PARTS LIST WESTERBEKE. Marine Gasoline Generators. Publication # Edition One January 2001

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1 PARTS LIST WESTERBEKE 60 Hz.5 BeGB. 7.0 BeGB 50 Hz 3.75 BeGB 6.0 BeGB Marine Gasoline Generators Publication # Edition One January 00 ~~ WESTERBEKE WESTERBEKE CORPORATION -50 JOHN HANCOCK ROAD MYLES STANDISH INDUSTRIAL PARK - TAUNTON, MA 0780 WEBSITE: NMMA Member NalioMl Marine Manufacturm AssociDtion ----

2 Gasoline with an ETHANOL content higher than 0% (E0) is not allowed and may void warranty. Engines & Generators

3 PARTS LIST WESTERBEKE 60 Hz.5 BeGB. 7.0 BeGB 50 Hz 3.75 BeGB 6.0 BeGB Marine Gasoline Generators Publication # Edition One January 00 jr~ rwesterbeke j WESTERBEKE CORPORATION 50 JOHN HANCOCK ROAD MYLES STANDISH INDUSTRIAL PARK TAUNTON, MA 0780 WEBSITE: NMMA Mmrber NtlIWnal MtzriM ManuJacIllnrs Association

4 IMPORTANT PRODUCT SOFTWARE DISCLAIMER Product software of all kinds such as brochures, drawings, technical data, operator's and workshop manuals, parts lists and parts price lists, and other information, instructions and specifications provided from sources other than Westerbeke, is not within Westerbeke's control and, accordingly, is provided to Westerbeke customers only as a courtesy and service. Westerbeke cannot be responsible for the content of such software, makes no warranties or rep~ntations with respect thereto, including the accuracy, timeliness or completeness thereof, and will in no event be liable for any type of damages or injury incurred in connection with, or arising out of, the furnishing or use of such software. For example, components and subassemblies incorporated in Westerbeke's products and supplied by others (such as engine blocks, fuel systems and components, transmissions, electrical components, pumps and other products) are generally supported by their manufacturers with their own software, and Westerbeke must depend on such software for the design of Westerbeke's own product software. Such software may be outdated and no longer accurate. Routine changes made by Westerbeke's suppliers, of which Westerbeke rarely has notice in advance, are frequently not reflected in the supplier's software until after such changes take place. Westerbeke customers should also keep in mind the time span between printings of Westerbeke product software, and the unavoidable existence of earlier, non-current Westerbeke software editions in the field. Additionally, most Westerbeke products include customer-requested special features that frequently do not include complete documentation. In summation, product software provided with Westerbeke products, whether from Westerbeke or other suppliers, must not and cannot be relied upon exclusively as the definitive authority on the respective product. It not only makes good sense but is imperative that appropriate representatives of Westerbeke or the supplier in question be consulted to determine the accuracy and currency of the product software being consulted by the customer.

5 ) This Parts list covers a family of generators where most of the parts are common, however be sure to note the proper parts for your application. Also references in the book refer to the 60 Hertz model but are applicable for the corresponding 50 Hertz model as listed in the chart below. 60 Hertz Generator.5 BCGB 7.0 BCGB 50 Hertz Generator 3.75 BCGB 6.0 BCGS TABLE OF CONTENTS PAGE DESCRIPTION 00 CYLINDER BLOCK 0 CYLINDER HEAD - ROCKER COVER 0 CRANKSHAFT - PISTONS 06 VALVES ~ ROCKER SHAFT - CAMSHAFT 08 TIMING BELT COVER 0 TIMING CASE - LUBE OIL PUMP LUBE OIL FILTER - SUMP - FRONT MOUNTS EXHAUST MANIFOLD - THERMOSTAT 6 COOLING SYSTEM - HEAT EXCHANGER 8 SEA WATER SYSTEM 0 SEA WATER PUMP FRESH WATER PUMP - GOVERNOR - BELTS - BELT GUARD GASDENSER AND LIFT PUMP 6 DISTRIBUTOR - COIL - SPARKPLUGS 8 DISTRIBUTOR 30 INTAKE MANIFOLD 3 AIR INTAKE AND CARBURETOR MOUNTING 3 CARBURETOR 36 BACK END - GENERATOR - REAR MOUNTS 0 GENERATOR OUTPUT AC OUTPUT CIRCUIT BREAKER ELECTRICAL SYSTEM 6 REMOTE CONTROL PANEL 8 MISCELLANEOUS

