Cable Protection Systems. Identification Products. Wire & Cable. Cable Assemblies & Subsystems

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2 Cable Protection Systems Identification Products Wire & Cable Cable Assemblies & Subsystems 2 MV Electrosystems Pvt. Ltd.

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4 ABOUT US Q RDSO Our Quality policy ISO 9001 : 2008 ISO 9001 : 2008 Standards The company is certified to ISO 9001:2008 quality system. All the products are manufactured to internationally recognized quality standards ensuring that our products are safe and reliable. At MV Electrosystems we maintain a state of the art test Lab with world class test equipments capable to conduct the tests in accordance with the internationally recognized test standards including BIS, IEC, DIN, UIC, BS, UL, CE etc. All the products undergo rigorous testing before they are supplied to the customers. 4 MV Electrosystems Pvt. Ltd.

5 MV Electrosystems offers an extensive range of Cables & Cable Management products. The production facility is located in Faridabad Industrial township adjoining Capital City of Delhi. The portfolio is divided into four broad categories: 1. Cable Protection Systems 2. Identification & Labeling products 3. PVC Insulated Cables 4. Cable Assemblies & Subsystems Cable Protection Systems The unit is equipped with most modern, fully programmable PLC based Extrusion and Moulding Lines, High Speed Braiding & Winding Systems, highly precision CNC machines. The products are manufactured based on all internationally recognized industry standards. Product Lines include: Metallic & Non Metallic Flexible Conduit Systems Polyester & Polyamide Expandable Braided Sleeving Metal & Polyamide thread Connectors Metal & Polyamide Locknuts Tube Clamps Associated accessories Identification & Labeling products The identification product lines include the high performance marking solutions for wires & cables which include: High Shrink, Printable Wire & Cable marking system Pre-Printed Wire & Cable Marking system Thermal Ink Transfer & Laser Printers User Friendly Printing Software PVC Insulated Cables MV Electrosystems possesses the most sophisticated production line which is capable of producing a wide variety of wires & cables including: IS:694 Single Core & Multi Core Cables up to 1100V Flat Ribbon Twisted Pair Zero Halogen Low Smoke Cable Rodent & Termite proof Cables Automotive Cables Cable Assemblies & Subsystems MV ELECTROSYSTEMS has in house facility for the design & manufacture of Electrical & Electronic Cable Assemblies, Junction Boxes, Electrical Panels & Cabinets. We can support our customers with end to end design solutions including component selection & offer them Technically & Commercially most viable solutions. MV Electrosystems possesses the engineering expertise to design & manufacture highly complex assemblies & Power Cords for almost every industry segment with specialization in : Rail Vehicles Power & Signal Assemblies, Inter-coach Jumper Cables, Junction Boxes, Electrical Panels Appliances & Consumer Electronics Controller Assemblies & Power Cords, Cluster Block Assemblies, Jumper Wires Computers SATA / SMPS Assemblies, USB Cables ABOUT US 5

6 CABLE PROTECTION & MANAGEMENT PAHW Flexible Polyamide 6 Conduits Applications Heavy Weight, Flexible Corrugated Conduit made from special grade Polyamide 6. Which offers High Mechanical Strength & Abrasion Resistance. Characteristics Colors Black & Grey High Ultra- Violet Rays Resistance Free from Halogen, Cadmium, Sulphur & Phosphorous Highly Resistant to Solvents, Oils, Greases & Diluted Bases Rail Vehicles (External Applications) Earth Moving Equipment Heavy Industrial Machinery PROPERTY VALUE CLASS TEST METHOD THERMAL PROPERTIES Lower Temp Range -40 C 4 IEC EN Upper Temp Range +120 C 4 IEC EN Short Term Temp Up to +150 C MECHANICAL PROPERTIES Compression Strength 750 N 3 IEC EN Tensile Strength 500 N 3 IEC EN Suspended Load Capacity 150 N 3 IEC EN Impact Strength (+23 C) >20 J 5 IEC EN (- 15 C) >6 J 4 IEC EN Reverse Bending IEC EN Protection Class IP68 IEC EN MV Electrosystems Pvt. Ltd.

