LNG WORKSHOP VANCOUVER
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1 LNG WORKSHOP VANCOUVER NATURAL GAS AND DUAL FUEL POWER GENERATION APRIL 17, 2012 MARK KENNEDY WÄRTSILÄ CANADA 1
2 About Wärtsilä Power PLANTs Ship power 175 years of experience Services 2 Headquartered in Helsinki, Finland Traded on the OMX NASDAQ (WRT) $7 billion annual sales 17,000 employees in 70 countries WNA 650 employees (WCA 150, WUS 500+)
3 Marine - Wärtsilä-Sulzer RTA96 109,900 hp 2300 tons Length: 89 feet Height: 44 feet Turbocharged two-stroke diesel engine - the most powerful and most efficient prime-mover in the world today 3 3
4 4 Those are two stroke, Slow - Speed engines. We only sell them for powering ships like the Emma Maersk
5 Let s look at Energy i.e. Power Generation Generator Set Portfolio W20 LFO, HFO, LBF LFO Light Fuel Oil HFO Heavy Fuel Oil LBF Liquid Bio Fuel GAS Natural Gas W34SG/W34DF LFO, HFO, LBF, GAS LFO, HFO, LBF, GAS W46 / W50DF Generator set size [MW] 55 Wärtsilä 24 April 2012 Ausenco Sandwell / Whitney
6 1,900 MW in Canada & US NW Territories, Nunavut-29MW City of Iqaluit 20 MW City of Inuvik 9 MW Minnesota-14 MW Northern States Power Ontario-5 MW City of Cornwall Michigan- 17 MW Detroit Airport Illinois-25 MW University of Illinois Indiana-8 MW City of Rensselaer Alaska- 76 MW City of Ketchikan 10 MW Red Dog Mine 40 MW Westward Seafoods 6 MW Dutch Harbor 10 MW Nome 10 MW Washington- 47 MW Boulder Park 32 MW SIP 8 MW Olympic View 7 MW Oregon-16 MW Wah Chang California- 270 MW Modesto 50 MW * Humboldt 163 MW Red Bluff 57 MW Nevada -118 MW Barrick Goldstrike Mine Colorado-229 MW Plains End, 113 MW Plains End II, 116 MW Fort Nelson, BC- 45MW EnCana* Ohio-11 MW Miami University, Oxford Iles de la Madeleine-67 MW Near Québec Pennsylvania-23 MW Borough of Chambersburg New Jersey -9 MW Mannington Maryland-31 MW Sweetheart Cup 11 MW BG&E 14 MW Federal Research Center 6 MW Missouri-12 MW City of Kennett Tennessee-12 MW El Paso 16,000 Hp Compression New Mexico 49 MW Raton 7 MW LCEC 42 MW* Hawaii - 38 MW Maui Pineapple 6 MW Kauai Utility 32 MW Kansas- 87 MW Midwest Energy 76 MW City of Iola 11 MW Texas- 404MW Antelope (Golden Spread) 170 MW* Greenville (GEUS) 25 MW Pearsall Power Plant 203 MW Duke/MHP 8,000 Hp 6 MW Compression Arkansas-18 MW City of Paragould Louisiana-12 MW El Paso 16,000 Hp Compression Mississippi-12 MW El Paso 16,000 Hp Compression Alabama-41 MW Mobile Bay 6
7 Mining a big business for Wartsila ~68 Projects 19 Countries 235 Engines ~1300 MW 77 Wärtsilä 24 April 2012 Ausenco Sandwell / Whitney Teck Cominco Red Dog Plutonic Batu Hijau Lihir Bema Gold OK Tedi Freeport Quebrada Blanca Alrosa Omai Barrick Western 102 etc.
8 Natural Gas: Vast Energy Resource in North America 70 Bcf/d (years) Total Resource Potential (Tcf) North American Natural Gas Basins Abundant and Widespread Canada and U.S. Natural Gas Resource Estimates 125 Resource 100 Reserves Technology Continues to Unlock Shale Gas 0 PGC/NEB 2006 EIA/NEB 2007 EIA/NEB 2009 PGC/NEB 2009 PGC/NEB 2011 Over a 100 Year Supply at 70 Bcf/d 0 8 Source: EIA, NEB, PGC, IHS Energy, CSUG
9 Power Generation Capacity Additions Coal and Nuclear units are aging. Nearly 80% of coal units are 30 years old or more Nearly all nuclear and coal capacity in service before 1990 Natural gas dominates Major natural new capacity gas additions after 1990 in the 2000 s 9 Source: Energy Information Administration (EIA)
