiding made of tinned copper wires. Coverage approx. 70 % inear, approx. 90 % optical Reinforcement High tensile-strength aramide braid embedded in the outer jacket. Outer jacket Low-adhesion mixture, highly abrasion- and bending-resistant, adapted to suit the requirements in hanging applications (following DIN EN ). Nominal voltage 50 V Testing voltage 500 V zfor increased tensile load zalmost unlimited resistance to oil zfor hanging applications up to 50 m zstorage and retrieval units for high-bay warehouses, hanging control units, elevators Profibus CFSPECIAL (2x0.25)C Ethernet/CAT5 CFSPECIAL (4x(2x0.15))C Core group Colour code Profibus CFSPECIAL (2x0.25)C red, green Ethernet/CAT5 CFSPECIAL (4x(2x0.15))C white-green/green, white-orange/orange, white-blue/blue, white-brown/brown 390 EPLAN download, configurators 391

6 CFSP x d Control cable for rail vehicles chainflex CFSPECIAL.414 CFSP x d zfor heaviest duty applications in rail vehicles zspecial outer jacket zoil-resistant zself-extinguishing zlow toxicity zlow gas density e-chain linear minimum 7.5 x d flexible minimum 6 x d fixed minimum 4 x d Temperature e-chain linear -20 C to +80 C flexible -25 C to +80 C (following DIN EN ) fixed -30 C to +80 C (following DIN EN 50305) v max. unsupported 10 m/s Oil resistance Oil-resistant (following DIN EN ), Class 3. Flame retardant Flame-retardant (following DIN EN , DIN EN ) Fire safety class: 3 (in accordance to EN ) or 4 (in accordance to DIN ) Toxicity Low toxicity according to EN Smoke gas density Low smoke gas density according to EN Travel distance 20 m/s² For unsupported travels up to 5 m zrail vehicles, automatic doors, buses, adjusting equipment, Storage and retrieval units for high-bay warehouses, hanging control units, elevators Finely stranded conductor in especially bending-resistant design consisting of bare copper wires (following DIN EN 60228). Mechanically high-quality special mixture. Black cores with white numerals. CFSPECIAL x CFSPECIAL x Outer jacket Nominal voltage Special mixture adapted to suit the requirements in e-chains (following DIN EN EM 104). 300/500 V Core group Colour code CFSPECIAL x0.34 black with white numerals 1-4 CFSPECIAL x0.34 black with white numerals 1-6 Testing voltage 2000 V Order example: CFSPECIAL to your desired length (in 0.5 m steps) CFSPECIAL chainflex series.414 igus key.03 Nominal cross section code.04 Number of cores Online order Delivery time 24h or today. Delivery time means time until shipping of goods. 392 EPLAN download, configurators 393

7 CFSP x d Bus cable for rail vehicles chainflex CFSPECIAL.484 New! CFSP x d zfor heaviest duty applications in rail vehicles zspecial outer jacket zoil-resistant zself-extinguishing zlow toxicity zlow gas density Oil resistance Oil-resistant (following DIN EN ), Class 3. Flame retardant Flame-retardant (following DIN EN , DIN EN ) Fire safety class: 3 (in accordance to EN ) or 4 (in accordance to DIN ) e-chain linear minimum 12.5 x d flexible minimum 10 x d fixed minimum 7 x d Temperature e-chain linear -20 C to +80 C flexible -25 C to +80 C (following DIN EN ) fixed -30 C to +80 C (following DIN EN 50305) v max. unsupported 10 m/s Travel distance Core structure 20 m/s² For unsupported travels up to 5 m Finely stranded conductor in especially bending-resistant design consisting of bare copper wires (following DIN EN 60228). Inner jacket TPE mixture, adapted to suit the requirements in e-chains. Toxicity Low toxicity according to EN Smoke gas density Low smoke gas density according to EN zrail vehicles, automatic doors, buses, adjusting equipment, Storage and retrieval units for high-bay warehouses, hanging control units, elevators Ethernet/CAT6 CFSPECIAL (4x(2x0.15))C Core group Colour code Ethernet/CAT6 CFSPECIAL (4x(2x0.15))C white-blue/blue, white-orange/orange, white-green/green, white-brown/brown Overall shield Outer jacket Nominal voltage Testing voltage Extremely bending-resistant braiding made of tinned copper wires. Coverage approx. 70 % inear, approx. 90 % optical Special mixture adapted to suit the requirements in e-chains (following DIN EN EM 104). 50 V 500 V 394 EPLAN download, configurators 395

8 CFSP x d Hybrid cable chainflex CFSPECIAL.792 New! CFSP x d z outer jacket zshielded zoil and coolant-resistant znotch-resistant e-chain linear minimum 10 x d flexible minimum 8 x d fixed minimum 5 x d Temperature e-chain linear -25 C to +80 C flexible -40 C to +80 C (following DIN EN ) fixed -50 C to +80 C (following DIN EN 50305) v max. unsupported 3 m/s gliding 2 m/s 20 m/s² Oil resistance Oil-resistant (following DIN EN ), Class 3. Offshore MUD-resistant following NEK status Flame retardant According to IEC , I 20-35, FT1, VW-1 Silicone-free Free from silicone which can affect paint adhesion (following PV status UL/CSA Style and 20234, 1000 V, 80 C CFSPECIAL : Style and 21223, 1000 V, 80 C NFPA Following NFPA chapter I Following I Travel distance Unsupported travel distances and up to 100 m for gliding applications, Class 5 Finely stranded conductor consisting of bare copper wires (following DIN EN 60228). Mechanically high-quality TPE mixture. zreliable e-chain cable for axis 7 on robots zelectrical properties in line with Kuka (.0 and ABB (.012) u Product range table Inner jacket TPE mixture, adapted to suit the requirements in e-chains. Overall shield Bending-resistant braiding made of tinned copper wires. Coverage approx. 50 % inear, approx. 80 % optical Outer jacket Low-adhesion, highly abrasion-resistant mixture, adapted to suit the requirements in e-chains (following DIN EN ). Nominal voltage 600/1000 V (following DIN VDE ) Testing voltage 4000 V (following DIN EN 50395) CFSPECIAL (5x(2x6.0+2x2.5)+(2x(6x1.0)C)C CFSPECIAL (18G2.5)C New CFSPECIAL ((6x1.5)C+3x(3x4)+1G6)C New CFSPECIAL (2x(3x1.5)C+3x(3x10)+1G10)C Core group Colour code CFSPECIAL x6.0 Black cores with white numbers 1-9, one core green-yellow 10x2.5 Black cores with white numbers 10-18, one core green-yellow 2x(6x1.0)C Black cores with white numbers CFSPECIAL (18G2.5)C Black cores with white numbers 1-17, one core green-yellow 396 EPLAN download, configurators 397