7 PAHW Flexible Polyamide 6 Conduits PROPERTY VALUE TEST METHOD Fire Performance S4/SR2/ST2 DIN V-0 UL94 Non Flame Propagating EN Self Extinguishing Class I3 NFF Limiting Oxygen Index > 25 ISO 4589 Glow Wire Flammability Index 960 C IEC /12 Comparative Tracking Index 600 V IEC 112 Smoke Emission Class F3 NFF & 102 Free from Halogens Yes DIN DIMENSIONAL DETAILS PART NUMBER NW INNER DIA (MM) OUTER DIA (MM) STATIC BEND RADIUS (MM) PPQ (MTR) PAHW-07X PAHW-10X PAHW-12X PAHW-17X PAHW-23X PAHW-29X PAHW-36X PAHW-48X X - Black (B), Grey (G) CABLE PROTECTION & MANAGEMENT 7

8 CABLE PROTECTION & MANAGEMENT PAMW Flexible Polyamide 6 Conduits Applications Medium Weight, Flexible Corrugated Conduit made from special grade Polyamide 6, which offers High Mechanical Strength & Abrasion Resistance & Enhanced Flexibility Characteristics : High Ultra- Violet Rays Resistance Colours Black & Grey Free from Halogen Free, Cadmium, Sulphur & Phosphorous Highly Resistant to Solvents, Oils, Greases & Diluted Bases Rail Vehicles (Internal Applications) Earth Moving Equipment Industrial Machinery Solar & Wind Installations PROPERTY VALUE CLASS TEST METHOD THERMAL PROPERTIES Lower Temp Range -40 C 4 IEC EN Upper Temp Range +120 C 4 IEC EN Short Term Temp Up to +150 C MECHANICAL PROPERTIES Compression Strength 320 N 2 IEC EN Tensile Strength 250 N 2 IEC EN Suspended Load Capacity 150 N 3 IEC EN Impact Strength (+23 C) 13.5 J IEC EN (- 15 C) 6.0 J 4 IEC EN Flexing IEC EN61386 Protection Class IP68 IEC EN MV Electrosystems Pvt. Ltd.

9 PAMW Flexible Polyamide 6 Conduits PROPERTY VALUE TEST METHOD Fire Performance S4/SR2/ST2 DIN Non Flame Propagating EN Self Extinguishing Class I3 NFF Limiting Oxygen Index > 25 ISO 4589 Glow Wire Flammability Index 850 C IEC /12 Comparative Tracking Index 600 V IEC 112 Smoke Emission Class F3 NFF & 102 Free from Halogens Yes DIN DIMENSIONAL DETAILS PART NUMBER NW INNER DIA (MM) OUTER DIA (MM) STATIC BEND RADIUS (MM) PPQ (MTR) PAMW-07X PAMW-10X PAMW-12X PAMW-17X PAMW-23X PAMW-29X PAMW-36X PAMW-48X X - Black (B), Grey (G) CABLE PROTECTION & MANAGEMENT 9

10 CABLE PROTECTION & MANAGEMENT Applications Rail Vehicles (External Applications) SQG Straight Metal Thread Connectors Earth Moving Equipments SQG connectors are manufactured using special grade polyamide material which offers high impact strength. Metal threads offer extremely high connection strength ensuring safety & reliability. Characteristics : Colour : Black Self Extinguishing Free from Halogens, Cadmium, Sulphur & Phosphorous Highly Resistant to Solvents, Oils, Greases & Diluted Bases PROPERTY VALUE CLASS TEST METHOD THERMAL PROPERTIES Operating Temp Range -40 C to +105 C IEC Short Term Temp Up to +160 C MECHANICAL PROPERTIES Tensile E-Modulus (Dry/Cond) 3700 Mpa / 1200 Mpa ISO 527 Tensile Strength (Dry/Cond) 75 Mpa / 45 Mpa ISO 527 Charpy Notthced Impact Strength (Dry/Cond) 7 KJ/m2 / 12 KJ/m2 ISO 179/1eA Charpy Impact Strength 23 C (No Break) ISO 179/1Eu Ingress Protection Class IP68**/ IP67 (EN 60529) (** With O-ring & Washer installed) System Pullout Resistance > 500 N (Class 3) IEC (with MVEPL conduit) FIRE PROPERTIES Flammability Class V-0 UL 94 Glow Wire Index 960 C IEC 695-2/12 Limiting Oxygen Index > 30 % ISO 4589 Self Extinguishing Class I3 NF F /102 Smoke Emission Class F2 NF F / MV Electrosystems Pvt. Ltd.