6 WESTERBEKE BCGB -CYLINDER BLOCK 00

7 WESTERBEKE BCGB - CYLINDER BLOCK REF PI\! NAi"'E REMAR~"S GUAN ' ' PLUG DOWEL PLUG BLOCI" PLUG DOWEL STUD DOWEL BEARING DOWEL SHAFT BOLT PLUG PLUG PLUG DOWEL BEARING GASKET COVER CAPSCREW PLUG FLANGE SEAL CAPSCREW /8 BSPT DIN 906 TUBULAR 0 X 6 EXPANSION 30MM DIN 3 ASSEMBLY / BSPT DIN X i- 8 X 5 DIN X DIN 635 BALANCE SHAFT TUBULAR '6 X 9 BALANCE MAIN BEARING CAP /8 BSPT DIN 906 / NPT HEX HEAD BRASS /6 TUBULAR 0 X 6 BALANCE SHAFT BALANCE SHAFT COVER BALANCE SHAFT M 6 X 6 JIS-FLANGE EXPANSION 35MM DIN 3 'OIL SEAL CRANKSHAFT REAR OIL M 6 X 6 JIS-FLANGE

8 \j tj--5 3 ~ ~ 0

9 WESTERBEKE BCGB - CYLINDER HEAD '.. REF PN NAME REMARKS QUAN CAPSCREW M 6 X35 JIS Wi 0975 ROCKER COVER' SEAL OIL-ROCKER COVER 09 CAP VINYL CLAt'lP SPARKPLUG WIRES CAP OIL FILL INCLUDING GASKET CAPSCREW t 6 X 30 DIN '-' CLAMP FUEL LINE 0.' 083 COVER. ROC~,ER GASKET ROCKER COVER 0968 BOLT CYLINDER HEAD CYLINDER HEAD BOLT STUD M 8 X 5 DIN GUIDE VALVE-INTAKE GUIDE VALVE-INTAKE GUIDE VALVE-INTAKE 0.50 : GUIDE VALVE-EXHAUST GUIDE VALVE-EXHAUST GUIDE VALVE-EXHAUST HEAD CYLINDER INCLUDING. GUIDES l!o( PLUGS STUD M 8 X 5 DIN GASKET HEAD SEAT VALVE-INTAKE SEAT VALVE-INTAKE ~ SEAT VALVE-EXHAUST :..I SEAT VALVE-EXHAUST PLUG EXPANSION 30MM DIN SEAL OIL 03

10 WESTERBEKE BCGB - CRANKSHAFT - PISTONS ~ 63 ~ I I I ~ : 5.~. ~.:.....,'';'-- ~~6 8 9 '\. ~ A \ 0 (J.~~ ~. 0

11 WESTERBEKE BCGB - CRANKSHAFT - PISTONS REF PN NAME REMARKS QUAN RING SET RING SET RING SET PISTON PISTON PISTON BOLT ROD BEARING BEARING BEARING NUT BOLT CRANKSHAFT BOLT DOWEL BEARING BEARING BEARING BEARING BEARING STD-ENGINE SET O.50MM-ENGINE SET.00MM-ENGINE SET STD INCLUDING PIN 0.50MM INCLUDING PIN.00MM INCLUDING PIN CONNECTING ROD CONNECTING INCLUDING BOLTS & NUTS CONNECTING ROD BROWN CONNECTING ROD COLORLESS CONNECTING ROD BLUE CONNECTING ROD BOLT CRANKSHAFT PULLEY FLYWHEEL 6 X DIN 635 THRUST SET STD SET MAIN BROWN SET MAIN COLORLESS SET MAIN BLUE SET MAIN YELLOW SET MAIN GREEN

12 WESTERBEKE BCGB - VALVES - ROCKER SHAFT - CAMSHAFT 6 06.

13 "' WESTERBEKE BCGB - VALVES - ROCKER SHAFT - CAMSHAFT REF PN NAME REtARf.<.S QUAN '= CAMSHAFT PIN SHAFT BOLT BOLT ROCKER SCREl.J NUT CAPSCREl.J PLATE COLLET SEAT SEAL SPRING SEAT VALVE VALVE TENS loner FLANGE BELT PULLEY NUT PULLEY PIN PIN NUT SPRING CAPSCREW PULLEY INCLUDING REF ROCKER ROCKER SHAFT INCLUDING ROCKER SHAFT FLANGE ROCKER ADJUST ROCKER ADJUST ROCKER SHAFT M 6 X JIS-FLANGE CAMSHAFT THRUST VALVE VALVE SPRING UPPER VALVE.STEM VALVE VALVE SPRING LOWER INTAKE EXHAUST TIMING BELT CRANKSHAFT TIMING BELT PULLEY TIMING OIL PUMP OIL PUMP PULLEY CRANKSHAFT TIMING BELT INCL REF 6 SPRING CRANKSHAFT PULLEY M 8 JIS-FLANGE TENSIONER TENSIONER Ml0 X.5 X 30 JIS-FLANGE CAMSHAFT TIMING PULLEY CAMSHAFT TIMING BELT '3 07