10 Gas as the New Fuel Abundant Domestic Cheap Clean 10
11 A good example of this new natural gas landscape is playing out right 11 here at the BC / Yukon border...
12 12
13 13 Wartsila 43 MW (5 x 20V34SG)
14 Inside the Power House Speed: 720 rpm Length: 42 ft Width: 11 ft Height: 14 ft Weight: 124 tons 14
15 15
16 Simple Solution for Pipeline Supply or LNG Storage Tanks Vaporisers Wartsila 25 MW Power Plant Heat required is negligible, available from engine cooling system 16
17 17 Examples of Tank Solutions
18 Power Plant Design Footprint: 50 MW power plant on a 3 acre site Modesto, California 50 MW 18
19 Engine Hall Section , 52-6 Exhaust gas silencer Expansion vessel Charge air & exhaust gas module DeNOx (SCR)unit Charge air filter Rupture disc , , (Steel frame) +4760, 15-7½ Engine-Generator set Space for MV cables +5560, 18-3 Ventilation unit Ventilation unit Distance depends on exhaust gas equipment Auxiliary module ½" Gas regulating unit Video Power Plant Design 19
20 20 Reciprocating Engine Value Proposition
21 Fuel Flexibility DUAL FUEL Natural Gas and Liquid Fuels Ability to change between liquids and gas on-line Renewable Fuels eg. biodiesel Wartsila Tri Fuel Power Plant in DR: LNG / Diesel / HFO 21
22 Fuel Flexibility Dual Fuel: back-up when primary fuel supply is disrupted Set up dual fuel when you know LNG is coming.. Can utilise the cheaper fuel if prices swing 2222 Wärtsilä 2011
23 Electrical efficiency (%) Energy Efficiency - Best Simple Cycle efficiency available - The multi unit gas engine power plant has very high part load efficiency 45% 40% 35% 30% 5 x 20V34DF Industrial GT 25% 20% 15% 10% 5% 0% Plant Electrical Power (MW) Source: Alstom product broschure 01; Wärtsilä perf 23
24 Derating factor Energy Efficiency Reciprocating Gas engines offer stable output and high performance at high altitudes Gas turbine and gas engine output derating due to altitude (at 15C, ISO conditions for GT:s) V34SG (radiator cooling) Wartsila 20V34SG Aeroderivate Gas turbine Industrial Gas turbine Metres above seal level
25 Operational Flexibility 5 minute start Unlimited starts/stops per day, per year No starting costs or equivalent running hours No minimum run time or up time 25
26 Operational Flexibility High Reliability Multiple units each unit is an isolated system High Availability Maintenance done on site during non-critical hours, involving one unit at a time Rugged Design 26
27 Other Reciprocating Engine Advantages: Negligible water consumption with closed loop cooling Uses low pressure gas 75 psig gas no need for aux. gas compressor. Can use gas directly from the LNG tank. No output degradation Full output through the lifecycle of the plant Negligible heat rate degradation between overhauls 27
28 Low Emissions Nox - Nitrogen oxides: 5 ppm (0.064 g/kwh) (as NO2) (dry, at 15 vol-% O2) - with SCR CO - Carbon monoxide: 15 ppm (0.12 g/kwh) (dry, at 15 vol-% O2) - with CO catalyst VOC 25 ppm (0.12 g/kwh) (dry, at 15 vol-% O2) Particulates (total) (0.12 g/kwh) (at 15 vol-% O2) 28 2
29 Plant Aesthetics Design makes the project look like a typical warehouse No visible smoke, fumes or steam release Noise according to local codes. Typically 70dB at the fence 29
30 30 Barrick Nevada, 116 MW 14 x 20V34SG
31 Sangachal 300 MW Dual Fuel Gas / Fuel Oil 31 Wärtsilä 2011
32 Wartsila Flexicycle Dual Fuel 216 MW LNG/HFO Quisqueya 1 Combined Cycle Barrick Gold, Pueblo Viejo Gold Mine Combined cycle mode for competitive large base load power» 52.1% plant efficiency» Switch back to simple cycle on the run 32
33 Flexicycle Combined cycle Engine preheating by steam x 18V50SG + ST 1. Heat Recovery Steam Generator (HRSG) 2. Feed Water Tank Steam Turbine 4. Condenser 5. Condensate preheater 4 6. Auxiliary Boiler 7. Cooling Tower Engine preheater 33
34 Conclusion LNG: domestic, abundant, cleaner & cheaper than oil Easy fuel to use for power generation Requires LNG storage tanks / Vaporiser Dual Fuel option provides flexibility & reliability Various configurations of plant depending on size and need Modern reciprocating engines offer many advantages over other technologies 34
35 Power by Wärtsilä Thank you! Mark Kennedy Based in Vancouver (604) Vince Huber Based in Vancouver (604)
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