11 SQG Straight Metal Thread Connectors L OD ID SW Part No Thread Size Fits to NW ID (mm) OD (mm) T (mm) L (mm) SW Wt (gms) SQG-M12B07 M12 x SQG-M16B10 M16 x SQG-M16B12 M16 x SQG-M20B12 M20 x SQG-M20B17 M20 x SQG-M25B23 M25 x SQG-M32B23 M32 x SQG-M32B29 M32 x SQG-M40B29 M40 x SQG-M40B36 M40 x SQG-M50B36 M50 x SQG-M50B48 M50 x SQG-M63B48 M63 x Part No Thread Size Fits to NW ID (mm) OD (mm) T (mm) L (mm) SW Wt (gms) SQG-P09B SQG-P11B SQG-P13B SQG-P16B SQG-P21B SQG-P29B SQG-P36B SQG-P48B CABLE PROTECTION & MANAGEMENT 11

12 CABLE PROTECTION & MANAGEMENT Applications Rail Vehicles (External Applications) Earth Moving Equipment SQB 45 Metal Thread Connectors SQB connectors are manufactured using special grade polyamide material which offers high impact strength. Metal threads offer extremely high connection strength ensuring safety & reliability. Characteristics : Colour : Black Self Extinguishing Free from Halogens, Cadmium, Sulphur & Phosphorous Highly Resistant to Solvents, Oils, Greases & Diluted Bases PROPERTY VALUE CLASS TEST METHOD THERMAL PROPERTIES Operating Temp Range -40 C to +105 C IEC Short Term Temp Up to +160 C MECHANICAL PROPERTIES Tensile E-Modulus (Dry/Cond) 3700 Mpa / 1200 Mpa ISO 527 Tensile Strength (Dry/Cond) 75 Mpa / 45 Mpa ISO 527 Charpy Notthced Impact Strength (Dry/Cond) 7 KJ/m2 / 12 KJ/m2 ISO 179/1eA Charpy Impact Strength 23 C (No Break) ISO 179/1Eu Ingress Protection Class IP68**/ IP67 (EN 60529) (** With O-ring & Washer installed) System Pullout Resistance > 500 N (Class 3) IEC (with MVEPL conduit) FIRE PROPERTIES Flammability Class V-0 UL 94 Glow Wire Index 960 C IEC 695-2/12 Limiting Oxygen Index > 30 % ISO 4589 Self Extinguishing Class I3 NF F /102 Smoke Emission Class F2 NF F / MV Electrosystems Pvt. Ltd.

13 SQB 45 Metal Thread Connectors OD ID L SW Part No Thread Size Fits to NW ID (mm) OD (mm) T (mm) L (mm) SW Wt (gms) SQB-M12B07 M12 x SQB-M16B10 M16 x SQB-M16B12 M16 x SQB-M20B12 M20 x SQB-M20B17 M20 x SQB-M25B23 M25 x SQB-M32B23 M32 x SQB-M32B29 M32 x SQB-M40B29 M40 x SQB-M40B36 M40 x SQB-M50B36 M50 x SQB-M50B48 M50 x SQB-M63B48 M63 x Part No Thread Size Fits to NW ID (mm) OD (mm) T (mm) L (mm) SW Wt (gms) SQB-P09B SQB-P11B SQB-P13B SQB-P16B SQB-P21B SQB-P29B SQB-P36B SQB-P48B CABLE PROTECTION & MANAGEMENT 13

14 CABLE PROTECTION & MANAGEMENT Applications Rail Vehicles (External Applications) Earth Moving Equipment SQW 90 Metal Thread Connectors SQW connectors are manufactured using special grade polyamide material which offers high impact strength. Metal threads offer extremely high connection strength ensuring safety & reliability. Elbow Shape offers easy access to applications with space constraints. Characteristics : Colour : Black Self Extinguishing Free from Halogens, Cadmium, Sulphur & Phosphorous Highly Resistant to Solvents, Oils, Greases & Diluted Bases PROPERTY VALUE CLASS TEST METHOD THERMAL PROPERTIES Operating Temp Range -40 C to +105 C IEC Short Term Temp Up to +160 C MECHANICAL PROPERTIES Tensile E-Modulus (Dry/Cond) 3700 Mpa / 1200 Mpa ISO 527 Tensile Strength (Dry/Cond) 75 Mpa / 45 Mpa ISO 527 Charpy Notthced Impact Strength (Dry/Cond) 7 KJ/m2 / 12 KJ/m2 ISO 179/1eA Charpy Impact Strength 23 C (No Break) ISO 179/1Eu Ingress Protection Class IP68**/ IP67 (EN 60529) (** With O-ring & Washer installed) System Pullout Resistance > 500 N (Class 3) IEC (with MVEPL conduit) FIRE PROPERTIES Flammability Class V-0 UL 94 Glow Wire Index 960 C IEC 695-2/12 Limiting Oxygen Index > 30 % ISO 4589 Self Extinguishing Class I3 NF F /102 Smoke Emission Class F2 NF F / MV Electrosystems Pvt. Ltd.