14 WESTERBEKE BCGB - TIMING BELT COVER 8 9",... \). ~ 08

15 WESTERBEKE BCGB - TIMING BELT COVER REF PN NAME REMARKS QUAN 0309 COVER TIMING BELT TOP REAR CAPSCREW M 6 X 6.JIS-FLANGE 3 : GASKET TIMING BELT COVER 0303 COVER TIMING BELT TOP INCLUDING REF :3 ~ CAPSCREW M 6 X 6.JIS-FLANGE '"' COVER TIMING BELT INCLUDING REF r, 0988 GASKET TIMING BELT COVER GASf.<.ET. TIMING BELT COVER COVER TIMING BELT ACCESS COVER TIMING BELT LOWER INCLUDING REF GASKET TIMING BELT GASKET THUNG BELT 09

16 WESTERBEKE BCGB - timing CASE - LUBE OIL PUMP 0.. 0

17 ~JESTERB EKE BCGB - TIMING CASE - LUBE OIL PUMP REF PN NAi"lE REMARKS QUAN GASf.<.ET THUNG CASE TO BLOCK 0997 CASE TIiING INCLUDING REF 5 THRV CAPSCREW M 6 X 8.JI8 7 WI LOC ~-\ CAPSCREW r 6 X 30 JIS 7 W I LaC KL.JASHER SEAL OIL w 0958 PLUNGER OIL RELIEF VALVE SPRING OIL RELIEF VALVE RETAINER OIL RELIEF VALVE RING RETAINING MM INTERNAL CAPSCREW r 6 x 8 JIS 7 WI LOO', CAPSCREW M 6 X '30 JIS 7 W/LOCK 0308 SEAL OIL PUr-P PUMP OIL INCL REF THRU GEAR OIL PUl'lP DRIVE GEAR OIL PUMP GAS,ET OIL PUMP BOLT OIL PUMP GEAR

18 WESTERBEKE EeGE - LUBE OIL FILTER - SUMP - FRONT MOUNTS. 6 ~7 5

19 WESTERBEKE BCGB - LUBE OIL FILTER - SUMP - FRONT MOUNTS REF PN NAME REMARKS GUAN ~ CAPSCREW 096 LOCK BRAC~ET 06 HOSE 077 ADAPTER 060. PLUG PLUG SWITCH 055 SWITCH '0369 CAPSCREW LOCK 0558 CAPSCREW 033 GASKET 06 HOSE FILTER NIPPLE 0 GASKET 038 STRAINER 0796 CAPSCREW LOCK 000 GASKET 00 SUMP PLUG DIPSTICK 089 CAPSCREW 08 HOSE ' CAPSCREW LOCK BRAC~,ET CAP NUT MOUNT LOCK CAPSCREW ISOLATOR SPACER PLATE CAPSCREW NUT LOCK CAPSCREW t'lount M0 X.5 X 50 DIN 96 M0 DIN 7 M0 DIN 5 OIL FILTER-GOVERNOR OIL LUBE OIL TO BLOCK / NPT SOCKET /8 NPT HEX HEAD BRASS OIL PRESSURE NO OIL PRESSURE NC M 8 X 30 DIN 933. M 8 DIN 7 M 8 X 35 DIN 933 OIL ADAPTER TO BLOCK OIL OIL OIL FILTER OIL PICKUP OIL PICKUP M 8 X 0 DIN 933 M 8 DIN 7 SUMP OIL / UNF SOCKET INCLUDING a-ring M 6 X 0 W/-LOCK SUMP DRAIN M 8 X 5 DIN 933 M 8 DIN 7 M 8 DIN 5 SUMP DRAIN HOSE SUMP DRAIN HOSE MI0 DIN 93 30SS ISOLATOR REBOUND FRONT RIGHT.' M 6 DIN 7 " 6 X 6 DIN 933 FRONT MOUNT M0 X 65 DIN SS M 6 DIN.93 M6 DIN 7 M 6 DIN 5 M 6 X 6 DIN 933 FRONT LEFT". 3 l' 8 8 3

20 ~ ~ ~ 3.~~ I 3 33 i: m (fj -I m :0 ttl m :s:: tt.jl. Ul I "-J o ttl n II) ttl tt x J: l> C (fj -; 3: J> Z H 'TJ o r t:;j -I :c m ;0 ::r o (fj -I J> -;

