Data sheet chainflex CF113.D
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- Melvin Harris
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1 For detailed overview please see design table 1. Outer jacket: Pressure extruded PUR mixture 2. Banding: Plastic fleece 3. Overall shield: Extremely bending-stable braid made of tinned copper wires 4. Inner jacket: Pressure extruded, gusset-filling TPE mixture 5. CFRIP: Tear strip for faster cable stripping 6. Element jacket: Mechanically high-quality TPE mixture 7. Element shield: Extremely bending-stable wrapping made of tinned copper wires 8. Banding: Plastic foil 9. Core insulation: Mechanically high-quality TPE mixture 10. Conductor: Fine-wire strand in especially bending-stable version consisting of tinned copper wires 11. Strain relief: Tensile stress-resistant centre element Cable structure Conductor Core insulation Stranded conductor in especially bending-resistant version consisting of tinned copper wires (following DIN EN 60228). Mechanically high-quality TPE mixture. Core structure According to measuring system specification. Core identification Element shield According to measuring system specification. u Product range table Aluminum/Polyester tape and extremely bending-resistant braiding made of tinned copper wires. Coverage approx. 70 % linear, approx. 90 % optical Element jacket TPE mixture on pair shielding adapted to suit the requirements in e-chains. Inner jacket TPE mixture adapted to suit the requirements in e-chains. Overall shield Outer jacket CFRIP Aluminum/Polyester tape and extremely bending-resistant braiding made of tinned copper wires. Coverage approx. 70 % linear, approx. 90 % optical Low-adhesion, halogen-free, highly abrasion resistant PUR mixture, adapted to suit the requirements in e-chains (following DIN EN ). Colour: Yellow-green (similar to RAL 6018) Printing: black Strip cables faster: a tear strip is moulded into the inner jacket Video u m ** igus chainflex CF Dj -----k E cяuus AWM Style -----l VW-1 AWM I/II A/B 80 C 30V FT1 DNV-GL HH EAC/CTP CE DESINA RoHS-II conform chainflex cable works +++ * Length printing: Not calibrated. Only intended as an orientation aid. j / k Cable identification according to Part No. (see technical table). l Printing of the UL style (see related chapter). Example:... chainflex CF D (4x0.34)C E / 11
2 Dynamic information Bend radius e-chain linear minimum 7.5 x d flexible minimum 6 x d fixed minimum 4 x d Temperature e-chain linear -25 C up to +80 C flexible -40 C up to +80 C (following DIN EN ) fixed -50 C up to +80 C (following DIN EN 50305) v max. unsupported 10 m/s gliding 5 m/s a max. 50 m/s² Travel distance Unsupported travels and up to 100 m for gliding applications, Class 5 These values are based on specific applications or tests. They do not represent the limit of what is technically feasible. d service life according to guarantee conditions Double strokes 5 million 7.5 million 10 million Temperature, from/to [ C] R min. [factor x d] R min. [factor x d] R min. [factor x d] -25/ / / Minimum guaranteed service life of the cable under the specified conditions. The installation of the cable is recommended within the middle temperature range. Electrical information Nominal voltage 50 V Testing voltage 500 V 2 / 11
3 Properties and approvals UV resistance Medium Oil resistance Oil-resistant (following DIN EN ), Class 3 Offshore MUD-resistant following NEK status 2009 Flame retardant According to IEC , CEI 20-35, FT1, VW-1 Silicone-free Free from silicone which can affect paint adhesion (following PV status 1992) Halogen-free Following DIN EN UL/CSA Style 1589 and 20236, 30 V, 80 C NFPA Following NFPA , chapter 12.9 DNV-GL Type approval certificate No HH EAC Certificate No. RU C-DE.ME77.B (TR ZU) CTP Certificate No. C-DE.PB49.B (Fire protection) CEI Following CEI Lead-free Following 2011/65/EC (RoHS-II) Clean room DESINA According to ISO Class 1. The outer jacket material of this series complies with CF77. UL D - tested by IPA according to standard DIN EN ISO According to VDW, DESINA standardisation CE Following 2014/35/EU 3 / 11
4 Typical lab test setup for this cable series Test bend radius R approx mm Test travel S approx m Test duration minimum 2-4 million double strokes Test speed approx m / s Test acceleration approx m / s² Typical application areas For extremely heavy duty applications, Class 6 Unsupported travel distances and up to 100 m for gliding applications, Class 5 Almost unlimited resistance to oil, Class 3 No torsion, Class 1 Indoor and outdoor applications without direct solar radiation Storage and retrieval units for high-bay warehouses, Machining units/machine tools, quick handling, Clean room, semiconductor insertion, indoor cranes, low temperature applications 4 / 11