15 SQW 90 Metal Thread Connectors ID OD L SW Part No Thread Size Fits to NW ID (mm) OD (mm) T (mm) L (mm) SW Wt (gms) SQW-M12B07 M12 x SQW-M16B10 M16 x SQW-M16B12 M16 x SQW-M20B12 M20 x SQW-M20B17 M20 x SQW-M25B23 M25 x SQW-M32B23 M32 x SQW-M32B29 M32 x SQW-M40B29 M40 x SQW-M40B36 M40 x SQW-M50B36 M50 x SQW-M50B48 M50 x SQW-M63B48 M63 x Part No Thread Size Fits to NW ID (mm) OD (mm) T (mm) L (mm) SW Wt (gms) SQW-P09B10 PG SQW-P11B12 PG SQW-P13B17 PG SQW-P16B17 PG SQW-P21B23 PG SQW-P29B29 PG SQW-P36B36 PG SQW-P48B48 PG CABLE PROTECTION & MANAGEMENT 15

16 CABLE PROTECTION & MANAGEMENT Industrial Machinery Metric Thread Part Number Thread Size Length (mm) Height H (mm) Dia (D) mm PPQ (pcs) SQG-N-M12X07 M12 x SQG-N-M16X10 M16 x SQG-N-M20X17 M20 x SQG-N-M25X17 M25 x SQG-N-M25X23 M25 x SQG-N-M32X23 M32 x SQG-N-M32X29 M32 x SQG-N-M40X29 M40 x SQG-N-M40X29 M40 x SQG-N-M50X36 M50 x SQG-N-M50X48 M50 x SQG-N-M63X48 M63 x PG Thread Applications Solar & Wind Installations SQG Straight Connectors SQG Connectors are manufactured with Fine Plastic Threads which offers reliability at reasonable cost. Material : Special Grade Polyamide 6 Colour : Black & Grey Temp : -40 C to +105 C, Short Term: 150 C Protection Degree : IP68 (Using Suitable O-ring & Washers) Free of Halogens, Cadmium, Phosphorous & Sulphur Part Number Thread Size Length (mm) Height H (mm) Dia (D) mm PPQ (pcs) SQG-N-P07X07 PG SQG-N-P09X10 PG SQG-N-P11X12 PG SQG-N-P16X17 PG SQG-N-P21X23 PG SQG-N-P29X29 PG SQG-N-P36X36 PG SQG-N-P48X48 PG X: G-Grey, B-Black 16 MV Electrosystems Pvt. Ltd.

17 SQW Elbow Connectors Thread SQW Elbow Connectors are manufactured with Fine Plastic Threads & offers easy access to applications with space constraints. Material : Special Grade Polyamide 6 Colour : Black & Grey Temp : -40 C to +105 C, Short Term: 150 C Industrial Machinery Applications Solar & Wind Installations Protection Degree : IP68 (Using Suitable O-ring & Washers) Free of Halogens, Cadmium, Phosphorous & Sulphur Part Number Thread Size Thread Length (mm) Height H (mm) Length (mm) Dia (D) mm PPQ (pcs) SQW-N-M10X07 M10 x SQW-N-M12X10 M12 x SQW-N-M16X12 M16 x SQW-N-M20X17 M20 x SQW-N-M25X23 M25 x SQW-N-M32X29 M32 x SQW-N-M40X36 M40 x SQW-N-M50X48 M50 x SQW-N-M63X48 M63 x Part Number Thread Size Thread Length (mm) Height H (mm) Length (mm) Dia (D) mm PPQ (pcs) SQW-N-P07X07 PG SQW-N-P09X10 PG SQW-N-P11X12 PG SQW-N-P16X17 PG SQW-N-P21X23 PG SQW-N-P29X29 PG SQW-N-P36X36 PG SQW-N-P48X48 PG X: G-Grey, B-Black CABLE PROTECTION & MANAGEMENT 17

18 CABLE PROTECTION & MANAGEMENT Rail Vehicles Inner Tooth Type Applications Earth Moving Equipment SQG-DPN Conduit to PVC/STEEL Pipe Connection Material: Conduit Fitting: Polyamide 6 Pipe Fitting Colour: Black : Zinc Alloy Temp: -40 C to +105 C, Short Term: 150 C Free of Halogens, Cadmium, Phosphorous & Sulphur Cat No. Conduit Size Diameter Thread c A d B d A B C SQG-DPN-050 ½" G1/2" SQG-DPN-075 3/4" G3/4" SQG-DPN-100 1" G1" SQG-DPN /4" G1-1/2" SQG-DPN /2" G1-1/2" SQG-DPN-200 2" G2" SQG-DPN /2" G2-1/2" SQG-DPN-300 3" G3" SQG-DPN-400 4" G4" 18 MV Electrosystems Pvt. Ltd.