21 WESTERBEKE BCGB - EXHAUST MANIFOLD - THERMOSTAT REF PN NAME REMARKS QUAN 3 = '" CAPSCREW LOCK CAP HOUSING ELBOW ELBOW CLAMP,, HOSE THERMOSTAT GASKET CLAMP HOSE GASKET HOSE LOCK NUT MANIFOLD STUD GASKET TEE PETCOCK CONNECTOR CLAMP HOSE KIT LOCK NUT ELBOW SWITCH SCREW ELBOW M 6 X 5 DIN 933 M 6 DIN 7 M 6 DIN 5 PRESSURE THERMOSTAT COOLANT RECOVERY TANK CONNECTION MALE /8 NPT TO /" HOSE HOSE 3/6" ID "- INCHES REQUIRED THERMOSTAT HOSE 6 3 THERMOSTAT TO MANIFOLD MANIFOLD TO HEAD MANIFOLD TO EXCHANGER M 8 DIN.5 6 M 8 DIN,7 6 M 8 DIN 93 6 EXHAUST. M 6 X 0 DIN 939 MANIFOLD TO EXHAUST ELBOW /8 NPT STREET BRASS /8 NPT MALE /8 NPT TO /" HOSE HOSE 3/6".ID - INCHES REQUIRED 3 COOLANT RECOVERY TANK M 6 DIN 5 M 6 DIN 7 M 6 DIN 93 INJECTED EXHAUST ASSEMBLY INCL EXHAUST TEMPERATURE 6-3 X / TAPPING 3/8 NPT TO 3/" HOSE 5

22 WESTERBEKE BCGB - COOLING SYSTEM - HEAT EXCHANGER 6. 7

23 - WESTERBEKE BCGB - COOLING SYSTEM - HEAT EXCHANGER REF PN NAME REMARKS QUAN CONNECTOR 0038 CLAMP HOSE HOSE 3/6" ID - INCHES REQUIRED GASKET ::; 0079 ELBOW WATER INLET M 8 DIN LOCK M 8 DIN CAPSCREW r 8 X 5 DIN 933 c I 005 CLAi"P HOSE HOSE EXCHANGER TO BLOCK 0356 HOSE MANIFOLD TO EXCHANGER PLUG /8 NPT HEX HEAD BRASS EXCHANGER HEAT LOCK M 6 DIN CAPSCREW M 6"X 6 DIN CLAMP EXCHANGER ZINC GASKET EXCHANGER END COVER Q-RING EXCHANGER END COVER COVER EXCHANGER END 085 CAPSCREW 3/8NC X 3/ SS 7

24 WESTERBEKE BCGB - SEA WATER SYSTEM. 8

25 WESTERBEKE BCGS - SEA WATER SYSTEM REF PN NAr'E REMAR!--<.S QUAN ~ PULLEY SETSCREW BRACKET CAPSCREW BRAO,ET PUMP ELBOW CLAMP.. LOCK NUT HOSE ELBOW LOCK CAPSCREW HOSE CAPSCREW LOCK CAPSCREW SEA WATER SYSTEM PULLEY SEA WATER PUMP ADJUST M 6 X 0 DIN 933 SEA WATER PUMP SEA WATER 3/8 NPT TO 3/" HOSE 80 HOSE M 6 DIN 5 M 6 DIN 7 M 6 DIN 93 CUSTOMER SUPPLIED 3/8 NPT TO 3/8" HOSE M 8 DIN 5 M 8 DIN 7 M 8 X 5 DIN 933 GASDENSER TO EXCHANGER M 6 X 0 DIN 933 " 6 DIN 7 M 6 DIN 5 MI0 X.5 X 0 DIN 799 9

26 WESTERBEKE BeGB - SEA WATER PUMP _ 0

27 WESTERBEKE BeGB - SEA WATER PUMP REF PN NAME REMARKS.QUAN 0367 Pur P SEA WATER 0360 KIT Ii'"lPELLER INCL REF 3 THRU 7 3 SCREW COVER-SEE KIT REF GASKET IMPELLER COVER 5 IMPELLER SEE KIT REF 6 SEAL SEE KIT REF 7 SCREW IMPELLER-SEE KIT REF COV~R IMPELLER 9 0:330:36 PLATE WEAR 0 0:330 O-RING DOWEL 0330:38 SCREW CAM 3 03' CAM 5 0:33035 SHAFT COVER BEARING-INNER 7 0:330 BEARING 8 0:3305 RING RETAINING RING RETAINING 0 0:33033 COVER BEARING-OUTER 0055 KIT PUMP MAJOR REBUILD