5 Technical tables: Mechanical information Part No. Number of cores and conductor nominal cross section Outer diameter (d) max. Copper index Weight [mm²] [mm] [kg/km] [kg/km] CF D (+(4x0.14)+(2x0.5))C CF D (+2x(0.5)C)C CF D (3x(2x0.14)+2x1.0)C CF D (2x(2x(2x0.14))+(4x0.14)C+(4x0.5))C CF D (4x(2x0.14)+4x0.5)C CF D (+(4x0.14)+(4x0.25)+(2x0.5))C CF D 2) (4x0.34)C CF D (3x(2x0.25))C CF D (4x(2x0.25)+2x0.5)C CF D (4x(2x0.25)+2x1.0)C CF D (4x(2x0.34)+4x0.5)C CF D (+2x0.5)C CF D 11) (4x(2x0.25)C+(2x0.5))C CF D (4x(2x0.14)+4x0.5)C CF D (3x(2x0.25)C)C CF D 4) (4x(2x0.14)+(4x0.14)C+4x1.0)C CF D 4) (2x(2x0.25)+2x0.5)C CF D 4) (3x(2x0.25)C+(3x0.25)+2x1.0)C CF D ((2x0.25)+5x0.5)C CF D (+(2x0.5)C)C CF D (5x(2x0.14)+2x0.5)C CF D 4) (2x(2x0.20)+(2x0.38))C CF D 11) (5x(2x0.25)C+(2x0.25+2x0.5))C CF D (2x(2x0.25)C+2x1.0)C CF D 5) +(3x0.14)C CF D 5) 4x(2x0.14)C+2x(1.0)C CF D 11) (4x(2x0.25)C+2x(2x0.5))C CF D (5x(2x0.25))C CF D (6x(2x0.25))C CF D (3x(2x0.14)+(2x0.34))C CF D (3x(4x0.14)+(2x0.14+2x0.34)+2x1.5)C ) The chainflex types marked with 2) are cables designed as a star-quad. 4) manufactured without inner jacket 5) manufactured without overall shield 11) Phase-out model Note: The given outer diameters are maximum values and may tend toward lower tolerance limits. G = with green-yellow earth core x = without earth core 5 / 11
6 Technical tables: Electrical information Conductor nominal cross section Maximum conductor resistance at 20 C (following DIN EN ) [mm²] [Ω/km] [A] Maximum current rating at 30 C (following DIN VDE ) The final maximum current rating depends among other things on the ambient conditions, the type of the installation and the number of loaded cores. 6 / 11
7 Design table Part No. Core group Colour code Core design green/yellow, black/brown, red/orange CF D (4x0.14) grey/blue/white-yellow/white-black (2x0.5) brown-red/brown-blue CF D 2x(0.5)C green/yellow, black/brown, red/orange black, red 3x(2x0.14) white/brown, green/yellow, grey/pink CF D 2x1.0 blue, red 2x(2x(2x0.14)) (brown/green)/(yellow/violet), (grey/pink)/(red/black) CF D (4x0.14)C yellow-black/red-black/green-black/blue-black (4x0.5) brown-green/white-green/blue/white CF D 4x(2x0.14) white/brown, green/yellow, grey/pink, blue/red 4x0.5 black, violet, grey-pink, red-blue CF D (4x0.14) (4x0.25) (2x0.5) green/yellow, black/brown, red/orange grey/blue/white-yellow/white-black brown-yellow/brown-grey/green-black/green-red brown-red/brown-blue CF D 4x0.34 white, green, brown, yellow(star-quad) 7 / 11
8 Design table Part No. Core group Colour code Core design CF D 3x(2x0.25) white/brown, green/yellow, grey/pink 4x(2x0.25) brown/green, blue/violet, grey/pink, red/black CF D 2x0.5 white, brown 4x(2x0.25) brown/green, blue/violet, grey/pink, red/black CF D 2x1.0 white, brown 4x(2x0.34) black/brown, red/orange, green/yellow, blue/violet CF D 4x0.5 black-white, red-white, yellow-white, blue-white white/brown, green/yellow, grey/pink CF D 2x0.5 blue, red 4x(2x0.25)C white/brown, green/yellow, grey/pink, blue/red CF D (2x0.5) black no. 1/black no. 2 CF D 4x(2x0.14) brown/green, yellow/violet, grey/pink, red/black 4x0.5 blue, white, brown-green, white-green 8 / 11
9 Design table Part No. Core group Colour code Core design CF D 3x(2x0.25)C white/brown, green/yellow, grey/pink 4x(2x0.14) red/black, brown/green, yellow/violet, grey/pink CF D (4x0.14)C blue-black/yellow-black/red-black/green-black 4x1.0 white-green, brown-green, blue, white 2x(2x0.25) red/black, grey/pink CF D 2x0.5 white, brown 3x(2x0.25)C brown/green, grey/pink, red/black CF D (3x0.25) blue/violet/yellow 2x1.0 white, brown (2x0.25) white/brown CF D 5x0.5 green, yellow, grey, pink, blue green/yellow, blue/red, grey/pink CF D (2x0.5)C white/brown CF D 5x(2x0.14) brown/green, yellow/grey, white/violet, red/black, pink/blue 2x0.5 white-green, white-red 9 / 11
10 Part No. Core group Colour code Core design 2x(2x0.20) green/yellow, pink/blue CF D (2x0.38) red/black 5x(2x0.25)C white/brown, green/yellow, grey/pink, blue/red, black/violet CF D (2x0.25+2x0.5) grey-pink/brown-green/white-green/red-blue 2x(2x0.25)C white/brown, green/yellow CF D 2x1.0 black no. 1, black no. 2 green/black, yellow/black, red/black CF D (3x0.14)C grey/pink/black 4x(2x0.14)C yellow/black, red/black, blue/black, green/black CF D 2x(1.0)C white, brown 4x(2x0.25)C white/brown, green/yellow, grey/pink, blue/red CF D 2x(2x0.5) black no. 1/black no. 2, black no. 3/black no. 4 Textrahmen_ CF D 5x(2x0.25) white/brown, green/yellow, grey/pink, blue/red, black/violet 10 / 11
11 Part No. Core group Colour code Core design CF D 6x(2x0.25) white/brown, green/yellow, grey/pink, blue/red, black/violet,grey-pink/red-blue CF D 3x(2x0.14) (2x0.34) white/brown, green/yellow, grey/pink blue/red 3x(4x0.14) black/red/white-black/white-red, green/blue/whitegreen/white-blue,yellow/brown/white-yellow/whitebrown CF D (2x0.14+2x0.34) violet/orange/white-violet/white-orange 2x1.5 white-grey, grey Textrahmen_ 11 / 11
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