19 FCS Flange Connector Straight Material: Polyamide 6 Colour: Black Temp: -40 C to +105 C, Short Term: 160 C Protection Degree: IP68 (Using Suitable O-ring & Washers) Free of Halogens, Cadmium, Phosphorous & Sulphur Applications Industrial Machinery Rail Vehicles Part no. Fits to A (mm) B (mm) C (mm) D (mm) (E)mm PPQ(pcs) Conduit (NW) FCS FCS FCS CABLE PROTECTION & MANAGEMENT 19

20 CABLE PROTECTION & MANAGEMENT Industrial Machinery Applications Rail Vehicles FCL Flange Connector Elbow Material: Polyamide 6 Colour: Black Temp: -40 C to +105 C, Short Term: 160 C Protection Degree: IP68 (Using Suitable O-ring & Washers) Free of Halogens, Cadmium, Phosphorous & Sulphur Part no. Fits to A (mm) B (mm) C (mm) D (mm) (E)mm PPQ(pcs) Conduit (NW) FCL FCL FCL MV Electrosystems Pvt. Ltd.

21 MLN Hexagonal Locknuts Nickel Plated Brass hexagonal Locknuts designed to offer high strength and reliable connections. Applications Rail Vehicles (Internal Applications) Earth Moving Equipment Industrial Machinery Solar & Wind Installations Metric Thread Part no. Thread Size Wrench Size (mm) Thickness (mm) PPQ(pcs) MLNM-12 M12 x MLNM-16 M16 x MLNM-20 M20 x MLNM-25 M25 x MLNM-32 M32 x MLNM-40 M40 x MLNM-50 M50 x MLNM-63 M63 x PG Thread Part no. Thread Size Wrench Size (mm) Thickness (mm) PPQ(pcs) MLNP-7 PG MLNP-9 PG MLNP-11 PG MLNP-13 PG MLNP-16 PG MLNP-21 PG MLNP-29 PG MLNP-36 PG MLNP-42 PG MLNP-48 PG CABLE PROTECTION & MANAGEMENT 21

22 CABLE PROTECTION & MANAGEMENT PLN Hexagonal Locknuts Made from Special Grade Polyamide Self Extinguishing Temp: -40 C to +105 C, Short Term: +150 C Colour: Black & Grey Free from Halogen Phosphorous & Cadmium Applications Industrial Machinery Solar & Wind Installations Metric Thread Part no. Thread Size Wrench Size (mm) Thickness (mm) PPQ(pcs) PLNM-12 M12 x PLNM-16 M16 x PLNM-20 M20 x PLNM-25 M25 x PLNM-32 M32 x PLNM-40 M40 x PLNM-50 M50 x PLNM-63 M63 x PG Thread Part no. Thread Size Wrench Size (mm) Thickness (mm) PPQ(pcs) PLNP-7 PG PLNP-9 PG PLNP-11 PG PLNP-13 PG PLNP-16 PG PLNP-21 PG PLNP-29 PG PLNP-36 PG PLNP-42 PG PLNP-48 PG MV Electrosystems Pvt. Ltd.

23 PSM Plug Screw Material : Nickel Plated Brass Protection Degree : IP68 Metric Thread Part no. Thread Size D (mm) d1 (mm) H (mm) PPQ (pcs) PSMT-12 M12 x PSMT-16 M16 x PSMT-20 M20 x PSMT-25 M25 x PSMT-32 M32 x PSMT-40 M40 x PSMT-50 M50 x PSMT-63 M63 x PG Thread Part no. Thread Size D (mm) d1 (mm) H (mm) PPQ (pcs) PSMG-7 PG PSMG-9 PG PSMG-11 PG PSMG-13 PG PSMG16 PG PSMG-21 PG PSMG-29 PG PSMG-36 PG PSMG-42 PG PSMG-48 PG CABLE PROTECTION & MANAGEMENT 23

24 CABLE PROTECTION & MANAGEMENT PSP Plug Screw Material : Polyamide 6 Self Extinguishing Temp : -40 C to +100 C Protection Degree : IP68 Free from Halogen Phosphorous & Cadmium Metric Thread Part no. Thread Size D (mm) d1 (mm) H (mm) PPQ (pcs) PSPM-12 M12 x PSPM-16 M16 x PSPM-20 M20 x PSPM-25 M25 x PSPM-32 M32 x PSPM-40 M40 x PSPM-50 M50 x PSPM-63 M63 x PG Thread Part no. Thread Size D (mm) d1 (mm) H (mm) PPQ (pcs) PSPG-7 PG PSPG-9 PG PSPG-11 PG PSPG-13 PG PSPG-16 PG PSPG-21 PG PSPG-29 PG PSPG-36 PG PSPG-42 PG PSPG-48 PG MV Electrosystems Pvt. Ltd.