28 BeGS ~ FRESH WATER PUMP - GOVERNOR _ BELTS _ BELT GUARD 8 I I I I I, ~';"--- I I I I,,, f,,,, I ". i-,.i 3 ~ 9.!. A ~~!. 8 ( ,. /9.~ ~ ~/ /~@~ 0..- //'<.() 30j./ ~ /3 ~ '\ 3

29 BCGB - FRESH WATER PUMP - GOVERNOR - BELTS - BELT GUARD REF" PN NAME REMARKS QUAN ; ' GUARD PULLEY PIN PLUG NUT LOCK BALLJOINT ROD GOVERNOR PULLEY CAPSCREW GASKET PUMP CAPSCREW PULLEY PULLEY SETSCREW BELT SPACER BRACKET LOCK CAPSCREW BOLT NUT BELT CAPSCREW LOCK BRACKET WINGSCREW BELT GOVERNOR SPIRAL 3/6 X -/ /8 NPT SOCKET BRASS HEX SS 0 SS THREADED FRESH WATER PUMP M 6 X 8 JIS 7 W/LOCK FRESH WATER PUMP FRESH WATER INCLUDING REF M 6 X 35 JIS 7 W/LOCK CRANKSHAFT - SEA WATER PUMP PULLEY WATER PUMPS BELT GUARD M 6- DIN 7 M 6 X 50 DIN 93 CRANKSHAFT PULLEY FRESH WATER PUMP PULLEY GOVERNOR Ml0 X 30 DIN 933. Ml0 DIN 7 Ml0 DIN 5 BELT GUARD FLAT 0-3 X / 3 3 3

30 ~.

31 WESTERBEKE BeGB - GASDENSER AND LIFT PUMP REF PN NAME 0865GASDENSER 035 GASDENSER SCREW ELBOW NUT FERRULE ADAPTER ELBOW CONNECTOR LINE LINE LINE LINE NOTE: ELBOW NUT FERRULE PUMP SCREW LOCK BRACKET CAPSCREW LOCK LINE CLAMP HOSE REMARKS LIFT PUMP ASSEMBLY INCL REF THRU 5 M 5 X 0 FLANGED MALE /8 NPT TO 3/6 COMPRESSION 3/6 COMPRESSION 3/6 CotPRESSION /8 NPT MALE-FEMALE /8 NPT STREET 90 BRASS MALE /8 NPT TO /" HOSE GASDENSER TO LIFT PUMP - NLA GASDENSER TO LIFT PUMP LIFT PUMP TO GASDENSER - NLA LIFT PUMP TO GASDENSER OLD LINES CROSSED-NEW ARE PARALLEL-SO BOTH LINES MUST BE CHANGED TO NEW MALE /8 NPT TO 3/6 COMPRESSION 3/6 COMPRESSION 3/6 COMPRESSION FUEL LIFT VDC INCLUDING REF 0 M 5 X 0 DIN 8A M 5 DIN 7 " 5 DIN 5 LIFT PUMP AND GASDENSER M 6 X 6 DIN 933 M b DIN 7 GASDENSER TO CARBURETOR-INSULATED HOSE SEA PUMP TO GASDENSER TO EXCHANGER QUAN "3 AR AR AR AR 5

32 WESTERBEKE BCGB - DISTRIBUTOR - COIL - SPARKPLUGS

33 . WESTERBEKE BCGB - DISTRIBUTOR - COIL - SPARKPLUGS REF PN. NAME REMARKS QUAN CAP VINYL ~ '- 088 DISTRIBUTR ICLUDING REF CAPSCREW SECURITY PIN CLAMP SPARKPLUG WIRES WIRE SET SPARKPLUG AND COIL '. ~PARKPLUG ' SCREW. M 5 X 5 DIN 8A PHILLIPS LOCK M 5 DIN COIL IGNITION WIRE COIL-SEE REF BRAC~\ET COIL AND LIFTING EYE CAPSCREW M 6 X 6 DIN LOCK M 6 DIN 7 7

34 WESTERBEKE BCGB - DISTRIBUTOR 8

35 WESTERBB,E BCGB - DISTRIBUTOR REF PN NAME REMAR~.S QUAN 088 DISTRIBUTR ASSEMBLY CAP DISTRIBUTOR INCLUDING SCREWS ROTOR COVER DISTRIBUTOR BREA!-(.ER ROTOR DISTRIBUTOR IGNITER SIGNAL I"IODULE DISTRIBUTOR VACUUM ADVANCE INCL SCREWS O-RING 8 '0305 BREA~~ER. DISTRIJ,3UTOR IGNITER ~UT INCLUDING SCREWS MODULE DISTRIBUTOR PICKUP INCLUDING SCREWS CABLE DISTRIBUTOR INCLUDING SCREWS 0305 SCREW SET ALL SCREWS FOR REF 6 THRU. 9

36 WESTERBEKE BeGB - INTAKE. MANIFOLD (.6 (( 5. 30

37 WESTERBEKE BCGB - INTAKE MANIFOLD REF PN NAME REMARKS QUAN MANIFOLD CAPSCREW PLUG CAPSCREW LOCK PLUG SWITCH ELBOW CLAMP HOSE STUD GASKET LOCK NUT STUD LOCK CAPSCREW CAPSCREW EYE INTAKE M 8 X 6 JIS-FLANGE /8 NPT HEX HEAD BRASS M 8 X 00 DIN 93 M 8 DIN 7 M 8 DIN 5 /8 NPT HEX HEAD BRASS WATER TEMPERATURE /8 NPTTO /" HOSE HOSE 3/6" ID - INCHES REQUIRED M 8 X S DIN 939 MANIFOLD TO HEAD M 8 DIN 5 M 8 DIN 7 M 8 DIN 93 M 6 X 0 DIN 939 M 8 DIN S M 8 DIN 7 M8 X 0 DIN 933 M 8 X S DIN 933 LIFTING " 3 3

38 , l-a ~ "- JQ I I I ~@ 0,,,,,

39 WESTERBEKE BCGB - AIR INTAKE AND CARBURETOR MOUNTING REF '"' c: PN NAME REMARlI..S HOSE BREATHER - CUT TO FIT 033 CAPSCREW M 6 X 0 DIN LOCK M 6 DIN M 6 DIN SILENCER AIR INTAKE INCLUDING REF 6 ~< SCREl.-J / X / TAPPING ARRESTOR FLAME CARBURET-OR GASJ.<.ET CARBURETOR MOUNTING LOCK M 6 DIN NUT M 6 DIN LINE GASDENSER TO CARBURETOR QUAN 33

40 WESTERBEKE BCGB - CARBURETOR JtJ~ '\ ~~. J;> " ~. ~ 3

41 WESTERBEKE BeGB - CARBURETOR REF PN NAME 0UAN - - -'3. ' ' ' '3788 0' '33' ' ' ' '3809 0' ' ' ' ' '3800 CARBURETOR CONNECTOR NUT FERRULE FILTER GASKET VALVE GASKET SOLENOID JET SPRING VALVE SOLENOID NUT BRACKET PIN LINKAGE BALLJOINT LEVER LOCK NUT GASKET GASKET GASKET SPRING KIT MALE /8 NPT TO '3/6 COMPRESSION 3/6 COMPRESSION '3/6 COMPRESSION FUEL NEEDLE VALVE NEEDLE ~r. SEAT IDLE SCREW INCLUDING JET 0 ROTARY VALVE ROTARY CHOKE VDC 5/3-3 CHOKE SOLENOID COTTER /6 X / SS SOLENOID 0 FLAT SS THROTTLE. 0 SS 0-'3 HEX SS IDLE JET ACCELERATOR PUMP JET COVER CARBURETOR REPAIR

42 WESTERBEKE BCGB - BACK END - GENERATOR - REAR MOUNTS 36

43 .' WESTERBEKE,5-7,0 BCGB - BACj.o:, END - GENERATOR - REAR MOUNTS REF PN NAME RErARII..S QUAN i NUT Ml0 DIN 936 JAM LOCK Ml0 DIN 7B BRONZE LOCK MiO DIN MOTOR STARTER CAPSCREW Ml0 X 30 DIN NUT MiO DIN STUD Ml0 X 30 DIN CAPSCREW Ml0 X 5 DIN '.:) DOWEL L CAPSCREW Ml0 X 5 DIN 799 S LOCK '0 DIN CAPSCREl..J MiO X.5 X 30 DIN PLATE BACK 095 CAPSCREW Ml0 X. 5 X 0 DIN Ml0 DIN CAPSCREW Ml0 X 5 DIN FLYWHEEL INCLUDING RING GEAR GEAR RING BOLT FLYWHEEL PLATE DRIVE DISC TO ARMATURE DISC DRIVE LOCK M 8 DIN CAPSCREW M 8 X 0 DIN BRIDGE DIODE SET SCREW M 5 X 0 DIN 85A GUARD AIR LOCK M 5 DIN 6797A SCREW M 5 X 0 DIN 8A COVER.5 BCGB COVER 7.0 BCGB GENERATOR ASSEMBLY.5 BCGB GENERATOR ASSEMBLY 7.0 BCGB HOUSING INCL STATOR.5 BCGB HOUSING INCL STATOR 7.0 BCGB STATOR.5 BCGB STATOR 7.0 BCGB 37