25 SETC Tube Clamps Galvanized Steel body with Elastomer Protection for mounting of corrugated conduits Characteristics: Colour: Black High strength & flexibility Elastomer profile offers Impact Resistance & friction to conduit movements. Free of Halogens, Cadmium, Sulphur & phosphorous. Applications Rail Vehicles (Internal Applications) Earth Moving Equipment Industrial Machinery Solar & Wind Installations DIMENSIONAL DETAILS Part no. Conduit Size (NW) Width (mm) Fixing Screw (mm) PPQ (pcs) SETC M4 100 SETC M4 100 SETC M4 100 SETC M5 50 SETC M5 50 SETC M6 20 SETC M6 20 SETC M6 10 CABLE PROTECTION & MANAGEMENT 25

26 CABLE PROTECTION & MANAGEMENT Temperature range : -40 C to +120 C Short Term : +150 C Flammability : UL94 V-0 Protection Degree : IP68 SSBP Stainless Steel Over Braided Polyamide Conduits Applications Flexible Corrugated Polyamide 6 conduit with Stainless Steel Over braiding which offers excellent flexibility combined with Shielding properties Characteristics : Highly Flexible Excellent Shielding Resistant to Oils, Acids & Solvents Railways Defence Telecommunications Part Number Size Inner Dia (mm) Outer dia (mm) Static Radius (mm) PPQ (mtr) SSBP-1/4 1/4" SSBP-5/16 5/16" SSBP-3/8 3/8" SSBP-1/2 1/2" SSBP-3/4 3/4" SSBP-1 1" SSBP-1 1/4 1 1/4" SSBP-2 2" MV Electrosystems Pvt. Ltd.

27 SSIL Stainless Steel Flexible Conduits Highly Flexible Interlocked Conduit made from Corrosion resistant Stainless Steel. Excellent bend ability & smooth finish makes it easy go through thread. Characteristics : Flexible & Excellent Tenacity Elevators & Workshop buildings Applications Machine Tools and Earth Moving Machinery Excellent Shielding Properties Explosion resistant Resistant to Oils, Acids & Solvents Chemical Industry Part Number Size Inner Dia (mm) Outer dia (mm) Weight (gm/mtr) PPQ (mtr) SSIL-1/4 1/4" SSIL-5/16 5/16" SSIL-3/8 3/8" SSIL-1/2 1/2" SSIL-3/4 3/4" SSIL-1 1" SSIL-1 1/4 1 1/4" SSIL-1 1/2 1 1/2" SSIL-2 2" SSIL-2 1/2 2 1/2" SSIL-3 3" SSIL-4 4" CABLE PROTECTION & MANAGEMENT 27

28 CABLE PROTECTION & MANAGEMENT Applications Used for Protection & Bundling of Wire & Cable in Harsh Environment & Mass Transit Applications. Operating Temp Range Short Term Temp PET Polyester Expandable Sleeving Colours : Black & Grey Self Extinguishing & Halogen Free Excellent Resistance to Chemicals, Oils, Fuels, Acids & Common Solvents High Abrasion Resistance ROHS Compliant PROPERTY VALUE TEST METHOD -45 C to +150 C Up to +220 C Surface Coverage > 90% Limiting Oxygen Index > 34 NF G Flame Class V-0 UL 94 Flammability Class S4 DIN Smoke Emission Class SR2 DIN Dripping Class ST2 DIN Melting Point 250 C ± 5 Specific Gravity 1.39 (at 23 C) Tensile strength 39 PSI (at 23 C) Elongation 30% Standards UL 94 V-0 DIN NFF & NFF MV Electrosystems Pvt. Ltd.

29 PET Polyester Expandable Sleeving Dimensional Details Nominal Dia Application Range Spool Size Part Number (mm) min (mm) max (mm) (mtr) PET-03X PET-04X PET-05X PET-06X PET-08X PET-10X PET-12X PET-15X PET-20X PET-25X PET-30X PET-40X PET-50X (x) Black (B), Grey (G) CABLE PROTECTION & MANAGEMENT 29

30 CABLE PROTECTION & MANAGEMENT PAS Polyamide Expandable Sleeving Colours : Black & Grey Material: Polyamide 66 Self Extinguishing & Halogen Free Excellent Resistance to Chemicals, Oils, Fuels, Acids & Common Solvents High Abrasion Resistance Excellent Surface Coverage Applications ROHS Compliant Used for Protection & Bundling of Electric Wire & Cable in Harsh Environments & Mass Transit Applications. PROPERTY VALUE TEST METHOD Operating Temp Range -60 c+150 c Short Term Temp up to+170 c Limiting Oxygen Index > 34 NF G Flame Class V-0 UL 94 Flammability Class S4 DIN Smoke Emission Class SR2 DIN Dripping Class ST2 DIN Melting Point 256 C Specific Gravity 1.39 (at 23 C) Tensile strength 39 PSI (at 23 C) Elongation 30% Standards UL 94 V-0 DIN NFF & NFF MV Electrosystems Pvt. Ltd.

31 PAS Polyamide Expandable Sleeving Dimensional Details Nominal Dia Application Range Spool Size Part Number (mm) min (mm) max (mm) (Metre) PAS-03X 3 (1.8 ) PAS-06X 6 (1/4 ) PAS-08X 8 (5/16 ) PAS-10X 10 (3/8 ) PAS-12X 12 (1/2 ) PAS-16X 16 (5/8 ) PAS-19X 19 (3/4 ) PAS-25X 25 (1 ) PAS-32X 32 (1-1/4 ) PAS-38X 38 (1-1/2 ) PAS-45X 45 (1-3/4 ) PAS-51X 51 (2 ) PAS-64X 64 (2-1/2 ) PAS-76X 76 (3 ) (x) Black (B), Grey (G) CABLE PROTECTION & MANAGEMENT 31

32 CABLE PROTECTION & MANAGEMENT Metric Thread Material Temp Colour OGK Sealing Washers : Reinforced NBR (Asbestos Free) : -30 C to +105 C : Blue To be used over MVEPL Connector Threads, offer IP68 protection. Part no. Thread Size OD (mm) ID (mm) PPQ (pcs) OGK-M12 M12 x OGK-M16 M16 x OGK-M20 M20 x OGK-M25 M25 x OGK-M32 M32 x OGK-M40 M40 x OGK-M50 M50 x OGK-M63 M63 x PG Thread Part no. Thread Size OD (mm) ID (mm) PPQ (pcs) OGK-P7 PG OGK-P9 PG OGK-P11 PG OGK-P13 PG OGK-P16 PG OGK-P21 PG OGK-P29 PG OGK-P36 PG OGK-P48 PG MV Electrosystems Pvt. Ltd.

33 ORG Sealing Ring Material Temp Colour : NBR Elastomer : -30 C to +105 C : Black Offer IP68 Protection between Conduits & Connectors DIMENSIONAL DETAILS Part no. Conduit Size (NW) ID (mm) Thk (mm) PPQ (pcs) ORG ORG ORG ORG ORG ORG ORG ORG ORG ORG ORG CABLE PROTECTION & MANAGEMENT 33

34 IDENTIFICATION PRODUCTS WMSS Heat Shrinkable Marking Sleeves Flexible Thin walled, Flame Retardant irradiated crosslinked polyolefin tubing for high performance marking requirements. Yellow / White Colours 2:1 and 3:1 Shrink Ratio Computer Printable ROHS Compliant & Halogen Free Applications Rail Vehicles (Internal Applications) Earth Moving Equipment Industrial Machinery Solar & Wind Installations WMSS heat shrink identification sleeves are designed to meet the requirement of high performance identification of wire and cable, tools, hoses and equipments. The sleeves can also provide electric insulation & strain relief. The sleeves can be printed using Dot Matrix & Thermal ink transfer printers. The marks are permanent after printing. Specifications Operating Temp Range : -55 C to +125 C Minimum Recovery Temp : + 85 C Maximum Storage Temp : + 50 C Elongation at Break : > 160% (ASTM D2671) Dielectric Strength : > 19.7 KV/mm Standards: UL VW-1 CSA C VW-1 AMS-DTL-23053/5 Class1 (materials and performance) MIL-M-81531, MIL-STD-202 (Print performance) 34 MV Electrosystems Pvt. Ltd.

35 WMSS Heat Shrinkable Marking Sleeves 2: 1 Shrink Ratio Dimensional Details Expanded (as supplied) Recovered (after heating) Part Number Inside dia Double Wall Inside dia Single Wall (mm) Thickness (mm) Thickness WMSS-2R-1.6-X WMSS-2R-2.4-X WMSS-2R-3.2-X WMSS-2R-4.8-X WMSS-2R-6.4-X WMSS-2R-9.5-X WMSS-2R-12.7-X WMSS-2R-19.1-X WMSS-2R-25.4-X WMSS-2R-38.0-X WMSS-2R-51.0-X WMSS-2R-76.0-X : 1 Shrink Ratio X - White (W); Yellow (Y) Expanded (as supplied) Recovered (after heating) Part Number Inside dia Double Wall Inside dia Single Wall (mm) Thickness (mm) Thickness WMSS-3R-1.6-X WMSS-3R-2.4-X WMSS-3R-3.2-X WMSS-3R-4.8-X WMSS-3R-6.4-X WMSS-3R-9.5-X WMSS-3R-12.7-X WMSS-3R-19.1-X WMSS-3R-25.4-X WMSS-3R-38.0-X WMSS-3R-51.0-X WMSS-3R-76.0-X IDENTIFICATION PRODUCTS 35