44 WESTERBEKE BCGS -BACK END - GENERATOR - REAR MOUNTS 38

45 WESTERBEKE BCGB - BACK END - GENERATOR - REAR MOUNTS REF PN NAME REMARKS (iuan COVER PLATE STRAP CAPSCREW CAPSCREW LOCK IsoLATOR SHAFT SPACER LOCK CAPSCREIfJ BEARING ARMATURE ARMATURE FAN LOCK CAPSCREW DRIPTRAY NUT LOCK STRAP PTO REAR MOUNT GROUND M0 X 5 DIN 799 SS M 6 X 6 DIN 933 M 6 DIN 7 M 6 DIN 5 REBOUNT ISOLATOR M0 DIN 5 M0 DIN 7 M0 X 30 DIN 933 BALL ASSEMBLY.5 EGGE ASSEMBLY 7.0 BCGB MI0 DIN 5 MlO DIN 6?97A MI0 X 0 DIN 933 M0 DIN 93 M0 DIN 7. M0 DIN 5 GROUND "

46 I WESTERBEKE BCGB - GENERATOR AC OUTPUT. Y5 O""".. \.. '%... 3 ~t' ~... 0

47 WESTERBEKE ~CGB - GENERATOR OUTPUT REF PN NAME REMARKS QUAN J ;: CHARGER SCREW RECTIFIER CAPACITOR CAPACITOR SCREW COVER COVER. BLOC~, NUT BAR CLAMP CLAMP NUT NUT LOC ~, LOCK SCREW SCREW LOCK SCREW CAPSCREW LOCK TERMINAL SCREW LOCK SCREW BRACKET NUT HOLDER FUSE CARRIER BATTERY M 5 X 0 DIN 963A BRIDGE 3.5 MFD.5 BCGB 6 MFD 7.0 BCGS M 5 Ox 0 DIN 8A.5 BCGB 7.0 BCGB TERiINAL AC OUTPUT M 5 STUDS M 5 BRASS BUSS M 5 BRASS CAPACITOR.5 BCGB CAPACITOR 7.0 BCGB M 5 DIN 93.5 BCGB M 5 DIN BCGB M 5 DIN 6797A.5 BCGB M 5 DIN 6797A 73.0 BCGB M 5 DIN 5.5 BCGB M 5 DIN BCGB M 5 X 0 DIN 8A.5 BCGS M 5 X 0 DIN 8A 7.0 BeGB M 5 DIN 6797A M 5 X 6 DIN 8A M 5 X 0 DIN 933 BRASS M 5 DIN 6797A CHARGER OUTPUT~INSULATED M 5 X 0 DIN 963A M 5 DIN 6797A M 5 X 6 DIN 8A FUSEHOLDER FUSEHOLDER FUSE 30 AMP FUSE " AR AR AR

48 WESTERBEKE BCGB - AC OUTPUT CIRCUIT BREAKER , ~. ~/3 (.~(.. ~@~ 3 I'V _l~. _" '{{) 5. 3

49 WESTERBEKE BCGB - AC OUTPUT CIRCUIT BREAKER REF" PN NAME REMAR!-<.S QUAN , , SCREW COVER GUARD SCREW NIPPLE NUT SPACER BREAKER BREA~{ER BREAKER BREA~{ER 'LOCK NUT WIRE WIRE BOX WIRE WIRE WIRE WIRE WIRE WIRE NUT CAPSCREW PLUG SPACER GROMMET LOCK CAPSCREW CAPSCREW CONNECTOR DIAGRAM 8-3 X 3/8 TRUSS HEAD SS BOX CIRCUIT BREAKER HANDLE 6-3 X / BINDING HEAD SS " " CIRCUIT 0 AMP 60HZ.5 BCGB CIRCUIT 5 AMP 50HZ 3.7 BCGB' CIRCUIT 30 AMP 60HZ 7.0 BCGB CIRCUIT 5 AMP 50HZ 5.0 BCGB / INTERNAL TOOTH BRONZE /NC HEX BRASS FLAT / BRASS WHITE 60HZ.5 BCGB WHITE 60HZ 7.0 BCGB CIRCUIT BREAKER BLACK 60HZ.5 BCGB 50HZ 3.7 BCGB BLACK 60HZ 7.0.aCGB 50HZ 5.0 BCGB BLACK 60HZ.5 BCGB WHITE 50HZ 3.7 BCGB BLACK 60HZ 7.0 'BCGB WHITE 50HZ 5.0 BCGB 0-3 HEX SS FLAT 0 SS /NC X BRONZE FULLY THREADED NYLON M 6 DIN 7 M 6 X 30 DIN 933 t 6 X ::;> DIN 933 BOX -/" AC OUTPUT & CIRCUIT BREAKER WIRING