36 IDENTIFICATION PRODUCTS Applications High Performance prints enables usage in Harsh Environment conditions. TMP1 Thermal Transfer Printer User Friendly, Light Weight & Portable Resolution 300 DPI (12 Dots/mm) Sturdy ABS Construction Specifications Operating Temp : 5 C to 45 C Storage Temp : -20 to +60 C Print Speed : 100 mm/sec Dimensions : 200 mm x 175 mm x 240 mm Weight : 2.90 Kgs Interface : RS232 / USB / Centronics Parallel Port Media Width : 25.4 mm to 108 mm Electrical Requirements : 110 / 220V AC, HZ Output 20V DC, 2.5A Software : Standard TMP Software for Identification Labels & Sleeves Approvals : UL, CSA, CE, TUV Ordering Information : TMP1-Printer TMP1-CT-Printer (With Cutting Option) Ribbon : Ribbon-TMP1 Printer (Black) 36 MV Electrosystems Pvt. Ltd.

37 UL Flammability Ratings UL94HB Tested material should be gradually burning in flat test, burning speed should not reach more than 3 inch/m when the thickness is less than 3mm, and not reach 1.5inch/m (3.8mm/m) when thickness more than 3mm, Any material which over-speeds burning can not be allowed to get UL Approval. UL94V2 In upright burning test, average self-extinguishing time can not more than 25 seconds (single time at most 30 seconds), residues may burn cotton. Any possible burning time must to be controlled in 60 seconds. UL94V1 In upright burning test, average self-extinguishing time can not more than 25 seconds (single time at most 30 seconds), residues can not burn cotton. Any possible burning time must to be controlled in 60 seconds. UL94V0 In upright burning test, average self-extinguishing time can not more than 5seconds (single time at most 10 seconds), residues can not burn cotton, Any possible burning time must to be controlled in 30 seconds. Ingress Protection (IP) Protection against solid particles Protection against water Protection against machine impact IP Test 0 No Protection 1 Protection against solid foreign bodies with 50mm (Occasional contact with hand) 2 Protection against solid foreign bodies with 12mm (Occasional contact with fi n g e r s ) 3 Protection against solid foreign bodies with 2.5mm (Fine wire, fine tool) 4 Protection against solid foreign bodies with 1mm (Fine wire, fine tool) 5 Protection against dust 6 Fine protection against dust IP Test 0 No Protection 1 Protection against vertical water drops 2 Protection against included water drops (Any angle up to 15 to vertical line) 3 Protection against splash water from all directions, 60 to vertical line 4 Protection against water jets from any angle 5 Protection against water jets from any angle under low pressure 6 Protection against water jets from any angle under high pressure 7 Protection against water penetration 15cm-1m below water 8 Protection against long term water penetration IK Test 00 No Protection Impact <1 joule 06 Impact 1 joule 07 Impact 2 joule 08 Impact 3 joule 09 Impact 4 joule 10 Impact 5 joule IDENTIFICATION PRODUCTS 37

38 THREAD STANDARD Thread Standard Pg thread to DIN Thread Size Pitch Angle Outside diameter Core diameter Clearance hole (mm) D1(mm) D2(mm) (mm) PG PG PG PG PG PG PG PG PG PG Metric ISO thread to EN Thread Size Pitch Angle Outside diameter Core diameter Clearance hole (mm) D1(mm) D2(mm) (mm) M10x M12x M16x M20x M25x M32x M40x M50x M63x M75x M80x M90X MV Electrosystems Pvt. Ltd.

39 Thread Standard PF thread to DIN ISO 228 Thread Size Pitch Angle Outside diameter Core diameter Clearance hole (mm) D1(mm) D2(mm) (mm) PF 1/4" PF3/8" PF 1/2" PF 3/4" PF 1" PF 1 1/4" PF 1 1/2" PF 2" PF 2 1/2" PF 3" PF 3 1/2" PF 4" NPT (conical) American pipe thread Thread Size Pitch Angle Outside diameter Number of threads per unit length (mm) D1(mm) (n) NPT 1/4" NPT 3/8" NPT 1/2" NPT 3/4" NPT 1" ½ NPT 1 1/4" ½ NPT 1 1/2" ½ NPT 2" ½ NPT 2 1/2" NPT 3" NPT 3 1/2" THREAD STANDARD 39

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