50 -~ I: (f) -I tr :u t<:i tr :s::: t.j::. f""" ~ ~ ~\ /3.~ /3 f:.".. r..' / ~@) 6 /5 ~ ;t;;:;:;;';\"i I / ~..., ~, '\\,'-... \,. ',\. I I f I I /- I I I I I I -""'"'\,,,~ I I I, I I I I I. \._ \ - '... _~I \ \ \ \ \ \ I I I UI I '-I o ti.l () 0- ti.l h r tr o -I :::0 H () l> r (f) -< (f) -I h 3: 7

51 WESTERBEKE BCGB - ELECTRICAL SYSTEM REF" PN NAME REMARKS QUAN HARNESS CAPSCREW LOCK SCREW BREAKER HOLDER FUSE NUT SCREW NUT CONNECTOR HOUR METER RELAY SCREW CAPSCREW LOCK WA9HER SWITCH SWITCH BRACKET SPACER SOLENOID SOLENOID BOOT BOOT NUT LOCK BOOT SOLENOID NUT BRACKET SCREW SHUTDOWN. STANDOFF M 8 X 00 DIN 93 M 8 DIN X 3/ S8 BH CIRCUIT 0 AMP FUSE 8 Al'-lP SWITCH 6-3 X 3/8 S8 BH 6-3 KEP8. JUMPER-WHEN NO REMOTE PANEL U8ED VDC 30 AMP W/DIODE 6-3 X / S8 BH M 6 X DIN 933 M 6 DIN 7 M 6 DIN 5 TOGGLE START-STOP TOGGLE ON INCLUDING JET CHOKE EXHAUST TEMPERATURE SWITCH M 8 DIN 93 M 8 DIN 7 STARTER 0-3 KEP8 RELAY 0-3 X / 88 BH OVERSPEED 5

52 ; _. WESTERBEKE BeGB - REMOTE CONTROL PANEL 3 9 6

53 WESTERBEKE BGGB - REMOTE CONTROL PANEL REF PN NAME REMARKS QUAN 039 PANEL REMOTE CONTROL 05 SWITCH TOGGLE START-STOP LED GREEN SWITCH TOGGLE ON BLOCK TERMINAL MAR~,ER TERMINAL BLOCK NUT 6-3 SMALL HEX SS LOCK 6 SS HARNESS PANEL HARNESS 5 FT EXTENSION HARNESS 30 FT EXTENSION 7

54 WESTERBEKE BCGB - MISCELLANEOUS REF PN NAME REMARKS QUAN 09 KIT A SPARE PARTS 09 KIT B SPARE PARTS-EXTENDED CRUISING 3 09"3 GASKET SET UPPER 09 GASKET SET COMPLETE STRAINER SEA WATER 6 0"3"337 VALVE ANTI-SIPHON 7-0"3758 PAINT RED AEROSOL SPRAY CAN 7-0"307 PAINT WHITE AEROSOL SPRAY CAN FILTER KIT REMOTE LUBE OIL MANUAL OPERATOR MANUAL SERVICE - 0"3009 SWITCH SHIP-SHORE WIRE - 0"3008 SWITCH SHIP-SHORE "3 WIRE - 0"3936 MUFFLER HYDRO HUSH C - 0"3"330 CONNECTOR HOSE-STRAIGHT -7/8 AR -"3 03"33 CONNECTOR HOSE 5 DEGREE -7/8 AR - 03"33 CONNECTOR HOSE 90 DEGREE -7/8 AR -5 0'36680 ADAPTER -7/8" TO " HOSE AR -6 03"39"3 KIT HOSE COUPLING & CLAMPS MUFFLER FIBREGLASS SIDE IN 3-05 MUFFLER FIBREGLASS TOP IN 8

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PARTS LIST WESTERBEKE. 55A Four. Publication # Edition One. August 1999

PARTS LIST WESTERBEKE. 55A Four. Publication # Edition One. August 1999 PARTS LIST WESTERBEKE 55A Four Marine Diesel Engine Publication # 0000 Edition One August 999 ~r~ rwesterbeke WESTERBEKECORPORATION MYLES STANDISH INDUSTRIAL PARK 50 JOHN HANCOCK ROAD, TAUNTON, MA 0780-739